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CELEGON S.r.l. - Via G. Galilei, 6 - 30035 Mirano (Venezia) - T +39 (0)41 5728404 - F +39 (0)41 5728522 www.compackliving.com - [email protected] MTCL180EN - Rev. 04-03/2015 TECHNICAL CONSTRUCTION MANUAL COMPACK LIVING 180° system

Compack living 180° technical manual rev4 eng

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Page 1: Compack living 180° technical manual rev4 eng

CELEGON S.r.l. - Via G. Galilei, 6 - 30035 Mirano (Venezia) - T +39 (0)41 5728404 - F +39 (0)41 5728522www.compackliving.com - [email protected]

MTCL180EN - Rev. 04-03/2015

TECHNICAL CONSTRUCTION MANUALCOMPACK LIVING 180° system

Page 2: Compack living 180° technical manual rev4 eng

2

COMPACK LIVING 180° patented

MTCL180EN - Rev. 04-03/2015

The company reserved the right to make, at any time, without prior notice, all technical changes it considers appro-priate to improve the quality and the correct functionality of the products.

All contents of this manual are covered by copyright.It’s forbidden even partial reproduction of text and drawings, without prior written permission of Celegon s.r.l.. Any abuse will be prosecuted according to law.

All right reserved - Duplication or divulgation without autorization is strictly forbidden.

CONTENTS

1. INTRODUCTION ........................................................................... 32. COMPATIBILITY OF THE COMPACK LIVING SYSTEM ................................. 43. VARIANTS OF USE ........................................................................ 53.1 Hardware .................................................................................................. 63.2 Vertical section .......................................................................................... 73.3 Horizontal section left door ........................................................................... 83.4 Dimensional diagram of the door - symmetric leaves (Version 1) ............................. 93.5 Dimensional diagram of the door - asymmetric leaves (Version 2) .......................... 103.6 Dimensional diagram of the door - asymmetric leaves (Version 3) .......................... 113.7 Dimensional diagram of the door - asymmetric leaves (Version 4) .......................... 123.8 Dimensional diagram of the door - asymmetric leaves (Version 5) .......................... 13

4. DIMENSIONAL SUMMARIES ............................................................ 144.1 Single opening door ................................................................................... 144.2 Dimensional diagram of the double opening door .............................................. 154.3 COMPACK LIVING 180° - 90° combination possibilities on double doors ................... 164.4 Double opening door .................................................................................. 17

5. COMPONENTS ........................................................................... 185.1 Wood components compatible with COMPACK LIVING 90° .................................... 185.2 Door leaf hinge side (compatible with COMPACK LIVING 90°) ................................ 195.3 Door leaf handle side (compatible with COMPACK LIVING 90°) .............................. 205.4 Workings for accessories (compatible with COMPACK LIVING 90°) .......................... 215.5 Door hardware mounting hole diagrams (compatible with COMPACK LIVING 90°) ....... 225.6 Hinge side door jamb (compatible with COMPACK LIVING 90°) .............................. 235.7 Handle side door jamb (compatible with COMPACK LIVING 90°) ............................ 245.8 Upper crossbeam (compatible with COMPACK LIVING 90°) ................................... 25

6. ASSEMBLY ................................................................................ 266.1 Assembling the hardware on the leaf ............................................................. 266.2 Assembling the hardware on the jamb ............................................................ 276.3 Installation door leaf on the jambs ................................................................ 28

7. ADJUSTMENT OF SECONDARY STOP ................................................ 298. SPECIAL COMPACK LIVING MAGNETIC LATCH ...................................... 308.1 Examples for using the special COMPACK LIVING lock ......................................... 31

Page 3: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

MTCL180EN - Rev. 04-03/2015

1. INTRODUCTIONThe COMPACK LIVING 180° system opens up new possibilities in interior design. Thanks to its re-duced space requirements, silent operation and acoustic insulation properties, COMPACK LIVING 180° offers an alternative to traditional swing doors, doors that slide into or along the wall, ac-cordion doors, and rototranslating doors. Furthermore, COMPACK LIVING 180° may be applied to moveable walls and closets.

The COMPACK LIVING 180° system, installed between the top edge of the leaf and the lintel, makes it possible to confine the movement of the door leaf to one side of the wall and thus to recover usable space.

