Compact Tooling Program Catalog - Leitz Home · PDF fileLeitz Compact Tooling Program Catalog Survival in the rapidly changing global economy requires continuous . improvement in production

Tools and tooling systems for wood and advanced materials

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Compact Tooling Program Catalog

Leitz Compact Tooling Program Catalog

Survival in the rapidly changing global economy requires continuous improvement in production efficiency. The companies which will grow stronger and better are those dedicated to moving beyond using the same technology, processes and manpower that has worked in the past.

Ensuring that your business is healthy and profits increase involves building a partnership with vendors who can provide new technologies to improve efficiency and productivity.

Leitz is known as a leading tooling manufacturer and service provider, and we go a step further. Leitz also offers our customers full technical support, production advice and industry experience.

Our Compact Tooling Program catalog provides you with a quick reference to our most popular standard tooling selections. Information on our vast array of additional tools and tooling systems is available online at www.leitztooling.com, or speak with one of our sales representatives who can also assist you with special tooling needs.

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1. Sawing 1.1 Professional Series Saw Blades ...................................................... 3

1.2 Sliding Table, Vertical Saw Blades .................................................. 4 - 5

1.3 Rip Saw Blades ............................................................................... 6

1.4 Panel Saw Blades............................................................................ 7

1.5 Industrial Mitre, Optimizing, Countertop Saw Blades...................... 8

1.6 Non-Ferrous Saw Blades ................................................................ 9

2. Routing 2.1 Solid Carbide Router Bits ................................................................ 10

2.2 Diamond Router Bits ....................................................................... 11-13

2.3 Fly Cutters ....................................................................................... 14

2.4 Chucks, Collets, Heat Shrink Units ................................................. 15-16

3. Drilling 3.1 Dowel, V-Point, Hinge Drill Bits ....................................................... 17 - 18

4. Planing 4.1 HeliPlan Cutterheads ...................................................................... 19

4.2 VariPlan Plus Cutterheads ............................................................... 20

4.3 Knives .............................................................................................. 21

5. Edgebanding 5.1 WhisperCut Pre-Mill Cutters .......................................................... 22

5.2 Snip Saw Blades ............................................................................. 23

5.3 Radius Cutterheads ........................................................................ 24

6. Profiling 6.1 Corrugated Cutterheads, Knives ..................................................... 25

6.2 MicroSystem/PowerKnife System ................................................... 26

6.3 VariForm Cutterheads ..................................................................... 27

6.4 ProfilCut, ProFix Cutterheads ......................................................... 28

7. Standard Knives 7.1 Standard Knives .............................................................................. 29

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NW Natural Woods & PlywoodPS Panel Sizing (Particle/MDF)HP Hard PlasticsSP Soft PlasticsSS Solid SurfaceNF Non-Ferrous Metal

SB

TDISW

WZATB

SB

TDISW

WZATB Neg.

SB

TDISW

FZ/TRTCG

SB

TDISW

HZ/DZ

SB

TDISW

FZ/TR

TCGNeg.

D Kerf Bore Teeth Grind Hook Application ID#

10" .125" 5/8" 24 ATB 15° NW 13000853510" .125" 5/8" 50 ATB/R 15° NW, PS 13002263712" .142" 1" 28 ATB 15° NW, SP 15600418412" .142" 1" 48 ATB 15° NW 156004172

10" .125" 5/8" 40 ATB 12° NW, PS 13001076910" .125" 5/8" 60 ATB 12° NW, PS 13001077110" .125" 5/8" 80 ATB 8° NW, PS 13000937712" .125" 1" 80 ATB -6° NW, PS 15600622812" .142" 1" 60 ATB 10° NW, PS 15600420012" .142" 1" 96 ATB 8° NW, PS 15600417414" .158" 1" 72 ATB 12° NW, PS 15600417614" .173" 1" 84 ATB 12° NW, PS 156004178

10" .125" 5/8" 80 ATB -6° NW, PS 15600141610" .125" 5/8" 80 H/ATB -6° NW, PS 15600121512" .098" 1" 96 ATB -6° NW 156012317

10" .125" 5/8" 60 TCG 12° PS 13000969710" .125" 5/8" 80 TCG 10° PS 13001541912" .142" 1" 60 TCG 10° PS 15600419312" .142" 1" 96 TCG 10° PS 15600419514" .173" 1" 84 TCG 10° PS 156004197

8" .110" 5/8" 48 TCG -6° PS, HP, SS, NF 15600418610" .117" 5/8" 60 TCG -6° PS, NF 13002263810" .134" 5/8" 80 TCG 5° SS, NF 47004379510" .117" 5/8" 80 TCG -6° PS, NF, HP, SS 13002263912" .125" 5/8" 60 TCG -6° PS 15600418912" .134" 5/8" 96 TCG 5° SS, NF 47004379612" .142" 5/8" 96 TCG -5° PS, NF, HP, SS 156004191

Product Specifications

Professional Series Saw Blades

Application:Professional quality saw blades, in various styles to cut a variety of common materials.

Machine:Table and chop saws.

Workpiece Material:Various materials per Selection Guide below.

1. Sawing 1.1 Professional Series Saw Blades

Technical Selection Guide

SB

TDISW

WZ

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Sliding Table Saw Blades

Application:Sizing of panel products.

Machine:Sliding table, vertical and countertop saws.

Workpiece Material:Panel products and plywood, raw or plastic, HPL, veneer laminated.

Technical Information:Cutting with or without scoring, adjustable width spit score blades for clean cuts on material top and bottom.

