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Compact Turning Center

Compact Turning Center - Cnc eszterga: Eszterga központ, …€¦ ·  · 2014-09-26DOOSAN FANUC i series • Spindle motor power : 7.5 ... AXES CONTROL - Controlled axes ... cutting

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Page 1: Compact Turning Center - Cnc eszterga: Eszterga központ, …€¦ ·  · 2014-09-26DOOSAN FANUC i series • Spindle motor power : 7.5 ... AXES CONTROL - Controlled axes ... cutting

Compact Turning Center

Page 2: Compact Turning Center - Cnc eszterga: Eszterga központ, …€¦ ·  · 2014-09-26DOOSAN FANUC i series • Spindle motor power : 7.5 ... AXES CONTROL - Controlled axes ... cutting

T=56 N.m(41.3ft-lbs)

7.5 kW (10.1Hp) / 15min, S3 25%

5.5 kW (7.4 Hp) / Cont.

T=42 N.m (31.0 ft-lbs)

SPINDLE SPEED (r/min)

OUTPUT : kW (Hp)

6.23 kW(8.4 Hp)

4.42 kW(5.9Hp)

5000400030002500200010000937.5

12502812.5

2 (2.7)

1 (1.3)

3 (4.0)

4 (5.4)

5 (6.7)

6 (8.0)5.5 (7.4)

9 (12.1)

8 (10.7)

7 (9.4)7.5 (10.1)

T=76.4 N.m (56.4 ft-lbs)

DOOSAN FANUC i series• Spindle motor power :

7.5 / 5.5 kW (10.1 / 7.4 Hp)• Max. Spindle speed :

5000 r/min

SPINDLE SPEED (r/min)

OUTPUT : kW (Hp)

5.9 kW(7.9 Hp)

4.3 kW(5.8 Hp)

5000400030002500200010000937 2437 3125

2 (2.7)

1 (1.3)

3 (4.0)

4 (5.4)

5 (6.7)

6 (8.0)5.5 (7.4)

9 (12.1)

8 (10.7)

7 (9.4)7.7 (10.3)

S1, T=56.03 N.m (41.4 ft-lbs)

S6, 40%, T=78.44 N.m (57.9 ft-lbs)

Siemens 802D sl• Spindle motor power :

7.7 / 5.5 kW (10.3 / 7.4 Hp)• Max. Spindle speed :

5000 r/min

Unit : mm (inch)

[ ] : Long bed

Unit : mm (inch)

TRAVEL STROKE : 330[550](13.0[21.7])

X-Ax

is Tr

avel

: 17

5(6.

9)

QUILL TRAVEL : 80(3.2)

(A2#5) 46(1.8)

15(0

.6)

160(

6.3)

90(3.5)

ID CENTER ID CENTER98(3.9) 7(0.3)3(0.1)

15(0.6)

62(2.4)

80(3.2)

497[717](19.6[28.2])

340(

13.4

)

55(2

.2)

15(0.6)

40(1

.6)

TRAVEL STROKE : 330[550](13.0[21.7])

X-Ax

is Tr

avel

: 17

5(6.

9)

QUILL TRAVEL : 80(3.2)

(A2#5) 46(1.8)

15(0

.6)

160(

6.3)

90(3.5)

100(3.9) 5(0.2)3(0.1)

15(0.6)

62(2.4)

80(3.2)

497[717](19.6[28.2])

340(

13.4

)

55(2

.2)

15(0.6)

40(1

.6)

TRAVEL STROKE : 330[550](13.0[21.7])

153(

6.0)

QUILL TRAVEL : 80(3.2)

(A2#5) 46(1.8)

15(0

.6)

138(

5.4)

90(3.5)

65(2.6) 40(1.6)3(0.1)

15(0.6)

18(0.7)

62(2.4)

80(3.2)

497[717](19.6[28.2])

340(

13.4

)

55(2

.2)

62(2

.4)

41(1

.6)

15(0.6)

40(1.6)

40(1

.6)

High precision linear guides ensure smooth and fast movement. In addition, the rigidity is equivalent to box way guide system. All in all, non-cutting time is greatly reduced.

X-axis

30 m/min

Z-axis

36 m/min

Spindle power-torque diagram

OD Tool Holder ID Tool Holder Face Tool Holder

Main SpindleThe cylindrical roller bearings feature a large contact surface which ensures thehighest rigidity for heavy loads and superior surface finishes. All spindle bearings arepermanently grease lubricated precision class P4.

Working Ranges Tool Interference Diagram

Rapid Traverse

ø484.9 (ø19.1)(MAX. TOOL SWING)

ø320 (ø12.6)(MAX. MACHINING DIA.)

