C O M P A N Y P R E S E N T A T I O N

C I M T A S P R E C I S I O N M A C H I N I N G

POWER AVIATION OIL & GAS

C o n t e n t

• About Us

• Cimtas Precision Machining

• Cimtas Group

• ENKA

• Special Process Capabilities

• Electron Beam Welding

• Additive & Laser Welding

• Heat Treatment & Brazing

• Surface Treatment & Coating

• Cutting & Trimming

• Inspection & Testing Capabilities

• Metallurgical Capabilities

• Component Qualifications

• Product Line Focus – Aviation

• Digital/Paperless Manufacturing

• Certificates

• Awards

• Cimtas Precision Machining

• Differentiators

• Capabilities @ a Glance

• Manufacturing Capabilities

• Machining

• Forming

• Conventional Welding

C I M T A S P R E C I S I O N M A C H I N I N G M i l e s t o n e s

• Business Lines : Power – Aviation – Oil & Gas

• 12,000 Sqm (129,166 SQ FT) Fenced Yard

• 11,400 Sqm (121,700 SQ FT) Covered Shop Floor

• Located in Bursa FTZ/Turkey I 2 hrs /100 km from Istanbul & 2 km from 4 International Deep Sea Ports

C I M T A S P R E C I S I O N M A C H I N I N G A b o u t U s

Multiple Award Winning Manufacturer of Complex Components

Ç İ M T A Ş G R O U P G r o u p C o m p a n i e s

LSAW Pipes, Fittings & Pipe SpoolsFenced Area: 1.2M sqft & Covered Area: 710K sqftLSAW Pipe: 70K tons/year (power piping) Man.Cap.

160K tons/year (line pipe) Man.Cap.Fitting: 1K tons/year Manufacturing CapacitySpool: 42K tons/year Fabrication Capacity

Gas Turbine & Aviation Combustion PartsFenced Area 183K sqft & Covered Area: 122K sqftMulti-axis CNC Machining, EBW, Laser Welding, Vacuum HT & Brazing, Thermal Spray, 3D CMM

Large Fabrication, Steel Structures, HRSGs Pressure Vessels, Wind TowersFenced Area 1.8M sqft & Covered Area: 645K sqft5K t/month Fabrication Capacity

Prefabricated Piping, Module/Skid AssemblyFenced Area: 293K sqft & Covered Area: 230K sqft9K tons/year Fabrication Capacity

Powerships, Chemical/Oil Product Tankers Steel Structure, BridgesFenced Area: 2.3M sqft & Covered Area: 463K sqft35K tons/year Fabrication Capacity2 Slipways (180 x 56 m with 400 t Gantry& 60K DWT capacity)

• Founded in 1973 in Turkey & consist of 5 companies 4 in Turkey & 1 in China

• Annual Turnover $330 M 2,500 People including 350 Engineers

• Over 135,000 mt/year fabrication capacity

• Over 150,000 mt/year manufacturing capacity

E N K A P r o f i l e

• 50 Subsidiaries Operating in CIS, Asia, Middle East,

Europe, Africa & Turkey

• Over 500 Projects in 45 Countries, with $43B Value

• Turnover $3B (2017)

• Amongst the Top 100 International Construction

Contractors since 1982

• 72ⁿd in ENR International Contractors List

• More than 30,000 People

• Traded Publicly in BIST (Borsa Istanbul) with a Market

Cap of More than $7B

ENKA 1 ENKA 2 ENKA 3

Founded in 1953

Engineering & Construction

Real EstateTrade

ENKA Power

Business Lines

S A F E T Y & E N V I R O M E N T

• Zero Accident (Corporate HSE) Programme

• OHSAS regulation

• Risk Analysis & Lessons Learned

• 5S Programme

• Effective use of Energy

R E L I A B I L I T Y

• Preferred Partner

• Proprietary Privilege & Code of Conduct

• Sustainability

• On Time Delivery

• Least Total Installed Cost

• Effective use of Advanced Technology

E F F I C I E N C Y

• State-of–the–art facility

• Lean, Six Sigma & Kaizen Workshops

• Digital/Paperless Manufacturing

• Multiple Award Winner with Proven Flexibility

• Statistical Process Control

W O R L D C L A S S Q U A L I T Y

• High-tech Machinery

• Special Processes

• Multi-Metallurgy Manufacturing

• Proven Quality Assurance Systems

• Wide International Experience

• Skilled & Dynamic Personnel

C I M T A S P R E C I S I O N M A C H I N I N G D i f f e r e n t i a t o r s

C a p a b i l i t i e s @ a G l a n c e C I M T A S P R E S I C I O N M A C H I N I N G

Machining: 16 x 5-axis + 4 multi axis CNC5-Axis Turning & Milling – Vertical/ Horizontal • 6 Mazak Integrex e-TOWER 1060 V8-II• 1 Mazak Variaxis i800 & 2 Mazak Integrex i200s• 2 Mazak Integrex e-Tower 1250 V8-II & 1 Mazak FJV 60/80• 4 DMU_85 Monoblock & 1 DMU Moriseiki NLX 2500 I 700• 2 Mazak Variaxis i800 & 1 DMU_125 FD duoBlock

