176
Manual Electronics Description Compact Vision System TypeɘSBO...−Q−... Manual 548 319 en 0809b [738 349] Compact Vision System

Compact Vision System · 2020. 4. 16. · Contents and general instructions Festo P.BE−SBO−Q−EN en 0809b IX Safety instructions Caution During commissioning and programming,

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Page 1: Compact Vision System · 2020. 4. 16. · Contents and general instructions Festo P.BE−SBO−Q−EN en 0809b IX Safety instructions Caution During commissioning and programming,

Manual Electronics

DescriptionCompact VisionSystemType�SBO...−Q−...

Manual548 319en 0809b[738 349]

Compact Vision System

Page 2: Compact Vision System · 2020. 4. 16. · Contents and general instructions Festo P.BE−SBO−Q−EN en 0809b IX Safety instructions Caution During commissioning and programming,
Page 3: Compact Vision System · 2020. 4. 16. · Contents and general instructions Festo P.BE−SBO−Q−EN en 0809b IX Safety instructions Caution During commissioning and programming,

Contents and general instructions

IFesto P.BE−SBO−Q−EN en 0809b

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0809b. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−SBO−Q−EN. . . . . . . . . . . . . . . . . . . . . . . . . .

Order no. 548 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

© (Festo AG�&�Co. KG, D�73726 Esslingen, Germany, 2008)Internet: http://www.festo.comE−Mail: [email protected]

The reproduction, distribution and utilization of this docu−ment as well as the comunication of its contents to otherswithout express authorization is prohibited. Offenders willbe held liable for the payment of damages. All rights re−served in the event of the grant of a patent, utility moduleor design.

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Contents and general instructions

II Festo P.BE−SBO−Q−EN en 0809b

Trade marks

Harax��® is a registered trade mark of HARTING Electronics GmbH & Co. KG

Harting RJ Industrial��® is a registered trade mark of HARTING Electronics GmbH & Co. KG

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Contents and general instructions

IIIFesto P.BE−SBO−Q−EN en 0809b

Contents

Designated use VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Areas of application and approval by authorities VII . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety instructions VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on the use of this manual XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product−specific terms and abbreviations XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. System summary 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Design of the SBO Compact Vision System 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Variants 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Method of operation 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Display and connecting elements 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Software package 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Accessory 1−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Selection of a lens with SBOC 1−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Selecting lighting 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting 2−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Mounting 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Fitting the Compact Vision System 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Dimensions of the Compact Vision Systems SBO 2−5 . . . . . . . . . . . . . .

2.1.3 Fastening with adapter kit type SBOA−HMSV−39 2−6 . . . . . . . . . . . . . . .

2.1.4 Mounting/removal of lens and protective tubing for SBOC 2−7 . . . . . .

2.1.5 Removal of the protective foil for SBOI 2−8 . . . . . . . . . . . . . . . . . . . . . .

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Contents and general instructions

IV Festo P.BE−SBO−Q−EN en 0809b

3. Installation 3−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General instructions on installation 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Selecting the power unit 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Electrical connections 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Connecting the operating voltage and I/Os 3−6 . . . . . . . . . . . . . . . . . . .

3.2.2 Connecting the Ethernet interface 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Connecting the CAN interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Commissioning 4−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Instructions on commissioning 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Installation of the software packages 4−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Network settings on the PC 4−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Firewall settings on the PC 4−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Network settings on the Compact Vision System 4−10 . . . . . . . . . . . . . . . . . . . . . .

4.6 CheckKon connection to the Compact Vision System 4−13 . . . . . . . . . . . . . . . . . .

4.7 Settings on the Compact Vision System 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 System parameters for pre−processing 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Selection of the evaluation mode 4−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9.1 I/O process with the �Triggered" evaluation mode 4−21 . . . . . . . . . . . . .

4.9.2 I/O process with the �Freewheel unit" evaluation mode 4−28 . . . . . . . .

4.9.3 I/O sequence with the �Fixed image sampling rate" evaluation mode . . 4−40

4.10 Connection to higher−level controller (PLC/IPC) 4−45 . . . . . . . . . . . . . . . . . . . . . . .

4.10.1 General information on use of inputs 4−46 . . . . . . . . . . . . . . . . . . . . . . . .

4.10.2 General information on use of outputs 4−49 . . . . . . . . . . . . . . . . . . . . . .

4.10.3 Use of internal I/Os 4−50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.4 Use of the I/O expansion 4−51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.5 Use of the device as CPI module at CP nodes 4−55 . . . . . . . . . . . . . . . . .

4.10.6 Use of the Ethernet interface with EasyIP protocol 4−61 . . . . . . . . . . . . .

4.10.7 Use of the Ethernet interface with Telnet protocol 4−63 . . . . . . . . . . . . .

4.10.8 Display of inspection results with the �SBO...−Q WebViewer" 4−72 . . . .

4.11 Creation of the test programs 4−75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Checking the system settings 4−76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.13 Notes on operation 4−76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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VFesto P.BE−SBO−Q−EN en 0809b

5. Diagnosis and error treatment 5−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 General diagnostic possibilities 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 Status display 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.2 Fault treatment 5−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Care and maintenance A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Addressing in the Ethernet (basics) A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Siemens star A−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 Technical data A−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.5 Fault messages A−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6 Address table for EasyIP and Telnet A−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.1 Input register A−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.2 Output register A−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.3 Fast access to the input and output register A−15 . . . . . . . . . . . . . . . . . .

A.6.4 Extended system status / system information A−15 . . . . . . . . . . . . . . . .

A.6.5 System time of the device A−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.6 Total tolerance of the type in the current test program A−16 . . . . . . . . .

A.6.7 Basic results of the last test A−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.8 Characteristics � Results of the last inspection A−19 . . . . . . . . . . . . . . . .

A.6.9 System parameters A−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.10 String address table A−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Index B−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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VI Festo P.BE−SBO−Q−EN en 0809b

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VIIFesto P.BE−SBO−Q−EN en 0809b

Designated use

The Compact Vision System type SBO...−Q−... has beendesigned for fitting into a machine or into an automatedsystem. It is used to analyse parts for quality and position.

The Compact Vision System type SBO...−Q−... may only beused as follows:

� only in industrial applications

� as designated

� without any modifications by the user. Only the conver�sions or modifications described in the documentationsupplied with the product are permitted.

� In perfect technical condition.

When used together with commercially available compo�nents, such as sensors and actuators, the specified limits forpressures, temperatures, electrical data, torques etc. must beobserved. National and local safety regulations must also beobserved.

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VIII Festo P.BE−SBO−Q−EN en 0809b

Areas of application and approval by authorities

The product fulfils the requirements of the EU guidelines andis marked with the CE identification.

Standards and test values, which the product must observeand fulfil, can be found in the section �Technical specifica�tions". The product−relevant EU directive can be found in theconformity declaration.

Certain configurations of the product have been approved bythe Underwriters Laboratories Inc. (UL) for the USA andCanada. These configurations are marked as follows:

UL Recognized Component Mark for Canada and the UnitedStates

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Contents and general instructions

IXFesto P.BE−SBO−Q−EN en 0809b

Safety instructions

CautionDuring commissioning and programming, the safetyregulations listed in this manual and in the documentationfor the controller and the other components used mustalways be observed.

The user must ensure that nobody has access to thepositioning range of the connected actuators. Access tothe possible danger area must be prevented by suitablemeasures such as protective screens and warning signs.

CautionElectrostatically sensitive components Electrostaticdischarges can damage the internal electronics.

· Do not open the housing. Observe the handling specifi�cations for electrostatically sensitive components.

CautionA dirty and scratched lens or a dirty and scratched protec�tive disc can lead to optical faults. Make sure that the lensand the protective disc are not scratched. Do not use anyabrasive cleaning agents.

Clean the the lens or the protective disc if they are dirty orif there are dirt deposits on them:

� with an air gun or with clean non−lubricatedcompresed�air

� with a soft moist cloth and non−abrasive cleaning agents.

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X Festo P.BE−SBO−Q−EN en 0809b

CautionIf the permitted temperature range is exceeded, e.g. bypowerful external sources of light, this can lead to systemfaults and cause damage.

· Mount the Compact Vision System in a well ventilatedlocation, especially screened from the heat emitted byother devices and from sources of light.

Service

Please consult your local Festo repair service if you have anytechnical problems.

Target group

This manual is intended exclusively for technicians trained incontrol and automation technology who have experience ininstalling and commissioning electronic systems.

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Contents and general instructions

XIFesto P.BE−SBO−Q−EN en 0809b

Important user instructions

Danger categories

This manual contains instructions on the possible dangerswhich may occur if the product is not used correctly. Theseinstructions are marked (Warning, Caution, etc.), printed on ashaded background and marked additionally with a picto�gram. A distinction is made between the following dangerwarnings:

WarningThis means that failure to observe this instruction mayresult in serious personal injury or damage to property.

CautionThis means that failure to observe this instruction mayresult in personal injury or damage to property.

NoteThis means that failure to observe this instruction mayresult in damage to property.

The following pictogram marks passages in the text whichdescribe activities with electrostatically sensitive compo�nents.

Electrostatically sensitive components may be damaged ifthey are not handled correctly.

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XII Festo P.BE−SBO−Q−EN en 0809b

Marking special information

The following pictograms mark passages in the textcontaining special information.

Pictograms

Information:Recommendations, tips and references to other sources ofinformation.

Accessories:Information on necessary or sensible accessories for theFesto product.

Environment:Information on environment−friendly use of Festo products.

Text markings

· The bullet indicates activities which may be carried out inany order.

1. Figures denote activities which must be carried out in thenumerical order specified.

� Hyphens indicate general activities.

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Contents and general instructions

XIIIFesto P.BE−SBO−Q−EN en 0809b

Notes on the use of this manual

NoteThis manual refers to the following versions:

Hardware/software Version

Compact Vision SystemSBO...−Q−...

from software status 3.3from hardware status AB0905

CheckKon version 4.1 and later

CheckOpti version 3.0 and later

SBO Device Manager version 1.1 and later

Tab.�0/1: Hardware and software states

This manual contains general basic information on fitting,installing and operating the Compact Vision System.Additional information on commissioning, parameter settingand diagnosis with the software packages can be found in thepackages’ Help systems.

Type Title Contents

Electronics manual Compact Vision System SBO...−QP.BE−SBO−Q−... (this manual)

Fitting, installing and commissioningthe Compact Vision System

Help system Help for CheckKon P.SW−CB−KON−... CheckKon function description andoperation

Help system Help for CheckOpti P.SW−OPTI−... CheckOpti function description andoperation

Description SBO−DeviceManager Help SBO−DeviceManager functiondescription and operation

Tab.�0/2: Documentation on the Compact Vision System

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XIV Festo P.BE−SBO−Q−EN en 0809b

Product−specific terms and abbreviations

The following product−specific abbreviations are used in thismanual:

Term/abbreviation Meaning

0−signal Input or output supplies 0 V

1−signal Input or output supplies 24 V

Aperture Opening through which light passes over a lens onto the sensor. The largerthe opening or theaperture is, the more light will reach the sensor. When theaperture opens, the depth of focus will be reduced. The depth of focusincreases the further the aperture is closed (larger f−number). Small apertureopenings make longer exposure times necessary. Short exposure timesrequire larger aperture openings.

Auto MDI−X Recognises the Ethernet configuration of the other station and adapts thesend and receive cables of a network connection automatically

Characteristic(s) Established values (e.g. length) that were determined by the test programand used for analysis

CheckKon Software package for configuration and commissioning

CheckOpti Software package for preparing test programs

CMOS sensor Optoelectronic sensor which converts light signals into electric signals. In addition to the purely sensor function, functions for image conversion areintegrated into the chip, e.g. lighting check and contrast correction.

Condition−controlled Recognition of a signal (e.g. input) reacts to a 1−signal or 0−signal

CP cable Special cable used to connect the various CP modules in a CP string

CP connection Socket or plug on the CP module which allows the modules to beinterconnected using the CP cable

CP master Collective term for modules with one or more CP connections to which oneCP string each can be connected. CP masters are the CPX−CP interface,CP�field bus node, CPV Direct or CP modules.

CP modules Collective term for the various modules that can be integrated in a CP system

CP node CP field bus node with/without field bus connection, to which theI/O�modules are connected

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XVFesto P.BE−SBO−Q−EN en 0809b

Term/abbreviation Meaning

CP string Entirety of the CP modules and CP cable connected together to a CP master’sCP connection

CP system Complete electrical installation system consisting of a CP master with one ormore CP strings

CP valve terminal Type 10 CPV valve terminal or type 12 CPA valve terminal, each with aCP�connection (also regarded as CP modules)

CPI modules CP module with extended functionality

CPX modules Collective term for the various modules which can be integrated in aCPX�terminal

CPX terminal Complete system consisting of CPX modules with or without pneumatics

Depth of field See depth of focus

Depth of focus The spatial area in front of and behind the focussed object which is stillsharp (also known as depth of field). The depth of field depends on the focaldepth of the lens and the set aperture. Short focal depths with smallaperture openings lead to larger depth of field.

EasyIP Protocol for the simple exchange of operands between Festo controllers(e.g.�FEC Standard, PS1, etc.). EasyIP controllers are normally both client andserver. But there can also be controllers without server function, such asdiagnostic devices or visualisation computers, that participate in EasyIP.

Edge−controlled Recognition of a signal (e.g. input) reacts to rising or falling edge

Ethernet Physical protocol and network for connecting various devices

Exposure time The time during which the CMOS sensor is subjected to light duringrecording. The longer the exposure time, the more light will penetrate. The choice of exposure time depends e.g. on the movement speed, the light available and the light sensitivity of the sensor (see also sensoramplification). With moving objects excessive exposure times result inblurred pictures.

Falling edge Transition of 1−signal to 0−signal (falling)

Field bus node Provides the connection to specific field buses. Transmits control signals tothe connected modules and monitors their ability to function.

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XVI Festo P.BE−SBO−Q−EN en 0809b

Term/abbreviation Meaning

Focal distance Long focal distances create a large image, short focal distances create awide−angle image. Lenses with variable focal distances are known as zoomlenses. Lenses with longer focal distances usually have less depth of focusand less light intensity.

Gain See sensor amplification

I Digital input

I/Os Digital inputs and outputs

I/O modules Collective term for the modules which provide digital inputs and outputs(e.g., CPX I/O modules, CP input modules and CP output modules)

Input module Input module

O Digital output

O−module Output module

PLC/IPC Programmable logic controller/industrial PC

Rising edge Transition of 0−signal to 1−signal (rising)

SBO−DeviceManager Software package for adjusting the network characteristics and firmware

Sensor amplification Influences the light sensitivity of the sensor. Increasing the amplificationincreases the light sensitivity. Excessive amplification can lead to grainedpictures.

String assignment Type and order of the modules connected to one or more CP strings

TCP/IP Combination of the protocols TCP and IP, the most−widely used protocol incommunication via Ethernet

Telnet Client−server protocol for general, bidirectional communication, using TCP.Telnet is normally used to offer users access to Internet computers over thecommand line.

Test program Definition of parts to be recognised and characteristics to be determined

Tab.�0/3: Product−specific terms and abbreviations

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System summary

1−1Festo P.BE−SBO−Q−EN en 0809b

Chapter 1

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1. System summary

1−2 Festo P.BE−SBO−Q−EN en 0809b

Contents

1.1 Design of the SBO Compact Vision System 1−3 . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Variants 1−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Method of operation 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Display and connecting elements 1−8 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Software package 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Accessory 1−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Selection of a lens with SBOC 1−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Selecting lighting 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1.1 Design of the SBO Compact Vision System

Components The SBO Compact Vision System is an intelligent camerawith integrated electronics for picture processing and com�munication. It is contained in a compact and robust housingand offers:

� an imaging CMOS sensor, dependent on the model, withvarious resolutions in colour or monochrome

� interfaces for communication and for connecting externaldevices

� for type SBOI:an integrated lens and integrated LED lighting

� for type SBOC:a standardised CS−mount lens receptacle, which is alsousable as a C−mount lens receptacle if lens protectiontubing is used. Suitable lenses and additional optical elements, such asfilter and lenses, are available on request.

Function The Compact Vision System SBO−Q−... permits economicalintegration of optical test functions into machines andsystems to analyse parts for quality and position.

Configuration, commissioning and operation of the CompactVision System SBO...−Q−... takes place with the softwarepackages CheckKon, CheckOpti and the SBO−DeviceManager.

User−specific firmware versions can be loaded into the devicefor special applications.

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Networking and control The Compact Vision System can be linked directly to the PCvia the Ethernet interface. Analyses can be controlled viadigital I/Os or by a PC. Further information can be found inthe section 3.2.2 on page 3−14.

1 Compact VisionSystem (heretype SBOC−...)

2 PC with softwarepackages

1

2

Fig.�1/1: Direct networking with the PC

1

2

3

1 Hub/switch

2 PC with software packages

3 Compact Vision System (here type SBOC−...)

Fig.�1/2: Camera network

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1.2 Variants

Characteristic Type designation

Sensor picture control system SBO Compact Vision System

Design I−... Integrated lens and integrated LED lighting

C−... Standardised lens receptacle CS−mount or C−mount (only with lens protective tubing or intermediate ring)

Version Q−... Field−based camera for quality inspection

Sensor resolution R1 VGA resolution (640 x 480 pixels)

R2 SXGA resolution (1280 x 1024 pixels)

R3 Wide VGA resolution (752 x 480 pixels)

Type W Monochrome

C Colour

Option WB Without CAN interface

Tab.�1/1: Type code

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Type Features Advantages/application area

SBOI−Q−R1B � CMOS sensor with resolution640�x�480 pixels; ½ inch;monochrome

� Interfaces: Ethernet, digital I/Osand CAN

� Integrated lens

� Integrated LED lighting

� Protection classes IP65 and IP67

� Especially suitable for short−range work (� 22 mm to approx.1000 mm, longer ranges lead toloss of sharpness)

� Integrated lighting for distancesup to approx. 200 mm

� Simple to integrate due tocompact design

SBOI−Q−R1C � Like type SBOI−Q−R1B, but CMOS sensor in colour

SBOI−Q−R3B−WB � CMOS sensor with resolution752�x�480�pixels; 1/3 inch;monochrome

� Interfaces: Ethernet and digitalI/Os (no CAN)

� Integrated lens

� Integrated LED lighting

� Protection classes IP65 and IP67

� Especially suitable for short−range work (� 20 mm to approx.550 mm, longer ranges lead toloss of sharpness)

� Integrated lighting for distancesup to approx. 200 mm

� Simple to integrate due tocompact design

SBOI−Q−R3C−WB � Like type SBOI−Q−R3B−WB, but CMOS sensor in colour

Tab.�1/2: Variants of the Compact Vision System type SBOI−Q−...