1. Sawing 1.2 Sliding Table, Vertical Saw Blades

Dmm

Kerfmm

Boremm

Teeth Grind Hook Driver Element

Driver Dim*

ID#

300 3.2 30 72 ATB 10° Pins CPH 58384350 3.2 30 84 ATB 10° Pins CPH 58386400 3.2 30 96 ATB 10° Pins CPH 58387300 3.2 72 TCG 10° Pins 2/10/60 156002092350 3.2 30 84 TCG 10° Pins 2/10/60 130008064


ATB

SB

TDISW

FZ/TRTCG

*CPH: Combined Pin Holes (2/7/42) + (2/9/46.35) + (2/10/16)

Dmm

Kerfmm

Boremm

Teeth Grind ID#

120 2.8-3.6 22 12+12 Flat 61401120 2.8-3.6 20 12+12 Flat 61402

Split Scoring Saws

SB

TDISW

FZ

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1. Sawing 1.2 Sliding Table, Vertical Saw Blades

Vertical Table Saw Blades

Application:Sizing of panel products.

Machine:Sliding table, vertical and countertop saws.

Workpiece Material:Panel products and plywood, raw or plastic, HPL, veneer laminated.

Technical Information:Vertical cutting without scoring for clean cuts on material top and bottom.

Dmm

Kerf Bore Teeth Grind Hook Driver Element

Driver Dim*

ID#

220 3.2 30 42 HG 10° Pin Hole CPH 58967303 3.5 30 60 HG 10° Pin Hole CPH 58963220 3.2 30 64 ATB 10° Pin Hole 2/7/42 60646

SB

TDISW

HZ/DZ*CPH: Combined Pin Holes (2mm/7mm/42mm) + (2mm/9mm/46.35mm) + (2mm/10mm/16mm)

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BlackTron Saw Blades

Application:Cutting along grain in natural woods for glue-line finish.

Machine:Straight line and gang rip saws.

Workpiece Material:Soft and hard woods.

Technical Information:BlackTron coating resists build-up of resin and significantly enhances tool life.

1. Sawing 1.3 Rip Saw Blades


SB

TDISW

TR/TR

D Kerfmm

Platemm

Bore Teeth Grind Hook Driver Element

ID#

12" 3.5 2.4 3-1/8" 36 TR/TR 20° 1 Key 15601741012" 4 2.8 3-1/8" 36 TR/TR 20° 1 Key 15601740912" 4 2.8 3-1/8" 48 TR/TR 20° 1 Key 15601741114" 4 2.8 3-1/2" 36 TR/TR 20° 4 Pins 470043790

Mereen Johnson - Driver Dimensions 3-1/8": KN=9.53mm x 88.91mm 3-1/2": 4mm/7mm/107.95mm

Dmm

Kerfmm

Platemm

Boremm

Teeth Grind Hook Driver Element

ID#

300 4 2.8 80 36 TR/TR 20° 2 Keys+10 Pins 156017404300 4 2.8 80 28 TR/TR 20° 2 Keys+10 Pins 156017402300 4 2.8 80 48 TR/TR 20° 2 Keys+10 Pins 156017302300 2.8 2.0 80 36 TR/TR 20° 2 Keys+10 Pins 156017405300 2.8 2.0 80 48 TR/TR 20° 2 Keys+10 Pins 156017406

Raimann - Driver Dimensions 20mm x 90mm + (2mm/13mm/100mm), (4mm/6.6mm/95mm) + (6mm/5.5mm/91mm)

Dmm

Kerfmm

Platemm


ID#

300 4 2.8 1" 36 TR/TR 20° N/A 156017407300 4 2.8 1" 48 TR/TR 20° N/A 156017408

Ironwood

Dmm

Kerfmm

Platemm


ID#

300 4 2.8 70mm 36 TR/TR 20° 2 Keys 156017412

SCM - Driver Dimensions 20.6mm x 83mm

D Kerfmm

Platemm


ID#

10" 3.4 2.4 5/8" 28 TR/TR 20° N/A 470043789

Table Saw

D Kerfmm

Platemm


ID#

14" 4.8 3.6 2" 42 TR/TR 20° 1 Pin 156017413

Diehl - Driver Dimensions 1mm/14.28mm/127mm

Dmm

Kerf Boremm

Teeth Grind DriverElement

Driver Dim

Machine ID#

125 4.4 45 24 ATB Conical Giben 61485150 4.4 45 24 ATB Conical Homag 61530150 4.4 30 24 ATB Conical SCM 61486160 4.4 55 36 ATB Conical Pins 3/7/66 SCM 61487160 4.4 25 28 Conical Pins 3/11/70 Giben 61509180 4.8 45 36 Conical Holzma 61526180 4.4 45 36 Conical Holzma 61553180 4.4 30 30 Conical Pins 2/10/60 Holz-Her 61517200 5.8 45 34 ATB Conical Holzma 61499200 4.8 45 36 Conical Holzma 61527200 4.4 45 34 ATB Conical Holzma 61490200 4.4 20 34 ATB Conical Schelling 61479200 4.8 65 30 ATB Conical Pins 2/9/110 Selco 61528200 4.4 65 36 ATB Conical Pins 2/9/100 +

2/9/110Selco 61505

215 4.4 50 42 Conical Pins 3/15/80 Giben 61508


Beam Saw Main & Score Blades

Application:Sizing cuts in panel products

Machine:Beam saws and conical score blades.

Workpiece Material:Particleboard and MDF board, with or without plastic, HPL or veneer laminates.

Technical Information:The cutting width of the scoring saw blade must be identical to the cutting width of the main saw blade.

1. Sawing 1.4 Panel Saw Blades

Dmm

Kerf Boremm

Teeth Grind DriverElement

Driver Dim

Machine ID#

300 4.4 75 60 TCG Homag 59309350 4.4 60 72 TCG Pins 2/14/100 Holzma 69082350 4.4 30 72 TCG Pins 2/10/60 Schelling/

SCM69252

350 4.4 30 72 TCG Pins 2/10/60 Holz-Her 69018370 4.4 30 72 TCG Pins 2/10/60 Schelling 59319380 4.8 60 72 TCG Pins 2/14/100 Holzma 59289400 4.4 30 72 TCG Pins 2/10/60 Schelling 59256400 4.4 80 80 TCG Pins 2/14/110 +

4/9/100Gabiani 59454

400 4.4 75 72 TCG Homag 59260400 4.4 75 72 TCG Pins 4/15/105 Giben 59293400 4.4 80 72 TCG Pins 2/9/130 +