ø304(ø12.0)

ø289.5(ø11.4)

ø32(ø1.3)

ø289.5(ø11.4)

ø289.5(ø11.4)

170 (6.7) 40(1.6) 160(6.3)210(8.3) 175(6.9)

15(0.6)

Page 3: Compact Turning Center - Cnc eszterga: Eszterga központ, …€¦ ·  · 2014-09-26DOOSAN FANUC i series • Spindle motor power : 7.5 ... AXES CONTROL - Controlled axes ... cutting

1120

(44.

1)50

0(19

.7)

440(

17.3

)

70(2

.8)

1125

(44.

3)

70(2.8)

90(3

.5)

ELECTRIE POWER SUPPLY POINT

Unit : mm (inch)

[ ] : Long bedTop View

2337 [2550] (92.0[100.4])

1650

(65.

0)99

1.5(

39.0

)

50(2.0) 49(1.9) 450[550](17.7[21.7])

796[934](31.3[36.8]) 1044[1266](41.1[49.8]) 1174(46.2)

227 [80](8.9 [3.2])

1840 [2200] (72.4[86.6]) 270(10.6)

765(

30.1

)62

7(24

.7)

3014(118.7)

(DOOR OPEN SPACE)

SIDE CHIP CONVEYOR

SIDE COOLANT TANK

Front View

627(

24.7

)

15 765(

30.1

)

441.5(17.4) 1178.5(46.4)

2568(101.1)

1620(63.8)

1670(65.8) 898(35.4)

1392

(54.

8)

991.

5(39

.0)

REAR CHIP CONVEYOR

REAR COOLANT TANK

Side View

Swing over bed mm (inch) 510 (20.1)Swing over saddle mm (inch) 290 (11.4)Recom. turning diameter mm (inch) 170 (6.7)Max. turning diameter mm (inch) 320 (12.6)Max. turning length mm (inch) 322 (12.7) 542 (21.3)Bar working diameter mm (inch) 34 (1.3)Travel distance X-axis mm (inch) 175 (6.9)

Z-axis mm (inch) 330 (13) 550 (21.7)Spindle speed r/min 5000Spindle nose ASA A2 #5Spindle bearing diameter (Front) mm (inch) 80 (3.2)Spindle through hole mm (inch) 46 (1.8)No. of tool station 8stOD tool height mm (inch) 25 (1.0)Boring bar diameter mm (inch) ø32 (1.3)Rapid traverse X-axis m/min (ipm) 30 (1181.1)

Z-axis m/min (ipm) 36 (1417.3)Max. cutting feedrate X-axis mm/rev (ipr) 500 (19.7)

Z-axis mm/rev (ipr) 500 (19.7)Quill diameter 65 (2.6) mm (inch)Quill bore taper MT#4 (LIVE)Quill travel 80 (3.2) mm (inch)Main spindle motor 15 min/Cont. kW (Hp) 7.5 / 5.5 (10.1 / 7.4) DOOSAN FANUC i series

S6 40%/Cont. kW (Hp) 7.7 / 5.5 (10.3 / 7.4) Siemens 802D slServo motor X-axis kW (Hp) 2.29 (3.1)

Z-axis kW (Hp) 2.29 (3.1) Machine height mm (inch) 1655 (65.2)Machine size length mm (inch) 2325 (91.5) 2560 (100.8)

width mm (inch) 1600 (63.0)Machine weight kg (lb) 2900 (6393.3) 3100 (6834.2)

DOOSAN FANUC i series, Siemens 802D sl

Standard Feature• Coolant supply equipment• Foot switch• Front door interlock• Full enclosure chip and coolant shield• Hand tool kit (including small tool for operations)• Hydraulic chuck and actuating cylinder (tool holders & boring sleeves)• Hydraulic power unit• Levelling jack screw and plates• Lubrication equipment• Manuals • Soft jaws (total 5sets)• Standard tooling kit • Work light

Optional Feature• Additional tool holders & sleeves• Air blast for chuck jaw cleaning• Air gun• Automatic door• Automatic measuring system

(in-process touch probe)• Automatic power off• Bar feeder interface• Chip conveyor • Chip bucket• Coolant level float switch• Cool-jet interface• Hardened & ground jaws• Machine level inspection plate

• Oil skimmer• Parts catcher (ø65 x L140)• Proximity switches for chuck clamp detection• Proximity switches for tail stock quill position

detection• Signal tower (yellow, red, green)• Special chucks• Tool pre-setter (hydraulic type)• Tool pre-setter (manual type)

Capacity

Carriage

Main Spindle

Tool Post

Feedrate

Tail Stock(Manual)

Motor

Machine Size

NC SYSTEM

Description Unit Lynx 220 Lynx 220 L

• The specifications and information given above can be change without prior notice.• For more details, please contact Doosan infracore.