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Type Features Advantages/application area

SBOC−Q−R1B � CMOS sensor and interfaces suchas type SBOI−Q−R1B

� Standardised lens receptacleCS−mount or C−mount (only with lens protective tubing orintermediate ring)

� No integrated lighting

� Protection classes IP65 and IP67 1)

� Any lens 2) 3) can be used (focal distance selectable)

� Especially fast and high qualitylenses for improving the photo�graphic properties can be used

� Filters and lenses per objectlens

SBOC−Q−R1C � Like type SBOC−Q−R1B, but CMOS sensor in colour

SBOC−Q−R2B � Like type SBOC−Q−R1B, but CMOS sensor with resolution1280�x�1024�pixels; 2/3 inch; monochrome

SBOC−Q−R2C � Like type SBOC−Q−R1B, but CMOS sensor with resolution1280�x�1024�pixels; 2/3 inch; in colour

SBOC−Q−R3B−WB � CMOS sensor and interfaces suchas type SBOI−Q−R3B−WB

� Standardised lens receptacleCS−mount or C−mount (only with lens protective tubing orintermediate ring)

� No integrated lighting

� Protection classes IP65 and IP67 1)

� Any lens 2) 3) can be used (focal distance selectable)

� Especially fast and high qualitylenses for improving the photo�graphic properties can be used

� Filters and lenses per objectlens

SBOC−Q−R3C−WB � Like type SBOC−Q−R3B−WB, but CMOS sensor in colour

1) Only in conjunction with lens protection tubing supplied2) Lenses with CS−mount thread only possible without lens protection; lenses with C−mount thread

only possible with lens protection tubing or intermediate ring possible (see section 1.5)3) Entocentric, telecentric or hypercentric lenses can also be used

Tab.�1/3: Variants of the Compact Vision System type SBOC−Q−...

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1.2.1 Method of operation

The Compact Vision System type SBO...−Q−... has differentpicture sensors, depending on the model.

The available processing functions are integrated in theoperating system (firmware) of the device.

Communication By means of the Ethernet interface, the Compact VisionSystem can communicate via the network with the PC orwith a PLC. Additional I/O possibilities are available throughthe CAN interface (not for devices of the typeSBO...−Q−...−WB).

Commissioning The corresponding software packages are used forcommissioning and operation (see also section�1.3).

1.2.2 Display and connecting elements

1 Integrated lensand LED lightingbehind protectivedisc

2 Status LEDs

3 CAN interface(not with devicesof typeSBO...−Q−...−WB)

4 Ethernet interface

5 Operating voltagesupply and digitalI/Os

6 Focus adjustment

1

2

3

45

6

Fig.�1/3: Display and connecting elements type SBOI−Q−...

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1 Adapter forprotective tubing

2 Protective tubing

3 Lens(accessories)

4 Status LEDs

5 CAN interface(not with devicesof typeSBO...−Q−...−WB)

6 Ethernet interface

7 Operating voltagesupply and digitalI/Os

1

2

3

4

5

67

Fig.�1/4: Display and connecting elements type SBOC−Q−...

Connection Description

24 V DC Plug, M12x1,8−pinPlug assignment,see Tab.�3/3

Operating voltage supply anddigital�I/Os� Operating and load voltage

supplies� I/O wiring (2 digital inputs and

3�digital outputs)

Ethernet Plug M12x1,4−pin, d−codedPlug assignment,see Tab.�3/6

Ethernet interface� Communication with higher−order

devices, e.g. the PC or PLC� Outputting data

(e.g. analysing data, etc.)

Bus Plug, M12x1,5−pinPlug assignment,see Tab.�3/7

CAN interface for extension of theI/O functions of the equipment (Not for devices of typeSBO...−Q−...−WB)

Tab.�1/4: Connections of the Compact Vision System

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1.3 Software package

The software packages CheckKon, CheckOpti und SBODevice�Manager are used for commissioning and operation.They can run under the operating systems Windows® 2000,XP and Vista and offer a convenient user interface.

The minimum requirements your PC must meet in connectionwith the software packages can be found in the respectivesoftware package’s Help.

CheckKon provides the following functions:

Theme Function

Configuration andcommissioning

� Defining the signal reaction� Defining the picture sampling rate, sensor

amplification� Defining the evaluation and output functions

Analysis � Display of evaluated parts, live pictures,statistics and handling of test programs

Diagnosis � Display of the device properties� Display of faults

Service � Documentation of a system

Tab.�1/5: Functions of CheckKon

CheckOpti permits preparation of test programs.

The SBO−DeviceManager provides the following functions:

� changing the network settings of the device (IP address, gateway, password, etc.)

� transfer of firmware to the device

� transfer of software add−ins for the device.

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1.4 Accessory

Type Designation Description

SIM−M12−8GD−2−PUSIM−M12−8GD−5−PU

Plug socket with cablePlug socket with cable

Plug socket with cable for operating voltage supply� Straight socket, M12x1, 8−pin, core ends

zinc−coated� 2 m long� 5 m long

SBOA−K30E−M12S Cable Ethernet cable for brief use as a diagnostic cable 1)

� 3 m long� Socket straight, M12, 4−pin, d−coded� Plug RJ45

SBOA−K20CP−WS Cable CAN cable for use of the device as a CPI module� 2 m long� Socket straight, M12x1, 5−pin� Plug angled, M9x0,5, 5−pin

SBOA−K20CP−SUP Cable CAN cable for use of the I/O expansion for powerinput and connection� 2 m long� Socket straight, M12x1, 5−pin� Socket straight, M9x0,5, 5−pin� Plug straight, M12x1, 4−pin

KVI−CP−3... Connecting cable Cable for coupling of external I/O modules inconjunction with cable SBOA−K20CP−SUP

CP−A04−M12−CL I/O module Output module with 4 digital outputs, 4 female connectors M12, 5−pin

CP−E08−M12−CL I/O module Input module with 8 digital inputs, 8 female connectors M12, 5−pin

SBOA−HMSV−39 Adapter−BS Adapter kit for fitting with screw−on adapter plate(contained in the adapter kit)

SBOA−HMSV−40 Adapter−BS Adapter kit for fitting with screw−on adapter plate,e.g. adapter plate type HMSV−11 (not contained inthe adapter kit)

1) Cables and plug connectors for continuous use in an industrial environment are commercillyavailable, e.g. from HARTING Electronics GmbH & Co. KG (product program HARAX® M12 or fromHarting RJ Industrial®) or from Franz Binder GmbH + Co. electrical components KG (series 825)

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Type DescriptionDesignation

SBOA−HMSV−41 Adapter−BS Adapter kit. The adapter possesses an internal thread G�1/4" forfor fastening to commercially−available photo/videotripods.

SBOL−12SBOL−25

LensLens

� Standard lens, focal depth 12 mm� Standard lens, focal depth 25 mm

SBOL−C−5 Adapters 5 mm spacer ring (CS−mount to C−mount)

SBOL−IP−50 Cylinder barrel BG Protective tubing

P.SW−KON−... CheckKon Software package

P.SW−OPTI−... CheckOpti Software package

Tab.�1/6: Accessory

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1.5 Selection of a lens with SBOC

No lens is included with delivery of the SBOC−Q−... Lenses are available as accessories for the device.

NoteThe protection classes IP65 and IP67 can only be achievedwith the lens protection tubing (see section A.4 Technicalspecifications).

Operation with lens protective tubing

Use lenses according to C−mount standard.

· Please note the following lens dimensions:

� The maximum possible lens diameter is 38�mm

� The maximum possible length of the lens from the frontedge of the lens to the flange surface of the thread side is42�mm.

Note· Note that with most lenses the lens length changes whenthe focus is reset. The setting �infinite" usually leads tothe shortest lens dimension.

Operation without lens protective tubing

If you remove the lens protection tubing and the adapter,you can use lenses of the CS−mount standard.A spacer ring (5�mm) is required for C−mount lenses withoutlens protection tubing and without adapter for fastening theprotective tubing.

· Screw an adapter SBOL−C−5 into the device to ensure acorrect support dimension (see also section 1.4).

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Determination of theappropriate focal distance

The somewhat more expensive lenses with adjustableaperture angle (zoom) enable you to adapt the field of visionto your requirements. Lenses with fixed focal depth arecheaper.

The suitability of a lens depends on:

� the smallest possible distance which can still berepresented sharply (Minimum Object Distance � MOD)

� the focal distance

� the light intensity

� the allowable distortion.

The object distance, i.e. the distance between the camera andthe object to be photographed can be calculated according tolaws of optics.

The following equation describes the distance between theso−called main level and the object to be depicted. With a thinlens the main level is the centre of the lens. With a lens theposition of the main level cannot be ascertained so easily. As an estimate you can assume the centre of the lens to bethe main level.

Formula Description

f

gG = B � B__ .

g: Object distance (work distance)G: Object size (size of field of vision)f: Focal distanceB: Picture or sensor size 1)

1) The horizontal size B of the sensor is:� for type SBO...−Q−R1... 6.61 mm� for type SBO...−Q−R2... 8.60 mm� for type SBO...−Q−R3... 4.51 mm

Tab.�1/7: Calculation formula

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The following diagrams offer help for typical fixed focaldepths and the necessary distances for certain horizontalfields of vision. The vertical field of vision can be obtained bymultiplying the horizontal field of vision by 0.75 (= 480/640)or 0.8 (= 1024/1280).

Examples for SBO...−Q−R1:

� A lens with focal depth of 12 mm generates a field ofvision approx. 100�mm wide at a work distance of200�mm with SBO...−Q−R1.

� A lens with focal depth of 25 mm generates a field of vi�sion approx. 100�mm wide at a work distance of 400 mmwith SBO...−Q−R1.

The following diagrams (see Fig.�1/5) can be used to makerough estimates.

_______f

gG = B � B__ .

12 mm

200 mm= 6.61 mm � 6.61 mm = 103.5 mm.

_______f

gG = B � B__ .

25 mm

400 mm= 6.61 mm � 6.61 mm = 99.15 mm.

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1 2 3

1 2 3

1 2 3

SBO...−Q−R1

SBO...−Q−R2

SBO...−Q−R3

1 Focal distance 35�mm

2 Focal distance 25�mm

3 Focal distance 12�mm

Fig.�1/5: Work distances g [mm] and object size G [mm] for typical fixed focal depths

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1.6 Selecting lighting

For SBOC:

· Always use external lighting.

For SBOI:

· Check whether the device’s internal lighting is adequatefor the required application.

External lighting is commercially available.

Note· Use shielding � e.g. a light−blocking, black housing �against uncontrolled outside light (e.g. ceiling lights,windows, etc.).

Uncontrolled outside light influences generation ofpictures and thus the results.

If external lighting is used:

You can connect external lighting to the O2 output of thedevice. The lighting is then controlled by the device.

· Please note the correct system parameter configuration.

· Note the maximum sum currents at the outputs.

The light source used for lighting the inspection parts hassignificant influence on the picture quality. Unsuitable lightsources are frequently used. What light source is suitable foryour application depends mainly on the characteristics of theinspection parts or the characteristics to be tested.

A light source is suitable if it emphasises the inspection part’scharacteristic to be tested with maximum contrast.

To recognise different characteristics or inspection parts, youshould switch between various light sources, if necessary.Use the following light sources or lighting techniques:

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Light source Properties Recognition of

Counterlight Shines on the inspection part from theopposite side. The light shining throughor around the inspection part showsthe shape of the inspection part.

� Contours of (transparent) inspectionparts

� Levels of colourless liquids intransparent vessels

Dome light Throws an indirect light from variousdirections onto the inspection part andgenerates a soft, diffuse and even light.Inspection parts with irregular shapesor curved surfaces are illuminatedevenly. Glare is avoided.

� Printing on aluminium packaging� Coating faults or holes on inspection

parts with crooked surface� Stains on uneven or crooked

surfaces

Rod light Generates even, direct light on longinspection parts. The diagonallyimpacting light generates diffusereflection, which permits easydifferentiation. For shiny surfaces, apolarisation filter is recommended.

� Faulty galvanisation of contacts� Edges of thin, transparent inspection

parts

Flat angle light Throws a direct light in a flat angle onthe edges of the inspection part(diagonal lighting of the surface edges).This clearly emphasises variatons onthe edges of the inspection part andsurface faults.

� Chipping on low−contrast surfacesand edges

� Thickness deviations and surfacefaults

Coaxial verticallight

Lights the inspection part on the sameaxis on which the lens is located.Reflecting light from shiny surfaces isreinforced, dark diffuse light isdispersed. This increases the contrastbetween dark and light surfaces.

� Embossings/stampings� Indentations on press−shaped pieces� Defects on the floor of deep−drawn

pieces

Tab.�1/8: Light sources

Note· Preferably use a counterlight if the type of recognitionallows.

This mostly allows very reliable pictures and results �even�with disturbance from outside light.

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Fitting

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Chapter 2

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Contents

2.1 Mounting 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Fitting the Compact Vision System 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Dimensions of the Compact Vision Systems SBO 2−5 . . . . . . . . . . . . . .

2.1.3 Fastening with adapter kit type SBOA−HMSV−39 2−6 . . . . . . . . . . . . . . .

2.1.4 Mounting/removal of lens and protective tubing for SBOC 2−7 . . . . . .

2.1.5 Removal of the protective foil for SBOI 2−8 . . . . . . . . . . . . . . . . . . . . . .

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2.1 Mounting

Warning· Before carrying out fitting, installation and maintenancework, always switch off the power supply for theelectronic components.

CautionIf the permitted temperature range is exceeded, e.g. bypowerful external sources of light, this can lead to systemfaults and cause damage.

· Fit the Compact Vision System in a well ventilated loca�tion, especially screened from the heat emitted by otherdevices and from sources of light.

NoteThe Compact Vision System may be damaged if it is nothandled correctly.

· Make sure that glass surfaces and lenses are notscratched or dirty.

· Mount the Compact Vision System so that items passingby do not touch the device.

Note· Use shielding � e.g. a light−blocking, black housing �against uncontrollable outside light (e.g. ceiling lights,windows, etc.).

Uncontrollable outside light influences the generation ofpictures and thus the results.

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2.1.1 Fitting the Compact Vision System

· Mount the camera using the fastening elements so thatthe camera is oriented vertically and without obstacles onthe inspection part.

· Make sure that the distance between camera andinspection part is adjusted to the optics.

A fine adjustment takes place during commissioning(see�section�4.7).

On the bottom of the device, there is a mounting profile withdove−tail guide. The following adapter kits can be used forfastening:

Type Designation Description

SBOA−HMSV−39 Adapter−BS Adapter kit for mounting with screw−on adapter plate (contained in the adapter kit)

SBOA−HMSV−40 Adapter−BS Adapter kit for mounting with screw−on adapter plate, e.g.adapter plate type HMSV−11 (not contained in the adapter kit)

SBOA−HMSV−41 Adapter−BS Adapter kit The adapter possesses an internal thread G�1/4" forfor fastening to commercially−available photo/video tripods

Tab.�2/1: Adapter kits for mounting

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2.1.2 Dimensions of the Compact Vision Systems SBO

1

1 Principal axis

Fig.�2/1: SBOI dimensions

1

1 Principal axis

Fig.�2/2: SBOC dimensions with protective tubing

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2.1.3 Fastening with adapter kit type SBOA−HMSV−39

The following diagram shows mounting with adapter kittype�SBOA−HMSV−39 using as an example the Compact VisionSystem type SBOI−...�:

2

34

1

2

1 Dove−tail of the Compact Vision System

2 Clamping elements

3 Hole for socket head screw M5x16 with centring sleeve

4 Adapter plate

Fig.�2/3: Fastening with adapter kit type SBOA−HMSV−39

Proceed with fitting as follows:

· Place the Compact Vision System so that the field ofvision is unhindered and the LEDs on the rear of thehousing can be seen.

· Tighten the screws evenly.

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2.1.4 Mounting/removal of lens and protective tubing for SBOC

NoteHandle the protective tubing and lens with care.

· Avoid dirt. Work in a clean environment.

· Do not touch the inside of the camera, the lens or theglass surface of the protective tubing.

Fitting the lens

· If applicable, remove the protective cover on the lens andon the camera housing.

· Carefully place the lens in the fixture of the camerahousing and tighten it by hand by turning it in a clockwisedirection.

Fitting the protective tubing

Before fitting the protective tubing:

· Check that the seal is seated correctly on the protectivetubing.

· Carefully place the lens in the fixture of the camerahousing and tighten it by hand by turning it in a clockwisedirection.

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Dismantling the protective tubing

· Turn the protective tubing in an anti−clockwise directionand pull it forwards out of the fixture.

On the support ring of the protective tubing there is a holewith a diameter of 2.5 mm. If you wish to separate the tubefrom the support ring of the protective tubing, you can fix thesupport ring, if required, with the aid of a pin (insert pin intohole).

Dimantling the lens

· Turn the lens in an anti−clockwise direction and pull itforwards out of the fixture.

· If applicable, remove the protective cover on the lens andon the camera housing.

2.1.5 Removal of the protective foil for SBOI

To protect from scratching or dirt during transportation andmounting, a protective foil is attached to the front of theprotective disc for devices of type SBOI−...

· Remove this protective foil carefully before starting withcommissioning.

Note· Make sure that the protective disc is not subject to anymechanical stress.

Possible scratches or grooves have an influence on thepicture quality and thus also on the inspection quality.