The COMPACK LIVING systems are designed for extreme simplicity and speed of installation.

There are no height or width constraints for the COMPACK LIVING systems. The combined weight limit for the two leaves is 50 kg. The maximum door leaf thickness depends on frame thickness (see paragraphs 3.2 and 3.3).

COMPACK LIVING 180° uses either traditional door latches (for use with paired lever handles or knobs) or a special COMPACK magnetic latch (for a lever handle on one side and a recessed handle on the other). With the COMPACK latch the recessed handle can be used to operate the latch. This system provides 180° rotation (see Section 8. SPECIAL COMPACK MAGNETIC LATCH).

The COMPACK LIVING systems provide stable, silent and ergonomic door operation. Stop on three sides ensures excellent acoustic insulation when the door is closed. These systems leave maximum technical and aesthetic freedom in designing the door. Doors can be constructed in various ver-sions to respond to the countless customer needs and to fit oversized dimensions.

The COMPACK LIVING systems are composed of steel plates and arms connected together by steel pins and plastic O-rings.

The door leaves are prepared in the same way for 90° or 180° opening. The same stock of semi-fi-nished materials (doors leaves) and same preparatory work (milling, drilling) allow installation either of the COMPACK LIVING 90° hinge for a door opening to 90° or the COMPACK LIVING 180° hinge for a door opening to 180°.

The hardware is cleaned using a soft cloth being careful not to move the door during the cleaning process to prevent injury.

Risk of pinching or cutting: never put your hands in among the moving arms when in-stalling or operating the door.

Give the information sheets including in the package to the final user.

Bonetti Massimo Design

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COMPACK LIVING 180° patented

COMPACK 180°COMPACK 90°

COMPACK 180°COMPACK 90°

MTCL180EN - Rev. 04-03/2015

2. COMPATIBILITY OF THE COMPACK LIVING SYSTEM

SAME DOOR LEAVESIdentical size and design

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COMPACK LIVING 180° patented

MTCL180EN - Rev. 04-03/2015

3. VARIANTS OF USE

To get the most out of the variants illustrated on this page, see the specifications for using the COM-PACK latch (see Section 8. SPECIAL COMPACK LIVING MAGNETIC LATCH).

· Version 1 Symmetric door leavesBy using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK.Version possible with all available items RIGHT/LEFT.

· Version 2 Asymmetric door leaves with handle leaf from 0 to + 50 largerBy using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK.Version possible with all available items RIGHT/LEFT.

· Version 3 Asymmetric door leaves with handle leaf from 0 to - 50 lowerBy using the handle only on one side and the recessed handle on the other, is necessary to apply the magnetic lock COMPACK.Version possible with all available items RIGHT/LEFT.

· Version 4 Asymmetric door leaves with handle leaf from 100 to + 150 largerTraditional lock with knobs or half handles.Version possible with all available items RIGHT/LEFT.

· Version 5 Asymmetric door leaves with handle leaf from 150 to + 200 largerTraditional lock with traditional handles.Version possible with all available items RIGHT/LEFT.

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COMPACK LIVING 180° patented

570

510

530520

550

560

500540

550

MTCL180EN - Rev. 04-03/2015

3.1 Hardware

Part listRef. Q.ty Description500 1 Compack Living system RH or LH510 1 Central hinge lower520 1 Lateral hinge lower for leaf RH or LH530 1 Lateral hinge lower for jamb RH or LH540 4 Screw TSP trx ø 4x20550 16 Screw TSP trx ø 4x30560 1 Invisible hinge for alignment leaves570 1 Magnetic lock Compack Living with strikers

and special square spindle (optional)

Page 7: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

e

40

56

5

40 ÷ 44 (*)

HA

= H

FM-3

5

HP

= H

FM-5

0

HFM

500

530520

MTCL180EN - Rev. 04-03/2015

3.2 Vertical section

HFM = Wall Hole HeightHP = Passage DimensionHA = Leaf Height

Part listRef. Q.ty Description500 1 Compack Living 180 system RH or LH520 1 Lateral hinge lower for leaf RH or LH530 1 Lateral hinge lower for jamb RH or LHe 1 Upper crossbeam

(*) Leaf/track cover moulding thickness ratioleaf thickness flat casing thickness