4/19/120Selco 59291

430 4.4 75 72 TCG Pins 4/15/105 Giben 59277450 4.4 30 72 TCG Schelling 59553450 4.8 60 72 TCG Pins 2/14/125 Holzma 59261

450 4.8 80 72 TCG Pins 2/9/130 + 4/19/120

Selco 59699

460 4.4 30 72 TCG Pins 2/13/94 Schelling 59303470 4.4 75 96 TCG Pins 4/15/105 Giben 59584480 4.8 80 72 TCG Pins 2/9/130 +

4/19/120Selco 59307

500 4.8 60 60 TCG Pins 2/11/115 Holzma 59294600 5.8 60 72 TCG Pins 2/11/115 +

2/19/120Holzma 59392

SB

TDISW

KON/WZ

SB

TDISW

FZ/TR

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1. Sawing 1.5 Industrial Mitre, Optimizing, Countertop Saw Blades

Mitre and Optimizer Saw Blades

Application:Cross-cutting and optimizing.

Machine:Chop, up-cut and optimizing saws.

Workpiece Material:Natural woods.


Dmm

Kerfmm

Boremm

Teeth Grind Hook Machine ID#

10" 3.2 5/8" 80 ATB/R -2° Pistorius 47004379112" 2.9 5/8" 80 ATB -2° Pistorius 47003792414" 3.4 5/8" 100 ATB/R -2° Pistorius 47003884016" 4.2 1" 90 ATB 20° Industrial 47004379218" 4.2 1" 90 ATB 0° Whirwind 470043793450 5 30 108 ATB 10° Optimizer 57524400 3.5 30 120 ATB 10° Optimizer 57525

Countertop Saw Blades

Application:Sizing laminated countertops.

Machine:Midwest Automation or similar countertop sizing machines.

Workpiece Material:Laminated countertops.

Technical Information:Designed to cut and protect laminated counter surfaces.


D Kerfmm

Bore Teeth Grind Hook Machine ID#

16" 4.2 1" 120 TCG 2° Midwest Automation

156017296

18" 4.2 1" 96 TCG 2° Midwest Automation

470043794

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SB

TDISW

FZ/TR

SB

TDISW

FZ/TR

SB

TDISW

WZ/WZ/FZ

SB

TDISW

WZ/WZ/FZ

SB

TDISW

WZ/WZ/FZ

SB

TDISW

WZATB

1. Sawing 1.6 Non-Ferrous Saw Blades

Non-Ferrous Saw Blades

Application:Cutting of non-ferrous metals, such as aluminum, copper and brass.

Machine:Cut-off saws.

Workpiece Material:Non-ferrous metals (aluminum, copper, brass, etc.).

Technical Information:Reinforced tool body for higher stress resistance.

SB

TDISW

HZ/DZ

SB

TDISW

FZ/TRTCG


Dmm

Kerfmm

Boremm

Teeth Grind Hook Application ID#

300 3.2 30 96 TCG -5° Non-Ferrous 60252350 3.2 30 108 TCG -5° Non-Ferrous 60255400 3.8 30 96 TCG -5° Non-Ferrous 60110500 4.4 30 120 TCG 5° Non-Ferrous 59874

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SB

TDISW

FZ/TRTCG

Minimum grooving depth ap min for tear-free cut.

Application:Router cutter for sizing, grooving and finish cutting with chip-free edges.

Machine:CNC routers, machining centers and point-to-point machines.

Workpiece Material:Suitable for hard and soft woods, panel products (raw, laminated or veneered) including MDF, particleboard and plywood, solid surface materials and Trespa.

Technical Information:Ideally used after roughing cutters. The finish cut allowance is approximately 1-2 mm. Alternate twist for tear-free cut edges on both sides. Z 2+2 design for coated chipboard material and fibre material, gluelam, abrasive materials and compound materials with aluminum coating.

2.1 Solid Carbide Router Bits


D NL GL SH Z Qual Rot Type ID#

1/4" 5/8" 2" 1/4" 1 10% Co RH Smooth-Up Spiral 2405121/2" 1.125" 3" 1/2" 2 MC RH Chipbreaker/

Finisher-Up Cut240514

1/2" 1.125" 3.5" 1/2" 3 6% Co RH Smooth-Up Spiral,Slow Helix

240509

1/2" 1.25" 3" 1/2" 2 6% Co RH Smooth-Down Spiral 2405101/2" 1.5" 3.5" 1/2" 2 MC RH Chipbreaker/

Finisher - Down Cut240515

1/2" 1.25" 3.5" 1/2" 2 10% Co RH Smooth - Down Spiral 7374001311/2" 1.125" 3" 1/2" 2 10% Co RH Smooth - Down Spiral 7374001301/2" 1.25" 3.5" 1/2" 2 10% Co RH Smooth - Down Spiral 2405111/4" 1" 3" 1/4" 1/1 10% Co RH Smooth Compression 240513

3/8" 1.125" 3" 3/8" 2/2 6% Co RH Smooth Compression 2405161/2" 1" 2.75" 1/2" 2/2 6% Co RH Smooth Compression 427951/2" 1.25" 3" 1/2" 2/2 6% Co RH Smooth Compression 427961/2" 1.5" 3.5" 1/2" 2/2 6% Co RH Smooth Compression 2405171/2" 1.625" 4" 1/2" 2/2 6% Co RH Smooth Compression 2405071/2" 1.125" 3" 1/2" 2/2 10% Co RH Smooth Compression 7374001511/2" 1.375" 3.5" 1/2" 2/2 10% Co RH Smooth Compression 7354001521/2" 1.625" 4" 1/2" 2/2 10% Co RH Smooth Compression 737400153

Spiral Finishing Router Bits

Mortise Compression Router Bits

D NL GL SH Z Qual Rot Groove Depth Min

ID#

3/8" 1.125" 3" 3/8" 2/2 6% Co RH 2405033/8" .875" 3" 3/8" 2/2 6% Co RH .216" 2405183/8" .875" 2.75" 3/8" 3/3 6% Co RH .315" 427983/8" .875" 3" 3/8" 3/3 6% Co RH .236" 2405081/2" 1.25" 3" 1/2" 2/2 6% Co RH .197" 2405041/2" 1.25" 3" 1/2" 2/2 6% Co RH .236" 2405051/2" 1.375" 3.5" 1/2" 2/2 6% Co RH .236" 240506

2. Routing

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2. Routing 2.2 Diamond Router Bits

Application:Diamaster (PCD) tools offer extended performance and efficient sizing and nesting cuts in panel products and abrasive materials.