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Chapter 3

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Contents

3.1 General instructions on installation 3−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Selecting the power unit 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Electrical connections 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Connecting the operating voltage and I/Os 3−6 . . . . . . . . . . . . . . . . . . .

3.2.2 Connecting the Ethernet interface 3−11 . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Connecting the CAN interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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3.1 General instructions on installation

NoteNote the following if compliance with the requirements of�Recognized Component Marks for Canada and the UnitedStates" is needed for your application:

� Rules for complying with the UL certification can befound in the UL−specific brief operating instructions. The relevant technical specifications listed there alsotake precedence here.

� The technical specifications in this documentation mayshow different values.

WarningSudden unexpected movements of the connectedactuators can cause injury to human beings and damageto property.

Before carrying out installation and maintenance work,switch off the following:

� operating and load voltage supplies

� if applicable, other sources of energy, e.g. the compressed air supply.

CautionCables with high levels of interference can cause electro�magnetic disturbances.

· Do not place the following cables in the vicinity of cableswith high levels of interference: If necessary, useseparate wiring channels, separate cable bundles orcables.

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NoteIf you mount the Compact Vision System type SBO...−Q−...on a moving part of a machine, you must provide strainrelief on all connecting cables on the moving part.

NoteLong signal cables reduce the immunity to interference.

· Make sure that the cable lengths specified in thefollowing table are always observed:

Cable type Permitted cable lengths

Signal cables max. 30 m

Supply cables max. 10 m

Tab.�3/1: Maximum permitted cable lengths

Note· Check within the framework of your EMERGENCY STOPcircuit to ascertain the measures necessary for puttingyour machine/system into a safe state in the event of anEMERGENCY STOP (e.g. switching off the operatingvoltage for the valves and output modules, switching offthe compressed air).

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3.1.1 Selecting the power unit

Warning· Use only PELV circuits as per IEC/DIN EN60204−1(protective extra−low voltage, PELV) for the electricpower supply. Take into account also the general requirements forPELV circuits as per IEC/DIN EN 60204−1.

· Use only power units which guarantee reliable electricalisolation of the operating voltage as per IEC/DINEN�60204−1.

By the use of PELV power units, protection against electricshock (protection against direct and indirect contact) isguaranteed in accordance with IEC/DIN EN 60204−1(electrical equipment of machines, general requirements).

Recommendation: Use a separate closed−loop power unit which does not haveto supply any other devices. You will then achieve thegreatest possible resistance to interference.

Simple 24 V transformers with rectifier and �Siebelko"achieve output voltages of 28 V and more with low loads.Correct operation can only be guaranteed if the permittedoperating voltage range is not exceeded (see TechnicalSpecifications in section A.4).

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3.2 Electrical connections

The following connection and display elements can be foundon the rear of the Compact Vision System:

1 CAN interface(not with devicesof typeSBO...−Q−...−WB)

2 Ethernet interface(plug M12�x�1)

3 Operating voltagesupply and digitalI/Os (plug M12x1)

1

2

3

Fig.�3/1: Electrical connections of the Compact Vision System type SBO...

The following connection possibilities are available (see also section 4.10 and Tab.�4/5).

3.2.1 Connecting the operating voltage and I/Os

CautionDamage to components

· Make sure that the max. permitted operating voltagerange is not exceeded (see Technical Specifications,section A.4).

· Protect the operating voltage supply for the CompactVision System externally with a quick−acting 2 Aminiature fuse.

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Note· Use only one of the following original cables from Festofor connecting the operating voltage supply and theinputs/outputs.

The following table shows the original cables which should beused for connecting the operating voltage supply and theI/Os:

Type 1) Designation Description

SIM−M12−8GD−2−PUSIM−M12−8GD−5−PU

Plug socket with cablePlug socket with cable

2 m long5 m long

1) Cable for operating voltage supply, straight socket, M12x1, 8−pin,core ends zinc−coated

Tab.�3/2: Cable for operating voltage supply anddigital�I/Os

The operating voltage is supplied together with the input/output circuit via the 8−pin M12 plug marked �24 V DC"(see�also Tab.�3/3). The following components are suppliedwith +24�V DC via this connection:

� the internal electronics of the Compact Vision System

� the load current of activated outputs.

The maximum permitted current at the supply is 2�A.

CautionCorrect earthing is important for faultless operation.

· Connect the screening of the cable (SIM−M12−8GD−...)with low impedance to earth potential.

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M12 plug 1) Pin Signal Description Core colour 2)

23

1 I0 Rising edge��3)�: Trigger signal White (WH)

1

23

2 24 V DC +24 V DC (tolerance: ±10 %) Brown (BN)

7

43 Reserved Do not connect Green (GN)

8

6

5

7

4 O1 1−signal: Last evaluation resulted in good part 4)

Yellow (YE)

6

5 I1 Rising edge��3)�: Apply Inputs signal Acknowledge Error signal in case of error

Grey (GY)

6 O0 1−signal: Device ready for operation (Ready) 4)

0−signal: Device not yet ready for operation (e.g.� evaluation running, system fault) 4)

Pink (PK)

7 0 V 0 V Blue (BU)

8 O2 1−signal: Last evaluation resulted in bad part 4)

Red (RD)

Metal covering 5) Screening (shield)

1) Tighten union nut by hand2) Core colours of the original cable type SMI−M12−8GD−...−PU3) The signal levels/edges can be configured via system parameters; the specified description

corresponds to the standard configuration4) The function can be configured via system parameters; the specified description corresponds to

the standard configuration5) Connect cable screening with low impedance to earth potential (see Fig.�3/2)

Tab.�3/3: Operating voltage connection and I/Os on the 8−pin M12 plug �24 V DC"

The function and functional behaviour of the I/Os can beconfigured in CheckKon with system parameters. The functional behaviour of the I/Os in the differentevaluation modes must be differentiated, see section 4.9.

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Connection example Fig.�3/2 shows an example of a connection using a configur�ation of the system parameters with the standard values:

Internal I/Os Configuration

Polarity I0 Trigger signal = rising edge

Polarity O0 Ready for operation = 1−signal

Function at O1 Good part = 1 −signal

Function at O2 Bad part = 1−signal

Tab.�3/4: System parameter with standard configuration

· Please note that:

� the tolerance of 24 V DC ±10 % must be observed.

� the power supply for the Compact Vision System mustbe fused externally. A fast−acting 2 A micro fuse.

� the sum current of all outputs must not exceed 1.5 A.

� the cable screening must be connected with lowimpedance to the earth potential.

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1

2

AC

DC

2A +24 V

I0: Trigger signal

O0: Operational

O1: Good part

O2: Bad part

GND

2

1

6

4

8

7

S1

1 External fuses 2 Cable shield

Fig.�3/2: Example of configuration of the system parameters with the standard values

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3.2.2 Connecting the Ethernet interface

NoteUnauthorised access to your Compact Vision Systems cancause damage or malfunctioning.

· Ask your system administrator how you should protectyour network against unauthorized access, e.g. with afirewall.

NoteWith an active connection to the cameras in the network,large amounts of data can be transmitted, depending onthe mode of operation. In this way the network betweenthe PC and cameras will be under load accordingly. A directconnection is therefore to be preferred.

· If in doubt, ask your network administrator whetherappropriate band widths are available for you or what anoptimum network structure for you should look like.

· Observe the necessary system requirements.

For commissioning Compact Vision Systems you must createa connection between your PC and the Compact VisionSystems via Ethernet. For the connection to a network or a PCyou will require the following cables:

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Connector Type Designation Description

Connection viahub or switch

SBOA−K30E−M12S Cable Ethernet cable for simple demands 1)

� Socket straight, M12, 4−pin, d−codedRJ 45 Ethernet plug

Direct connectionwith the PC

SBOA−K30E−M12S Cable� RJ−45 Ethernet plug� 3 m long

with the PC� Coupling Cable coupling for RJ45 plug connector 2)

� Cable Ethernet cross link 2)

1) The Ethernet cable type SBOA−K30E−M12S has been designed for short−time use as a diagnosticcable or for continuous use as a fixed cable for simple demands.

2) Only required if the network connection of the PC does not support automatic adaption of thesend and receive cables (AUTO MDI−X). This accessory is commercially available.

Tab.�3/5: Cable for the Compact Vision System type SBO...−...

For special use in an industrial environment use a screenedflexible Ethernet round cable of category 5 which will fulfilyour requirements as regards resistance to oil, bendingradius, permitted bending cycles etc. Connections: M12 socket, 4−pin d−coded and RJ45 plug

Cables and plug connectors for special requirements arecommercially available � e.g. from Franz Binder GmbH & Co.(product program series 825) or from HARTING ElectronicsGmbH & Co. KG (product program HARAX® M12 or Harting RJ Industrial®).

Ethernet connection Via the Ethernet interface, the connection can be created tothe PC and displays or higher−level controllers. To permit aconnection, several prerequisites with regard to the device’snetwork address and the PC must be met; see section 4.5.

The network characteristics of the device can be adjustedusing the SBO−DeviceManager; see section 4.5.

The data exchange over EasyIP, Telnet or other protocolsmust be activated via the corresponding system parameter.Further information can be found in section 4.10.6.

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Display of results of a parts inspection (camera image,characteristics and quality decision) is possible over anHTML−capable browser.

For connection to the Ethernet there is a d−coded M12 plug onthe rear of the Compact Vision System.

M12 plug �1) Pin Signal Description

121 TD+ Transmitted data +

12

2 RD+ Received data +

3 TD− Transmitted data �

434 RD− Received data �

Metal covering Screening (shield)

1) d−coded

Tab.�3/6: Pin assignment of the Ethernet interface

The Ethernet interface of the Compact Vision System complieswith standard 10BaseT/100BaseTX for 100 Mbit networks.

Note· Use a screened plug connector which will guaranteecontinuous contact between the screening/shield andthe Compact Vision System.

· Connect the screening of the Ethernet cable with lowimpedance to earth potential.

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Connection via hub or switch

Recommendation: Use network components which supportdata rates of at least 100 Mbits/s.

If using a router, make sure that this is set so that the multi�casts of address 239.255.2.3. are passed on. This address isused to search for devices in the network. If the routers arenot configured accordingly, the devices cannot be foundusing the search function. If in doubt ask your networkadministrator.

Direct connection with the PC

If the network connecton of the PC does not support auto�matic adaption of the send and receive cable (AUTO MDI−X),you will also require with the original cable a crossover cableand a cable coupling (see also Tab.�3/5).

1

2

3

1 Original cable type SBOA−K30E−M12S

2 Cable coupling

3 Crossover cable

Fig.�3/3: Direct connection with the PC (here type SBOC−...)

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3.2.3 Connecting the CAN interface

Compact Vision Systems with a CAN interface (not withdevices of type SBO...−Q−...−WB) offer the followingpossibilities:

� Connecting external I/O modules (I/O expansion). Observe the notes on installation and commissioning insection 4.10.4.

� Connecting the Compact Vision System to a CP node (useas a CPI module). Observe the notes on installation andcommissioning in section 4.10.5.

M12 plug Pin Signal

1

2

1 n.c. (not connected)2

42 n.c. (not connected)

3 GND

53

4 CAN_H3

5 CAN_L

Tab.�3/7: Pin assignment of the CAN interface (bus)

The device does not feed any supply current into theCP�string, and it also does not take any supply current fromthe CP string.

The functional principle of the CAN interface depends on thesystem parameters set for the device. To use the CAN inter�face, it must be configured appropriately. The protocol to beused is also determined thereby (see the sections 4.10.4 and4.10.5).

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Chapter 4

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Contents

4.1 Instructions on commissioning 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Installation of the software packages 4−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Network settings on the PC 4−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Firewall settings on the PC 4−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Network settings on the Compact Vision System 4−10 . . . . . . . . . . . . . . . . . . . . . .

4.6 CheckKon connection to the Compact Vision System 4−13 . . . . . . . . . . . . . . . . . .

4.7 Settings on the Compact Vision System 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 System parameters for pre−processing 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Selection of the evaluation mode 4−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9.1 I/O process with the �Triggered" evaluation mode 4−21 . . . . . . . . . . . . .

4.9.2 I/O process with the �Freewheel unit" evaluation mode 4−28 . . . . . . . .

4.9.3 I/O sequence with the �Fixed image sampling rate" evaluation mode . . 4−40

4.10 Connection to higher−level controller (PLC/IPC) 4−45 . . . . . . . . . . . . . . . . . . . . . . .

4.10.1 General information on use of inputs 4−46 . . . . . . . . . . . . . . . . . . . . . . . .

4.10.2 General information on use of outputs 4−49 . . . . . . . . . . . . . . . . . . . . . .

4.10.3 Use of internal I/Os 4−50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.4 Use of the I/O expansion 4−51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.5 Use of the device as CPI module at CP nodes 4−55 . . . . . . . . . . . . . . . . .

4.10.6 Use of the Ethernet interface with EasyIP protocol 4−61 . . . . . . . . . . . . .

4.10.7 Use of the Ethernet interface with Telnet protocol 4−63 . . . . . . . . . . . . .

4.10.8 Display of inspection results with the �SBO...−Q WebViewer" 4−72 . . . .

4.11 Creation of the test programs 4−75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Checking the system settings 4−76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.13 Notes on operation 4−76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4.1 Instructions on commissioning

Before commissioning, mounting and installation of thedevice should be completed.

· Use the SBO−DeviceManager to change the networksettings of the device.

· Carry out commissioning with the CheckKon softwarepackage; see also CheckKon Help.

· Create test programs with the CheckOpti softwarepackage; see also CheckOpti Help.

The commissioning steps are normally performed in the ordershown in the next chapter. To optimise the system, it may benecessary to repeat steps that have already been carried out.

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4.2 Installation of the software packages

NoteThe software packages CheckKon and SBO−DeviceManagercan be downloaded free of charge through the Internet.

Please consult your local Festo service if you have anyquestions.

The software packages are installed on your PC with aninstallation program.

The SBO−DeviceManager is part of the CheckKon installation.

NoteAdministrator rights are required to install the softwarepackages.

You can install the software packages from the CD ROM asfollows:

1. Close all programs.

2. Place the corresponding CD in your CD ROM drive. If AutoRun is activated on your system, the installation will startautomatically and you can omit steps 3 and 4.

3. Select [Run] in the Start menu.

4. Enter D:\setup (if necessary replace D by the letter of yourCD ROM drive).The Setup program installs the application(s).

5. Follow the instructions on the screen.

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4.3 Network settings on the PC

To create a connection to the device, the PC networkconnection used must be correctly configured.

The settings of the PC’s network connection can be found inthe Windows System Control under Network Connections. The available LAN connections are displayed there.

· Select the LAN connection with which you want to connectto the device and display its characteristics.

Fig.�4/1: Network and data transmission connections

· In the window �Local Area Connection Properties"window, check in particular the characteristics of the�Internet Protocol (TCP/IP)" entry.

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Fig.�4/2: Properties of LAN Area Connections and Internet Protocol (TCP/IP)

If the network connection is configured so that it automati�cally obtains your IP address (from a DHCP server), the DHCPserver must be reachable over the network connection.

If that is not the case (e.g.� with a direct connection to thecamera), the network connection must be told whichIP�address must be used (see Fig.�4/2).

The settings of the network connection of the PC and those ofthe camera must be chosen suitably for each other:

· Select different IP addresses that have not been assignedto other network participants yet (see Tab.�4/1).

· Choose the identical address range over the subnetworkmask (see Tab.�4/1).

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IP settings PC Camera

IP address 192.168.2.99 192.168.2.10

Subnetwork mask 255.255.0.0 255.255.0.0

Tab.�4/1: Example of a suitable network setting

You can find additional information on this in the sections 4.5and A.2.

NoteThe following address is set on the Compact Vision Systemwhen it leaves the factory: 192.168.2.10

NoteRestart the PC if network settings have been changed.

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4.4 Firewall settings on the PC

If a firewall is used on your PC, the network traffic is allowedor prohibited using the defined firewall rules. This also affectsthe communication of the software package with the CompactVision System.

There are two options for permitting communication:

1. When the installed software packages are started and thefirst attempt at communication between the program andthe Compact Vision System is made, a dialogue normallyappears with a reference to the firewall’s blocking of thiscommunication.

· Give the firewall permanent permission for the program tocommunicate over the network.

A later (manual) setting of the firewall is normally possible.Information on this can be found in the description / Help forthe firewall.

Fig.�4/3: Windows firewall

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2. The installed software packages communicate with theCompact Vision System over so−called ports. Many firewalls permit network traffic through release ofthese ports.

· In the firewall, switch on use of the following ports:

Port Transmission Purpose

995 UDP EasyIP protocol

4386 TCP Firmware download, add−in downloadand backup with PC software

9999 TCP Telnet protocol

10000 TCP Data exchange with PC software

10001 TCP Data exchange with PC software

10002 Multicast Device search with PC software

Tab.�4/2: Ports to be switched on for software packages

NoteEnabling of a port is a greater safety−related risk than aprogram−related enabling.

Fig.�4/4: Enabling of the port #10000

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4.5 Network settings on the Compact Vision System

You can use the SBO−DeviceManager to make the settings forIP addressing of your Compact Vision System. Proceed as follows:

1. Start the SBO−DeviceManager by double−clicking thecorresponding symbol on the Windows user interface,or for the standard installation:In the Windows menu [Start], select the entry [Festo Software] � [SBO−DeviceManager].

2. Create a connection to the device with theSBO−DeviceManager.

3. Set the network parameters of your Compact VisionSystem with the SBO−DeviceManager (IP address,network mask and if applicable the IP address of thegateway).

Creating a connection to the device

Search functionfor�devices

The SBO−DeviceManager offers a search function. This search function lets a connection be created to devicesfor which the network address is not known. The searchfunction uses a special Ethernet procedure (Multicast). With this procedure, messages can be transmitted simulta�neously to several slaves or to a closed group of slaves. The devices of type SBO always use the address239.255.2.3 for this process. This cannot be changed.

If the search takes place within a network node, no specialconfiguration of the network node (router, server etc.) isnecessary. However, if devices which lie behind furthernetwork nodes are to be found, the network nodes must beenabled for multicast. You must also adapt the properties ofthe device search (search range and search duration)accordingly. If you have any problems, please consult yoursystem administrator.