40 10 ÷ 1442 10 ÷ 1244 10

mm seal gap

Door jambrabbetside

leaf

flat casing

flat casing

Page 8: Compack living 180° technical manual rev4 eng

8

COMPACK LIVING 180° patented

40 ÷

44*

10 ÷

14*

8

44

c

a

b

110

50

4040

3

1

3

5

40 ÷

44*

10 ÷

14*

50

510c

a b

d

530520

40 ÷

44*

LS = LFM-100

LFM

LA = LFM-86

570

MTCL180EN - Rev. 04-03/2015

3.3 Horizontal section left door

Example of Left Door (Right door is symmetric)

LFM = Wall Hole WidthES = Outer JambLS = Door Jamb OpeningLA = Leaf Width

(*) Leaf/track cover moulding thickness ratioleaf thickness flat casing thickness

40 10 ÷ 1442 10 ÷ 1244 10

Part listRef. Q.ty Description510 1 Central hinge lower520 1 Lateral hinge lower for leaf RH or LH530 1 Lateral hinge lower for jamb RH or LH570 1 Magnetic lock Compack Living with strikers

and special square spindle (optional)a 1 Hinge leafb 1 Handle leafc 1 Hinge side door jambd 1 Handle side door jamb

ES= LFM-20 (= length of the upper crossbeam)

L hinge leaf L handle leaf

5 m

m S

eal g

ap

Door jambrabbet side

Door jambrabbet side

flat casing

flat casing

flat casing

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9

COMPACK LIVING 180° patented

40 ÷

44*

16 1

Z

110

V

LP=LFM-108

LFM

MTCL180EN - Rev. 04-03/2015

3.4 Dimensional diagram of the door - symmetric leaves (Version 1)

Version 1 - symmetric leavesLFM LP L** hinge leaf L** handle leaf Z V art. COMPACK700 592 306,5 306,5 355 250 800F60DX 800F60SX

800 692 356,5 356,5 405 300 800F70DX 800F70SX

900 792 406,5 406,5 455 350 800A80DX 800A80SX

1000 892 456,5 456,5 505 400 800B90DX 800B90SX

1100 992 506,5 506,5 555 450 800B100DX 800B100SX

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES)

Version 1 - symmetric leavesart. COMPACK L** hinge leaf dimension X L** handle leaf dimension Y

800F60DX 800F60SX 306,5 208 306,5 234

800F70DX 800F70SX 356,5 208 356,5 234

800A80DX 800A80SX 406,5 258 406,5 284

800B90DX 800B90SX 456,5 358 456,5 384

800B100DX 800B100SX 506,5 358 506,5 384

LFM = Wall Hole WidthLP = Passage DimensionZ = Encumbrance in openingV = Encumbrance on the wall

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

Example of Left Door(Right door is symmetric)

It’s possible to use the pair of handles or traditional knobs by adjusting the secon-dary stop (see chapter 7)

L** handle leaf

L** hinge leaf= (LFM-87)/2

L** handle leafL** hinge leaf

Y (compatible with 90°)

X (compatible with 90°)

Page 10: Compack living 180° technical manual rev4 eng

10

COMPACK LIVING 180° patented

V

0 ÷ 50

Z

110

LFM

LP

40 ÷

44*

16 1

MTCL180EN - Rev. 04-03/2015

3.5 Dimensional diagram of the door - asymmetric leaves (Version 2)

Handle leaf from 0 to +50 larger

Version 2 - asymmetric leaves (handle leaf from 0 to +50 larger)LFM LP L** hinge leaf L** handle leaf Z V art. COMPACK

700 ÷ 750 592 306,5 306,5 ÷ 356,5 355 250 800F60DX 800F60SX

800 ÷ 850 692 356,5 356,5 ÷ 406,5 405 300 800F70DX 800F70SX

900 ÷ 950 792 406,5 406,5 ÷ 456,5 455 350 800A80DX 800A80SX

1000 ÷ 1050 892 456,5 456,5 ÷ 506,5 505 400 800B90DX 800B90SX

1100 ÷ 1150 992 506,5 506,5 ÷ 556,5 555 450 800B100DX 800B100SX

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES)