Machine Specifications

External Dimensions

opt. std.

Page 4: Compact Turning Center - Cnc eszterga: Eszterga központ, …€¦ ·  · 2014-09-26DOOSAN FANUC i series • Spindle motor power : 7.5 ... AXES CONTROL - Controlled axes ... cutting

- Rapid traverse rate- Tangential speed constant control

AUXILIARY / SPINDLE SPEED FUNCTION- Spindle orientation- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle positoning- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control

PROGRAM INPUT- Absolute / incremental programming- Addition of custom macro common variables- Automatic coordinate system setting- Canned cycle for drilling / Turning- Canned cycle - Circular interpolation by R programming- Control in/out- Coordinate system setting G50- Coordinate system shift- Custom macro - Decimal point programming

- Pocket calculator type decimal point programming- Diameter / radius programming (X axis)- Direct drawing dimension programming- Direct of coordinate system shift- G code system B/C- Input unit 10 time multiply- Label skip- Manual absolute on and off- Maximum program dimension ±9 digi- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 1 piece- Optional block skip (Soft operator’s panel) 9 piece- Parity check- Pattern data input- Plane selection G17, G18, G19- Program number O4 digi- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number N5 digi- SUB program call 4 folds nested- Tape code : ISO / EIA auto recognition

EIA RS422 / ISO840- Tape format for FANUC Series10/11- Work coordinate system G52 - G59

TOOL FUNCTION / TOOL COMPENSATION- Automatic tool offset- Direct input of offset value measured B- T - code function T2 + 2 digits- Tool geometry / wear compensation- Tool life management- Extended tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset 7 digits- Tool offset pairs 99 pairs

EDITING OPERATION- Back ground editing- Extended part program editing

AXES CONTROL- Controlled axes X, Z- Simultaneous controlled axes 3 axes- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and

cutting feed- Chamfering on/off- Emergency stop- Follow-up- HRV2 control- Inch / Metric conversion- Increment system 1/10 0.0001 / 0.00001 mm/inch- Interlock All axis / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axis / each axis- Mirror image- Overtravel- Position switch- Servo off- Stored pitch error compensation- Stored stroke check 1- Stored stroke check 2, 3- Unexpected disturbance torque detection function

OPERATION- Automatic operation (memory)- Buffer register- DNC operation (Reader/puncher interface is required)- Dry run- Handle incremental feed X1, X10, X100- Handle interruption- JOG feed- Manual handle feed 1unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- MDI operation- Program number search- Program restart- Sequence number search- Single block- Wrong operation prevention- Refernce position setting without dog

INTERPOLATION FUNCTIONS- Nano interpolation- 1st. reference position return Manual, G28- 2nd. reference position return G30- Circular interpolation G02- Continuous threading- Dwell (per sec) G04- High speed skip- Linear interpolation G01- Multiple threading- Positioning G00- Reference position return check G27- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip- Variable lead threading

FEED FUNCTION- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %

Siemens 802D sl

- Jog feed override 0 - 2000 mm/min- Acceleration with jerk limitation- Override cancel- Rapid traverse override F0, 25, 100 %- Rapid traverse rate- Tangential speed constant control G96

AUXILIARY / SPINDLE SPEED FUNCTION- Oriented spindle stop- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping- Automatic gear stage selection- Spindle positoning- Spindle speed limitation (min./max.)- Spindle speed override 0 - 200 %- Spindle synchronous control

PROGRAM INPUT- Programming language- Subroutine levels and interrupt routines Max. 8- Number of subroutine repetition <=9999- Polar coordinates- 1/2/3-point contours- Dimensions metric/inch, changeover manually or via

program- Auxiliary function out- Predefined user variables- Indirect programming- Program jumps and branches- Arithmetic and trigonometric functions- Comparing operations and logic combinations- Control structures IF-ELSE-ENDIF- Online ISO dialect interpreter- Absolute/incremental programming- Addition of custom macro common variables- Coordinate system setting- Graphical canned cycle for drilling / Turning - Optional block skip - Plane selection G17,G18,G19- Program stop / end (M00, M01 / M02, M30)- Work coordinate system G52 - G59

TOOL FUNCTION / TOOL COMPENSATIONTool type- Turning / DrillingTool radius compensations in plane- With transition circle/ellipse on outer edgesTool change via T numberLook-ahead detection of contour violationsOperation without tool management- Editing of tool data- Tool compensation selection via T and D numbers- Number of tool/cutting edges in tool list 128 / 128Monitoring of tool life and workpiece count

EDITING OPERATION- Back ground editing- Part program editing

- Max part program storage length 3MB- Block search with/without calculation- Teach in positions in MDA buffer- Handwheel selection- Inch/metric changeover- Reference point approach, automatic/via CNC program- Play back- Program protect