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If you cannot create a connection to the device with thesearch function of the SBO−DeviceManager:

· Check whether the network nodes are enabled forMulticast.

· Check the search range and search duration in theSBO−DeviceManager.

If this is not successful:

· Connect the device directly to your PC, if at all possible. In doing this you will exclude incorrect networkconfigurations.

Also, the search function will find the device even if thesetting �Visibility in search requests" is set to �Local (1�Router)".

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Undertaking network settings

If you have created a connection with theSBO−DeviceManager, you can also modify the networksettings of the devices.

� Activation of automatic assignment of the IP address(requires a DHCP server in the network)

� Specification of a fixed IP address.

Assign IP addressautomatically

Select this setting if you are using a DHCP server in yournetwork and if the IP address is to be assigned automaticallyvia DHCP (DHCP stands for Dynamic Host ConfigurationProtocol). The DHCP server manages a range of IP addressesand assigns them to the DHCP−capable end terminals.

NoteThe IP address of the equipmentis set to 0.0.0.0 if

� the DHCP server is not found

� assignment of the IP address fails.

Fixed IP address specified If you are not using a DHCP server, you must specify a fixedIP address. Make sure:

� that the IP address and the network mask of the devicesare suited to the network settings of your PC.

� that the IP addresses of the devices are different (even if the devices are not simultaneously connected tothe network).

· If you have any problems, please consult your systemadministrator.

NoteAdditional information on IP addressing can be found inthe appendix and in the manual for the SBO−Device−Manager.

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4.6 CheckKon connection to the Compact Vision System

Note· Switch the device into the Stop condition.

This is a requirement for connecting, disconnecting andchanges to the device.

CheckKon is used for further commissioning of the CompactVision System. Carry out the following steps:

1. Connect the Compact Vision System via the Ethernetinterface to your PC or hub/switch. Follow the instructionsin section 3.

2. Start CheckKon by double−clicking the correspondingsymbol on the Windows user interface, or for the standard installation:In the Windows menu [Start], select the entry [Festo Software] � [Festo CheckKon].

The program starts and opens the dialogue window�Welcome to CheckKon" (start dialogue). In this dialogue box,you configure the connection to the Compact Vision System.

3. From the �Connection ..." possibilities offered, choose theentry �via Ethernet". Confirm this selection with a mouseclick on �Continue >".

4. Enter the IP network address in the following dialogue(factory setting: 192.168.2.10). Confirm this entry with amouse click on �Continue >" � orClick with the mouse on �Search..." to find and selectreachable devices.

A connection is built between PC and the compact camera.

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NoteIf the network connection is interrupted, the device canremain in the �assigned status". In this case, a newconnection to the device is not possible.

This occurs when:

� Ethernet connection lines are unplugged

� The power supply is shut off to Ethernet networkcomponents (e.g. switch)

� Deactivation of the network card in the PC by theenergy−saving mode.

· Briefly disconnect the power supply for the device tocarry out a restart.

Additional information can be found in the CheckKon Help,e.g.��on the basic functions Device connection, Device namesand Device control.

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4.7 Settings on the Compact Vision System

1. In CheckKon, open the �Live image" window.

2. Activate the transmission and presentation of the cameraimage by clicking on this button with the mouse.

3. If necessary, also activate the display of the camera imageby clicking on this button with the mouse.

The camera image corresponds to the image that the camerasensor records, taking into account the set system para�meters.

4. If necessary, switch the Dynamic Help on. In the �Live image" window, you then recieve help forsetting the image and lighting control parameters.

Now perform the following steps:

1. Switch the lighting on and direct it onto the test area. If the lighting is controlled by the device, carry out thecorresponding settings to the system parameters of thelighting control.

2. Roughly adjust the following image parameters so aimage of the test area can be recognised:

� Image field area (change of the depicted area with themouse or through input of the parameters)

� Exposure time

� Sensor amplification

3. Place an inspection part in the test area, as will occurlater in operation.

4. Now perform a fine adjustment of the camera mounting, if necessary. The camera is optimally aligned on theinspection part when the piece is in the centre of thecamera image.

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5. Adjust the optics of the camera so that the camera imagesharply depicts the inspection part. Adjust the lens focusaccordingly. For devices of type SBOC−..., the lens protec�tive tubing must be removed for this purpose.

NoteFor devices of the type SBO...−Q−R3... changed systemparameters with influence on image creation might only beapplied or be visible with the image after the next one (notnoticeable in the �Live Window" image).

· For devices of type SBO...−Q−R3..., always take anadditional (unused) image after you have changed suchparameters.

A �Siemens star" is available in this manual as a template forsetting the image sharpness, see section A.3.

Type SBOI−... Type SBOC−... with standard lensfrom Festo

· Use a screwdriver toturn the focus ad�juster on the rear ofthe camera housing.

· Loosen the locking screw on the lens.· Turn the focus ring to focus on an object.· Tighten the locking screw again slightly.

Tab.�4/3: Set the focus

6. For devices of type SBOC: Adjust the aperture of the lensso that the sensor has enough light available.

Type SBOI−... Type SBOC−... with standard lens from Festo

� · Loosen the locking screw on the lens.· Turn the aperture ring to adjust the aperture.· Tighten the locking screw again slightly.

Tab.�4/4: Set the aperture

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7. Now adjust the lighting mounting, if necessary, to orientthe lighting optimally for the characteristics to bechecked. The lighting is optimally oriented if it emphasises the in�spection parts’ characteristics to be tested with maximumcontrast.

8. Now perform an (iterative) optimisation of all steps andsettings. Repeat steps 4 to 7.

Optimal setting has been achieved when the the inspectionpart’s characteristic to be tested are sharply depicted andemphasised with maximum contrast.

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4.8 System parameters for pre−processing

Pre−processing Processing of the image data of the camera image in threeconsecutive steps.

In pre−processing, the image is digitally optimised andchanged. The characteristics to be tested should be optimallyhighlighted to permit reliable checking of pieces.

The camera image is the image that the camera sensorrecords, taking into account the set system parameters.

The images �Pre−processing 1 to 3" show the results of thecorresponding preprocessing steps, taking into account theset system parameters.

The parts inspection takes place based on the camera imageand the �Pre−processing 3" image, whereby the inspectionpart must be depicted as a black object in Pre−processing 3;white surfaces represent the background.

Switch the display of the various images in the �Live�image"window on and off.

The pre−processing steps must be configured in the�Live�image" window in CheckKon so the characteristics to bechecked in the �Pre−processing 3" image are reliablydepicted.

In addition, pre−processingshould remove the image areasthat do not belong to the inspection part or the characteris�tics to be tested, since they can get in the way of determiningthe test characteristics � such as background, workpiececarrier, etc.

The available pre−processingfunctions depend on thefirmware used.

Switch on the Dynamic Help. In the �Live image" window,you then receive help on the pre−processing functions.

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Depending on the pre−processing function used, thecalculation time per inspection part can increase greatly. For that reason, image optimisation with regard to thecharacteristics to be tested should always be striven for evenbefore pre−processing � e.g.�through optimisation of:

� Type and position of the lighting

� Position of the camera

� Position of the inspection part

� Optical characteristics (lens, filter, etc.)

See also section 4.7.

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4.9 Selection of the evaluation mode

The evaluation mode determines when a image of ainspection part is taken, processed and checked and theresults output.

Selection of the evaluation mode specifies how the devicereacts to input signals or when the test results are providedat the outputs. Note the descriptions of the signal processesstarting in section 4.9.1.

The following evaluation modes can be selected via the�Evaluation mode" system parameter in the �Systemparameters" window in CheckKon:

� Triggered: Frame capture and inspection with each valid triggeringsignal.

� Freewheel unit: Consecutive image taking and checking (without fixedimage sampling rate) as long as the trigger signal is on.

� Fixed image sampling rate: Consecutive image taking and checking with establishedimage sampling rate as long as the trigger signal is on(not for devices of the type SBO...−Q−...−WB).

Selection of the evaluation mode depends on the respectiveapplication, in particular on:

� the inspection part rate and inspection part flow

� the inspection part (individual piece or continuous)

� interaction with a higher−level controller.

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Application and function of the modes

Triggered Testing of individual parts in stop−and−go or slow part flow.

The triggering signal is generated by a master controller or asensor as soon as the inspection part is in front of thecamera. The inspection results are output following theinspection, and the device then waits for the next validtriggering signal.

Freewheel unit Inspection of individual or continuous parts with medium tofast (continuous) part flow.

The triggering signal is present permanently, irrespective ofwhether or not there is an inspection part in front of thecamera. The device acts like a basic sensor. The inspectionresults are output following the inspection. After that, thedevice begins immediately with the next inspection. Additionally, there is the possibility to set up a image trigger.

Fixed Image SamplingRate

Inspection of continuous parts at a constant speed.

The triggering signal is present permanently. The inspectionresults are output following the inspection. The device startsthe next inspection in accordance with the defined imagesampling rate.

4.9.1 I/O process with the �Triggered" evaluation mode

In the �Triggered" evaluation mode, exactly one cycle isstarted through a valid signal at the �Triggering signal" input(edge controlled). One cycle thereby includes the imageevaluation and output of results.

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Triggering signals are valid only under the followingconditions:

� output �Ready for operation" signals 1−signal

and

� any time period set since output �Ready for operation" =1−signal has expired. This setting is made over the system parameter �Ignoretriggering signal after ready for operation".

Image evaluation starts with the triggering signal. Duringimage evaluation, the output �Ready for operation" signals a0−signal.

The start of image creation and triggering of the lighting canbe established regarding the time of the triggering signal.

· Set the following system parameters:

� Start of image evaluation after triggering

� Start of the lighting

� Duration of the lighting

The results are provided at the outputs no earlier than thetime image evaluation is completed.

If the system parameter setting �Earliest start of output isafter triggering signal termination" = yes, output of resultscan be delayed by extending the triggering signal. In thiscase, the outputs can only be written when the signal at the�Triggering signal" input has been ended. With this, a higher−level controller (PLC) can signal its readiness to accept theresults of the parts inspection.

· Also set output time and output duration via the followingsystem parameters:

� Earliest start of output after triggering

� Ignore triggering signal after ready for operation.

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The output �Ready for operation" is set to the 1−signal onlywhen the results are valid at all outputs. The results can nowbe processed,�such as by a higher−level controller (PLC/IPC).

These results remain valid at the outputs only until:

� The specification �Earliest start of output after triggering"(system parameter) of the next started cycle has expiredand the signal at the �Triggering signal" input of the nextstarted cycle has been cancelled

or

� The system parameter �Reset output at internal outputsafter expiry of Ignore triggering signal" = On and the time�Ignore triggering signal after ready for operation" hasexpired

or

� The system parameter �Reset outputs at internal outputsduring evaluation" = Yes has been set and a new evalu�ation has begun.

Through the�above conditions, it is possible to specifyminimum times for evaluation and output as well as influencetheir starting time. A higher−level controller (PLC/IPC) canthus start a new cycle and only then read the results of theprevious cycle. Such overlapping permits achievement of ahigh evaluation rate.

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Signal sequence with standard settings

The signal sequence with standard settings of the systemparameters in the �Triggered" evaluation mode could appearas follows.

Evaluation�duration

Fig.�1�Cycle�duration

Evaluation�duration

I0

O0

Internal�outputs�O1,�O2,�LED�D

Outputswrite

Output�valid

Trigger,�short

B1�Image�evaluation�longB2�Image�evaluat.short

Wait�forTrigger�I0=0

Trig.�ignored,wait�O0=1 Trigger�long

Output�duration Output�duratio

Fig.�2�Cycle�duration

A0=1

Outputswrite

Output�invalid

Power

B2Output�validB1

Fig.�4/5: �Triggered" evaluation mode � Signal sequence with standard settings

Settings of the system parameters (standard values):

� Earliest start of output after triggering= 0 ms

� Ignore triggering signal after ready for operation = 0 ms

� Start of image evaluation aftertrigger= 0 ms

� Earliest start of output is after trigger signal termination = Yes

� Reset outputs at internal outputs after�Ignore triggering signal" = Off

� Reset outputs at internal outputsduring analysis = No

� Function at O2 = bad part

� Start of lighting = automatic

� Duration of lighting = automatic

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Signal sequence using system parameters

The signal sequence with use of system parameters in the�Triggered" evaluation mode could appear as follows.

1st Case The cycle duration results from system parameter �Earlieststart of output after triggering" or from long triggering signalof the PLC (PLC synchronisation):

I0

O0WaitI0=0

Cycle�duration�=Earliest�start�of�output�after�Trigger�+Output�+Wait�for�next�trigger

Cycle�duration�=Waiting�for�long�Trigger�+�Output�+Wait�for�next�trigger

Fig.�1�Cycle�duration

B1:�Output�valid

B1Lighting

B2Lighting

Outputswrite

Outputswrite

B2:�Output�validOutput�invalid

Trigger,�short

B1Image�evaluation

Waitto

B2Image�evaluation

Trig.�ignored,wait�O0=1 O

0=1

Trig.�ignored,wait

Trig.�ignored,waitTrigger�long

Fig.�2�Cycle�duration

Wait�

O2

Intern.�&�extern.�outputs�O1,�LED�D,�CP/I/Os,�EasyIP

Power

5 6 5 6

3 1 3 1

2

1

22

2

1

4

to

Fig.�4/6: �Triggered" evaluation mode � Signal sequence using system parameters �1st�Case

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Settings of the system parameters:

1 Earliest start of output aftertrigger�=�220�ms

2 Ignore triggering signal after ready for operation�=�110�ms

3 Start of image evaluation aftertrigger�=�20�ms

4 Function at O2 = external lighting,start of lighting and duration oflighting�=�manual

5 Start of lighting�after trigger / cycle start =�40 ms

6 Duration of the lighting�=�100 ms

� Earliest start of output is after triggersignal termination = Yes

� Reset outputs at internal outputs after�Ignore triggering signal" = Off

� Reset outputs at internal outputsduring analysis = No

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2nd Case The cycle duration results from system parameter �Earlieststart of output after triggering" or from long image evaluationduration:

I0

O0

Cycle�duration�=Earliest�start�of�output�after�Trigger�+Output�+Wait�for�next�trigger

Cycle�duration�=Waiting�for�picture�evaluation�+Output�+Wait�for�next�trigger

Fig.�1�Cycle�duration

Output�valid

B1Lighting

B2Lighting

Outputswrite

Outputswrite

Output�validOutput�invalid

Trigger

B1�Imageevaluation�short B2�Image�evaluation�long

Trig.�ignored,wait�O0=1

Trigger�ignored,wait�O0=1

Trig.�ignored,wait

Trig.�ignored,waitTrigger

Fig.�2�Cycle�duration

Wait�toend

O2

Intern.�&�extern.�outputs�O1,�LED�D,�CP/I/Os,�EasyIP

Power

2

2

1

13 13

2

2

B2B1

5 6 5 6

4

Fig.�4/7: �Triggered" evaluation mode � Signal sequence using system parameters �2nd�Case

Settings of the system parameters:

1 Earliest start of output aftertrigger�=�220�ms

2 Ignore triggering signal after ready for operation�=�110�ms

3 Start of image evaluation aftertrigger�=�20�ms

4 Function at O2�= external lighting,Start of lighting and duration oflighting�=�manual

5 Start of lighting�after trigger / cycle start�=�40 ms

6 Duration of lighting�=�100�ms

� Earliest start of output is after triggersignal termination = Yes

� Reset outputs at internal outputs after�Ignore triggering signal" = Off

� Reset outputs at internal outputsduring analysis = No

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Simplified depiction of the signal sequences; the signalsequences do not contain jitter, run times or system−relateddelay times. The duration for the write process of the outputs and thus theduration for an invalid output condition is indefinite with useof external outputs (I/O expansion, device as CPI module,EasyIP or CheckKon). This duration is approximately 1 ms ifthe external outputs are deactivated by system parametersand only the internal outputs are used.

4.9.2 I/O process with the �Freewheel unit" evaluation mode

In the �Freewheel unit" evaluation mode, the mode remainsactive as long as a 1−signal (condition−controlled) is presentat the �Trigger signal" input. During this time, images arecyclically generated and evaluated.

�Freewheel unit" evaluation mode without imagetrigger

Process Image evaluation starts with the cycle start. During imageevaluation, a 0−signal is emitted at the �Ready for operation"output. Between two cycles, a 1−signal can be output at the�Ready for operation" output.

The start of image creation and triggering of the lighting canbe established regarding the time of the triggering signal.

· Set the following system parameters:

� start of image evaluation after cycle start

� start of the lighting

� duration of the lighting.

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The results are provided at the outputs no earlier than thetime image evaluation is completed.

· Set output time via the following system parameters:

� Earliest start of output after cycle start

� Ignore triggering signal after ready for operation.

Additionally, the internal outputs are still reset (0−signal),depending on the system parameters:

� Reset outputs at internal outputs after �Ignoretriggering signal"

� Reset outputs at internal outputs during analysis.

NoteThe rate at which the images are taken or the resultsoutput varies and depends on the evaluation duration ofthe individual images.

Function In this evaluation mode, the device acts like a simple sensorthat permanently inspects and outputs. As a result, con�tinuous analysis can be achieved, but synchronisation of theoutputs with a higher−level controller (PLC) is only condition�ally possible.

If such signalling of the result outputs is needed, the systemparameter �Ignore trigger ing signal after ready for operation"can be used. In this case, after output of the results, the�Ready for operation" output goes over to 1−signal for the setduration. The higher−level controller (PLC) can now read thevalidly present results.

If the �Trigger signal" input still shows a 1−signal after expiryof the set duration, the next evaluation is started.

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The results are only written to the outputs when the device isfinished with the image evaluation and specification of the�Earliest start of output" system parameter has expired. The outputs remain valid until the specification of the systemparameter �Earliest start of output after cycle start" of thenext cycle has expired.

Outputs to internal outputs can be invalid even earlier,depending on the setting of the following system parameters:

� Reset outputs at internal outputs after �Ignoretriggering signal"

� Reset outputs at internal outputs during analysis.