Version 2 - asymmetric leaves (handle leaf from 0 to +50 larger)art. COMPACK L** hinge leaf dimension X L** handle leaf dimension Y

800F60DX 800F60SX 306,5 208 306,5 ÷ 356,5 234

800F70DX 800F70SX 356,5 208 256,5 ÷ 356,5 234

800A80DX 800A80SX 406,5 258 306,5 ÷ 406,5 284

800B90DX 800B90SX 456,5 358 356,5 ÷ 456,5 384

800B100DX 800B100SX 506,5 358 406,5 ÷ 506,5 384

LFM = Wall Hole WidthLP = Passage DimensionZ = Encumbrance in openingV = Encumbrance on the wall

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

Example of Left Door(Right door is symmetric)

It’s possible to use the pair of handles or traditional knobs by adjusting the secon-dary stop (see chapter 7)

L** handle leaf

L** hinge leaf

L** handle leafL** hinge leaf

Y (compatible with 90°)

X (compatible with 90°)

Page 11: Compack living 180° technical manual rev4 eng

11

COMPACK LIVING 180° patented

Z

110

V

0 ÷ -50

LFM

LP = LFM-108

40 ÷

44*

16 1

MTCL180EN - Rev. 04-03/2015

3.6 Dimensional diagram of the door - asymmetric leaves (Version 3)

Handle leaf from 0 to -50 lower

Version 3 - asymmetric leaves (handle leaf from 0 to -50 lower)LFM LP L** hinge leaf L** handle leaf Z V art. COMPACK

650 ÷ 700 542 ÷ 592 306,5 256,5 ÷ 306,5 355 250 800F60DX 800F60SX

750 ÷ 800 642 ÷ 692 356,5 306,5 ÷ 356,5 405 300 800F70DX 800F70SX

850 ÷ 900 742 ÷ 792 406,5 356,5 ÷ 406,5 455 350 800A80DX 800A80SX

950 ÷ 1000 842 ÷ 892 456,5 406,5 ÷ 456,5 505 400 800B90DX 800B90SX

1050 ÷ 1100 942 ÷ 992 506,5 456,5 ÷ 506,5 555 450 800B100DX 800B100SX

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES)

Version 3 - asymmetric leaves (handle leaf from 0 to -50 lower)art. COMPACK L** hinge leaf dimension X L** handle leaf dimension Y

800F60DX 800F60SX 306,5 208 256,5 ÷ 306,5 234

800F70DX 800F70SX 356,5 208 306,5 ÷ 356,5 234

800A80DX 800A80SX 406,5 258 356,5 ÷ 406,5 284

800B90DX 800B90SX 456,5 358 406,5 ÷ 456,5 384

800B100DX 800B100SX 506,5 358 456,5 ÷ 506,5 384

LFM = Wall Hole WidthLP = Passage DimensionZ = Encumbrance in openingV = Encumbrance on the wall

Example of Left Door(Right door is symmetric)

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

It’s possible to use the pair of handles or traditional knobs by adjusting the secon-dary stop (see chapter 7)

L** handle leaf

L** hinge leaf

L** handle leafL** hinge leaf

Y (compatible with 90°)

X (compatible with 90°)

Page 12: Compack living 180° technical manual rev4 eng

12

COMPACK LIVING 180° patented

Z

110

V

100 ÷ 150

LFM

LP

40 ÷

44*

16 1

MTCL180EN - Rev. 04-03/2015

3.7 Dimensional diagram of the door - asymmetric leaves (Version 4)

Handle leaf from +100 to +150 larger

Version 4 - asymmetric leaves (handle leaf from +100 to +150 larger)LFM LP L** hinge leaf L** handle leaf Z V art. COMPACK

800 ÷ 850 592 306,5 406,5 ÷ 456,5 355 250 800F60DX 800F60SX

900 ÷ 950 692 356,5 456,5 ÷ 506,5 405 300 800F70DX 800F70SX

1000 ÷ 1050 792 406,5 506,5 ÷ 556,5 455 350 800A80DX 800A80SX

1100 ÷ 1150 892 456,5 556,5 ÷ 606,5 505 400 800B90DX 800B90SX

1200 ÷ 1250 992 506,5 606,5 ÷ 656,5 555 450 800B100DX 800B100SX

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES)

