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Compact safety relays PNOZsigma
Maximum functionality in minimum width.
Monitoring of E-STOP, safety gates,light curtains, light barriers and two-hand controlSafe timer relay application
…
Operating andmonitoring
Sensortechnology
Safety switches ◆
◆
◆
PSENmech
PSENcode
PSENmag
Optoelectronicprotection devices
PSENopt
◆
Mechanical
Non-contact,magnetic
Non-contact,coded
Light curtainsLight barriers
Control andcommunication
Safety relays
Programmablecontrol systems
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PNOZ XPNOZsigmaPNOZelog
PNOZmultiPNOZpower
PSSmodular
PSScompactCompact controllers
Compact
Modular
Modular controllers
Electronicmonitoring relays
S-Range
Motion control
PMCtendo DDPMCtendo AC
Servo amplifiersServo motors
PMCprimo 16+PMCprimo Drive
Automation systemsDrive-integratedautomation systems
PSSuniversalSafetyBUS p
Decentralised periphery ◆ ◆ ◆ ◆ ◆ ◆
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PMImicro diagOperator terminals
Operator terminalswith touchscreen
Diagnosticsand visualisation
Diagnostics
Visualisation
PMIvisu
PMIopen
With PMI-PRO software
Open hardware platform
Muting lamps
PITestop
PITsign
E-STOP pushbuttons
Engineering
Consulting Plant assessmentRisk assessmentSafety conceptCE services
Training
Safety designSafety sign-off
Seminars and courses
2
Pilz – Products and services
Business activities
3
Contents
PNOZ product range ............................. 4
PNOZsigma product range ................... 5
Benefits at a glance .............................. 6
Product features .................................... 8
Applications........................................... 10
Selection guide ..................................... 12
Technical details .................................... 14
Family-owned companywith customer value
Pilz has a tradition as a family-run company stretching backover 50 years. Real proximity tocustomers is visible in all areas,instilling confidence throughindividual consultation, totalflexibility and reliable service.
Solution supplierfor safety and standard
Solutions from Pilz protect man,machine and the environment.That‘s why all our competencygoes into innovative individualproducts, system solutions thatare well thought through plusappropriate services.
Heading intothe future together
Pilz rigorously pursues clearlydefined goals, which at the sametime represent the route to asuccessful future. Our focus is tocomplete our safe automationrange and dovetail this corecompetency with the expansionof standard solutions.
You can find moredetails about Pilz andour products and serviceson the Internet:
www.pilz.com
Technical supportround the clock:
+49 711 3409-444
Introduction
Safe automation
POW
ERRU
NDI
AGFA
ULT
IFA
ULT
O FA
ULT
I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
A1 A1 A2 A2
CI+
CI-
CO-
CO+ T0 T1 T2 T3 O0 O1 O2 O3 OA0
24V
24V 0V 0V 13 O4 14 23 O5 24
X1 X2 X3
X4 X5 X6 X7
PNOZ m1p
CHIP-Card
A1 S11 S52 S12 S33 S34 Y1 Y2
A2 S21 S22 S37 Y30 Y31 Y32 Y35
X1
X2
POWER
START
CH.1 IN
CH.2 IN
OUT
FAULT
PNOZ p1p
PNOZ – Leading technologyfrom Pilz
In 1987 Pilz set a milestonein safety technology with theworld’s first safety relay, PNOZ.In constant contact with cus-tomers, the technology has sincebeen developed continually fornumerous applications. Today,PNOZ safety relays are the mostwidely used safety relays inthe world.
The new PNOZ® – PNOZsigma
Product rangePNOZ
It pays to usesafety technology
Safe monitoring of the interfacebetween man and machine inautomation processes
Prevents accidents anddowntimesEnsures a smooth productionprocessSecures long-termproductivity
Machinery safety – Standard-compliant and economical
PNOZ safety relays comply withinternational standards and areapproved by BG and inter-national certification bodies.They provide maximum safetyup to and including Category 4in accordance with EN 954-1,Performance Level e in accor-dance with prEN ISO 13849-1and SIL3 in accordance withIEC 62061.
1987PNOZclassic
The first electro-
mechanical
E-STOP relay
The first gene-
ration: electro-
mechanical and
voltage-free
Electronic and
solid-state
For high loads
up to 16 A
Multifunctional,
modular and freely
configurable
PNOZ X PNOZelog PNOZpower PNOZmulti2006
PNOZsigma
4
PSEN 1.1-20 Ident. No.