If the �Trigger signal" input is reset to 0−signal, the freewheelunit is ended. After the momentary image evaluation iscompleted (incl. �Earliest start of output after cycle start"),the �Ready for operation" output goes back to 1−signal.

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Signal sequence with standard settings

The signal sequence with standard settings of the systemparameters in the �Freewheel unit" evaluation mode couldappear as follows.

I0

O0

Cycle�duration Cycle�durationCycle�duration

Outputswrite

Outputswrite

Outputswrite

B3�EditionB2�EditionB1�Edition

Permanent�trigger

B1�Image�evaluationmedium

B3�Image�evaluationshort

B2�Image�evaluationlong

Trig.�ignored,wait�O0=1

Output�invalid

Internal�outputs�O1,�O2,�LED�D

Power

Fig.�4/8: �Freewheel unit" evaluation mode � Signal sequence with standard settings

Settings of the system parameters (standard values):

� Earliest start of output after cycle start�=�0�ms

� Ignore triggering signal after ready for operation�=�0�ms

� Start of image evaluation after cycle start�=�0�ms

� Function at O2�=�bad part

� Start of lighting�=�automatic

� Duration of lighting�=�automatic

� Reset outputs at internal outputs after �Ignore triggeringsignal" = Off

� Reset outputs at internal outputs during analysis = No

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Signal sequence using system parameters

The signal sequence with use of system parameters in the�Freewheel unit" evaluation mode could appear as follows.

Power

Trig.�ignored,wait�O0=1

Immediate�start�of�evaluation,since�trigger�is�still�1

Cycle�duration�=Earliest�start�of�output�afterCycle�start�+�output�+Wait�for�next�trigger

Cycle�duration�=waiting�for�picture�evaluation�+Output�+Wait�for�next�trigger

Fig.�1�Cycle�duration

B1Output.�valid

B1Lighting

B2Lighting

Outputswrite

Outputswrite

B2Output�valid

Permanent�trigger

B1�Imageevaluation�short

Wait B2Image�evaluation�long

Trig.�ignored,wait

Fig.�2�Cycle�duration

Trig.�ignored,waitI0

O0

Output�invalid

O2

Intern.�&�exten.�outputs�O1,�LED�D,�CP/I/Os,�EasyIP

5 6 5 6

2

2

2

2

13 13

4

Fig.�4/9: �Freewheel unit" evaluation mode � Signal sequence using system parameters

Settings of the system parameters:

1 Earliest start of output after cycle start�=�220�ms

2 Ignore trigger signal after ready for operation�=�65�ms

3 Start of image evaluation after cycle start�=�20�ms

4 Function at O2�=�external lighting;Start of lighting and duration oflighting�=�manual

5 Start of lighting��after trigger / cycle start =�40�ms

6 Duration of lighting�=�100�ms

� Reset outputs at internal outputs after�Ignore triggering signal" = Off

� Reset outputs at internal outputsduring analysis = No

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Simplified depiction of the signal sequences; the signalsequences do not contain jitter, run times or system−relateddelay times.The duration for the write process of the outputs and thus theduration for an invalid output condition is indefinite with useof external outputs (I/O expansion, device as CPI module,EasyIP or CheckKon). This duration is approximately�1�ms ifthe external outputs are deactivated by system parametersand only the internal outputs are used.

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�Freewheel unit" evaluation mode with image−based trigger (only SBO...−Q−R...B−...)

The �Freewheel unit" evaluation mode also offers thepossibility to set up a image−based trigger. This combination is only available for devices of the typeSBO...−Q−R...B−... (image sensor monochrome).

The function of the �Freewheel unit" evaluation mode withimage−based trigger is similar to that of the �Triggered"evaluation mode. But the trigger signal is not tripped fromoutside, but depends on the content of the current cameraimage.

Sequence As long as the Freewheel unit mode with image−based triggeris activated (e.g over the input I�0 �Trigger signal" = 1−signal),the device permanently takes camera images.

With each camera image, a check is made whether conditionsof the image−based trigger are fulfilled:

Condition not fulfilled The camera image is deleted without further analysis(that�is, without pre−processing, characteristicdetermination, quality decision, output, etc.), and the nextcamera image is taken immediately.As a result, camera images can be checked in very fastsequence for fulfillment of the conditions of the image−based trigger.

Condition fulfilled The camera image is evaluated, taking into account allsystem parameters of the Freewheel unit mode:

� Start of image evaluation after cycle start

� Earliest start of output after cycle start

After output of the results of the check, camera images aretaken again until the conditions of the image−based triggerare met again.

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The system parameter �Start of image evaluation after cyclestart" influences the image sampling rate for analysis of thecamera images of the image−based trigger.

· For quick reaction of the image−based trigger, put thesetting of this system parameter to �0".

The process after a fulfilled trigger condition depends on thesystem parameter �Image after fulfilled trigger condition":

Setting �ongoing" As long as the condition of the image−based trigger isfulfilled, the images are evaluated and the results output.

Setting �Single image" After successful evaluation of a image and output of thecorresponding results, camera images are taken again. Butthese images are not evaluated until the conditions of theimage−based trigger are not fulfilled for at least 1 image.Only then will just the first image that fulfills the conditionsof the trigger be evaluated.

The �Frame" setting ensures that the results for a part areonly output once, even if the part remains in front of thecamera and so fulfills the conditions of the image−basedtrigger again.

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Configuration of the image−based trigger

Requirements:

� Device is in the �Freewheel unit" evaluation mode

� �Image−based trigger" system parameter is switched on.

The following figure shows the �Live image" CheckKonwindow, in which you can make additional settings for theimage−based trigger.

Fig.�4/10: �Live image" CheckKon window

Trigger field area Evaluation of the image−based trigger is made only for oneimage area within the field of vision of the camera image.This so−called �Trigger field area" can be set easily in the�Live image" window (similar to the field of vision).

· Move the mouse to the node points of the �Trigger fieldarea". With pressed (left) mouse button, change theposition and size of the frame.

· Alternatively, actuate the slide control to set the upper,lower, left and right trigger field limit.

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NoteThe image sampling rate (images per second) forexamination of the image−based trigger depends on theexposure time, the system parameter �Start of imageevaluation after cycle start" and the size of the field ofvision. The time period between two examinations mustparticularly be observed when the part to be checked ismoved.

· Select the size of the trigger field area so the trigger willbe safely tripped.

All image points are analysed within the trigger field area. The number of image points is determined whose brightnessvalue lies between the following system parameters.

� �Grey scale value threshold for trigger dark"

� �Grey scale value threshold for trigger light"

Conditions of theimage−based trigger

The decision to trigger the trigger signal is made dependenton the following conditions (evaluation of the image).

� �Unit of trigger level threshold" = �pixels" or �percent"

� �Trigger level threshold" = Limit value in the unit of the trigger threshold

� �Trip trigger level because threshold" = �exceeded" or �not reached".

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Example The example in Fig.�4/10 shows a screw located in thetrigger field area.

The number of image points is determined whose brightnesslies between the following system parameters.

� 0 (black) = �Grey scale value threshold for trigger dark"

� 90 (dark grey) = �Grey scale value threshold for trigger light"

The number of these image points corresponds here to ashare of 16�% of the trigger field area. This value is displayedin the �Live image" window.

The following conditions must be fulfilled so that the image−based trigger is tripped:

� Trigger level threshold = 10 %

� Trip trigger level because threshold = �exceeded"

The specified conditions are fulfilled, so the image−basedtrigger is tripped. In the �Live image" window, this is shownby a red border around the trigger field area.

When the specified conditions of the image−based trigger arenot fulfilled, this is shown with a black border in the triggerfield area.

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Figure�5

Freewheel�unit�mode�with�image−based�trigger�activated

None

B3Edition

Outputswrite

B5Edition

Trigger�ignored,wait�for�O0=1I0

O0

Power

Output�invalid

B1 B2 B3 B4 B5

Figure�1 Figure�2 Figure�4Figure�3 Figure�6

B6

Evaluat.

Triggerinvalid

Triggerinvalid

Triggervalid

Triggerinvalid

Triggervalid

Triggerinvalid

AnalysisNoneEvaluat.

NoneEvaluat.

NoneEvaluat.

Analysis

Outputswrite

Internal�outputs�O1,�LED�D

O2

Fig.�4/11: Freewheel unit mode with image−based trigger

Settings of the system parameters (Standard values):

� Earliest start of output after cyclestart�=�0�ms

� Ignore trigger signal after readiness for operation = 0 ms

� Start of image evaluation after cyclestart =�0 ms

� Function at O2 = external lighting

� Image after fulfilled trigger condition = single image

� �Freewheel unit mode" evaluationmode Trigger signal evaluation =level−controlled

� Image−based trigger = On

� No external inputs (CAN bus and EasyIP = deactivated)

� No external outputs (CAN bus and EasyIP = deactivated)

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4.9.3 I/O sequence with the �Fixed image sampling rate" evaluation mode

This combination is not available for devices of the typeSBO...−Q−R3x−...

The �Fixed image sampling rate" evaluation mode remainsactive as long as a 1−signal (condition−controlled) is presentat the �Trigger signal" input.

� During this time, images are generated in a specifiedcycle.

� During the evaluation, the �Ready for operation" outputshows a 0−signal.

Image creation and lighting are started with the cycle start.Only the duration of the lighting can be influenced via systemparameters.

Evaluation and output of the results are temporallydecoupled from each other.

� The images are generated in a fixed time cycle.

� The time until output of the related images is postponeddepending on the evaluation duration of the currentimage and, if necessary, of the previous images as well.

A rising edge at one of the internal outputs signals that anevaluation has been completed.

· Set the system parameter �Reset outputs at internaloutputs during evaluation" = Yes.

If the required evaluation duration is longer than the estab�lished image sampling rate, images are stored temporarily inthe device. The output time can be postponed by severalcycles. If temporary storing is no longer possible, the deviceenters a fault status or emits a warning (configurable via �image buffer overflow" system parameter). Temporarilystored images are lost thereby.

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This evaluation mode is especially suitable for time−criticalinspections in which the inspection part cannot be stopped orfor which a constant inspection rate is needed � as withcontinuous material inspection.

Intermediate storage of the images should only be used tocompensate for fluctuations in the evaluation duration. A image sampling rate should not be selected larger than theaverage evaluation duration.

If the �Fixed image sampling rate" evaluation mode isstopped (�Trigger signal" input = 0−signal), all temporarilystored images will be completely evaluated, if necessary, andthe inspection result output � only then does the �Ready foroperation" output switch to 1−signal.

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Signal sequence with standard settings

The signal sequence with standard settings of the systemparameters in the �Fixed image sampling rate" evaluationmode could appear as follows.

Permanent�trigger

Cycle�duration�constant Cycle�duration�constant Cycle�duration�constant

B1�Image�creationcorresponds�to�cycle

B2�Image�creationcorresponds�to�cycle

B3�Image�creationcorresponds�to�cycle

B1�shortEvaluation

B1Edition

Outputswrite

Outputswrite

Outputswrite

B2Edition

B3Edition

Wait�until�lastevaluation�complete

Trigger�ignored,wait�for�O0=1

B3�shortEvaluation

B2�Long�image�evaluation

I0

O0

Internal�outputs�O1,�O2,�LED�D

Power

Output�invalid

Actual�(asynchronous)

Image�evaluation

Fig.�4/12: �Fixed image sampling rate" evaluation mode � Signal sequence with standardsettings

Settings of the system parameters (standard values):

� Earliest start of output after cycle start�=�0�ms

� Function at O2�=�bad part

� Start of lighting�=�automatic

� Duration of lighting�=�automatic

� Cycle duration�=�220�ms

� Reset outputs at internal outputsduring analysis = No

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Signal sequence using system parameters

The signal sequence with use of system parameters in the�Fixed image sampling rate" evaluation mode could appearas follows.

B1�Image�creationcorresp.�to�cycle

B2�Image�creationcorresp.�to�cycle

B3�Image�creationcorresponds�to�cycle

Cycle�durationConstant

Cycle�durationConstant

Cycle�durationConstant

Permanent�trigger

B1�shortevaluation

B3�shortimage�evaluation

Outputswrite

Outputswrite

B1Edition

B2Edition

B3output

Outputswrite

B2�longimage�evaluation

Wait�until�end

Waitto�end

Wait�until�end

I0

O0

Power

Internal�outputs�O1,�O2,�LED�D

Output�invalid

Trigger�ignored,wait�for�O0=1

Wait�until�lastEvaluation�completed

Actual�(asynchronous)

Image�evaluation 1

11

1

1

1

2 2 2

Fig.�4/13: �Fixed image sampling rate" evaluation mode � Signal sequence using systemparameters

Settings of the system parameters:

1 Earliest start of output after cycle start�=�300�ms

2 Cycle duration�=�220�ms

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Negative example

Earliest start of output after cycle start as selected is toolarge � a fault was triggered after N images (see settings ofthe system parameters).

Simplified depiction of the signal sequences; the signalsequences do not contain jitter, run times or system−relateddelay times.

The duration for the write process of the outputs and thus theduration for an invalid output condition is indefinite with useof external outputs (I/O expansion, device as CPI module,EasyIP or CheckKon). This duration is approximately�1�ms ifthe external outputs are deactivated by system parametersand only the internal outputs are used.

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4.10 Connection to higher−level controller (PLC/IPC)

To control the device or process the inspection results, ahigher−level controller (PLC) can be connected to the camerathrough the available connection possibilities.

The following connection possibilities are available,depending on the device type and firmware used:

Connection Inputs Outputs

Device−internal I/Os at�Operating voltage supplyand digital I/Os" plug

� Trigger signal� Apply Inputs signal /

Acknowledge Error signal

� Operational� Configurable (2 x)

I/O expansion overCAN�interface 1)

� Preselection test program � Recognized parts type

Device acts as CPI modulevia CAN interface 1)

� Trigger signal� Apply Inputs signal� Acknowledge Error signal� Preselection test program

� Operational� Fundamental inspection results

with recognised parts type� Warning and fault status

Communication overEthernet interface withEasyIP protocol

� Trigger signal� Apply Inputs signal� Acknowledge Error signal� Preselection test program� System parameters� Tolerances test program

� Operational� Warning and fault status� Detailed inspection results

with recognised parts type andcharacteristics

Communication with Telnetprotocol over Ethernetinterface

� Trigger signal� Apply Inputs signal� Acknowledge Error signal� Preselection test program� System parameters� Tolerances test program

� Operational� Warning and fault status� Detailed inspection results

with recognised parts type andcharacteristics

1) Not for devices of type SBO...−Q−...−WB

Tab.�4/5: Connection possibilities for the Compact Vision System

Additional connection possibilities on request.

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The connection possibility to be used depends on therequired I/O functions of the application.

Device−internal I/Os in combination with a powerful higher−level controller (PLC) are preferred with automatic parts flow,that is, a fast inspection rate, since here the lowest delaytimes are expected.

The evaluation mode used (see section 4.9) specifies how thedevice reacts to input signals or when the test results areprovided at the outputs. A higher−level controller must beprogrammed according to the signal behaviour of theselected evaluation mode.

4.10.1 General information on use of inputs

There are inputs with signal function and other inputs.

Inputs with signal function

These inputs are edge− or condition−controlled, dependingon the evaluation mode. They are constantly read. If thesignals regarding the current operating state are valid, thecorresponding action is carried out immediately. Inputs withsignal function are, for example:

� Trigger signal

� Apply Inputs signal

� Acknowledge Error signal

Other inputs These inputs are condition−controlled, that is,�they react to1−signal or 0−signal. They are read only after a valid �ApplyInputs signal".

Example for �Normal input": Preselection test program.

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If inputs with the same function contradict each other,selection takes place with the following priority:

1. Inputs from internal I/Os

2. Inputs of an I/O expansion / CPI module

3. Inputs from EasyIP

4. Inputs from Telnet

�Trigger signal" input

The �Trigger signal" input starts and stops the inspectionprocess. The functioning, signal detection and signalsequence depend on the selected evaluation mode. See also section�4.9.

�Apply Inputs signal" input

The �Apply Inputs signal" is used to load a new test program.The number of the new test program must be specified previ�ously via the I/O possibilities. The �Apply Inputs signal" isedge−controlled detected and only accepted if a 0−signalchanges to a 1−signal at the �Ready for operation" output. And so the �Apply Inputs signal" must first be reset to readinputs again (load test program).

As long as the inputs are read and the test program is loaded,the �Ready for operation" output emits a 0−signal. During thistime, no parts can be inspected; (The trigger is not valid aslong as the �Ready for operation" output emits a 0−signal).

As soon as the test program has been loaded, the �Ready foroperation" output emits a 1−signal again. Trigger signals foran inspection are now accepted.

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NoteIf the number of the new test program agrees with the testprogram that is already currently loaded, the �Ready foroperation" output signal is set to 0−signal for max. 3 msafter the Apply Inputs signal is set.

In case of another test program number, a 0−signal isemitted at the �Ready for operation" output signal untilthe test program has been loaded.

Load�test�programApply�inputs

Read

I0:�trigger�signal

O0:�operational

Create�inputs Apply�inputs�and�switch�test�program

Duration

OldTest�program

NewTest�program

Apply signal

Inputs

Trigger�ignored,�wait�O0=1

Duration

Power

Apply�signalTrigger�ignored,wait�O0=1

UndeterminedTest�program

I1:�inputs

Inputs�must�be�valid�and�present

Inputs

Fig.�4/14: Signal sequence Apply inputs � Switch test program

Simplified presentation. The signal sequences do not containjitter, run times or system−related delay times.

The inputs must be valid and present for a certain time(min.�30 ms), depending on the I/O possibilities used.

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�Acknowledge Error signal" input

If a fault status occurs in the device, a 1−signal is displayed atthe �Fault status" output. Additionally, the �Ready for oper�ation" output switches to 0−signal.

Incoming trigger signals are not valid, that is,�no moreevaluations are possible until the fault has been corrected. The fault must be corrected through appropriate measureswhile the system remains in the fault status. In the faultstatus, a diagnostis and changing of system parameters ispossible over CheckKon or EasyIP.

As soon as the fault has been corrected, the camera must beinformed via the �Acknowledge Error signal" input. The �Acknowledge Error signal" is edge−controlled detected.