Version 4 - asymmetric leaves (handle leaf from +100 to +150 larger)art. COMPACK L** hinge leaf dimension X L** handle leaf dimension Y

800F60DX 800F60SX 306,5 208 406,5 ÷ 456,5 234

800F70DX 800F70SX 356,5 208 456,5 ÷ 506,5 234

800A80DX 800A80SX 406,5 258 506,5 ÷ 556,5 284

800B90DX 800B90SX 456,5 358 556,5 ÷ 606,5 384

800B100DX 800B100SX 506,5 358 606,5 ÷ 656,5 384

LFM = Wall Hole WidthLP = Passage DimensionZ = Encumbrance in openingV = Encumbrance on the wall

Example of Left Door(Right door is symmetric)

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

L** handle leaf

L** hinge leaf

L** handle leafL** hinge leaf

Y (compatible with 90°)

X (compatible with 90°)

Page 13: Compack living 180° technical manual rev4 eng

13

COMPACK LIVING 180° patented

Z

110

V

150 ÷ 200

LFM

LP

40 ÷

44*

16 1

MTCL180EN - Rev. 04-03/2015

3.8 Dimensional diagram of the door - asymmetric leaves (Version 5)

Handle leaf from +150 to +200 larger

Version 5 - asymmetric leaves (handle leaf from +150 to +200 larger)LFM LP L** hinge leaf L** handle leaf Z V art. COMPACK

850 ÷ 900 592 306,5 456,5 ÷ 506,5 355 250 800F60DX 800F60SX

950 ÷ 1000 692 356,5 506,5 ÷ 556,5 405 300 800F70DX 800F70SX

1050 ÷ 1100 792 406,5 556,5 ÷ 606,5 455 350 800A80DX 800A80SX

1150 ÷ 1200 892 456,5 606,5 ÷ 656,5 505 400 800B90DX 800B90SX

1250 ÷ 1300 992 506,5 656,5 ÷ 706,5 555 450 800B100DX 800B100SX

Upper hardware seat diagram (see chapter 4. DIMENSIONAL SUMMARIES)

Version 5 - asymmetric leaves (handle leaf from +150 to +200 larger)art. COMPACK L** hinge leaf dimension X L** handle leaf dimension Y

800F60DX 800F60SX 306,5 208 456,5 ÷ 506,5 234

800F70DX 800F70SX 356,5 208 506,5 ÷ 556,5 234

800A80DX 800A80SX 406,5 258 556,5 ÷ 606,5 284

800B90DX 800B90SX 456,5 358 606,5 ÷ 656,5 384

800B100DX 800B100SX 506,5 358 656,5 ÷ 706,5 384

LFM = Wall Hole WidthLP = Passage DimensionZ = Encumbrance in openingV = Encumbrance on the wall

Example of Left Door(Right door is symmetric)

(**) Hinge leaf and handle leaf widths are calculated with a reciprocal distance of 1 mm.

L** handle leaf

L** hinge leaf

L** handle leafL** hinge leaf

Y (compatible with 90°)

X (compatible with 90°)

Page 14: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

MTCL180EN - Rev. 04-03/2015

4. DIMENSIONAL SUMMARIES4.1 Single opening doorThe following form is a summary all of possible realizable dimensions with the measurements.The COMPACK LIVING 180° system foresee a minimum wall opening (LFM) of 700 mm with sym-metric leaves and of 650 mm with asymmetric leaves.The maximum wall opening (LFM) with symmetric leaves is 1100 mm.For measuremnts of LFM larger than 1100 mm is necessary to increase the dimensions of the handle door leaf.

Summary dimensions for single opening doorWall Hole

Width LFM

Version Jut HandleDoor Leaf

Passage Dimension

LP

FixDimensionL** hinge

leaf

Workingdimension x

Variable DimensionL** handle

leaf

Workingdimension y

Encumbrance in opening

Z

Encumbranceon the wall

Vart. COMPACK

650÷700 3 asymmetricfrom -50 to 0 542÷592 306,5 208 256,5÷306,5 234 355 250 800F60DX 800F60SX

700 1 symmetric0 592 306,5 208 306,5 234 355 250 800F60DX 800F60SX

700÷750 2 asymmetricfrom 0 to +50 592 306,5 208 306,5÷356,5 234 355 250 800F60DX 800F60SX

