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Unternehmenspräsentation
Company presentationGrowth with energy
Unternehmenspräsentation
Contents
1. AMBAU GmbH2. History3. Locations4. Growth5. Organisation6. Product overview7. Capacity8. Technical facts9. References10. Benefits – Why AMBAU?11. The future
12. Quality Control Plan 13. Tower production process14. Contact15. AMBAU Windservice GmbH16. Service portfolio17. Qualification18. AMBAU Offshore GmbH19. Service Portfolio20. Offshore Portfolio21. Benefits – Why AMBAU Offshore?
Unternehmenspräsentation
AMBAU GmbH
Customer-oriented – Efficient – Powerful – Reliable – Worldwide
| Leading manufacturer of towers and steel foundations for the off and onshore wind energy sector.
l Reliable partner for the design, manufacture and supply of internal fixtures and secondary steel for wind energy plants.
l Clear commitment to European location.
l One of the driving forces of the wind energy sector since its founding.
Unternehmenspräsentation
History
Date Event Location Employees
1993 Founding of AMBAU GmbH Am Mellensee 35
1995 Founding of AMBAU PS (Personal Service) Ludwigsfelde 70
1997 Start at Gräfenhainichen Gräfenhainichen 142
2001 Start of tower production Gräfenhainichen 160
2004 Start at Bremen Bremen 205
2007 Founding of AMBAU Windservice (rotor blade and tower service) Gräfenhainichen 220
2008 Construction of a new plantFirst series production of 5MW-class towers worldwide
Cuxhaven 500
2010 Start at Dessau Dessau 700
2011 AMBAU Group 856
Unternehmenspräsentation
Locations
Unternehmenspräsentation
Locations
| Am Mellensee | Gräfenhainichen | Bremen
| Cuxhaven | Dessau-Roßlau
Unternehmenspräsentation
Steady growth
382427
710
856
1067
1204
1461
1169
1300
0
200
400
600
800
1000
1200
1400
1600
2003 2004 2005 2006 2007 2008 2009 2010 2011
TargetSegments
Unternehmenspräsentation
Product overview
l Foundation structures Monopiles – transition pieces – tripods – large tubular components
l Towers Off and onshore
l Internal fixtures Design, production and delivery of internal tower fixtures
l Secondary steel Boat landing, platforms and other fixtures
l Service Tower and blade repair, mechanical working of flanges, cleaning, erection / assembly, maintenance of wind energy plants
| Foundation structures | Towers | Internal fixtures | Secondary steel | Service
Unternehmenspräsentation
Capacity
Capacities p.a. Year Location Towers MP-TP-set; piles Secondary steel Tonnage
On/offshore 2010 GHC/AM - - 5,000t 5,000
On/offshore 2010 GHC 200 onshore - - 25,000
Offshore 2010 Bremen 80 x 5 MW; 200 onshore
20 - 25,000
Offshore 2010 Cux I 120 x 5 MW 50 - 50,000
On/offshore 2011 Dessau - 200 piles/comp. - 25,000
Total capacity: 130,000t
Unternehmenspräsentation
Technical facts
GHC Tower Piles
Max. weight 80 t / per section 80 t / per section
Max. length 38,000 mm / per section
38,000 mm / per section
Max. diameter 4,600 mm 4,600 mm
Max. plate thickness 60 mm 60 mm
Storage area 120,000 m² -
Manufacturing area 20,000 m² -
Dessau Tower Piles and components for foundations
Max. weight - 160 t
Max. length - 40,000 mm
Max. diameter - 6,000 mm
Max. plate thickness - 130 mm
Storage area - 10,000 m²
Manufacturing area - 16,000 m²
Cux I Tower Monopiles/ transition piece/piles
Max. weight 300 t / per section
900 t
Max. length 45,000 mm / per section
80,000 mm
Max. diameter 7,000 mm 7,500 mm
Max. plate thickness 130 mm 130 mm
Storage area 75,000 m² 75,000 m²; + port area
Manufacturing area 22,500 m² -
Bremen Tower Monopiles/ Transition Piece/Piles
Max. weight 160 t / per section
320 t
Max. length 37,000 mm / per section
37,000 mm
Max. diameter 6,000 mm 7,500 mm
Max. plate thickness 130 mm 130 mm
Storage area 35,000 m² 35,000 m²
Manufacturing area 23,000 m² -
Unternehmenspräsentation
Offshore references
| alpha ventus
AMBAU produced all 12 towers for Germany‘s first offshore wind park.Of these, 6 were put into position by AMBAU Windservice and AMBAU Personalservice .
| Thornton bank
All towers of Phase 1 were produced by AMBAU .
| Arkona basin
Monopiles for measurement masts.