51412003000000
12
34
PSEN 1.1p-20 Ident. No. 52412003000000
Further information
on the original
PNOZ safety
relays:
Online information
at www.pilz.com
Product rangePNOZsigma
PNOZsigma – The new PNOZfor today’s demands
The new compact safety relaysPNOZsigma combine manyyears of experience with today’svery latest safety technology:you can achieve maximumsafety and cost-effectivenesswith minimum effort.
All-round efficiency –From planning to service
Housing widths are particularlynarrow and multifunctionality iscompressed into each unit, soPNOZsigma provides maximumfunctionality in minimum width.As of now, safety technology canbe implemented
In less spaceMore flexiblyMore quickly and thereforeMore efficiently
The safe, complete solution
PNOZsigma monitors safetyfunctions such as E-STOP,safety gate, light curtain or two-hand control on small, stand-alone machines.
Pilz safety switches, lightcurtains and E-STOP push-buttons are perfectly compatiblewith the original PNOZ safetyrelays – the ideal, completesolution from one source!
PNOZsigma
brings maximum
efficiency – from
planning to service
PNOZsigma –
Maximum functionality
in minimum width
Webcode 0199
5
Up to 50 % space saving
Widths from 12.5 mmHousings up to 50 % narrowerwith the same functionality*Reduced space requirement inthe control cabinet saves costs
Fewer types –Suitable for a variety of uses
Selectable operating modesand timers enable each unit tobe flexible in its applicationA single unit type monitorsdifferent safety functionsYour stockholding can bereduced to a few unit types
Maximum functionality in minimum width –
Benefits at a glancePNOZsigma
6
* Compared with standard
electromechanical safety
relays on the market
PNOZsigma
7
More information
on PNOZsigma:
Online information
at www.pilz.com
Rapid commissioning andexpansion thanks to innovativeconnection technology
Just “click” to expandthe contacts via a plug-inconnectionPlug-in connection terminalsInnovative spring-loadedtechnologyReduces wiring by up to 20 %
High plant availability andlong service life
Rapid diagnostics at a glance6 descriptive LEDsHigh switching capabilitiesup to 12 ASafe switching even of thesmallest loads from 10 mA Power o.k.,
input circuits o.k.,
safety contacts closed,
reset/feedback loop
closed
Power o.k.,
short across the
contacts on input
circuit 2
Power o.k.,
input circuits open,
reset/feedback loop
closed
Webcode 0994
Selectable operating modesfor maximum flexibility
Selectable reset modes:manual reset, automatic reset,monitored reset or reset withstart-up testSelectable operating mode:with or without detection ofshorts across contactsSelectable time delay:from 0 … 300 seconds –via value and factorSelectable timer function:delay-on energisation, delay-on de-energisation, pulsing
6 LEDs for diagnosticsin seconds
Display switch and fault status:Power, In1, In2, Out, Resetand FaultIdentical on each PNOZsigmaNo external measuring devicesare required
The sum of our experience – PNOZsigma
Product featuresPNOZsigma
8
Homogenous functional setupfor rapid engineering
Standardised operatorelements on each PNOZsigmaIdentical terminal designationand positioningRapid allocation duringconfiguration, installation anddiagnostics
Contact expansion viaconnectors
Quick and easyNo wiring involvedwhatsoever
New spring-loadedtechnology
Proven screwless terminaltechnologyWith 2 terminal chambers perterminal pointFor rapid wiring and a securehold through the cage clampThe opening for the twoterminal chambers may beseparate or jointWire may be removedindividually
Spring clip fortop-hat rail assembly
Rapid assembly, housingsimply clips on and offNo need for tools
1220
9
Maximum flexibility:
operating modes and
timer functions are
selectable
Diagnostics in seconds:
via 6 LEDs –
no external measuring
devices required
Simple configuration:
designation and
position of the terminals
is the same on all unit
types
Wiring reduced by 20 %:
contact expansion via
connectors
Rapid installation:
new – innovative spring-
loaded terminals, chambers
operated individually
Rapid assembly via
spring clips:
no need for tools
Safe from manipulation:
setting elements have a
lockable cover
1220
PNOZsigma – The ideal solutionfor simple configuration
Fast product selection froma uniform product rangeWidths are particularly narrow,saving space in the controlcabinetFlexible application optionsthrough selectable operatingmodesTechnical documentation andproduct macros in 2D and 3D
PNOZsigma – The ideal solutionfor rapid commissioning
Rapid installation throughplug-in terminalsWiring reduced by up to 20 %thanks to new spring-loadedtechnology and contactexpansion via jumpers
PNOZsigma – The ideal solutionfor high availability
High switching capabilities upto 12 AUniversal power suppliesfrom 48 … 240 VAC/DCRapid diagnostics viadescriptive LEDsLatest technologyApproval in accordance withthe latest standards
The ideal solution – From planning to service
ApplicationsPNOZsigma
10
Simple configuration
Pilz – Your competent partner
Rapid maintenance and diagnostics
Rapid commissioning
PSEN 1.1-20 Ident. No.
