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Integrated Systems*# 12, 100 feet BDA Road, Vajarahalli, Bayanapalya Uttara halli Hobli Kanakapura Main Road,
Bangaluru – 560062, India
Ph. +91-080-65705604, Mobile: 98803 39996, 99450 53064
E-mail: [email protected]
Contact Per sons: T.Gopal 98803 39996
B.Basawanna 99450 53064
Integrated Systems*
Manufacturer of Special Purpose Machines
1
VAT Registration No. 29460462061
Excise registration No: AACFI0797GEM002
Special Purpose Metal Cutting machines
Special Purpose Presses - Servo, Hydraulic, Pneumatic, Hydro Pneumatic,
Leak Testing Machines
Jigs and Fixtures
Industrial Automations - Assembly machines
Sales & Service Partners for Promess Servo Press – Germany in India
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
The Company
Integrated Systems* started in 2006 as an Engineering firm in the field of Special Purpose Machines
(Metal Cutting machines, Presses), Jigs and Fixtures and Industrial Automations (Assembly machines & Tightening
Systems)
and Industrial Automation. has been catering to the needs of the Automobile industry. With a team of
Young Engineers, We assure of best quality.
The Objective
2
Promoters
The Promoters of the company comes with a Strong background of Design & Manufacturing experience. B.Basawanna &
T.Gopal are Mechanical Engineers with over 20 years of experience in Design & Manufacturing of Special Purpose
Machines, Industrial Automations and Jigs & Fixtures managing Technical, Commercial & Management activities.
The Objective
To achieve continuous growth in business by ensuring quality service through commitment dedication & Customer
Satisfaction.
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
The Team
No of Employees 18
The team comprises of experienced people to handle various kinds of jobs like Design, Planning, Vendor development
Manufacturing and Sales & Service.
The Office
Having a 5000 Sq.ft. furnished office equipped with Latest versions of Computers &
Integrated Systems*
3
Software's and Assembly & Tool room facilities.
Tool room: DRO Milling machine, Milling Machine, Lathe, Drilling machines, Surface Grinder
Turnover: 35 Million in 2010-2011
32 Million in 2009-2010
30 Million in 2008-2009
10 Million in 2007-2008
6 Million in 2006-2007
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Max OP - Gurgaon
4
Integrated Systems*List of Machines done
Metal Cutting Machines
Deep Hole Drilling Machine - 3 nos Turbo Charger Thrust Washer, Bearing Housings
Multi Head Drilling, Spot Facing & Tapping Machine – 5 nos Crank Case Joint Face & Head Face
4 Station Drilling & Tapping Machine - 4 nos Cylinder Block, Magneto Holder
4 Station Drilling & Reaming Machine - 2 nos Cam Chaft
Gate Cutting Machines (Aluminium) 2 nos Cylinder Head
Linear Indexing Drilling, Spot face & Tapping Machine Cylinder Head
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Linear Indexing Drilling, Spot face & Tapping Machine Cylinder Head
Assembly Machines:
Valve Seat & Guide Pressing Machines - Servo & Hydraulic – Load / Distance Monitoring Cylinder Head – 3 nos
Oil Hole Plug Pressing Machines - Hydraulic Crank Case - 4 nos
Cotter Pressing Machines - Pneumatic Cylinder Head - 5 nos
Bush Pressing Machines - Servo / Hydraulic Bearing Housing
Testing Machines:
Leak Testing Machines Hydraulic / Pneumatic Rear Cover, Transmission case
Cosmo / Ateq ALT’s Cylinder Head, Crank Case
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
6
Integrated Systems*Customer:ABIT - Oman
5 Station assembly line:
Automatic Component Loading
Servo Bush Pressing Station Promess Servo Press
Leak Testing Station Air leak Tester
Pin Pressing Station
Dot matrix pin point Marking NC Pin Point marker
Auto Unloading
Component Transfer from station to station by servo /
77# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Component Transfer from station to station by servo /
pneumatically operated MHS
Component: Turbo Charger Bearing Housing
Operation: Bush Pressing, Leak Testing, Pin Pressing
Dot Matrix Pin Marking
Integrated Systems*Customer:ABIT - Oman
3 Station LeakTesting & Laser Marking Machine:
Automatic Component Loading
Leak Testing Station Air Leak Tester
Laser Marking Station Laser Marking Unit
Alfa numeric / Dot Matrix
Auto Unloading
Component Transfer from station to station by servo / pneumatically
operated MHS
88# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
operated MHS
Component: Turbo Charger Bearing Housing
Operation: Laek Testing, Laser Marking
Integrated Systems*Customer:Ashok Leyland Nissan Ltd
6/8 Station Valve Guide Pressing Machine
Automatic Component Loading
Servo Indexing Fixture
Servo Press with Data Acquisition Systems
Promess Servo Press
Valve Guide Presence
Pokayoke for Valve Guide Loading
Auto Unloading
999# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Power & Free Conveyors
Component: Cylinder Head
Operation: Valve Guide Pressing with Load & Distance
Monitoring
Integrated Systems*Integrated Systems*
The Machines:
Customer:Honda Motorcycle & Scooters India Ltd
1. Special Purpose 2 Station Crank case Oil hole Plug Pressing Machine
Component: Crank Case
Operation: Hole probing & Plug pressing
2. Leak Testing Machine for Crank Case LH & RH
10# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
10
3. Cotter Pressing Machine / Leak Testing Machine for Cylinder Head
Component: Cylinder Head
Operation: Cotter Pressing
Integrated Systems*
Customer:Honda Motorcycle & Scooters India Ltd
3. Multi Head 2 Station Drilling & Tapping Machine
Component: Mission Case
Operation: 7 holes Drilling & 7 Holes Tapping
11# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
Customer:Honda Motorcycle & Scooters India Ltd
5. 4 Station Rotary table Drilling & Tapping Machine
Component: Cylinder Block
Operation: Spot facing, Drilling & Tapping
6. Leak Testing Machine for Cylinder Block
Wet & Dry type with Cosmo Panel
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7. 6 Station Rotary table Drilling & Reaming Machine
Component: Cam shaft
Operation: Drilling & Reaming
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
Customer:Honda Motorcycle & Scooters India Ltd
5. Valve Seat & Guide Pressing machine
Component: Cylinder Head
Operation: Valve Seat & Guide Pressing
6. Leak Testing Machine for Cylinder Head
Wet & Dry type with Cosmo Panel
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Wet & Dry type with Cosmo Panel
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
14# 4, 1st Cross, Behind Rapsree Factory, Chikka Gowdana Palya, Uttara halli Main Road, Uttarahalli, Bangalore – 560061, India
Ph. +91-080-4163 2671, 4163 2708, Mobile: 98803 39996, 99450 53064
E-mail: [email protected]
Customer:Honda Motorcycle & Scooters India Ltd
1. Gate Cutting Machine
Component: Cylinder Head
Operation: Gate Cutting
2. Leak Testing Machine for Cylinder Head
Wet & Dry type with Cosmo Panel
Integrated Systems*
15# 4, 1st Cross, Behind Rapsree Factory, Chikka Gowdana Palya, Uttara halli Main Road, Uttarahalli, Bangalore – 560061, India
Ph. +91-080-4163 2671, 4163 2708, Mobile: 98803 39996, 99450 53064
E-mail: [email protected]
Customer: HMSI
1. Leak Testing Machine for Cylinder Head Component
Component: Cylinder Head
Operation: Body Leak Testing & Cumbustion
chamber check
Integrated Systems*
Customer:Suzuki Motorcycle & Scooters India Ltd
1. Deep hole Drilling & Tapping Machine
Component: Crank Case
Operation: Spot facing, Drilling & Tapping
2. Body Leak Testing Machine for Crank Case LH & RH
Bubble type leak testing
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3. Crank Balancer Pressing Machine
Component: Crank shaft
Operation: Balancer Pressing
4. Manual toggle pressing unit
Component: Crank shaft
Operation: Pin Pressing & Caulking
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
The Machines:
Customer: Hampson (U.K. Company)
Special Purpose 2 Station Drilling (ø1.3mm x 20 depth) Machine for Thrust Plate
Component: Thrust Plate (Turbo engine part)
Drill size: 1.5mm, 22mm depth, 0.05 straightness with 10,000 rpm
Feed Driven by Servo motor & Drive with wood pecking
Spindle: Sugino
17# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
The Machines:
Customer:Hampson (U.K. Company)
Special Purpose 3 Station Ball Pressing Machine for Thrust Plate
Component: Thrust Plate (Turbo engine part)
Drill size: 1.5mm, Ball size 1.57mm
1st Station: Hole Presence check
2nd Station Ball Press
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2 Station Ball Press
3rd Station Ball Press
1st Station Ball Presence check at the end of cycle
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
Customer: TVS Motor Company
1. Special Purpose Secondary Air Injection Pin pressing & Damper pressing machine
Component: Cylinder Head
Operation: SAI Pin & Dampers Pressing Machine
19# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
Customer:TVS Motor Company
1. Special Purpose SAI Pin pressing & Damper pressing machine
2. Oil Hole Plug Pressing Machine – Crank Case R.H. (Cylinder Head)
3. Special Purpose Damper pressing machine (Cylinder Block)
4. Special Purpose Split Pin pressing machine (Clutch Cover)
6. Special Purpose Leak Testing Machines
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7. Crank Case R.H. leak testing machine (ATEQ - Leak Tester) (Hydraulic)
8. Clutch Cover Leak Testing Machine (ATEQ - Leak Tester)
9. Cylinder Head Cam shaft & Rocker arm assembly Tappet Setting machine.
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*Customer:MICO – BOSCH
1. Special Purpose Bolt Tightening Machine for Adaptor
Turbo Energy, chennai
2. Leak Testing machine for Center Housing
body leak checking with Cosmo Panel
21
2. Center Housing Stud Tightening & Pressing Machine
Turbo Energy Limited
3. Special Purpose Bolt Tightening Machine Con Rod – Amtek - Delhi
Driven by 2 Bosch Spindles with manual quick socket change
arrangement for 5 models
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
Customer:MICO – BOSCH
1. Special Purpose Bolt Tightening CNC Machine Cylinder Head – Mahindra &Mahindra
Nasik
Driven by 4 Bosch Spindles with auto socket change arrangement for 5 models
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2. Special Purpose Bolt Tightening Machine Fly Wheel – Mahindra & Mahindra, Nasik
Driven by 2 Bosch Spindles with auto socket change arrangement for 5 models
3. Special Purpose Bolt Tightening Machine Con Rod – Mahindra & Mahindra, Nasik
Driven by 2 Bosch Spindles with manual quick socket change arrangement
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
Integrated Systems*
4. Special Purpose Bolt Tightening Machine Cylinder Block – TCL, Jamshedpur
& torque plate before honing operation.
Driven by 28 Bosch Spindles, Simmens PLC, Hydraulic
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5. Special Purpose Bolt Loosening Machine Cylinder Block – TCL, Jamshedpur
& torque plate after honing operation.
Driven by 4 Bosch Spindles, Simmens Servo motor & Drive & CNC, Hydraulic
# 12, 100 Feet BDA Main Road Near Sharma Transport, Kanakapura Main Road, Vajarahalli, Bayanapalya, Bangalore - 560062
. +91-80-65705604, , Mobile: 98803 39996, 99450 53064
E-mail: [email protected], [email protected]