Unternehmenspräsentation
Offshore references
| Transition pieces
Primary steel with flange and secondary steelWeight: 174 tonnes / diameter : 6 metres / height: 15 metres
Unternehmenspräsentation
Onshore references
| Windpark Niewitz-Duben | Windpark Westerberg
Based on years of experience in tower manufacturing, the name AMBAU is also a guarantee for excellent product and process quality in the design, manufacture and delivery of internal tower fixtures.
Since 1999 AMBAU has completed over 1000 towers in the onshore field throughout Europe, establishing itself as the leading manufacturer of towers and steel foundations in the process.
Unternehmenspräsentation
References
| Greater Gabbard, SSE Renewables & RWE Innogy
Loading the AMBAU towers for Siemens
| Shipped by AMBAU
FOB LSD
Unternehmenspräsentation
Benefits – Why AMBAU?
l High process and product quality We maintain tolerances and consistently document each stage of the process.
l Series production Towers, monopiles, transition pieces and large tubular components, internal fixtures.
l Storage areas Large storage areas at all sites.
l Direct port connections Manufacturing plants with direct access to the North and Baltic seas.
l System supplier Foundation structures, towers, transition pieces, monopiles and secondary steel from one supplier.
l Experience and know-how AMBAU has been growing with the wind energy sector since 1999. Active offshore since 2006. Over 300 successfully- realised projects.
l Trust-based co-operation Loyalty to customers and suppliers.
l Company with a sound financial base Healthy growth in the past 10 years.
l Total cost factor Efficient combination of know-how, quality and adherence to delivery dates. Location advantages help to reduce total project costs.
Unternehmenspräsentation
The future
| Renewable energies will continue to have growing significance in the future.
l AMBAU GmbH is ideally prepared for this growth market with its efficiently interlinked plants in Bremen, Gräfenhainichen, Am Mellensee, Dessau and Cuxhaven, together with the associated, high manufacturing capacity.
l The tight manufacturing tolerances and growing quality requirements in particular mean that a high degree of automation and state-of-the-art production facilities are required.
l AMBAU GmbH has equipped its plants to state-of-the-art levels specifically to meet the large dimensions and high specifications of products for the off and onshore sector.
l AMBAU GmbH has subsequently achieved a market-leading position through permanent innovations and investments in manufacturing technology and the expansion of capacity.
Unternehmenspräsentation
Quality Control Plan
Fit up shell to shell
8
C- weldseam
9
Door frame &internal weld
L- weldseam
Re-rolling
21
6 7
Blastingprimer
Steel platereception
3 4Rolling &
tacking
5
QC-1QC-
Slide 17 4
QC-2 Cutting Bevelling QC-3
QC-5 QC-6 QC-7
Flange + door framereception QC-8 Fit up flange to
section QC-9
10
QC-10
11 12
Mechanicalinstallation
16
Section completed Final Inspection Report
DispatchElectricalinstallation
QC-14
17
Thermal zinc spray PaintingQC-11 QC-12 QC-13
13
Gritblasting
14 15Section ready for surface treatment
Unternehmenspräsentation
Tower production process
| Rust proofing| Sheet metal and flange storage | Cutting/welding seam preparation
| Shell sections | Welding of sections | Assembly of tower segments
Unternehmenspräsentation
Tower production process
| Flange assembly| Interior welding | Exterior welding
| Welding of fixed interior fixtures | Rust proofing | Final assembly
Unternehmenspräsentation
Contact
Evelyn Neuefeind
Vertrieb l Sales
Key Account Manager National
AMBAU GmbH
Am Werfttor 22
28755 Bremen
Phone:+49 421 62031-320
Fax: +49 421 62031-309
Mobile:+49 1520 9382 404
E-mail: [email protected]
Web: www.ambau.com
Holger Müller
Leiter Vertrieb l
Head of Sales Department
AMBAU GmbH
Am Werfttor 22
28755 Bremen
Phone: +49 421 62031-323
Fax: +49 421 62031-309
Mobile: +49 1520 9382 414
E-mail: [email protected]
Web: www.ambau.com
Lars Findler
Vertrieb l Sales
Key Account Manager International
AMBAU GmbH
Am Werfttor 22
28755 Bremen
Phone: +49 421 62031-321
Fax: +49 421 62031-309
Mobile:+49 1520 9382 410
E-mail: [email protected]
Web: www.ambau.com
Knud Erik Rødbro
Vertrieb l Sales
Key Account Manager International
AMBAU GmbH
Am Werfttor 22
28755 Bremen
Mobile:+49 1520 9382 412
Fax: +49 421 62031-309
E-mail: [email protected]
Web: www.ambau.com
Unternehmenspräsentation
AMBAU Windservice GmbH
Your partner for offshore or onshore projects for:
| Rotor blade work
| Corrosion protection
| Maintenance and servicing
| Erection of wind power plants
| Welding work
| Flange machining
| Lending of highly qualified personnel
Unternehmenspräsentation
Service portfolio
Rotor blade
| Repair by means of rope access work and platforms
| Expert opinions
| Rotor blade maintenance
| Cleaning
| Upgrades
| Erection of off or onshore plant
| Disassembly/repowering
| Maintenance & servicing
| Corrosion protection
| Mobile milling work
| Cleaning
| Assembly or installation work
| Inspection or repair of safety
devices
| Welding work
Erection Service
Unternehmenspräsentation
Qualification
| AMBAU Windservice GmbH is a member of the umbrella organization of rope access workers, FISAT, and all employees are trained to the rules of this umbrella organization.