750÷800 3 asymmetricfrom -50 to 0 642÷692 356,5 208 306,5÷356,5 234 405 300 800F70DX 800F70SX

800 1 symmetric0 692 356,5 208 356,5 234 405 300 800F70DX 800F70SX

800÷850 2 asymmetricfrom 0 to +50 692 356,5 208 356,5÷406,5 234 405 300 800F70DX 800F70SX

800÷850 4 asymmetricfrom +100 to +150 592 306,5 208 406,5÷456,5 234 355 250 800F60DX 800F60SX

850÷900 3 asymmetricfrom -50 to 0 742÷792 406,5 258 356,5÷406,5 284 455 350 800A80DX 800A80SX

850÷900 5 asymmetricfrom +150 to +200 592 306,5 208 456,5÷506,5 234 355 250 800F60DX 800F60SX

900 1 symmetric0 792 406,5 258 406,5 284 455 350 800A80DX 800A80SX

900÷950 2 asymmetricfrom 0 to +50 792 406,5 258 406,5÷456,5 284 455 350 800A80DX 800A80SX

900÷950 4 asymmetricfrom +100 to +150 692 356,5 208 456,5÷506,5 234 405 300 800F70DX 800F70SX

950÷1000 3 asymmetricfrom -50 to 0 842÷892 456,5 358 406,5÷456,5 384 505 400 800B90DX 800B90SX

950÷1000 5 asymmetricfrom +150 to +200 692 356,5 208 506,5÷556,5 234 405 300 800F70DX 800F70SX

1000 1 symmetric0 892 456,5 358 456,5 384 505 400 800B90DX 800B90SX

1000÷1050 2 asymmetricfrom 0 to +50 892 456,5 358 456,5÷506,5 384 505 400 800B90DX 800B90SX

1000÷1050 4 asymmetricfrom +100 to +150 792 406,5 258 506,5÷556,5 284 455 350 800A80DX 800A80SX

1050÷1100 3 asymmetricfrom -50 to 0 942÷992 506,5 358 456,5÷506,5 384 555 450 800B100DX 800B100SX

1050÷1100 5 asymmetricfrom +150 to +200 792 406,5 258 556,5÷606,5 284 455 350 800A80DX 800A80SX

1100 1 symmetric0 992 506,5 358 506,5 384 555 450 800B100DX 800B100SX

1100÷1150 2 asymmetricfrom 0 to +50 992 506,5 358 506,5÷556,5 384 555 450 800B100DX 800B100SX

1100÷1150 4 asymmetricfrom +100 to +150 892 456,5 358 556,5÷606,5 384 505 400 800B90DX 800B90SX

1150÷1200 5 asymmetricfrom +150 to +200 892 456,5 358 606,5÷656,5 384 505 400 800B90DX 800B90SX

1200÷1250 4 asymmetricfrom +100 to +150 992 506,5 358 606,5÷656,5 384 555 450 800B100DX 800B100SX

1250÷1300 5 asymmetricfrom +150 to +200 992 506,5 358 656,5÷706,5 384 555 450 800B100DX 800B100SX

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COMPACK LIVING 180° patented

456,5 496,5

1

496,5 456,5

133 3

8 8

LFMD 2000

ESD=LFMD-23 (1977)

LSD=LFMD-103 (1897)

LPD (1801)

40

40

40

40

MTCL180EN - Rev. 04-03/2015

4.2 Dimensional diagram of the double opening door

Dimensional exampleAttention: you need to use two hardwares COMPACK LIVING, one right and one left.

LFMD = Double Wall Opening WidthESD = External Jamb Double (LFMD-23)LSD = Light Jamb Double (LFMD-103)LPD = Width Passagge Double Door Leaf

Art. COMPACK 800B90SX Art. COMPACK 800B90DX

hinge leaf hinge leafhandle leaf

= difference between handle door leafwidth and hinge door leaf

handle leaf

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16

COMPACK LIVING 180° patented

180°180°

180°

90°90°

90°

MTCL180EN - Rev. 04-03/2015

- Possible combinations using the same components in wood

4.3 COMPACK LIVING 180° - 90° combination possibilities on double doors

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COMPACK LIVING 180° patented

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4.4 Double opening doorThe following form is a summary all of possible realizable dimensions with the measurements.The COMPACK LIVING 180° system foresee a minimum wall opening (LFM) of 1320 mm with sym-metric leaves and of 1220 mm with asymmetric leaves.The maximum wall opening (LFM) with symmetric leaves is 2120 mm.For measuremnts of LFM larger than 2120 mm is necessary to increase the dimensions of the handle door leaf.