Machine:CNC routers.

Workpiece Material:Particle and MDF board, raw or laminated with plastic, HPL or veneer and corresponding backer boards.

Technical Information:1+1 wing PCD design for slower processing speeds and greatly increased service life as compared to solid carbide.


Description Dimensions ID#

Diamaster PRO Z1+1 1/2" x CL 7/8" x OAL 2-3/4", SH=1/2" 91296Diamaster PRO Z1+1 1/2" x CL 1-3/8" x OAL 3-1/6", SH=1/2" 191065Diamaster PRO Z1+1 3/4" x CL 1-1/4" x OAL 3-3/4", SH=3/4" 191066Diamaster PRO Z1+1 3/4" x CL 1-7/8" x OAL 4-3/6", SH=3/4" 91297

Router Cutter DiaMaster PRO 1+1




Technical Information:2+2 wing PCD design for fast processing speeds and greatly increased service life.



Diamaster PRO Z2+2 3/8" x CL 13/16" x OAL 2-9/16", SH=3/8" 191062Diamaster PRO Z2+2 1/2" x CL 15/16" x OAL 2-3/4", SH=1/2" 191063Diamaster PRO Z2+2 1/2" x CL 1-1/8" x OAL 2-15/16", SH=1/2" 191064Diamaster Quattro Z2+2 3/4" x CL 1-3/4" x OAL 4", SH=3/4" 191068Panel Groover, Z=2 1/2" x CL 1/2" x OAL 3", SH=1/2" 191067


11





Technical Information:3+3 wing PCD design for fastest processing speeds and greatly increased service life.



Diamaster PRO Z3+3 1/2" x CL 15/16" x OAL 2-3/4", SH=1/2" 191057Diamaster PRO Z3+3 1/2" x CL 1-1/8" x OAL 2-15/16", SH=1/2" 191058


Tool Description Raw ParticleboardID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4"91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 279 - 309 279 - 309191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 279 - 309 279 - 309 247 - 273 205 - 227

191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 296 - 328 296 - 328 279 - 309 263 - 29191297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 296 - 328 296 - 328 279 - 309 263 - 291 205 - 227 164 - 182191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 658 - 728191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 617 - 682 617 - 682191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 617 - 682 617 - 682 524 - 580191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 494 - 546 452 - 500 432 - 478 399 - 441 288 - 318 247 - 273191067 Panel Groover 1/2" 1/2" 2 22,000 247 - 273191057 Diamaster Pro3 1/2" 15/16" 3+3 22,000 823 - 909 823 - 909191058 Diamaster Pro3 1/2" 1-1/8" 3+3 22,000 823 - 909 823 - 909 699 - 773

Tool Description MDF or HPL

ID# Type D CL Z RPM 1/2" 3/4" 1" 1-1/4" 1-1/2" 1-3/4"91296 Diamaster Pro 1/2" 7/8" 1+1 18,000 203 - 225 203 - 225191065 Diamaster Pro 1/2" 1-3/8" 1+1 18,000 203 - 225 203 - 225 180 - 198 149 - 165191066 Diamaster Pro 3/4" 1-1/4" 1+1 18,000 216 - 238 216 - 238 203 - 225 192 - 21291297 Diamaster Pro 3/4" 1-7/8" 1+1 18,000 216 - 238 216 - 238 203 - 225 192 - 212 149 - 165 120 - 132191062 Diamaster Pro 3/8" 13/16" 2+2 22,000 479 - 579191063 Diamaster Pro 1/2" 15/16" 2+2 22,000 449 - 496 449 - 496191064 Diamaster Pro 1/2" 1-1/8" 2+2 22,000 449 - 496 449 - 496 381 - 421191068 Diamaster Quattro 3/4" 1-3/4" 2+2 22,000 359 - 397 329 - 363 314 - 348 290 - 320 209 - 231 180 - 198191067 Panel Groover 1/2" 1/2" 2 22,000 180 - 198191057 Diamaster Pro 1/2" 15/16" 3+3 22,000 599 - 662 599 - 662191058 Diamaster Pro 1/2" 1-1/8" 3+3 22,000 599 - 692 599 - 662 508 - 562

Feed Rate Recommendations

12

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Feed Rate Recommendations

Tool Description Melamine Particleboard


Tool Description Veneer Board


2. R

outin

g


13

14

Example:

t = 0.5-10 mmSurface planing during nesting: t = 0.5-1.5 mmID 041552 n = 8,400 rpmvt = 25-40 m/min

Description Dimensions Grade Qty ID#

Turnblade Knife 12 x 12 x 1.5 HW-05 10 005081Torx Screw Torx® 15 M4x6 1 006225Torx Wrench Torx® 15 1 005457

Spare Parts

Fly Cutter - Turnblade Design

Application:For surface planing materials (such as spoilboards) or recessing of large workpieces.


Workpiece Material:Suitable for processing soft woods, hard woods, plywood, chipboard, MDF, with or without laminated or veneered surfaces.

Technical Information:Equipped with replaceable 4-sided inserts, with or without radius corners, for exceptional finish quality in solid woods and MDF.