51412003000000
12
34
PSEN 1.1p-20 Ident. No. 52412003000000
Safe operation of plantand machinery worldwide incompliance with the standards –back a competent partner
Pilz is an accredited inspectionbody and can provide individu-ally tailored safety concepts:
From risk analysis toengineeringFrom consultancy to trainingFrom inspection to approval
Efficient, future-proof safetymanagement – with a completesolution that‘s approved and co-ordinated
Pilz provides safe automationsolutions from one source –from sensor technology toprogrammable control systems,through to motion control.Compatible safety componentsare the ideal supplement for thePNOZsigma:
Control and signal devicessuch as E-STOP pushbuttonsSafe sensors such as safetyswitches and light curtains/barriersOperator terminals fordiagnostics and visualisation
11
Back Pilz as your
competent
partner. More
information at
www.pilz.com.
Selection guide – PNOZsigma
Selection guidePNOZsigma
12
Compact safety relays PNOZsigma
Type
PNOZ s1
PNOZ s2
PNOZ s3
PNOZ s4
PNOZ s5
PNOZ s6
PNOZ s6.1
PNOZ s7
PNOZ s8
PNOZ s9
PNOZ s10
Application
◆ ◆
◆ ◆
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◆ ◆ ◆
◆ ◆ ◆ ◆
◆
◆
Contact expansion
Contact expansion
Contact expansionorsafe timer ◆
Contact expansion
Category(in accordance withEN 954-1)
2
3
4
4
4
EN 574, Type IIIC
EN 574, Type IIIA
Depends onbase unit
Depends onbase unit
Depends onbase unit,as timer Cat. 4
Depends onbase unit
PerformanceLevel PL(prEN ISO 13849-1)
d
d
e
e
e
e
e
Depends onbase unit
Depends onbase unit
Depends onbase unit,as timer PL e
Depends onbase unit
13
Safety IntegrityLevel SIL CL(claim limit in accordancewith IEC 62061)
2
3
3
3
3
3
3
Depends onbase unit
Depends onbase unit
Depends onbase unit,as timer SIL3
Depends onbase unit
Output contacts
Safe Auxiliary contacts
2 1
3 1 1
2 1
3 1 1
2 2 1
3 1 1
3 1 1
4 1
2 1
3 1
4 1
Universal power supply
48 … 240 VAC/DC
◆
◆
◆
◆
Housing width
in mm
12.5
17.5
17.5
22.5
22.5
22.5
22.5
17.5
12.5
17.5
45.0
Type
PNOZ s1
PNOZ s2
PNOZ s3
PNOZ s4
PNOZ s5
PNOZ s6
PNOZ s6.1
PNOZ s7
PNOZ s8
PNOZ s9
PNOZ s10
Dimensions(H x W x D)in mm
95 x 12.5 x 122
95 x 17.5 x 122
95 x 17.5 x 122
95 x 22.5 x 122
95 x 22.5 x 122
95 x 22.5 x 122
95 x 22.5 x 122
95 x 17.5 x 122
95 x 12.5 x 122
95 x 17.5 x 122
95 x 45.0 x 122
PNOZ s1
PNOZ s3
PNOZ s5
Technical detailsPNOZsigma
14
Technical details – PNOZsigmaCompact safety relays PNOZsigma
Supplyvoltage (UB)
24 VDC
24 VDC
24 VDC
24 VDC
48 … 240 VAC/DC
24 VDC
48 … 240 VAC/DC
24 VDC
48 … 240 VAC/DC
24 VDC
48 … 240 VAC/DC
24 VDC
24 VDC