If a warning condition is signaled (e.g.�at the �Warning"output), it does not have to be acknowledged with theAcknowledge Error signal. The warning condition isautomatically lifted when the cause is eliminated.

Information on the faults (description and recommendationsfor remedy) can be found in section 5.1.2.

4.10.2 General information on use of outputs

Writing of the outputs takes different amounts of time,depending on the connection. For time−critical applications,only the device−internal outputs should be used and otherconnection possibilities deactivated.

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4.10.3 Use of internal I/Os

The functions and the signal sequence of the device−internalI/Os therefore depend on which evaluation mode the deviceis in (see section 4.9).

The function of selected I/Os can be established via systemparameters. This makes a flexible adaptation to the applica�tion’s requirements possible.

The following functions are available at the I/Os:

I/O Function

I�0 � Trigger signal� Polarity (rising/falling edge or 1−signal/0−signal)

can be changed via system parameters.

I�1 � �Apply Inputs signal" or, in case of fault,�Acknowledge Error signal".

� Polarity (rising/falling edge or 1−signal/0−signal) can be changed via system parameters.

O�0 � Operational

O�1 � Assignment of the function to be output isconfigurable via system parameters � e.g.�good part, bad part, etc.

O�2 � Assignment of the function to be output isconfigurable via system parameters � e.g.�good part, bad part, lighting, etc.

Tab.�4/6: Functions at internal I/Os

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4.10.4 Use of the I/O expansion

This I/O expansion is not available for devices of the typeSBO...−Q−...−WB.

If the I/O expansion is used, selected modules can be con�nected to the CAN interface of the Compact Vision System.This connection possibility is used to expand the internalI/Os. Use the I/O expansion, for example, if:

� you preselect test programs via digital inputs

or

� wish to signal recognised parts types over digital outputs.

Notes on installation

Only the following I/O modules are permissible.

Output module types Input module types

� CP−A04−M12−CL � CP−E08−M12−CL

Number: max. 1 module Number: max. 1 module

I/O modules require operating voltage and load voltagesupplies. The Compact Vision System does not provide anyoperating voltage and load voltage supply for externalI/O�modules.

· To provide power to the external I/O modules, first con�nect cable SBOA−K20CP−SUP from Festo to the CompactVision System (see Fig.�4/15).

· Then connect the I/O modules as depicted in the exampleFig.�4/15. To do this, use connecting cable KVI−CP−3. Note that the total cable length must not exceed 10 m.

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1 Compact VisionSystem SBO...−Q

2 Cable for powerinputSBOA−K20CP−SUP

3 Connecting cableKVI−CP−3−...

4 Input moduleCP−E08−M12−CL(max. 1)

5 Output moduleCP−A04−M12−CL(max. 1)

1 2 3

45

Fig.�4/15: Compact Vision System SBOI−Q−... with I/O expansion (example)

· Alternatively, connect the modules in the followingsequence:

� Compact Vision System � output module

� Compact Vision System � input module

� Compact Vision System � output module � input module

The 0 V line of the cable SBOA−KCP−SUP 2 is connectedelectrically with the 0 V line of the Compact Vision System 1.

· Use suitable measures in order to avoid equalizingcurrents, e.g. a common power unit for the compactcamera system and the power supply for the I/O�modules,or by separate low−impedance potential equalization.

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Commissioning

The nominal configuration of the I/O expansion is specifiedby the system parameter �CAN interface". When the powersupply is switched on and during operation, the devicechecks whether the line allocation corresponds to thatspecified by the system parameters.

1. Make a connection to the device with the CheckKonprogram and set the system parameter �Function atCAN�interface" to �Off". End the CheckKon program.

2. Switch the system off in order to avoid faults or damage.Disconnect the power supply for the device and themodules.

3. Cable the device and the modules.

4. Connect the power supply for the device and themodules.

5. Make a connection to the device with the CheckKonprogram and set the system parameter �Function atCAN�interface" to �I/O expansion".

6. Adjust the system parameters under �Configuration I/Osystem extension" according to their configuration.

7. Confirm at the device any displayed faults of the I/Oexpansion with the �Acknowledge Error signal" at input I�1or in CheckKon in the �System status" window.

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Depending on the system parameters, the device displays awarning or fault if:

� The current I/O expansion does not correspond to thenominal configuration of the I/O expansion (also note thesequence of the modules)

� Modules report faults (e.g. overload).

The assignment of the functions to the individual I/Os of themodules is permanently specified. The output format�binary" or �1 of N" can be specified via system parameters

Input module

· I�0 � I�7 of the module is interpreted as byte−value(standard setting) and corresponds to the test programpreselection (0���255): �0" = test program 1.

Output module

· O�0 � O�3 of the module is interpreted as byte−value(standard setting) and corresponds to the recognisedparts type (0 � 15): �0" = parts type�1.

Further information on the process and signal sequence canbe found in section 4.9.

Further information on the modules can be found in themanual P.BE−CP−EA−CL−...

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4.10.5 Use of the device as CPI module at CP nodes

If the firmware and hardware of the device supports thefunction as a CPI module, this can be activated over a systemparameter (not for devices of the type SBO...−Q−...−WB).

If use of the device as a CPI module is activated, the devicecorresponds to a CP module with extended functions(CPI�module) in the related CP line. Through this, forexample,�it can be operated at a CPX−CP interface of aCPX�terminal.

Notes on installation

To connect the device to a CP string, use a suitable cable.Cable SBOA−K20CP−WS from Festo is suitable.

The device does not have any ongoing CP connection and canonly be connected at the end of a CP line.

The 0 V line of the Compact Vision System is connectedelectrically to the 0 V line of the CPX terminal.

· Use suitable measures in order to avoid equalizingcurrents, e.g. a common power unit for the CompactVision System and the CPX terminal, or by separatelow−impedance potential equalization.

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Commissioning

NoteIn order for the Compact Vision System to be recognised inthe CP line when the power supply for the CP master isswitched on (e.g. of a CPX−CP interface), the CompactVision System must already be ready for operation.

· Switch on the power supply for the Compact VisionSystem at least 15 seconds before the power supply forthe CP master.

1. Make a connection to the device with the CheckKonprogram and set the system parameter �Function atCAN�interface" to �Off". End the CheckKon program.

2. Switch the system off in order to avoid faults or damage.Disconnect the power supply for the device and theCPX�terminal.

3. Attach the Compact Vision System to the desired CP line.

4. Connect the power supply for the device.

5. Make a connection to the device with the CheckKonprogram and set the system parameter �Function atCAN�interface" to �CPI module".

6. Set the system parameter �SBO...−Q connected to line x2or x4" to �No" if the Compact Vision System is connectedto the CP line x1 or x3. If connected to the CP line x2 or x4,the system parameter must be set to �Yes".

7. First connect the power supply to the CPX−CP terminal.

8. Actuate the Save button on the CPX−CP terminal to savethe new line assignment.

9. Restart the CPX−CP terminal. Briefly disconnect the powersupply to the CPX−CP terminal.

10. Confirm at the device any displayed faults of the CPImodule function with the �Acknowledge Error signal" atinput I1 or in CheckKon in the �System status" window.

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A line assignment together with other modules could look asfollows:

14

12

14

12

14

12

14

12

!!!

X1

X2

X4

X3

RUNPSPMSFM

STOPERRTP

Fig.�4/16: Example line assignment: Compact Vision SystemSBOI−Q−... as CPI module

The Compact Vision System can be addressed via a higher−level controller that either:

� is integrated into the CPX terminal (e.g.�CPX−FEC−.. fromversion R5)

or

� is connected to the higher−level field bus. For that, the related CPX terminal must also be connectedto the same field bus (e.g. �to PROFIBUS via the CPXmodule �CPX−FB13−..." from version R12).

Additional information on CP and CPX can be found in themanual �System Description CPI" (P.BE−CPX−CP...).Further information on field bus nodes can be found in the�Electronics Manual" (P.BE−CPX−FB...).

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The device corresponds to a CPI module and always occupies16 inputs and 16 outputs at CP masters (with and withoutexpanded functions).

The following table shows an overview of the assigned ad�dresses for the CP input and output module.

CP modules Assigned I/Os

Type Type Module supportsextendedfunctions

on CP masterswith extendedfunctions

on CP masterswithout extendedfunctions

I O I O

Compact Vision Systemacts as CP input andoutput module

SBO...−... Yes 16 16 16 16

Tab.�4/7: Assigned I/Os for the CP input and output module

NoteThe input and output numbers specified here must beconverted according to the above address assignment forthe corresponding CP line number and line assignment.

16 CP inputs (from the viewpoint of the camera, these are outputs)

Input Function

Bit I0 Operational

Bit I1 Output result good

Bit I2 Output result bad

Bit I3 Output result correctly oriented

Bit I4 Output result incorrectly oriented

Bit I5 Unused

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Input Function

Bit I6 Warning (corresponds to �LED C" red & flashing)

Bit I7 Fault status (corresponds to �LED C" red)

Bit I8 � 11 (counts as a byte) Recognised parts type (0 � 15): �0" = Parts type 1

Bit I12 � 15 Unused

Tab.�4/8: CP inputs

16 CP outputs (from the viewpoint of the camera, these are inputs)

Output Function

Bit O0 Trigger signal

Bit O1 Apply Inputs signal

Bit O2 Acknowledge Error signal

Bit O3 � 7 Unused

Bit O8 � 15 Preselection test program (is read after bit O1 = 1)

Tab.�4/9: CP outputs

Assignment of the device’s addresses depends on:

a) the CPX fieldbus node used or CPX−FECb) the line number usedc) the CP modules used in the line in front of the device.

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Example The device is operated on a CPX−CP interface with a CPX−FB13PROFIBUS field bus node. The device is located in the 1st lineat 2nd position after an output module of typeCP−A04−M12−CL (see Fig.�4/16).

Address assignment for the CPX−CP interface:

Inputs (string 1: I�0���I�31):

� I0�...�I15 is assigned to the device’s 16 inputs

� I16�...�I31 free

Outputs (string 1: O�0���O�31):

� O0���O7 is assigned to CP−A04−M12−CL (8 assigned outputs, of which 4 are used)

� O8���O23 is assigned to the device’s 16 outputs

� O24���O31 free

The address O�8 thus corresponds to the trigger signal.

Information on the process and signal sequence can be foundin section 4.9.

CPX−FEC controller The device can be controlled via the CPI module function of aCPX−FEC. Corresponding system programs can be transferredto the (CPX−FEC) controller using the Festo FST programmingsoftware.

Note· Make sure that the system is in good working order andcan run:

The current line configuration must already be stored.

After transfer of a new system program, the controller mustbe restarted to initialise it.

· Briefly disconnect the power supply to the CPX−FEC.

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4.10.6 Use of the Ethernet interface with EasyIP protocol

For data transfer and control, the devices of the type SBO...−Qmake available the Festo EasyIP protocol. This makescommunication possible with the following components:

� Festo controllers (FEC, 1 CPX−FEC, ...) with EasyIP support

� Festo FED with Ethernet connection

� Festo OPC server.

This allows very comprehensive output and control possibi�lities, such as for further processing of inspection results in ahigher−level controller.

Support of the EasyIP protocol by the Compact Vision Systemmust be activated via the system parameters.

For communication via Ethernet, FEDs generally require a businterface (Ethernet interface). Further information on FEDs(and if necessary bus interfaces) can be found in the descrip�tions for the product concerned.

Reading and writing take place via the data packages definedby EasyIP, whereby the data to be read/written are definedthrough storage addresses.

The device not only makes I/Os available via storage ad�dresses, but also allows access to the results of an inspectionand to the settings of the system parameters.

Certain storage addresses can be read and written, whilesome can only be read or only written (see tables insection�A.6).

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Commissioning

1. Switch the system off in order to avoid faults or damage.Disconnect the power supply to the Compact VisionSystem and the device to be coupled �(e.g.�CPX−FECor�FED).

2. With the specified cables, connect the Compact VisionSystem to the device to be connected, e.g. via an Ethernetswitch or hub.

3. Reconnect the power supply.

4. Make a connection to the device with the CheckKonprogram and set the system parameter �EasyIP server" to�On".

5. Set the IP address of the camera in the device to beconnected.

6. The device to be connected must now be programmedcorrespondingly in order to access data on the camera.

General information on inputs can be found in section�4.10.1.The available storage addresses, their function and a sampleprogram for FST can be found in section A.6.

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4.10.7 Use of the Ethernet interface with Telnet protocol

The device makes available the Telnet protocol for communi�cation with a higher−level controller, robot or PC. This permitsvery wide−ranging output and control possibilities. Inspectionresults can be processed further in the higher−level controller,in order to grab a part with a robot, for example.

Support of the Telnet Protocol by the Compact Vision Systemmust be activated via the system parameters. Reading andwriting take place via a text−based command line with definedcommands, whereby the data to be read/written are definedthrough storage addresses.

The device not only makes available simple commands forimage−taking, but also allows access to the results of aninspection and the settings of the system parameters, amongother things.

Certain storage addresses can be read and written, whilesome can only be read or only written (see tables insection�A.6).

Commissioning

1. Switch the system off in order to avoid faults or damage.Disconnect the power supply to the Compact VisionSystem and the device to be coupled.

2. With the specified cables, connect the Compact VisionSystem to the device to be connected, e.g. via an Ethernetswitch or hub.

3. Reconnect the power supply.

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4. Make a connection to the Compact Vision System with theCheckKon program and set the system parameters under�Telnet function":

� The system parameter �Authentication required"determines whether the device to be coupled has toidentify itself (password).

� The system parameter �TCP port" determines whichport should be used for the Telnet communication.

� The system parameter �Telnet server" activates theTelnet function and establishes additional protocolcharacteristics:� �On" (normal function): The device to be coupled

does not use the Telnet S7 building block � �On�(S7�SBOxQ building block)" if you use the

Telnet S7 SBOx−Q building block on a corres−ponding controller.

5. Set the IP address and the used Telnet port of the camerain the device to be connected.

6. The device to be connected must now be programmedcorrespondingly in order to access data on the camera.

General information on inputs can be found in section 4.9.1.The available storage addresses and their function can befound in section A.6.

Please consult your local Festo service when using theS7�SBOxQ building block.

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Test of Telnet communication

Most PC operating systems have a Telnet program on thecommand line level. With this program, you can use theTelnet connection to the Compact Vision System.

Windows operating system

Prerequisite for use ofthe�Windows Vistatoperating system

The Telnet program contained in Windows Vistat must firstbe activated for use:

· In System Control under �Programs and Functions"(classic view), select [Tasks] and there [Switch WindowsFunctions on or off ].Activate there the entry �Activate Telnet client".

· Open a window with command line via the Windows StartMenu [Programs] [Accessories] [Entry].

· Start the Telnet program and pass on the IP address ofthe Compact Vision System as well as the port numberdetermined in the �TCP port" system parameter.

Fig.�4/17: Calling up Telnet program

This builds up a connection to the Compact Vision System.

Fig.�4/18: Telnet program with SBOxQ acknowledgement(here with authentification)

The Compact Vision System now awaits authentication,if�necessary.

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If your entries in Telnet are not visible (e.g. with Telnet inWindows 2000), you must activate the �Local Echo" in Telnet.Information on this can be found in the Help for the Telnetprogram.

Authentication

If authentication has been activated through the�Authentication required" system parameter, users mustidentify themselves after the connection is made.

This occurs with the following commands:

� USER [user name]

� PASS [related password]

The user �Root" is set up on the Compact Vision System.

The related password in the delivery condition of theCompact Vision System is �Festo".

Additional users are not supported.

Fig.�4/19: Authentication on SBOxQ

If the combination of user names and password is valid, themessage �22 AUTH: access granted" appears.

� After this message, all control and data commands arevalid for the duration of the connection.

If the user name or password is invalid, the message�23�AUTH: access denied" appears.

� The Compact Vision System accepts a new authenticationattempt only after a safety time of 2 seconds.

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Before successful authentication, all control and datacommands are rejected (exception: �Exit").

The Telnet function of the Compact Vision System onlysupports an active connection.

An attempt to establish a second connection to the CompactVision System results in the following message:

“Server: –5 ERROR: another client is already connected”.

After this message, the connection is ended.

Telnet commands

WFW � Write FlagWord WFW [Address]�, [Value]Writes a value to the specified flagword address (see section A.6).

The following example writes the value 5 to the flagwordaddress 33 (fast access to test program preselection).

Fig.�4/20: Writing to a flagword address

In case of fault, the response is with a fault code and faultmessage.

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RFW � Read FlagWord RFW [Address]Returns the current value of the specified flagword addressas text (see section A.6).

With this command, up to 64 addresses can be read out. For this, the flagword addresses must be specified separatedby commas:RFW �[Address]", �[Address]", �[Address]", ...

Note· Alternatively, use for depiction of the flagwordaddresses: � numbers in exponential notation� numbers with 3 decimal positions.

· Use a decimal point to separate numbers before andafter the decimal.

Fig.�4/21: Reading out the flagword address

The time to read out a value is 1 ms if the device does notperform an evaluation. But as long as evaluation takes place,the device needs up to about 30 ms per value.

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RNV � Read Named Value RNV �[Name]"Returns the current characteristic value of the specifiedcharacteristic name (see section A.6).

With this command, up to 64 characteristic values can beread out. For this, the characteristic names must be specifiedseparated by commas:RNV �[Name]", �[Name]", �[Name]", ...

NoteValues are output only when the characteristic name(s)has/have been completely and correctly written.

· Do not use any of the following characters forcharacteristic names:� quotation marks �� brackets [ ]� umlauts� special characters.

· Pay attention to upper case and lower case letters incharacteristic names.

If no match is found, the device puts out the followingmessage: �−55 ERROR: one or more feature name(s) not valid"

The characteristic names are stored in the test programs andcan be established when creating the test program (in CheckOpti).

· Preferably use meaningful characteristic names.

If several characteristic names are identical, the value of thefirst characteristic whose name matches is output.

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RSTR � Read String RSTR [Address]Returns the current character string of a string address(see�section A.6.10). Only one string address can be read outper command. Simultaneous reading of multiple characterstrings is not possible.