Summary dimensions for double opening doorWall Hole

Width LFM

Version Jut HandleDoor Leaf

Passage Dimension

LP

FixDimensionL** hinge

leaf

Workingdimension x

Variable DimensionL** handle

leaf

Workingdimension y

Encumbrance in opening

Z

Encumbranceon the wall

Vart. COMPACK

1220÷1320 3 asymmetricfrom -50 to 0 1101÷1201 306,5 208 256,5÷306,5 234 355 250 800F60DX 800F60SX

1320 1 symmetric0 1201 306,5 208 306,5 234 355 250 800F60DX 800F60SX

1320÷1420 2 asymmetricfrom 0 to +50 1201 306,5 208 306,5÷356,5 234 355 250 800F60DX 800F60SX

1420÷1520 3 asymmetricfrom -50 to 0 1301÷1401 356,5 208 306,5÷356,5 234 405 300 800F70DX 800F70SX

1520 1 symmetric0 1401 356,5 208 356,5 234 405 300 800F70DX 800F70SX

1520÷1620 2 asymmetricfrom 0 to +50 1401 356,5 208 356,5÷406,5 234 405 300 800F70DX 800F70SX

1520÷1620 4 asymmetricfrom +100 to +150 1201 306,5 208 406,5÷456,5 234 355 250 800F60DX 800F60SX

1620÷1720 3 asymmetricfrom -50 to 0 1501÷1601 406,5 258 356,5÷406,5 284 455 350 800A80DX 800A80SX

1620÷1720 5 asymmetricfrom +150 to +200 1201 306,5 208 456,5÷506,5 234 355 250 800F60DX 800F60SX

1720 1 symmetric0 1601 406,5 258 406,5 284 455 350 800A80DX 800A80SX

1720÷1820 2 asymmetricfrom 0 to +50 1601 406,5 258 406,5÷456,5 284 455 350 800A80DX 800A80SX

1720÷1820 4 asymmetricfrom +100 to +150 1401 356,5 208 456,5÷506,5 234 405 300 800F70DX 800F70SX

1820÷1920 3 asymmetricfrom -50 to 0 1701÷1801 456,5 358 406,5÷456,5 384 505 400 800B90DX 800B90SX

1820÷1920 5 asymmetricfrom +150 to +200 1401 356,5 208 506,5÷556,5 234 405 300 800F70DX 800F70SX

1920 1 symmetric0 1801 456,5 358 456,5 384 505 400 800B90DX 800B90SX

1920÷2020 2 asymmetricfrom 0 to +50 1801 456,5 358 456,5÷506,5 384 505 400 800B90DX 800B90SX

1920÷2020 4 asymmetricfrom +100 to +150 1601 406,5 258 506,5÷556,5 284 455 350 800A80DX 800A80SX

2020÷2120 3 asymmetricfrom -50 to 0 1801÷1901 506,5 358 456,5÷506,5 384 555 450 800B100DX 800B100SX

2020÷2120 5 asymmetricfrom +150 to +200 1601 406,5 258 556,5÷606,5 284 455 350 800A80DX 800A80SX

2120 1 symmetric0 2001 506,5 358 506,5 384 555 450 800B100DX 800B100SX

2120÷2220 2 asymmetricfrom 0 to +50 2001 506,5 358 506,5÷556,5 384 555 450 800B100DX 800B100SX

2120÷2220 4 asymmetricfrom +100 to +150 1801 456,5 358 556,5÷606,5 384 505 400 800B90DX 800B90SX

2220÷2320 5 asymmetricfrom +150 to +200 1801 456,5 358 606,5÷656,5 384 505 400 800B90DX 800B90SX

2320÷2420 4 asymmetricfrom +100 to +150 2001 506,5 358 606,5÷656,5 384 555 450 800B100DX 800B100SX