2. Routing 2.3 Fly Cutters

D GL CLmm

SH Wings RPMmax

Rot Style InsertStyle

ID#

2.5" 2-3/4" 14mm 1/2" 2 18,000 RH Straight 5099 7354115522.5" 2-3/4" 14mm 1/2" 2 18,000 RH Up-shear 5099 7354115532.5" 2-3/4" 15mm 1/2" 2 18,000 RH Radius* 9535 7354134404" 2-7/8" 14mm 3/4" 3 18,000 RH Straight 5099 7354115504" 2-7/8" 14mm 3/4" 3 18,000 RH Up-shear 5099 7354115514" 2-7/8" 15mm 3/4" 3 18,000 RH Radius* 9535 735411549


D

GL

d

t

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*Radius edges for exceptional plastic and aluminum surfacing.

Collet Chucks

HSK-F 63 Collet ChuckPrecision conventional clamping for cylindrical shank tools with shanks from 6mm to 25.4mm. HSK-F 63 hollow taper design per DIN 69893. Precise concentricity with hardened, ground, double-slit collets. Easy tool handling as collets openautomatically when loosening the collet nut. Ball bearing collet nut for increased clamping torque and improved concentricity compared to one-piece design. Tool body and nut precision balanced to 30,000 rpm.

Uses ColletType

Dmm

dmm

Amm

DBmm

Weightkg

ID#RH

SYOZ25 63 6-25.4 76 63 1.1 37412SYOZ25 63 6-25.4 76 63 1 130049937ER40 63 6-25.4 76 63 1 37970ER32 50 6-20 65 63 0.85 37989

ColletType

Dmm

dmm

Lmm

ID#

SYOZ25 35.05 1/4" 52 37495SYOZ25 35.05 3/8" 52 37505SYOZ25 35.05 1/2" 52 37496SYOZ25 35.05 3/4" 52 37497SYOZ25 35.05 20 52 37437SYOZ25 35.05 25 52 37438

ER40 1/4" 41 46 37934ER40 3/8" 41 46 37935ER40 1/2" 41 46 37936ER40 3/4" 41 46 37938ER40 20 41 46 37932ER40 25 41 46 37933

ER32 1/4" 33 40 37509ER32 3/8" 33 40 37510ER32 1/2" 33 40 37511ER32 3/4" 33 40 37506ER32 20 33 40 37447

Collets

ER 32 collet

Description 1 Dimensions Description 2 ID#

Collet Wrench For D63 collet nut 5458Collet Wrench For D50 collet nut 5491SYOZ25 M48x2 Collet nut with bearing 5714SYOZ25 M48x2 Collet nut with limited slip bearing 130046715ER40 M50x1.5 Collet nut with bearing 6639ER32 M40x1.5 Collet nut with bearing 5718Mounting Stand for HSK-F 63 79003

Spare Parts

ER 40 collet

SYOZ25/RD035

2. Routing 2.4 Chucks, Collets, Heat Shrink Units2.4.1 Chucks

d

A

DBD


2. R

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15

Dmm

dmm

Amm

DBmm

Weightkg

ShankTolerance

ID#

34 1/2" 70 63 h6 73731454742 20 70 63 g6 67020542 25 80 63 g6 670211

16

ThermoGrip® Tool Holders & Heat Shrink Units

SK30 ThermoGrip® Tool HoldersTool clamping for high performance. Fine balanced to 36,000 rpm and ideal for high-speed machining. Short, slim design for improved chip flow and dust extraction. Suitable for solid carbide and steel shanked tools. Clamping excentricity, e=<0.01mm. ThermoGrip® provides the most stable and rigid clamping technology for increased feed rate and tool performance of any available clamping system.

2. Routing 2.4 Chucks, Collets, Heat Shrink Units2.4.2 Chucks

Induction Unit: ISG3400

SK30 ThermoGrip® Chuck

Dmm

dmm

Amm

DBmm

Weightkg

ShankTolerance

ID#

27 1/4" 75 63 0.8 h6 73731440232 3/8" 75 63 0.9 h6 73731440334 1/2" 75 63 0.9 h6 73731440434 5/8" 75 63 0.9 g6 73731422642 3/4" 75 63 1 g6 73731440542 1" 75 63 0.9 g6 73731440642 20 75 63 1 g6 3771042 25 75 63 0.9 g6 37711

HSK-F 63 ThermoGrip® Chuck


Dmm

dmm

Amm

D8mm

Weightkg

ShankTolerance

ID#

34 1/2" 70 50 h6 737314836

ISO30 FOR CMS ThermoGrip® Chuck

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D

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GL

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Design without heel

17

Drill Bits

Application:For drilling sharp, precision hinge and dowel holes for funiture and cabinets. Machine:Point-to-point machines, through-feed boring machines, CNC machining centers, hinge boring machines, multi-spindle units.

Workpiece Material:Soft wood and hard wood, chipboard and fiber materials (MDF, HF, etc.), raw, laminated and/or veneered panels.

D d

GL

lNL

3.1 Dowel, V-Point, Hinge Drill Bits3. Drilling

Dmm

Type NLmm

GLmm

SHmm

ID#LH

ID#RH

3 Dowel 16 57.5 10 x 27 33610 336115 Dowel 25 57.5 10 x 27 33672 336738 Dowel 25 57.5 10 x 27 33682 3368310 Dowel 25 57.5 10 x 27 33690 336911/8" Dowel 25 57.5 10 x 27 33700 337011/4" Dowel 25 57.5 10 x 27 33702 337033/8" Dowel 25 57.5 10 x 27 33704 337055/16" Dowel 25 57.5 10 x 27 33706 337071/2" Dowel 25 57.5 10 x 27 33708 337095 V-point 25 57.5 10 x 27 34000 340018 V-point 25 57.5 10 x 27 34002 340035 Dowel 35 70 10 x 24 33440 334418 Dowel 35 70 10 x 24 33446 3344710 Dowel 35 70 10 x 24 33448 334495 V-point 35 70 10 x 24 33074 330758 V-point 35 70 10 x 24 34076 3407710 V-point 35 70 10 x 24 34110 34111


Economical, carbide-tipped design with conventional spur and V-point geometry suitable for panel processing applications.