Commas, apostrophes and control characters contained inthe strings are replaced by �_" characters.

IMAGE Image evaluationThe IMAGE command is only allowed in the �Triggered" and�Freewheel unit" evaluation modes. The command performs acomplete evaluation. The inspection results and characteris�tics are thereby entered in the corresponding flagword andstring addresses.

After the IMAGE command is sent, it can take up to 20�msuntil the device begins with the evaluation cycle.

CHANGEPRG Switch test programThe CHANGEPRG command permits switching to another testprogram. CHANGEPRG [test program number]

The values 1 to 256 are permitted as test program numbers.

To perform switchover of the test program, the systemparameter �Preselection test program" must be configured to�I/O possibilities" or a fault will be reported.

The test program can only be switched if the device is readyfor operation; �Ready for operation" output = 1−signal.

EXIT Terminate connectionThe Compact Vision System closes the Telnet connection.

VERSION Inquiry of the version of the Telnet server and the version ofthe device.

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Messages and fault descriptions

Code Message/Fault Description

24 AUTH enter password � Request for entry of the password aftertransmission of a user name. Use the command�PASS"

23 AUTH access denied � Message after failed authentication attempt

22 AUTH access granted � Message after successful authentication attempt

21 SBOx−Q−ZEWAS authenticationrequired

� Initial message of the server if authentication isnecessary

20 SBOx−Q−ZEWAS no authenticationrequired

� Initial message of the servers after a connection isbuilt up if no authentication is required

1 OK operation successful � Command successfully executed

0 ERROR parse error or command unknown

� Command invalid� Error in the instruction

−5 ERROR another client isalready connected.

� Message with existing connection

−10 ERROR camera not ready � Compact Vision System not ready for action whenthe command is executed

−11 ERROR timeout during lastoperation

� Timeout when executing the command

−12 ERROR response line overflow � The response line exceeds the valid number ofcharacters

−20 ERROR program switch failed � Test program could not be switched

−21 ERROR program number notvalid

� Specified test program number is not valid

−30 ERROR read offset not valid � One or more of the specified flagword addresses isinvalid for read access

−40 ERROR write offset not valid � Specified flagword address is invalid for writeaccess

−50 ERROR string offset not valid � String address not valid

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Code DescriptionMessage/Fault

−55 ERROR one or more featurename(s) not valid

� One or more name(s) in the RNV (Read Name Value)command are invalid

−61 ERROR no authenticationrequired

� No authentication required (after use of the controlcommands USER or PASS)

−62 ERROR already authenticated � No authentication required (after use of the controlcommands USER or PASS)

−63 ERROR no user provided � The command PASS was received beforetransmission of a user name

−200 ERROR unspecified error � Error not further described

4.10.8 Display of inspection results with the �SBO...−Q WebViewer"

With the �SBO...−Q WebViewer", inspection results andcamera images can be depicted in a Web browser.

Web browsers are available on all PC operating systems andmany industrial displays (e.g. Festo FED1010 or similar).

NoteUse of the WebViewer extends the evaluation duration ofthe Compact Vision System.

· Check whether the required parts rate can still beachieved.

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Fig.�4/22: Inspection results in the SBO...−Q WebViewer

Support of the WebViewer by the Compact Vision Systemmust be activated via the system parameters. After that, aWeb browser can be connected directly by entering theIP�address of the camera with the �SBO...−Q WebViewer" andthe inspection results displayed.

The display is updated at an interval of approximately2�seconds. The results and the camera image of the lastinspection are thereby displayed.

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NoteFor inspections with cycletime below 2 seconds, not allresults and images can be displayed in the WebViewer.

Commissioning

1. Make a connection to the Compact Vision System with theCheckKon program and set the system parameter�WebViewer" in the �Ethernet" section to �On".

2. Start the Web browser and enter there the IP address ofthe compact camera. Example: �http://192.168.2.10" <ENTER>

3. Trigger an inspection to obtain a display.

If the Web browser reports a connection fault, check theEthernet and Internet settings for the Web browser or thesystem on which the Web browser is running.

· Open the entry �Internet Options" in [Settings] [System Control] in the Windows operating system.

· Check, in particular, whether you might have to deactivatethe so−called proxy server to obtain a display.You will find the configuration for the Internet and also thesettings for the proxy server under [Connections] [Settings] in the �Characteristics of Internet" dialogue.

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4.11 Creation of the test programs

Test programs specify how parts are to be tested, in par�ticular which characteristics are calculated by an inspectionpart (e.g.�length�of the inspection part) and what values arepermissible for a good part.

The test program to be used is determined via the testprogram preselection. Selection is made via:

� System parameters

or

� I/O possibilities

Test programs located on the device can be updated usingthe following system parameters in the section System\Operating Modes\ Teach Mode.

� Teach mode

� Parts type

� Parts orientation

Update of a test program becomes necessary as soon assystem parameters that have an influence on image creationand image processing are changed. These include, inparticular, system parameters in the sections

� Evaluation

� Lighting

� Camera image and pre−processing

Information on updating test programs and for setting thesystem parameters can be found in the parameter help in the�System parameters" window of the CheckKon softwarepackage.

Test programs can be easily created and evaluated with theCheckOpti software package. The created test programs canthen be transferred to the device with CheckOpti or CheckKon.

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Additional information on preparing test programs can befound in the CheckKon Help. Please consult your local Festorepair service if necessary.

4.12 Checking the system settings

At completion of commissioning, the following points mustalways be rechecked:

� Emergency stop concept and function

� Cabling

� Control program

� Reliability of the results for various inspection parts

� Reliability of the results for various outside light conditions

Save the data of the software packages as files.

4.13 Notes on operation

Caution· Make sure that no danger can emanate from thesystems connected to the Compact Vision System.

If the permitted temperature range is exceeded, this will berecognised by the internal electronics and will lead to a faultstatus.

CautionFurther heating beyond this point can lead to uncontrollederror functions.

· Make sure that the max. permitted temperature range isnot exceeded (see Technical Specifications).

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Chapter 5

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Contents

5.1 General diagnostic possibilities 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 Status display 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.2 Fault treatment 5−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5.1 General diagnostic possibilities

The following possibilities for diagnosis are available:

� CheckKon can display operating conditions and faultmessages of the Compact Vision Systems used (see also CheckKon Help).

� Four LEDs on the rear of the Compact Vision Systemsupply the status information listed in the followingsection.

5.1.1 Status display

The visual display of the operating states is shown via LEDs.

Ready to operate LED (A)

LED Process Status Meaning / error handling

LED flashesgreen

ON

OFF

System is ready to operate �

LED lights upred

ON

OFF

Initialization runs Wait until initialization iscompleted

LED is out

ON

OFF

Undefined status, e.g.� operatingvoltage not applied

Check power supply to theelectronics

Tab.�5/1: Ready to operate LED (A)

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Ethernet traffic LED (B)

LED Process Status Meaning / error handling

LED flashesgreen

ON

OFF

Ethernet data traffic �

LED is out

ON

OFF

No Ethernet data traffic (no traffic) �

Tab.�5/2: Ethernet traffic LED (B)

Activity LED (C)

LED Process Status Meaning / error handling

LED lights upred

ON

OFF

Error �

LED flashesred

ON

OFF

Warning �

LED lights upyellow

ON

OFF

Device is ready to operate;evaluation can be started

LED is off

ON

OFF

Evaluation is running �

Tab.�5/3: Activity LED (C)

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Output LED (D)

LED Process Status Meaning / error handling

LED lights upred

ON

OFF

Last evaluation resulted inbad�part

LED lights upyellow

ON

OFF

Last evaluation resulted ingood�part

LED is off

ON

OFF

No result �

Tab.�5/4: Output LED (D)

The function of the output LED can be configured via systemparameters; the specified description corresponds to thestandard configuration.

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5.1.2 Fault treatment

Problem Cause Remedy

The device does notprovide evaluations

� Operating voltage notapplied or is below theperrmitted tolerance

· Switch on operating voltage or observetolerances

� System parameters notcorrect

· Check system parameters withCheckKon

� Trigger signal missing orhas incorrect polarity

· Check trigger signal

� Hardware fault Servicing required

The device’sevaluations produce

� Incorrect parts type · Diagnosis of the process with CheckKonevaluations produceonly bad parts � Test program not correcty p

� System parameters notcorrect

· Check system parameters withCheckKon

The firmware of thedevice remainshanging(Status LED A is notflashing)

� Electromagneticinterference in theenvironment caused bynon−CE conform devices

· Eliminate source of interference· Check that the screening of the

connecting cables of the CompactVision System is laid technicallycorrectly with low impedance

· Using a separate power unit only for theCompact Vision System

The evaluation imageis blurred or unfocused

� The device has beenmoved (e.g. by vibration onthe machine/system)

· Check fitting, reduce vibrations

� The object moves tooquickly

· Reduce exposure time

� The motif lies outside thefocal range

· Maintain minimum distance:with SBOI−Q−...�: 22 mmwith SBOC−Q−...�: dependent on the lens

selected

� Lens not focussed · Focus the lens

Optical errors in theevaluation image

� Lens or protective discdirty

· Carefully clean lens or protective disc

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Problem RemedyCause

CheckKon cannotmake a connection tothe Compact VisionSystem

� Incorrect cable · For a direct connection to the PC, youwill probably require a connecting pieceand a so−called crossover cable inaddition to the original cable. This is notnecessary for a connection via a hub ora switch (see also section 3.2.2.).

� Your network blocks dataexchange

· Make sure that your router passes onthe multicast address 239.255.2.3. If in doubt, consult your systemadministrator.

� Firewall of the PC ornetwork does not permit aconnection

· Enable program or ports in firewall

� PC network card is deacti�vated (e.g. for notebookwithout power supply)

· Adapt Windows settings (see energy options)

� Device not in stopcondition

· Take back trigger signal on the device

� Device already connectedto a different program/user

· Disconnect other connection

� Cause not recognisable · Reset device (switch power off and on)

Windows errormessage

� Insufficient free virtualmemory

· Maintain system prerequesites(see�CheckKon Help)

Tab.�5/5: Eliminating faults

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5. Diagnosis and error treatment

5−8 Festo P.BE−SBO−Q−EN en 0809b

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Technical appendix

A−1Festo P.BE−SBO−Q−EN en 0809b

Appendix A

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A. Technical appendix

A−2 Festo P.BE−SBO−Q−EN en 0809b

Contents

A.1 Care and maintenance A−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Addressing in the Ethernet (basics) A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Siemens star A−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 Technical data A−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.5 Fault messages A−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6 Address table for EasyIP and Telnet A−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.1 Input register A−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.2 Output register A−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.3 Fast access to the input and output register A−15 . . . . . . . . . . . . . . . . . .

A.6.4 Extended system status / system information A−15 . . . . . . . . . . . . . . . .

A.6.5 System time of the device A−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.6 Total tolerance of the type in the current test program A−16 . . . . . . . . .

A.6.7 Basic results of the last test A−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.8 Characteristics � Results of the last inspection A−19 . . . . . . . . . . . . . . . .

A.6.9 System parameters A−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.6.10 String address table A−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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A. Technical appendix

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A.1 Care and maintenance

CautionA dirty and scratched lens or a dirty and scratchedprotective disc can lead to optical faults.

· Make sure that the lens and the protective disc are notscratched.

· Do not use any abrasive cleaning agents.

· Switch off the power supply before cleaning.

· Clean the the lens or the protective disc if they are dirty orif there are dirt deposits on them:

� with an air gun or with clean non−lubricatedcompresed air.

� with a soft moist cloth and non−abrasive cleaningagents.

· Clean the device if it is dirty.

Permitted cleaning agents are soap suds (max. +60 °C) and allnon−abrasive agents.

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A. Technical appendix

A−4 Festo P.BE−SBO−Q−EN en 0809b

A.2 Addressing in the Ethernet (basics)

Due to the separation into logical and physical protocol layers(Ethernet and TCP/IP), there exist two types of addresses in anetwork:

� a fixed Ethernet address (MAC ID) for each device and

� an IP address which is assigned to every device in thenetwork.

Before the application, data are always sent to or receivedfrom an IP address. In order that the data reach the receiver,a correlation must be created between the logical IP addressand the physical Ethernet address. The Address ResolutionProtocol ARP is used for this purpose: An ARP table is savedin each network PC. This table lists the relevant physicalEthernet address for each IP address in the network. If anEthernet address is not listed in the ARP table, the IP drivercan ascertain it with the aid of an ARP request.

Ethernet address (MAC�ID) The unalterable worldwide clear Ethernet address (MAC ID)of the Compact Vision System can be found on the typeplate. In this way you can clearly distinguish the differentCompact Vision Systems.

IP address An IP address as per standard IPv4 is usually specified with4 decimal numbers separated by points (per 1 byte).

Example of an IP address: 192.168.2.10

With an IP address, a network as well as an individual slave inthe network can be addressed. The IP address thereforecontains:

� the net ID (specifies the address of a network) and

� the host ID (specifies the address of an individual slave inthis network).

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Net mask Which numbers in an IP address now represent the net IDand the host ID are defined by the specification of aso−called �net mask".

The telephone number of Festo Germany can be used as anexample to explain the IP address and the net mask: 00497113470

Which of these numbers represents the dialling code andwhich represents the subscriber number becomes clear whenyou also know: �that the first 7 figures represent the diallingcode, the last 4 represent the subscriber number". That is the�net mask" for the telephone number above.

Net classes The net mask for IP addresses defines with �0" as a positionmarker, the bytes which are used for addressing the slave(host ID). Networks belong to different net classes de�pending on the number of these bytes:

Net class Net mask Explanation

O 255.0.0.0 Large network

W 255.255.0.0 Medium network

C 255.255.255.0 Small network with max. 254 slaves

Tab.�A/1: The most important net classes with theappropriate net masks (example)

Gateway Networks with different Net−IDs are connected to each othervia a router or gateway. If a slave in a network is to senddata to slaves in other networks, the IP address of thegateway must be specified.

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A. Technical appendix

A−6 Festo P.BE−SBO−Q−EN en 0809b

Three entries are therefore required for addressing in theInternet Protocol IP:

� IP address

� IP net mask

� IP address of the gateway.

NoteThe following is set at the factory:

� IP address: 192.168.2.10

� IP net mask: 255.255.0.0

� IP address of the gateway: �

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A. Technical appendix

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A.3 Siemens star

Fig.�A/1: Siemens star

The Siemens star depicted here is a helpful template forrough focussing.

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A−8 Festo P.BE−SBO−Q−EN en 0809b

A.4 Technical data

Type SBOC−Q−R1 SBOI−Q−R1 SBOC−Q−R3 SBOI−Q−R3 SBOC−Q−R2

Sensor resolution [pixels] 640x480 752x480 1280x1024

Picture sensors

Exposure time [ms] 0,039 � 1000 0,018 � 200 0,008 � 1000

Frame rate (fullimage)

[fps] 150 60 27

Sensor size [inch] 1/2 1/3 2/3

Sensor type CMOS Global Shutter; B = Monochromeyp

CMOS Global Shutter; C = Colour

Lens mounting CS−mount 1) Integratedlens

CS−mount 1) Integratedlens

CS−mount 1)

Operating dis�tance

[mm] Dependenton the lensselected

22 � 1000 Dependenton the lensselected

20 � 550 Dependenton the lensselected

Field of vision [mm] Dependenton the lensselected

14x10 �520x390

Dependenton the lensselected

7,9x5,5 �195x125

Dependenton the lensselected

Electrical data

Nominal operat�ing voltage

[V DC] 24

Permissible volt�age fluctuations

[%] ±10

Current consump�tion with�load−free outputs

[mA] 120

Maximum re�sidual current

[A] 1.5 at the 24 V outputs

Input 1 Trigger ignal

Input 2 Apply inputs

Output 1 Ready for operation

Output 2 Can be parameterised:� Good part� Reject part� Correctly oriented� Incorrectly oriented� External lighting

1) C−mount only with lens protective tubing or adapter SBOL−C−5

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Type SBOC−Q−R1 SBOI−Q−R1 SBOC−Q−R3 SBOI−Q−R3 SBOC−Q−R2

Sensor resolution [pixels] 640x480 752x480 1280x1024

Electrical data (proceeding)

Output 3 Can be parameterised:� Good part� Reject part� Correctly oriented� Incorrectly oriented� External lighting

Protection class 2) IP65, IP67 3) IP65, IP67 IP65, IP67 3) IP65, IP67 IP65, IP67 3)

Protection against electricshock 4)

By connection to a PELV power unit (Protected Extra Low Voltage)

Interference immunity è Declaration of conformity (www.festo.com)

Interference emission è Declaration of conformity (www.festo.com) 5)

Vibration and shock

Vibration Tested according to DIN/IEC 68/EN 60068 part 2−6;0.35�mm path at 10���60 Hz; 5�g acceleration at 60���150�Hz

Shock Tested according to DIN/IEC 68/EN 60068 part 2−27;±30 g at 11�ms duration; 5 shocks in each direction

Continuous shock resis�tance

Tested according to DIN/IEC 68/EN 60068 part 2−29;±15�g at 6� ms duration; 1000 shocks per direction

Ethernet

Bus interface IEEE802.3U (100BaseT)

Connection technology Stecker M12

Transmissionspeed

[Mbps] 100

Supported protocols TCP/IPpp p

EasyIP

Telnet

Fieldbus interface

Type CAN � CAN

Connection technology Plug M12 � Plug M12

Supported protocols CP field bus � CP field bus

2) Protection class as per EN 6052: plug connector inserted or provided with protection cap

3) with protective tubing

4) Protection against direct and indirect contact acc. to IEC/DIN EN60204−1

5) This component is intended for industrial use

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Type SBOC−Q−R1 SBOI−Q−R1 SBOC−Q−R3 SBOI−Q−R3 SBOC−Q−R2

Sensor resolution [pixels] 640x480 752x480 1280x1024

Operating and environmental conditions

Ambient tempera�ture

[°C] �10 � +50

Storage tempera�ture

[°C] �10 � +60

Ambient conditions Screened from extreme external light sources

Cleanest possible ambient air

Geometry

Width [mm] 45 45 45 45 45

Height [mm] 45 45 45 45 45

Length [mm] 139,4 6) 83,7 139,4 6) 83,7 139,4 6)

Materials

Housing Anodised aluminium

Cap Acrylic butadiene styrene, glass fibre reinforced

Note on materials Free of copper and PTFE

Weight [g] 182 7) 184 172 7) 174 182 7)

6) with protective tubing

7) without protective tubing

Tab.�A/2: Technical specifications

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A−11Festo P.BE−SBO−Q−EN en 0809b

A.5 Fault messages

Name No. Fault/warning Description

General faults

E00 0 � No fault

E09 9 F Overload internal I/Os 1

E12 12 F 1) Overheating

E19 19 F Firmware not compatible or defective

Teach fault

E20 20 F Fault in test program, Orientations cannot be disconnected

E21 21 F Fault in test program; types or orientations cannotbe disconnected

Fault in image generation

E30 30 F 1) Image buffer overflow (only for evaluation mode = fixed image samplingrate)

E31 31 F 1) Fault with generation of images

Fault in test program or system parameter

E40 40 F Test program could not be read/found

E41 41 F System parameters cannot be read/interpreted

E43 43 F Test program is not compatible with firmware

CP I/O expansion fault

E100 100 F 1) General CAN fault

E101 101 F 1) General I/O expansion fault

E102 102 F 1) An output module was not found

1) Fault can be configured.