24 VDC
24 VDCPNOZ s10
Order numbers
Spring-loaded terminals
24 VDC ................... 751 101
24 VDC ................... 751 102
24 VDC ................... 751 103
24 VDC ................... 751 104
48 … 240 VAC/DC .... 751 134
24 VDC ................... 751 105
48 … 240 VAC/DC .... 751 135
24 VDC ................... 751 106
48 … 240 VAC/DC .... 751 136
24 VDC ................... 751 126
48 … 240 VAC/DC .... 751 156
24 VDC ................... 751 107
24 VDC ................... 751 108
24 VDC ................... 751 109
24 VDC ................... 751 110
15
Features
1-channel wiringManual/automatic reset
1-channel wiringMonitored resetManual/automatic resetSafe separation
1-channel wiring2-channel wiringDetects shorts across contactsMonitored resetManual/automatic resetStart-up testing
1-channel wiring2-channel wiringDetects shorts across contactsMonitored resetManual/automatic resetStart-up testing
1-channel wiring2-channel wiringDetects shorts across contactsMonitored resetManual/automatic resetStart-up testing
2-channel wiringDetects shorts across contacts
2-channel wiringDetects shorts across contacts
Safe separation
Safe separationTimer functions:- delay-on energisation- delay-on de-energisation- pulsing- retriggerable
Safe separation
Plug-in screw terminals
24 VDC ................... 750 101
24 VDC ................... 750 102
24 VDC ................... 750 103
24 VDC ................... 750 104
48 … 240 VAC/DC .... 750 134
24 VDC ................... 750 105
48 … 240 VAC/DC .... 750 135
24 VDC ................... 750 106
48 … 240 VAC/DC .... 750 136
24 VDC ................... 750 126
48 … 240 VAC/DC .... 750 156
24 VDC ................... 750 107
24 VDC ................... 750 108
24 VDC ................... 750 109
24 VDC ................... 750 110
* Pending
*
*
Utilisationcategory DC1
3 A
8 A
8 A
8 A
6 A
6 A
6 A
8 A
6 A
8 A
6 A
8 A
3 A
8 A
12 A
AU
BE LU
BR
CH
CN
TR
DE
DK
ES
FI
FR
GB
SE
IE
www
NZ
PT
AT
JP
NL
KR
US CA
...
MX
IT
2-4-
2-2-
009,
200
6-04
Pri
nted
in G
erm
any
© P
ilz G
mb
H &
Co
. K
G,
2006
Aut
om
atio
n W
ork
ben
ch®,
Pilz
®,
PIT
®,
PM
I®,
PN
OZ
®,
Pri
mo
®,
PS
S®,
Saf
etyB
US
p® a
re r
egis
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rad
emar
ks o
f P
ilz G
mb
H &
Co
. K
G.
Text
and
gra
phi
cs in
thi
s le
afle
t ar
e si
mp
ly in
tend
ed t
o g
ive
an o
verv
iew
of
the
syst
em.
No
res
po
nsib
ility
acc
epte
d f
or
erro
rs o
r o
mis
sio
ns.
In many countries we arerepresented by sales partners.
Please refer to our Homepagefor further details or contact ourheadquarters.