Dmm

Type NLmm

GLmm

SHmm

ID#LH

ID#RH

5 Dowel 25 57.5 10 x 27 33728 337298 Dowel 25 57.5 10 x 27 33732 3373310 Dowel 25 57.5 10 x 27 33786 337875 V-point 25 57.5 10 x 27 34018 340198 V-point 25 57.5 10 x 27 34022 340233 Dowel 16 70 10 x 45 42596 425975 Dowel 35 70 10 x 24 33496 334978 Dowel 35 70 10 x 24 33500 3350110 Dowel 35 70 10 x 24 33540 335415 V-point 35 70 10 x 24 34100 341018 V-point 35 70 10 x 24 34104 3410510 V-point 35 70 10 x 24 34114 34115

Solid carbide design, rigid with polished shank to reduce friction for easier drilling and zero-clearance head to eliminate chipping on the return stroke. Elliptical spurs and knife geometry for longer life in panel processing applications.


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Drill Bits

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Solid carbide hinge drill bits are designed with large, open gullets for high-speed drilling and optimal chip evacuation. These innovative tools include elliptical spurs and knife geometry for longer life in panel processing applications.

3.1 Dowel, V-Point, Hinge Drill Bits3. Drilling

Dmm

Type GLmm

SHmm

ID#LH

ID#RH

15 Hinge 57 10 x 26 34800 3480120 Hinge 57 10 x 26 34802 3480326 Hinge 57 10 x 26 34806 3480735 Hinge 57 10 x 26 34810 3481115 Hinge 70 10 x 26 34812 3481320 Hinge 70 10 x 26 34814 3481526 Hinge 70 10 x 26 34818 3481935 Hinge 70 10 x 26 34822 34823


Short, center point available upon request.

4.1 HeliPlan Cutterheads4. Planing

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HeliPlan Cutterheads

Application:Pre-planing, surfacing and jointing all types of solid wood with large chip removal. Especially suitable in applications requiring greater material removal. HeliPlan is also utilized as a finish planer if quality requirements are less stringent or if parts will be subsequently sanded.

Machine:Four-sided moulders.

Workpiece Material:Soft wood and hard wood.

Technical Information:Pre-planing cutterhead with four-sided carbide knives. Low-noise and energy efficient due to the unique sheared and segmented arrangement of knives. The use of radiused knives softens the appearance of blend lines. Available in standard bore and HSK configurations.

Description Dimensions Sales Unit ID#

Turnblade Knife 15 x 15 x 2.5 10 pcs/ea 9535Countersink Screw M5 x 14.2 x 8.8 1 pc/ea 7394T20 Wrench Torx 20 1 pc/ea 6091

Spare Parts

19

HW turnblade knife

Knives mounted on periphery

Dmm

SBmm

Boremm

Z # ofKnives

RPMmax

ID#

125 100 1-1/2" Z2/2 12,000 30453125 170 1-1/2" Z2/2 32 12,000 30454125 230 1-1/2" Z2/2 40 12,000 30455125 240 1-1/2" Z2/2 46 12,000 30456125 100 40 Z2/2 12,000 30457125 170 40 Z2/2 32 12,000 30425125 230 40 Z2/2 40 12,000 30447125 240 40 Z2/2 46 12,000 30426125 170 HSK85W LH Z2/2 32 12,000 132016125 240 HSK85W LH Z2/2 46 12,000 132010140 100 1-13/16" Z2/2 9,000 30458140 170 1-13/16" Z2/2 32 9,000 30459140 230 1-13/16" Z2/2 40 9,000 30460140 240 1-13/16" Z2/2 46 9,000 30461

HeliPlan Planerhead, Aluminum


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4. Planing 4.2 VariPlan Plus Cutterheads

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Variant Description

110 000 Planerhead without knives110 002 Planerhead with HW Microfinish turnblade knives110 003 Planerhead with HW Integral turnblade knives110 004 Planerhead with HW Rip Tec turnblade knives

NeedHi ResImage

Pre-planing with VariPlan Plus Z1+1RipTec turnblades

a) Microfinish turnblades HS/HW (plane)

b) Integral turnblades HW (plane/ripple)

c) RipTec turnblades HW (ripple/ripple)

VariPlan Plus Planerhead for Pre- and Finish Planing

Application:Multi-purpose planing tool. For pre-planing with RipTec turnblade knives. For finish planing with Microfinish turnblade knives. Roughing/finishing combination tool possible for machines with limited spindles.

Machine:Four-sided moulders and multi-spindle planing machines.

Workpiece Material:Soft wood and hard wood, thermoplastic.

Technical Information:Aluminum body. Constant diameter, re-sharpenable planerhead system with alternate knives for pre- and/or finishing planing. Two-sided resharpenable knives are quickly and easily changed, even while on the machine spindle. Standard 12° and 18° cutting angles for the best finish quality in a wide variety of wood species. Solid high-speed steel or carbide knives with 1mm resharpening area = up to 12 edges per knife.

Dmm

SBmm

Boremm

RPMmax

CuttingAngle

ID#Z2

ID#Z4

125 130 40 12,000 18° 131210 131410125 170 40 12,000 18° 131212 131412125 230 40 12,000 18° 131216 131416125 240 40 12,000 18° 131217 131417140 170 1-13/16" 9,000 12° N/A 100221904


Z1+1

a) b)

Specify variant when ordering

Knives

Two-sided, disposable, solid high-speed steel (HS) and solid carbide (HW) planer knives for common planing tools on moulders and thickness planers. Marathon coated (MC) knives are also available and offer a hardness approaching that of carbide, but with the durability of HS.

