CompactLine Oystar A+F (English)

8/13/2019 CompactLine Oystar A+F (English)

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CompactLine

Revision 10/2013


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2CompactLine | 10/2013

Introduction

OYSTAR A+F has invested ressources in developing a compact, entry/mid level packerdedicated to butter and boxes packing applications

Addressing of market range currently dominated by lower pricedcompetitive products and manufacturers

Pricing levels under 200k No compromises concerning product quality

Functionality and performance values aimed to satisfycommon market applications

High level of standardization

Short lead time for delivery and straight-forwardinstallation
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Butter Packer in A+F Portfolio

SecondaryPrimary Tertiary

ModuLine Butter Packer

High performance Wide range of options and

customization High format flexibility

CompactLine Butter Packer

Dedicated Butter Packer High Level of Standardization Limited set of options Mid performance range Flexibility through format kits Entry-level pricing

P o r t

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Machine Overview


Footprint


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Major Functional Modules (Overview)

Single lane productsupply conveyor

Distribution paddle from oneonto two lanes

Trayline

Layer stackingstation

Pusher into stackingstation

Dischargeconveyor

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Main Characteristics

Pricing EXW w/o options Standard Packer below 200k including oneformat kit. Additional format kit under 10K /format

Maximum product supply rate 150 butter packs / minute

Max. performance of trayline 10 WA-trays / minuteMax. number of layers 20 layers / minute

First Installation October 2013 at Schwarzwaldmilch, Germany

Lead Time (order to shipment) approx. 6 weeks



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Feature Comparison

Standardised packer for common butter brickapplications and limited options

Product supply rate up to 150 packs/min Trayline limited to 10 WA-trays/min Max. 20 layers/minute

Loading with pusher unit

Manual format set-up with format kits (up to30 minutes)

Rockwell Compact Logix

CompactLine ModuLine Modular packer with customer-specific

configuration and wide range of options

Product supply rate up to 250 packs/min Trayline allows up to 28 trays/min Max. 30 layers/min

Unit with servo handling module

Quick set-up (max. 15 minutes)

Elau, Rockwell Control Logix



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Feature Comparison

Entry to mid-level packer for automatedenvironments

Customers with low to medium productionvolumes

Integration to MultiPack 3000 or MultiPack5000 under consideration of performancelimitations (trayline, layers)

CompactLine ModuLine

High-performance packer for fullyautomated environment

Customers with medium to highproduction volumes

Ideal packer for integration to MultiPack5000 or MultiPack 8000



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Standard Product Offering Frame in varnished steel, RAL 7016 Components in contact with the products in stainless steel and/or plastic material Safety doors in frameless transparent polycarbonate, 12 mm thick

Power supply 400V / 50 Hz / TN-S or TN-C-S network (also 380V and 415V)

Motors IP55 resp. IP65 according to the application, sensors IP67 Electrical cabinet in varnished steel RAL 7016, IP54, directly mounted to machine frame Rockwell Compact Logix Controls Pneumatics by Festo and asynchronous drives by SEW Sensors by Sick Vacuum generation by venturi ejector nozzles Compressed air supply 1, 6 bar ( Festo connector unit)

Nordson ProBlue4 hotmelt system with 4 heads not water protected

Reduced number of lubrication points (consolidated on blocks)



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Models and Options

Model for wet environments Frame made from stainless steel Electrical cabinet made from stainless steel Hotmelt unit fitted with water-protected hoses and gluing heads (IP54)

Options Format kit for variations in tray height without variation in base format Fully-featured format kit for one format Extended discharge gravity roller conveyor Driven discharge conveyor Vacuum pump instead of venturi ejectors Open flap detection Air condition for electrical cabinet (IP54) Compliance with US electrical standards (UL / CSA) Interface for connection to third party systems



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Format Range and Flexibility

Low Cost Packer designed for single format

Format flexibility to be established through format kits and manual set-up

Format kit for variations of tray height and number of layers per tray

Fully featured format kit for additional pack patterns, tray designs and/or dimensionsof the butter packs

Format kits to be ordered with machine or anytime later

Changeover time

Set-up time (5-10 minutes) to accomplish changes in tray height without variation of

the trays base format Approx. 30 minutes for format set-up in case of changes in pack pattern, tray design

or dimension of butter packs or boxes.



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Tray Format Range

Min Max

Tray length 300 mm (inner)312 mm (outer)

460 mm (inner)472 mm (outer)

Tray width 100 mm (inner)109 mm (outer)


Tray height 64 mm (inner)70 mm (outer)


Top flap length 25 mm 35 mm

Bottom flap 30 mm 140 mm

Side flap 90 mm

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WA trays always with outer-glued top flap Previous review is required For single layer pack patterns For formats combining minimal width (100 mm) with maximum height (220 mm)

this may require additional centering elements or longer carriers.

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Format Range (Butter Packs)

Pack patterns insingle row

Pack patterns in tworows

Length (Pl) 100 200 mm 50 150 mm

Width (Pb) 30 105 mm

Height (Ph) 16 100 mm

Product weight 50 1000 g

Transport orientation Long side leading



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Performance vs pack patterns (single row)

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1L 2L 3L 4L 5L 6L

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Number of Layers per Tray

2x1 4x1 5x1 6x1 8x1Limitation to max.10 WA trays/min

Limitation to max. 150 packages/min

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i l M P 3 0 0 0



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Performance vs pack patterns (2 rows)

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Number of Layers in Tray

2x2 4x2 5x2 6x2 8x2Limitation to max.10 WA trays/min

Limitation to max. 20 layers / minute

Limitation to max. 150 packages/min

B e n

h i l M P 5 0 0 0

B e n h

i l M P 3 0 0 0



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OYSTAR A + FThank you!

Documents

CompactLine Oystar A+F (English)