Special Processes• 2 EB Weld (30KW – 403ft3)• 3 Vacuum Heat Treatment & Brazing (177 ft3 )• 2 HVOF & Plasma Arc Spray• 1 Robotic Laser Cutting and Laser/TIG Welding System• 1 Shot peen & 1 Automated Grit Blasting• 1 CMT Robotic Additive Welding

Inspection & Testing • X-Ray 1 unit -200Kv• Fluorescent / Liquid Penetrant Inspection• Air Flow Inspection & Contact Ultrasonic Cleaning• Video Boroscope Inspection & 2 CMM • In-house Level I, II, III NDT personnel (SNT-TC-1A & PED 97/23,

EN 473, NAS410)• Accredited Mechanical & Metallography Lab.

(ISO/IEC 17025:2005)

Conventional Welding & Forming • Conventional Welding: Austenitic Stainless Steel (304L to 347)

| Duplex Stainless Steel Nickel Alloys (incoloy, inconel [AMS5536,AMS5542, AMS5608], Nimonic [C-263] Monel)| Alloys (P11, P92, etc)

• Forming: 3 Vertical Hydraulic Presses 197 x 138 x 177 inch –max. 2,500 tons | Hydraulic Expander Ø23,6’’-0.40’’thk. 150 tons

• 4 Roller Cylinder m/c 1,000 mm w – 1.02 inch thk | Waterjet

M a c h i n i n g

• 16 x 5-axis + 4 multi axis CNC

• Simultaneous 5-Axis Turning & Milling

(Up to 49")

• Compliance with Stringent Machining Tolerances

(+/- 0.0002")

• CAD / CAM• Esprit 2 + C + Y + B Simultaneous• Catia V5R20 • Unigraphics NX 10.0

• Mold, Fixture and Tool Design

M A N U F A C T U R I N G C A P A B I L I T I E S

F o r m i n gM A N U F A C T U R I N G C A P A B I L I T I E S

• 3 x Vertical Hydraulic Presses (1,000 2,000 and 2,500 tons with 1,000 tons Integrated Extruder)

• AutoForm and PAM-STAMP Forming Simulationfor Mold Design and Implementation

• Hydraulic Expander

(150 tons Hydraulic Pressure)

M A N U F A C T U R I N G C A P A B I L I T I E S E l e c t r o n B e a m W e l d i n g

• 1 x Steigerwald Strahltechnik

1 x Probeam Equipment

• High Vacuum Electron Beam Welding Equipment with 30 kW Beam Power

• Working Chamber Dimension (inch)

• 107 (L) x 83 (H) x 79 (W) via volume of 403 ft³

S P E C I A L P R O C E S S C A P A B I L I T I E S C o n v e n t i o n a l W e l d i n g

• 20 manual + 6 Automatic Welding Stations

• Additional Qualified Welder Pool (>100) from

Other Cimtas Locations

• Manual and Automated Welding

(GTAW, SMAW, FCAW, GMAW [STT/RMD/CMT],

SAW and PAW)

• 2,500 PQR and 6,400 WPS in Library

• IIW/EWF Certified Welding Engineers

• In-house Fit-up & Welding Operator Training Center

A d d i t i v e & L a s e r W e l d i n gS P E C I A L P R O C E S S C A P A B I L I T I E S

• Additive Welding Robot for Turbulator Build-up on Hydraulic Pressed N263 & N282 NimonicCombustion Liner Bodies

• Tailor made Robotic Laser Cutting and

Robotic Laser / TIG Welding Operations

• 6 kW Fiber Laser Power and Capable for a Power Capacity Enlargement up to 15kW

• Number of Axis : Totally 11 Axis

(6 Robotic Axis and 5 positioner axis)• 35 m³ Cell Volume with a 1,000 kg max. Weight

Of Part Loading

H e a t T r e a t m e n t & B r a z i n gS P E C I A L P R O C E S S C A P A B I L I T I E S

• 3 x Vacuum Furnaces I Certified to Class 1 as per AMS 2750

• Specially Designated for Annealing, Stress Relieving, Stabilization, Precipitation Heat Treatments & Brazing Operations

• Max. Operation Temp: 2,400°F

• Work Zone Dimension: 61 (W) x 58 (H) x 287 (L), with effective capacity of 177 ft³

• Max. Weight Of Load: 8,150 lbs and 1,450 kW

• Ar/N2 Quenching

S u r f a c e T r e a t m e n t & C o a t i n gS P E C I A L P R O C E S S C A P A B I L I T I E S

• 2 x HVOF & Plasma Arc Spray

(GE Power approved HVOF & TBC Qualifications)

• 1 x Shotpeen (Auto Dual Media Change)