4. Planing 4.3 Knives

21

SBmm

Sales Unit

TersaTriTec HS

4 pcs/ea

TersaMicroTec HW

2 pcs/ea

WeinigCentroLock HS2 pcs/ea

WeinigCentroLock MC4 pcs/ea

WeinigCentroLock HW2 pcs/ea

100 610902 610952 611803 611836 611833130 910905 610955 611804 611864 611834150 910907 610957 611805 611865 611835170 610908 610958 611806 611866 611836210 610912 610962 N/A N/A N/A230 910914 610964 611809 611869 611839

240 910915 610965 611810 611870 611840

CentroStar/CentroFix

VariPlan Finish

VariPlan RipTec

10

2,3

2,82 10

2,3

2,82

3

16

Tersa TriTec/MicroTec

Weinig CentroLock

Sales Unit

SBmm

Sales Unit

LeitzCentro-Star HS4 pcs/ea

LeitzCentro-Star MC4 pcs/ea

LeitzCentro-Star HW2 pcs/ea

Leitz VariPlanHS Finish2 pcs/ea

Leitz VariPlanHW Finish2 pcs/ea

Leitz VariplanHW RipTec2 pcs/ea

100 610203 610278 610606 610504 610704 611204130 210205 610280 610612 610506 610705 611206150 610208 610281 610616 610509 610709 611209170 610210 N/A 610620 610511 610711 611211210 610213 N/A 610627 610515 610715 611215230 610214 610283 610629 610516 610716 611216

240 610215 610284 610631 610518 610718 611218

Other standard sizes available on request


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5. Edgebanding 5.1 WhisperCut Pre-Mill Cutters

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WhisperCut Pre-Mill Cutters

Application:For pre-milling in preparation for edgebanding.

Machine:Edgebanders.

Technical Information:Alternate shear for exceptional finish on double-sided laminates.


Dmm

CLmm

Boremm

Drive Wings Rotation Type ID#

100 43.6 30 DKN 3x4 RH 3 90886100 43.6 30 DKN 3x4 LH 3 90885125 43 30 DKN 3x4 RH/LH 2 75627

WhisperCut

Diamond-Tipped Joint Milling Cutter

Dmm

CLmm

Boremm


125 34 30 DKN 3x2 RH/LH 1 90836

ND

ND

ND

Type 1

Type 2 Type 3

5. Edgebanding 5.2 Snip Saw Blades

5. E

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Edgebanding Trim (Snip) Saw Blades

Application:For sizing and trimming plastic and wood edgebanding.


Workpiece Material:Plastic or wood edgebanding.

Technical Information:Veneered and plastic edging:Edging thickness > 2.0 mm - crosscut saw ES pos.Edging thickness < 2.0 mm - crosscut saw ES neg.Solid wood edging and multi-purpose application:Edging thickness > 2.0 mm - crosscut saw WZ pos.Edging thickness < 2.0 mm - crosscut saw WZ neg.


Dmm

Kerfmm

Boremm

Teeth Grind Hook Application ID#

100 2.6 32 30 LH Pos Brandt 65658100 2.6 32 30 RH Pos Brandt 65659100 2.6 32 20 ATB Pos Brandt 65650120 3.6 40 24 ATB Pos Homag 65679120 3.2 40 36 ATB Pos Homag 65655

23

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g

5. Edgebanding 5.3 Radius Cutterheads

24

Dmm

Radius Boremm


78/70 3 HSK-25R N/A 4 RH N/A 19848878/70 3 HSK-25R N/A 4 LH N/A 198498

Radius Spare Knives

CLmm

Radius Rotation Type ID#

12 2 LH 1 7355412 2 RH 1 7355512 3 LH 1 7355812 3 RH 1 7355916 2 RH/LH 2 513216 3 RH/LH 2 5133

Diamond Radius Cutters

Application:For pre-milling in preparation for edgebanding.


Technical Information:Alternate shear for exceptional finish on double-sided laminates.


6. Profiling 6.1 Corrugated Cutterheads, Knives

Corrugated Cutterheads & Blank Knives

Application:Custom profiling.

Machine:Moulders.

Workpiece Material:Soft wood and MDF.

Technical Information:Dual angle heads are adaptable for any wood species (use 20° knife pockets for soft woods and 12° knife pockets for hard woods or MDF). Ensure that knives are maintained and utilized in two-piece balanced sets.

Dmm

CL Bore Wings Hook ID#

137 60 1-13/16" 2+2 12°/20° 100220559137 100 1-13/16" 2+2 12°/20° 100220564137 150 1-13/16" 2+2 12°/20° 100220566137 230 1-13/16" 2+2 12°/20° 100220568


Height Thickness Length Grade ID#

1-1/2" 5/16" 25" M2 1300017151-3/4" 5/16" 25" M2 1300017162" 5/16" 25" M2 73062-3/8" 5/16" 25" M2 73072-3/4" 5/16" 25" M2 7308


1-1/2" 5/16" 25" T1/ Eco B18 1902021001-3/4" 5/16" 25" T1/ Eco B18 1902021012" 5/16" 25" T1/ Eco B18 1902021022-3/8" 5/16" 25" T1/ Eco B18 1901111852-3/4" 5/16" 25" T1/ Eco B18 190202103


1-1/2" 5/16" 25" M3+ 1300388411-3/4" 5/16" 25" M3+ 1300388422" 5/16" 25" M3+ 1300388432-3/8" 5/16" 25" M3+ 1300388442-3/4" 5/16" 25" M3+ 130038845

Height Max Profile Depth

1-1/2" 0 mm

1-3/4" 10 mm

2" 15 mm

2-3/8" 20 mm

2-3/4" 30 mm

D2 Ideal for short runs or knotty materials

M2 Acceptable service life for medium run profiles

T1 Enhanced with 18% tungsten for greatly extended service life

M3+ Contains hard alloys for optimized service life in abrasive materials

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1-1/2" 5/16" 25" D2/SRS 1300388461-3/4" 5/16" 25" D2/SRS 1300388472" 5/16" 25" D2/SRS 1300388482-3/8" 5/16" 25" D2/SRS 1300388492-3/4" 5/16" 25" D2/SRS 130038850

H

DIK

25

6. Profiling 6.2 MicroSystem/PowerKnife System

MicroSystem/PowerKnife System (PKS)

Steel support and solid carbide (K30F standard; K10 available on request) profile knife system for moulding applications. Suitable for hard and soft woods as well as MDF. The original MicroSystem design is used for machines with spindle speeds up to 6000 rpms, while higher rpm machines use the PowerKnife System (PKS). Both systems are available ex-stock with polished face and packaged in balanced sets of two for optimum finish quality.