| Our employees are qualified for offshore work.
| Our rotor blade specialists are plastic pulltrusion workers certified according to DVS 2220.
| We are certified for the inspection of PPE according to BGG906.
| We have been certified since 2009.
BOSIET(Basic Offshore Safety
Instruction Emergency Training)
GFK
PSA
ISO 9001
Unternehmenspräsentation
AMBAU Offshore GmbH
Expert – Efficient – Powerful
| AMBAU Offshore GmbH focuses its product and service portfolio on companiesworking directly and indirectly in the off-shore wind power market.
| Our range of products encompasses all organisational and executive work along the value-added chain when planning, building and operating an off-shore wind park.
| Seasoned managers, project directors, construction engineers, logisticians and maritime experts from the wind power sector lay the foundation for our team of experts.
| Technical and legal expertise coupled with project and organisational talent make the team at AMBAU Offshore GmbH outstanding business partners in off-shore projects.
| The accent is on minimising costs, on-time production and streamlining the overall project right down to starting up and operating the system.
Unternehmenspräsentation
Service Portfolio
| Project launchOrganising and launching projects and subprojects and handling specific concentrations.
| Calls for tenders/contractual negotiations/purchasingCalls for tenders, contractual negotiations and purchasing off-shore components such as wind power plants, foundations, ocean cabling, transformer substations, large-scale maritime equipment and back-up apparatuses. Controlling and monitoring off-shore construction services.
| Legal mattersContract layout, handling and compliance checks right down to claims management for all trades.
| Production monitoringProduction monitoring with the associated documentation
Unternehmenspräsentation
Service Portfolio
| Construction site managementSite management and setting up off-shore construction sites, port organisation and provision of equipment.
| Managing all permit conditionsHandling and meeting all official permit conditions and setting up the plan for them. Monitoring compliance with all conditions and sets of rules including a thorough-going HSE in conception and launch.
| CertificationCarrying out activities pertinent to certification to comply with warranties for all claim groups (such as manufacturers, insurance companies and official authorities).
| TransportsOrganising and monitoring component transport in connection with engineering, sea fastening production and certification.
Unternehmenspräsentation
Service Portfolio
| Erecting and installingPlanning, negotiating, organising and installing the construction foundation and wind power plants along with erecting them.
| Construction monitoringKeeping construction logs to protect against recourse while monitoring all performing trades.
| Construction field control/construction field monitoring/vessel coordinationCoordinating the construction field/vessel coordination, people tracking providing information for weather data, work periods and personal monitoring.
| Providing and lending specialistsIntegrating experts into existing project teams and lending personnel for all areas listed.
| Interim ManagementImmediate staffing of critical senior management positions Hands-on: Our Interim Managers are achievers rather than theorists Our Project Managers we engage have extensive measurable project management experience, and address the key issues of cost, time and quality ensuring the successful completion of your project goals and objectives.
Unternehmenspräsentation
Offshore Portfolio
Unternehmenspräsentation
Benefits – Why AMBAU Offshore?
How you benefit:
| Cost-streamlining / savings
| One contact for the entire project
| Reduction of interfaces
| High level of flexibility
| Experience in all projects along value-added chain
| Selecting all stakeholders according to the best-in-the-class principle
| You reduce the usage of your own human resources
Unternehmenspräsentation
Company presentationGrowth with energy