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A−12 Festo P.BE−SBO−Q−EN en 0809b

Name DescriptionFault/warningNo.

E103 103 F 1) An input module was not found

E105 105 F 1) Communication fault with an output module

E106 106 F 1) Communication fault with an input module

E107 107 F 1) Short circuit/overload at an output module

E108 108 F 1) Short circuit/overload at an input module

E109 109 F 1) Low voltage at an output module

E110 110 F 1) Low voltage at an input module

CPI module fault

E150 150 F 1) Communication fault

EasyIP fault

E200 200 F General EasyIP fault

E201 201 F EasyIP server is not running

E202 202 F EasyIP communication fault

E203 203 W Invalid EasyIP request

1) Fault can be configured.

Tab.�A/3: Fault messages

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A. Technical appendix

A−13Festo P.BE−SBO−Q−EN en 0809b

A.6 Address table for EasyIP and Telnet

Read and/or write access to the following entries is possiblethrough EasyIP and Telnet. The entries have the access type�FlagWord" (FW) or �String" (STR).

NoteDepending on the programming environment, �FlagWord"(FW) may also be labeled �Merkerwort" (flagword).

A.6.1 Input register

Name Read/Write

FW Valuestype

Permittedvalues

Comment

Trigger signal W 0 uint16 0 or 1

Apply Inputs signal W 1 uint16 0 or 1

Acknowledge Error signal W 2 uint16 0 or 1

Not used 3 uint16

Not used 4 uint16

Not used 5 uint16

Not used 6 uint16

Not used 7 uint16

Inspect. program preselection bit 0 R/W 8 uint16 0 or 1 Application of thepreselected

Inspect. program preselection bit 1 R/W 9 uint16 0 or 1preselectedinspection program

Inspect. program preselection bit 2 R/W 10 uint16 0 or 1

inspection programby setting theApply Inputs signal.

Inspect. program preselection bit 3 R/W 11 uint16 0 or 1

Apply Inputs signal.

Inspect. program preselection bit 4 R/W 12 uint16 0 or 1

Inspect. program preselection bit 5 R/W 13 uint16 0 or 1

Inspect. program preselection bit 6 R/W 14 uint16 0 or 1

Inspect. program preselection bit 7 R/W 15 uint16 0 or 1

Tab.�A/4: Input register

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A.6.2 Output register

Name Read/Write

FW Valuestype

Comment

Operational R 16 uint16

Output result good R 17 uint16

Output result bad R 18 uint16

Output result correctly oriented R 19 uint16

Output result incorrectly oriented R 20 uint16

Warning (corresponds to LED C red &flashing)

R 22 uint16

Fault status(corresponds to LED C red)

R 23 uint16

Recognised parts type bit 0 R 24 uint16 Independent of the systemparameter �Output module

Recognised parts type bit 1 R 25 uint16parameter �Output moduleformat"

Recognised parts type bit 2 R 26 uint16 The recognised parts type is

Recognised parts type bit 3 R 27 uint16

The recognised parts type isbinary coded (bit 0 to bit 7):00000000 = Parts type 1

Recognised parts type bit 4 R 28 uint16

00000000 = Parts type 100000001 = Parts type 2...

Recognised parts type bit 5 R 29 uint16

...11111111 = Parts type 256

Recognised parts type bit 6 R 30 uint16 Independent of the systemparameter �Output module

Recognised parts type bit 7 R 31 uint16parameter �Output moduleformat"

Tab.�A/5: Output register

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A.6.3 Fast access to the input and output register

Name Read/Write

FW Valuestype

Permittedvalues

Comment

Fast access to re�cognised parts type

R 32 uint16 Corresponds to Flagword�24�to�31

Fast access toinspection programpreselection

R/W 33 uint16 0 to 255whenwriting

Corresponds to Flagword�8�to�15The Apply Inputs signal must thenbe set for application

Tab.�A/6: Fast access to the input and output register

A.6.4 Extended system status / system information

Name Read/Write

FW Valuestype

Comment

Fault code of thecurrent fault

R 100 uint16 0 = No faultx = Fault number (see table section A.5)

Fault code of thecurrent warning

R 101 uint16 0 = No faultx = Fault number (see table section A.5)

Device type R 102 uint16 SBOI−Q−R1B: 701SBOC−Q−R1B: 702SBOI−Q−R1C: 703SBOC−Q−R1C: 704SBOC−Q−R2B: 705SBOC−Q−R2C: 706SBOI−Q−R3B−WB: 707SBOC−Q−R3B−WB: 708SBOI−Q−R3C−WB: 709SBOC−Q−R3C−WB: 710

Version of themajor firmware

R 103 uint16 e.g. Version 3.2.0.9: high byte = 3, low byte = 2

Version of theminor firmware

R 104 uint16 e.g. Version 3.2.0.9: high byte = 0, low byte = 9

Connection to PC R 130 uint16 0 = Device is not connected to the PC1 = Device is connect. to CheckKon, for example

Tab.�A/7: Extended system status / system information

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A.6.5 System time of the device

Name Read/Write

FW Valuestype

Permittedvalues

Comment

Date−Year R/W 150 uint16 2000 to 9999 The system timemust be reset after

Date−Month R/W 151 uint16 1 to 12must be reset afterthe device is

dDate−Day R/W 152 uint16 1 to 31

restarted.

Time−Hours R/W 153 uint16 0 to 23

Time−Minutes R/W 154 uint16 0 to 59

Time−Seconds R/W 155 uint16 0 to 59

Tab.�A/8: System time

A.6.6 Total tolerance of the type in the current test program

Name Read/Write

FW Valuestype

Permittedvalues

Comment

Parts type 0 R/W 200 uint16 0 to 20

Parts type 1 R/W 201 uint16 0 to 20

Parts type 2 R/W 202 uint16 0 to 20

Parts type 3 R/W 203 uint16 0 to 20

Parts type 4 R/W 204 uint16 0 to 20

Parts type 5 R/W 205 uint16 0 to 20

Parts type 6 R/W 206 uint16 0 to 20

Parts type 7 R/W 207 uint16 0 to 20

Parts type 8 R/W 208 uint16 0 to 20

Parts type 9 R/W 209 uint16 0 to 20

Parts type 10 R/W 210 uint16 0 to 20

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Name CommentPermittedvalues

Valuestype

FWRead/Write

Parts type 11 R/W 211 uint16 0 to 20

Parts type 12 R/W 212 uint16 0 to 20

Parts type 13 R/W 213 uint16 0 to 20

Parts type 14 R/W 214 uint16 0 to 20

Parts type 15 R/W 215 uint16 0 to 20

Tab.�A/9: Total tolerance of the type in the current test program

A.6.7 Basic results of the last test

Name Read/Write

FW Valuestype

Comment

Test program used R 250 uint16 1 to 256

Used mode R 251 uint16 0 = Teach2 = Auto

Recognized parts type R 252 uint16 1 to 16

Recognised orientation R 253 uint16 1 to 8

Auto mode:� Recognition quality

Teach mode:� C value

R 254 uint16 Auto mode:� Recognition quality 0 � 999� Good part: 0 � 100� Bad part: > 100

Teach mode:� Scatter of features

C−value 0 � 100

Orientation quality R 255 uint16 Orientation quality

Total tolerance used R 256 uint16 Total tolerance used for inspectingthe part

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A. Technical appendix

A−18 Festo P.BE−SBO−Q−EN en 0809b

Name CommentValuestype

FWRead/Write

Parts no. Low word(LSW)

R 257 uint16 The part no. is binarily coded with32 bit and distributed to 2 FW:FW�257 = Bit 1 � 16 (LSW)FW�258 = Bit 17 � 32 (MSW)

Parts no. High word(MSW)

R 258 uint16

FW�258 Bit 17 � 32 (MSW)

Example:Part No. 500,000FW�257 = 1010 0001 0010 0000FW�258 = 0000 0000 0000 0111

Date � year of recording

R 259 uint16 With trigger signal

Date � month of recording

R 260 uint16 With trigger signal

Date � day of recording

R 261 uint16 With trigger signal

Time � hours of recording

R 262 uint16 With trigger signal

Time � minutes of recording

R 263 uint16 With trigger signal

Time � seconds of recording

R 264 uint16 With trigger signal

Processing time R 265 uint16 Processing time of the part in msfrom trigger signal, up to max 32 s

Number of the actuallyused characteristics

R 266 uint16 0 � 63 (determined through inspectionprogram)

Tab.�A/10: Basic results of the last inspection

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A.6.8 Characteristics � Results of the last inspection

Addressing of the characteristic values is summarised insections. The sections start with Flagword 400 and arestaggered by 100 each.

And so

� the section of the 1st character. values starts at 400

� the section of the 2nd character. values starts at 500

� etc.

The characteristic values are also stored as strings ofcharacters (String).

In total, there is a maximum of 64 characteristic sections. The number of actually used characteristics is contained inFlagword 266 (see Tab.�A/10).

For each characteristic, the respective flagword �Valid Flag"contains the information about whether the characteristiccould actually be calculated in the test.If the result of the characteristic is a very large negativenumber, you can assume that calculation of the characteristichas failed. A query about the �Valid Flag" is unnecessary.

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A−20 Festo P.BE−SBO−Q−EN en 0809b

Name Read/Write

FW 1) Valuestype

Comment

Feature value R 400 double64

Tolerance R 404 double64 Tolerance used for characteristic (incl. tolerance factor)

Unused R 408 double64

Charact. value as text R 412 char[64] Character. value as character string

Tool name R 444 char[32] Name assigned by the user (cut off, if necessary)

Characteristic name R 460 char[32] Fixed characteristic name (cut off, if necessary)

Valid Flag R 476 uint16 1 = characteristic could be calculated0 =�calculation failed

Characteristic type R 477 int16 ID of the characteristic type

Deviation R 478 int16 Deviation (−32000���32000), Good part�=�−100���100

Characteristic value,before the decimal

R 479 int16 Characteristic value as integer � Maximum value: 32767� Minimum value: −32768

Characteristic value,after the decimal

R 480 uint16 Post−decimal places of the character.value�*�10000�as integer 2)

1) Example for the section of the 1st characteristic values after Flagword 4002) Example: 0.99 is stored as 9900

Tab.�A/11: Characteristics � Results of the last test

The available characteristics depend on the test program andthe device’s firmware version.

NoteAdditional information on characteristics and tools can beobtained through your local Festo service.

Results in the form of text are also available as the accesstype �String" (STR).

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A−21Festo P.BE−SBO−Q−EN en 0809b

A.6.9 System parameters

Name Read/Write FW Values type Permitted values

System parameters�..."

R/W 7000 uint16 See dynamic help in the �Systemparameters" window in CheckKon

Tab.�A/12: System parameters

NoteFor devices of the type SBO...−Q−R3... changed systemparameters with influence on image creation might only beapplied or be visible with the image after the next one (notnoticeable in the �Live window" image).

· For devices of type SBO...−Q−R3..., always take an addition.(unused) image after you have changed such parameters.

A.6.10 String address table

Addressing of the characteristic values starts with String 0and is staggered by 5 each time. And so

� the string of the 1st characteristic starts at 0

� the string of the 2nd characteristic starts at 5

� the string of the 3rd characteristic starts at 10

� etc. (see Tab.�A/13)

Name Read/Write

STR 1) Valuestype

Comment

Feature value R 0 string

Tool Name R 1 string Name assigned by the user (cut off, if necessary)

Character. Name R 2 string Fixed characteristic name (cut off, if necessary)

Unused R 3 string

Unused R 4 string

1) Example for addressing the 1st characteristic from STR0; the 2nd characteristic starts at STR5.

Tab.�A/13: Characteristics � Results of the last test as character string

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A. Technical appendix

A−22 Festo P.BE−SBO−Q−EN en 0809b

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Index

B−1Festo P.BE−SBO−Q−EN en 0809b

Appendix B

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B. Index

B−2 Festo P.BE−SBO−Q−EN en 0809b

Contents

B. Index B−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B. Index

B−3Festo P.BE−SBO−Q−EN en 0809b

Numbers

0−signal XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1−signal XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A

Abbreviations XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Acknowledge Error signal − input 4−49 . . . . . . . . . . . . . . . . . .

Activity LED (C) 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adapter kit 2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Apply Inputs signal − input 4−47 . . . . . . . . . . . . . . . . . . . . . . .

Approvals VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 2−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assign IP address automatically 4−12 . . . . . . . . . . . . . . . . . . .

Auto MDI−X XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C

C−mount 1−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calculation time 4−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Camera image 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAN interface 3−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CE identification VIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristic XIV , 4−75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CheckKon XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CheckOpti XIV , 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CMOS sensor XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coaxial vertical light 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning 4−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Condition−controlled XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−4 Festo P.BE−SBO−Q−EN en 0809b

Contrast 4−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Counterlight 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP cable XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP connection XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP master XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP modules XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP modules address assignment 4−58 . . . . . . . . . . . . . . . . . .

CP node XIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP string XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP system XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP valve terminal XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPI modules XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPX modules XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPX terminal XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CS−mount 1−13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D

Depth of field XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Depth of focus XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designated use VII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device as CPI module 4−55 . . . . . . . . . . . . . . . . . . . . . . . . . . .

DHCP server 4−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnosis 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital input (I) XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital output (O) XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 2−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display and connecting elements 1−8 . . . . . . . . . . . . . . . . . . . .

Dome light 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dove−tail guide 2−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−5Festo P.BE−SBO−Q−EN en 0809b

E

EasyIP 4−61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edge−controlled XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connections 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Eliminating faults 5−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMERGENCY STOP circuit 3−4 . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet address A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet connection 3−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet interface 3−11 , 3−13 . . . . . . . . . . . . . . . . . . . . . . . . . .

Ethernet traffic LED (B) 5−4 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Evaluation mode 4−20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Example of connection 3−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exposure time XV , 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External lighting 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F

Falling edge XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastening 2−6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field bus node XV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fixed focal depth 1−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fixed image sampling rate 4−20 , 4−40 . . . . . . . . . . . . . . . . . . .

Flat angle light 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Focal distance XVI , 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Focus 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Freewheel unit 4−20 , 4−28 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−6 Festo P.BE−SBO−Q−EN en 0809b

G

Gain XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gateway A−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H

Higher−level controller (PLC) 4−45 . . . . . . . . . . . . . . . . . . . . . .

I

I/O expansion 4−51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O modules XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/Os XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Image field area 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Image optimisation 4−19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Image sharpness 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions XI . . . . . . . . . . . . . . . . . . . . . . . . . .

Input module XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inputs with signal function 4−46 . . . . . . . . . . . . . . . . . . . . . . .

Internal lighting 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IP address A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

L

LEDs 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lens 1−13 , 2−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Light source 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lighting 4−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lighting control 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Live image 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−7Festo P.BE−SBO−Q−EN en 0809b

M

MAC ID A−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main level 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Multicast 4−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

N

Net classes A−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Net mask A−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network settings 4−5 , 4−10 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Networking and control 1−4 . . . . . . . . . . . . . . . . . . . . . . . . . . .

O

Object distance 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating voltage supply 3−6 . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating voltage supply and digital I/Os 3−8 . . . . . . . . . . . . .

Optics 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Other inputs 4−46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output duration 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output LED (D) 5−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output module XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Output time 4−22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outside light 1−17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P

Pictograms XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLC/IPC XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Port enable 4−9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power supply unit 3−5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pre−processing 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−8 Festo P.BE−SBO−Q−EN en 0809b

Protective disc 2−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protective foil 2−8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Protective tubing 2−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R

Ready to operate LED (A) 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rising edge XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rod light 1−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S

Safety note IX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SBO−DeviceManager XVI , 1−10 , 4−10 . . . . . . . . . . . . . . . . . . .

Screen XIV , 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Search function 4−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensor amplification XVI , 4−15 . . . . . . . . . . . . . . . . . . . . . . . .

Sensor size 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Set the aperture 4−16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens star A−7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Signal cables 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Signal sequence 4−24 , 4−31 , 4−42 . . . . . . . . . . . . . . . . . . . . . .

Size of field of vision 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software package 1−10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specify IP address 4−12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status display 5−3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

String assignment XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Supply cables 3−4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B−9Festo P.BE−SBO−Q−EN en 0809b

T

Target group X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TCP/IP XVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical specifications A−8 . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telnet 4−63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telnet under Windows Vista 4−65 . . . . . . . . . . . . . . . . . . . . . .

Test area 4−15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test characteristics 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test program XVI , 4−75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Text markings XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Trigger signal − input 4−47 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Triggered 4−20 , 4−21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V

Variants of the Compact Vision System 1−6 , 1−7 . . . . . . . . . .

Versions XIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

W

Work distance 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z

Zoom 1−14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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B. Index

B−10 Festo P.BE−SBO−Q−EN en 0809b