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Company Introduction

Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

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Page 1: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Company Introduction

Page 2: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

History

Established in 1996

Located in Cali Industrial Zone in Bursa since 2006.

The factory manufactures shock absorber components by sheet

metal forming, also designs and assembles molds for the parts

production.

Page 3: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

General Information

Location : Bursa / Turkey

Plant: 2150 m2 closed area in total 2850 m2

Number of Staff : 60 (Top Manager : 10 )

Sales Turnover : € 3,9 Mil. (2014)

Capacity : 25 mil. part in year ( % 70 ) – One Shift

Tonage of Presses : 30 ton – 400 ton ( 35 Unit )

Projection Welding : 60 KW /1 – 150 KW /1 – 300 KW/ 2

Page 4: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

GENERAL MANAGER

Cengiz Resimoglu

Serpil

Bezirgan

QUALITY

SYSTEM

MANAGER

PROJECT &

QUALITY

RESPONSIBLE

Sinem

Ertan

MANAGEMENT

REPRESENTATIVE

Okyay Gunay

Erdogan

Isik

Kadir

Katmis

Mehmet

Siddik GencMuharrem

Dereli

Fadli

TurgutogluDevrim

Yorulmaz

Orcun

Resimoglu

Hilal

Marangoz

QALITY

ENGINEER

FOREIGN

TRADE

RESPONSIBLE

MOULDING

CHIEF

MOULDING

DESIGN

RESPONSIBLE

INTERIOR

PRODUCTION

RESPONSIBLE

EXTERIOR

PRODUCTION

RESPONSIBLE

PRODUCTION

PLANNING &

DELIVERY

RESPONSIBLE

ACCOUNTING /

H.R

RESPONSIBLE

Organization Chart

Page 5: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Quality System Certifications

ISO/TS 16949:2009 ISO 14001:2004 OHSAS 18001:2007

Page 6: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Toolshop

CAD SYSTEM

Siemens NX 8.5

CAPABILITIES

CNC Vertical Machining

Surface grinding

Conventional turning & milling machining

Thread cutting

OUTSOURCED

Surface treatment (Zn-Fe coating, Zn-Ni coating, KTL painting

)

Heat Treatment

Page 7: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Toolshop

Mould design and manufacturing

Rapid prototyping

Quick mould recasting and flexibility

Back up for critical parts on critic molds

Page 8: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Production Line

PRODUCTION (%)

% 90 Shock Absorber Manufacturers

% 5 Gas Spring Manufacturers

% 5 Others

Page 9: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Production Line

Pressing HR-CR sheet metal ability (0,5 mm – 8,0 mm)

ERP – Aided manufacturing and management system

Welding ability

Laser Sensor & Poke-Yoke Applications

Generalization of the solution implementation

Page 10: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Product Overview 1/4

Spring Seats

Bracket Assemblies

Brackets

Page 11: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Product Overview 2/4

Holders

Base Caps, Upper Caps, Head Caps

Rolled Rings

Page 12: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Product Overview 3/4

Bumper Caps

Stoppers

Plain Washers

Page 13: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Product Overview 4/4

Bumper Cupel

Page 14: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

OEM Projects

Renault Clio

Renault Trafic

Renault Symbol

Renault Clio 4

Hyundai ERA

Hyundai I10

Hyundai I20

KIA Venga

Maysan MandoAmortisörleri ThyssenKrupp Bilstein Compa S.A

Mercedes-Benz X253

Page 15: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Worldwide Customer Portfolio

Maysan Mando Amortisörleri

Turkey

ZF SACHS

Turkey

THYSSENKRUPP BILSTEIN

Romania

Germany

TENNECO AUTOMOTIVE

Spain, Czech Republic,

Poland, Belgium

RECORD AMORTISSEURS

France

TRW AUTOMOTIVE BONNEVAL

France

ITT MOTION TECHNOLOGIES

Netherland

BWI

Poland

Page 16: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Strategic Plans

• Design and Improvements

University Support (AIESEC)

Assy Brackets Welding Project

New Factory (10.000 m2 / 5.000 m2)

• Production

Investment in transfer presses

50 mil. part capacity per year

OE and Aftermarket Formation

Page 17: Company Introduction - orcunpres.com · Mould design and manufacturing ... TENNECO AUTOMOTIVE Spain, Czech Republic, Poland, Belgium RECORD AMORTISSEURS France TRW AUTOMOTIVE …

Thank you