SETTING AND DISPLAY- Easy setup of tools and workpieces- Alarm display- Alarm history display- Current position display- Directory display and punch for each- graphical support for cycles- Display of spindle speed and T code at all screens- External message display- Help function- Lock function- Multi-language display- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / parts count display- Graphical support for cyclesGraphical Simulation- Servo setting screen- Spindle setting screen- Status display- Soft operator’s panel- Tool path graphic display

DATA INPUT / OUTPUT- CF Card card input/output- Ethernet Interface- Serial interfaces RS 232 C- I/O interfacing via PROFIBUS DP- Save data to internal memory and/or CF card- Save data via RS 232 C interface- Save data to network drive (Ethernet)

OTHERS- Cycle start and lamp- Display unit 10.4˝ TFT-LCD Monitor- PLC remote diagnostics via Ethernet- Feed hold and lamp- Tool life and operation monitoring- Integrated pocket calculator- CF-Card port in the front of LCD display unit- PLC S7-200 (Integrated)- Reset / rewind- Spline Compressor (Pro Ver.) Enable high speed cutting- USB data server availabel (Pro Ver.)- No battery required

INTERFACE FUNCTION- Ethernet functionEmbedded ethernet

OPTIONAL SPECIFICATIONSREMOTE CONTROL

- RCS 802 (Remote Control System, remote diagnostics forSINUMERIK 802D sl)

AXES CONTROL- Controlled axes Max. 5 axes (including spindle)- Simultaneous controlled axes max. 4 axes- Backlash compensation- Leadscrew error compensation- Measuring system error compensation- Feedforward control, speed-dependent- Friction compensation- Follow-up- Working area limitation- Overtravel (software and hardware limit switch)- Position monitoring- Standstill monitoring- Clamping monitoring- Contour monitoring- Pirch error compensation

OPERATIONAutomatic mode- Excute from CF card- Excute from RS 232 C interface- Program control / editing- Block search with/without calculationJOG mode- handwheel selection- Inch/metric changeover- Manual measurement of work offset- Manual measurement of tool compensation- Automatic tool measurement- Reference point approach, automaticMDA mode- Input in text editor- Save MDA programTeach In mode- Teach positions in MDA bufferREPOS mode- Reposit ioning with operator command/semi-

automatically- Program controlled

INTERPOLATION FUNCTIONS- Helical interpolation- 1st. reference position return Manual, G74- 2nd. reference position return G75- Circular interpolation G02- Continuous threading- Dwell (per sec) G04- High speed skip- Linear interpolation G01- Multiple threading- Positioning G00- Continuous-path mode with

programmable rounding clearance G64- Thread cutting / Synchronous cutting- Thread cutting retract- Cylinder surface transformation TRACYL- Variable lead threading

FEED FUNCTION- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override 0 - 200 %

DOOSAN FANUC i series

- Number of registered programs 400 ea- Part program editing- Part program storage length 1280m(512kB)- Play back- Program protect

SETTING AND DISPLAY- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Directory display and punch for each- Directory display of floppy cassette- Display of spindle speed and T code at all screens- External message display- Help function- Lock function- Multi-language display- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / parts count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display- Soft operator’s panel- Tool path graphic display

DATA INPUT/OUTPUT- External data input- External key input- External program input- External program number search- External work number search- Memory card input/output- Reader/puncher interface CH1.interface- RS232C interface

OTHERS- Cycle start and lamp- Display unit 8.4˝ Color LCD/MDI- Feed hold and lamp- NC and servo ready 1280m(512kB)- PCMCIA port in the front of LCD display unit- PMC system PMC-SB7- Reset / rewind

OPERATION GUIDANCE FUNCTION - Manual Guide 0i

INTERFACE FUNCTION- Ethernet function Embedded ethernet

OPTIONAL SPECIFICATIONSAXIS CONTROL

- Controlled axes expansion (total) Max.4 axes- Simultaneous controlled axes expansion (total)

Max.4 axesFEED FUNCTION

- Advanced preview controlINTERFACE FUNCTION

- Fast ethernet / Data serverOTHERS

- 10.4˝ Color LCD- Ez guide i (only with 10.4˝ color LCD option)

ROBOT INTERFACE- Robot interface with PMC I/O module

(Hardware between PMC I/O mudules)- Robot interface with PROFIBUS-DP

EX 0910SPi-serDesign and specifications are subject to change without prior notice.

Head Office : Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699 E-mail : [email protected]

Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany. Tel : ++49-2173-8509-0 Fax : ++49-2173-8509-60

Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

http://domss.doosaninfracore.com

NC Unit Specifications