• Wet Grid Blast, Tailor Made Automated GritBlasting, Glass Bead Peen

• Ultrasonic Cleaning, Alkali/Etch Cleaning,Passivation

C u t t i n g & T r i m m i n gS P E C I A L P R O C E S S C A P A B I L I T I E S

• Robotic Laser Cutting (6 kW Fiber Laser Power, 1236 ft³ Cell Volume with a 2,205 lbs Weight of Part Loading)

• 5 axis Waterjet (Max. Loading 17,600 lbs)

• Plasma Cutting

I N S P E C T I O N & T E S T I N G C A P A B I L I T I E S

• Accredited Mechanical & Metallography Laboratory(ISO/IEC 17025:2005)- Plasma test coupon evaluation- NPI cut-up & testing- Welding PQR tests

• Radiographic Particle Inspection • Magnetic Particle Inspection• Fluorescent Penetrant Inspection• Liquid Penetrant Inspection• Macro Etch Inspection• In-house Level I, II, III NDT personnel

(SNT-TC-1A & PED 97/23, EN 473 & NAS410)• CMM Dimensional Inspection • Air Flow Inspection• Contact Ultrasonic Testing• Hydrostatic Testing• Form Tracer• Positive Material Identification (PMI)• Video Boroscope Inspection

M E T A L L U R G I C A L C A P A B I L I T I E S

@ a G l a n c e

Key Assets

• Fabricated, Structural & Rotating Parts

• Expertise in Superalloys

• Concurrent Engineering Capability

• Short Lead Time from Design to Market

• Process Optimization (6 Sigma, Lean, SPC)

• Integrated Change Management

• JD Edwards Oracle ERP

N E W P R O D U C T I N T R O D U C T I O N

Engineering

• Esprit 2 + C + Y + B Simultaneous (CAM)

• Catia V5R20 (CAD)

• Unigraphics NX 10.0 (CAD)

• PAM-STAMP & AutoForm for Mold Design & Optimization

• Minitab

• PMP Certified Project Managers

NPI Flow

C O M P O N E N T Q U A L I F I C A T I O N S

Combustion Casing9FA Fwd/Aft

Combustion Casing

9FA XD5 Fwd/Aft

7FA.05 Fwd/Aft

Combustion Casing

6FA Fwd/Aft

7F FLEX PH1 Fwd/Aft

6F.01 (6C) Fwd/Aft

9E Std Aft

Combustion Casing

7FA.05 Fwd/Aft (New)

7F FLEX PH2 Fwd/Aft

7HA.02 OUTER CapAssembly

7HA.01.02

End Cover

9FA, 9FA XD5

7F FLEX PH2

Liner

7FLEX PH2

Closed

On-going

6

13

23

2017-2018

Combustion Casing

501F

6F.03 Fwd/Aft, 9F.05 Fwd/Aft

End Cover

7HA.02, 6F.03, 9F.05

Liner

9F.03

9F.04, 6F.03, 9F.05, 7F.04, 7F.03

Transition Piece

9FA,

7HA Unibody, 7E,

7FA.04, 7HA.03, 6B, 6F.01

Aero-Piping

LM900 Oil Sump

2

• *Required processes match with the existing capabilities from Energy Business

P R O D U C T L I N E F O C U S – A V I A T I O N

Rotating seal Rotating seal Air duct Combustion casing

• Parts in Production

• MS5001 Transition Pieces

• LM9000 Oil SUMP Case piping

• Part Family Focus

• Cases

• Bearing Housing

• Wishbone

• HPT / LPT Shafts

• LPT Spacers

• Mounts

• Spinner Support

• Shroud Support

• Fab Supports

• Bellcranks

• Air Ducts

• Fan Frame

D I G I T A L / P A P E R L E S S M A N U F A C T U R I N G

• Collect• Sensors, Automation Systems

• Analyze• Descriptive Analytics, Diagnostic,

Analytics, Machine Learning, PredictiveAnalytics and Prescriptive Analytics

• Act• Real-time Stream Processing,

Trigger Events / Alerts Based on Complex or Dynamic Criteria, Interface to LocalSystems, Collaborative ManufacturingEnvironment

• Zero Human Touch• Minimized Operational Time Fully Integrated

Engineering and Manufacturing Systems• Real-time Production Monitoring• Performance, Quality, Availability,

OEE Analysis• Easily Configured• Improved Quality• Machine Learning

Operator Productivity Dashboard

Mobile & Web User Interfaces

Anomoly Defection, Alarms, Predictive Maintenace

Paperless Manufacturing

C E R T I F I C A T E S

I S O 1 4 0 0 1 : 2 0 1 5 I S O 1 8 0 0 1 : 2 0 0 7 I S O 9 0 0 1 : 2 0 1 5 I S O 2 7 0 0 1 : 2 0 1 3

T E I T A I A S E N : 9 1 0 0

A W A R D S

GE Power Strategic Partner

2015

GE Power Overall Partnership

2017

Best Digital ManufacturingOperational Excellence Project Of the Year

by IDC-Turkey2017

Cimtas Precision Machining Awards

Cimtas Group Awards