MicroSystem - Suitable for machine spindles up to 8000 rpm


SBmm

Hmm

PT maxmm

Svc Areamm

ID#K30FKnife + Support1 set

ID#ReplacementKnife1 each

60 38 Planing 9 190202000 190202008100 38 Planing 9 190201003 190201103150 38 Planing 9 190202001 190202009230 38 Planing 9 190202002 19020201040 50 15 9 190201014 19020201160 50 15 9 190201015 190201115100 50 15 9 190201017 190201117150 50 15 9 190202003 19020201240 60 20 9 190202004 19020201360 60 20 9 190202005 190202014100 60 20 9 190202006 190202015150 60 20 9 190202007 190202016

Other standard sizes available on request

PowerKnife System (PKS) - Suitable for machine spindles up to 12000 rpm

SBmm

Hmm

PT maxmm

Svc Areamm

ID#K30FKnife + Supportset of 2

ID#ReplacementKnifeset of 2

60 40 Planing 10.8 697815 696615100 40 Planing 10.8 697817 696617170 40 Planing 10.8 697820 696620240 40 Planing 10.8 697825 69662540 50 15 10.8 697842 69664260 50 15 10.8 697843 696643100 50 15 10.8 697845 696645170 50 15 10.8 697848 69664840 60 20 10.8 697870 69667060 60 20 10.8 697871 696671100 60 20 10.8 697873 696673170 60 20 10.8 697876 696676

MicroSystem

26

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PowerKnife System

6. Profiling 6.3 VariForm Cutterheads

Profile Cutterhead VariForm

Application:For cutting profiles. Different profiles with a maximum of 20mm profile depth can be mounted.

Machine:Moulders, double end tenoners, edgebanding machines, etc.

Workpiece Material:Soft wood and hard wood (HW-30F), panel materials or glued wood (HW-10F).

Technical Information:Multi-purpose cutterhead with tungsten carbide special profile knives and backing plates. Can be resharpened three to four times.

Dmm

SBmm

Boremm

Bore maxmm

PT maxmm

Z Type ID#

135 30 1.25" 20 2 Dedicated 135215200 30 1.25" 20 3 Dedicated 135216150 40 1.25" 20 2 Universal 135217200 40 1.25" 20 3 Universal 135218102 40 SH=3/4" 20 2 Dedicated 130045295


D

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20

27

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6. Profiling 6.4 ProfilCut, ProFix Cutterheads

ProfilCut Cutterhead

Leitz ProfilCut is one of the finest custom insert tooling systems available. The combination of extremely tight cutterhead tolerances, exact positioning of knives, and polished micro-grain carbide knives offer:

• perfected cut and finish quality• precision fit of mating parts• reduction/elimination of sanding and scrap• maximum service life and machine output• reduced downtime due to cutter or knife changes• optimized productivity and profitability

ProFix Cutterhead

Leitz ProFix is the ONLY constant diameter, constant profile, re-sharpenable carbide or diamond profiling option available. The unique ProFix System offers:

• profile and machine flexibility• excellent finish quality and fit of mating parts• exceptional service life and low maintenance cost• minimal machine downtime due to knife changes• optimized productivity and profitability

28

ProfilCut ProfilCut Plus

Clamping Screw

Turnblade Knife

Clamping Element

7. Standard Knives 7.1 Standard Knives

B2

B3

B4

Standard Replacement Turnblade and Spur Knives

Application:Various.

Machine:Universal.

Workpiece Material:Solid wood and panel products.

Technical Information:Micrograin carbide for exceptional tool life.


Widthmm

Lengthmm

Thicknessmm

Bevels Diagram ID#

12 12 1.5 2 B2 508112 15 1.5 2 B2 508212 20 1.5 2 B2 508312 30 1.5 2 B2 508412 40 1.5 2 B2 508512 50 1.5 2 B2 508612 60 1.5 2 B2 508712 30 1.5 4 B4 516112 50 1.5 4 B4 650614 14 2 4 B4 509915 15 2.5 4 B4 953514.3 14.3 2.5 4 B4 542619 19 2 3 B3 5115

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Leitz Tooling Services

Our unparalleled knowledge in tooling support is merged with state-of-the-art sharpening and conditioning services to ensure that your business can rely on quality, convenient solutions.

Technical Support

Continuous, advanced training keeps our staff on the cutting edge of product knowledge. Our worldwide network of experts problem-solve even the most challenging applications. From customized tooling solutions to tool logistics, count on Leitz for outstanding technical support.

Service Centers

Located throughout North America, Leitz service centers provide precision sharpening and reconditioning services to restore tools to "like new" condition. Our tooling solutions ensure longer production runs, reduced downtime, maximized tool life, and optimized performance—while decreasing production costs.

Your Leitz service center schedules pick-up and delivery, tailored to meet your needs. Our partnership with national shipping companies results in quick turn-around as well as easy, cost-effective and safe transport of your valuable tools.

With our commitment to complete customer care, Leitz tooling services provide comprehensive value as your local tooling source. Contact us today.

[email protected]

Shaping the future as your partner in innovation

Leitz Tooling Systems LPNorth American Headquarters4301 East Paris Avenue SEGrand Rapids, MI 49512Phone 800-253-6070Fax [email protected]

Service Center Locations

USA

Michigan (Corp. Headquarters)Grand Rapids, MI 49512p. (800) 253-6070

CaliforniaSan Bernardino, CA 92408p. (800) 548-1535

IndianaJasper, IN 47546p. (888) 638-8099

North CarolinaArchdale, NC 27263p. (800) 860-8848

PennsylvaniaWilliamsport, PA 17701p. (570) 327-1894

TexasGarland, TX 75041p. (214) 703-9314

WashingtonKent, WA 98031p. (253) 395-1012

WisconsinStevens Point, WI 54481p. (715) 341-5541

We shape the future

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Documents

Compact Tooling Program Catalog - Leitz Home · PDF fileLeitz Compact Tooling Program Catalog Survival in the rapidly changing global economy requires continuous . improvement in production