www.pilz.com
Pilz GmbH & Co. KGSichere AutomationFelix-Wankel-Straße 273760 Ostfildern, GermanyTelephone: +49 711 3409-0Telefax: +49 711 3409-133E-Mail: [email protected]
Pilz Ges.m.b.H.Sichere AutomationModecenterstraße 141030 WienAustriaTelephone: +43 1 7986263-0Telefax: +43 1 7986264E-Mail: [email protected]
Pilz AustraliaSafe AutomationSuite C1, 756 Blackburn RoadClayton, Melbourne VIC 3168AustraliaTelephone: +61 3 95446300Telefax: +61 3 95446311E-Mail: [email protected]
Pilz BelgiumSafe AutomationBijenstraat 49051 Gent (Sint-Denijs-Westrem)BelgiumTelephone: +32 9 3217570Telefax: +32 9 3217571E-Mail: [email protected]
Pilz do BrasilAutomação SeguraRua Ártico, 123 - Jd. do Mar09726-300São Bernardo do Campo - SPBrazilTelephone: +55 11 4337-1241Telefax: +55 11 4337-1242E-Mail: [email protected]
Pilz lndustrieelektronik GmbHGewerbepark HintermättliPostfach 65506 MägenwilSwitzerlandTelephone: +41 62 88979-30Telefax: +41 62 88979-40E-Mail: [email protected]
Pilz Industrial AutomationTrading (Shanghai) Co., Ltd.Safe AutomationRm. 704-706No. 457 Wu Lu Mu Qi (N) RoadShanghai 200040ChinaTelephone: +86 21 62494658Telefax: +86 21 62491300E-Mail: [email protected]
Pilz GmbH & Co. KGSichere AutomationFelix-Wankel-Straße 273760 OstfildernGermanyTelephone: +49 711 3409-0Telefax: +49 711 3409-133E-Mail: [email protected]
Pilz Skandinavien K/SSafe AutomationEllegaardvej 25 L6400 SonderborgDenmarkTelephone: +45 74436332Telefax: +45 74436342E-Mail: [email protected]
Pilz lndustrieelektronik S.L.Safe AutomationCamí Ral, 130Polígono Industrial Palou Nord08400 GranollersSpainTelephone: +34 938497433Telefax: +34 938497544E-Mail: [email protected]
Pilz Skandinavien K/SSafe AutomationNuijamiestentie 5 A00400 HelsinkiFinlandTelephone: +358 9 27093700Telefax: +358 9 27093709E-Mail: [email protected]
Pilz France Electronic1, rue Jacob MayerBP 1267037 Strasbourg Cedex 2FranceTelephone: +33 3 88104000Telefax: +33 3 88108000E-Mail: [email protected]
Pilz Automation TechnologySafe AutomationWillow House, Medlicott CloseOakley Hay Business ParkCorbyNorthants NN18 9NFUnited KingdomTelephone: +44 1536 460766Telefax: +44 1536 460866E-Mail: [email protected]
Pilz Ireland Industrial AutomationCork Business and Technology ParkModel Farm RoadCorkIrelandTelephone: +353 21 4346535Telefax: +353 21 4804994E-Mail: [email protected]
Pilz ltalia SrlAutomazione sicuraVia Meda 2/A22060 Novedrate (CO)ItalyTelephone: +39 031 789511Telefax: +39 031 789555E-Mail: [email protected]
Pilz Japan Co., Ltd.Safe AutomationShin-Yokohama Fujika Building 5F2-5-9 Shin-YokohamaKohoku-kuYokohama 222-0033JapanTelephone: +81 45 471-2281Telefax: +81 45 471-2283E-Mail: [email protected]
Pilz Korea Ltd.Safe Automation9F Jo-Yang Bld. 50-10Chungmuro2-Ga Jung-Gu100-861 SeoulRepublic of KoreaTelephone: +82 2 2263 9541Telefax: +82 2 2263 9542E-Mail: [email protected]
Pilz de Mexico, S. de R.L. de C.V.Automatización SeguraCircuito Pintores # 170Cd. SateliteC.P. 53100Naucalpan de Juarez, Edo. de MexicoMexicoTelephone: +52 55 5572 1300Telefax: +52 55 5572 4194E-Mail: [email protected]
Pilz NederlandVeilige automatiseringPostbus 1864130 ED VianenNetherlandsTelephone: +31 347 320477Telefax: +31 347 320485E-Mail: [email protected]
Pilz New ZealandSafe Automation5 Nixon RoadMangereAucklandNew ZealandTelephone: +64 9 6345350Telefax: +64 9 6345352E-Mail: [email protected]
Pilz Industrieelektronik S.L.R. Eng Duarte Pacheco, 1204 Andar Sala 214470-174 MaiaPortugalTelephone: +351 229407594Telefax: +351 229407595E-Mail: [email protected]
Pilz Skandinavien K/SSafe AutomationEnergigatan 10 B43437 KungsbackaSwedenTelephone: +46 300 13990Telefax: +46 300 30740E-Mail: [email protected]
Pilz Emniyet OtomasyonÜrünleri ve Hizmetleri Tic. Ltd. †ti.ƒsmail Pa‡a Sokak No: 8Ko‡uyolu/Kadıköy34718 ƒstanbulTurkeyTelephone: +90 216 5452910Telefax: +90 216 5452913E-Mail: [email protected]
Pilz Automation Safety L.P.7150 Commerce BoulevardCantonMichigan 48187USATelephone: +1 734 354 0272Telefax: +1 734 354 3355E-Mail: [email protected]
Technical support+49 711 3409-444