2420÷2520 5 asymmetricfrom +150 to +200 2001 506,5 358 656,5÷706,5 384 555 450 800B100DX 800B100SX

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18

COMPACK LIVING 180° patented

e

d

cb

a

MTCL180EN - Rev. 04-03/2015

5. COMPONENTS5.1 Wood components compatible with COMPACK LIVING 90°

Part listRef. Q.ty Description

a 1 Hinge leafb 1 Handle leafc 1 Hinge side door jambd 1 Handle side door jambe 1 Upper crossbeam

Page 19: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

16

17

9,5

8

23

X **

9

2

7

7

40 ÷ 44

A

B

HA =

HFM

- 3

5

R9

3

23

9,5

86

16 B

A

R992,5

23

7

7

7

23

9,53

45°

4

R1R1

MTCL180EN - Rev. 04-03/2015

5.2 Door leaf hinge side (compatible with COMPACK LIVING 90°)

Left leaf door hinge side (Right door is symmetric)

(**) For dimensions see sections 3.4, 3.5, 3.6, 3.7, 3.8

HFM = Wall Hole HeightHA = Leaf Height

L** hinge leaf

L** hinge leaf

door jambrabbet side

door jambrabbet side

door jambrabbet side

door jambrabbet side

Upper edge detail

Page 20: Compack living 180° technical manual rev4 eng

20

COMPACK LIVING 180° patented

R9

R9Y **

9

5

118 32,5

R97

23

92,5

9,5

23

3

7

7

A

HA =

HFM

- 3

5

A

40÷44

MTCL180EN - Rev. 04-03/2015

5.3 Door leaf handle side (compatible with COMPACK LIVING 90°)

Left leaf door handle side (Right door is symmetric)

(**) For dimensions see sections 3.4, 3.5, 3.6, 3.7, 3.8

HFM = Wall Hole HeightHA = Leaf Height

L** handle leaf

L** handle leaf

Upper edge detail

door jambrabbet side

door jambrabbet side

door jambrabbet side

Page 21: Compack living 180° technical manual rev4 eng

21

COMPACK LIVING 180° patented

570

3

8050

18

16

145

196

19

16

8018

19

50

85

50

3

14519

6

560

MTCL180EN - Rev. 04-03/2015

5.4 Workings for accessories (compatible with COMPACK LIVING 90°)

The workings indicated for lock seat are absoluty needed if a complete folding of the leaves pair in opening in the versions 1, 2 and 3 is requested.

Part listRef. Q.ty Description560 1 Invisible hinge for alignment leaves570 1 Magnetic lock Compack Living with strikers

and special square spindle (optional)

Seat for invisible hinge

COMPACK LIVINGmagneticlock seat(optional)

door jamb rabbet side

door jamb rabbet side

door jamb rabbet side

Optional

Page 22: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

25

23

==

17 1964 64

32.5=

=

66.380 80104.58.7

25

23

==

17 1964 64

32.5=

=

58.280 80154.516.8

25

23

==

17 1964 64

32.5=

=

6435.480 80204.525.6

25

23

==

17 1964 64

32.5=

=

64137.480 80254.523.6

25

23

==

17 1964 64

32.5=

=

64 39.2121.780 80304.5

MTCL180EN - Rev. 04-03/2015

5.5 Door hardware mounting hole diagrams (compatible with COMPACK LIVING 90°)

Door hardware mounting holes for both door systems: 180° and 90°

Hardware group F60Art. 800F60SX - 800F60DXArt. 900F60SX - 900F60DX

Hardware group F70Art. 800F70SX - 800F70DXArt. 900F70SX - 900F70DX

Hardware group A80Art. 800A80SX - 800A80DXArt. 900A80SX - 900A80DX

Hardware group B90Art. 800B90SX - 800B90DXArt. 900B90SX - 900B90DX

Hardware group B100Art. 800B100SX - 800B100DXArt. 900B100SX - 900B100DX

Only for Compack Living 90°

Only for Compack Living 90°

Only for Compack Living 90°

Only for Compack Living 90°

Only for Compack Living 90°

Only for Compack Living 180°

Only for Compack Living 180°

Only for Compack Living 180°

Only for Compack Living 180°

Only for Compack Living 180°

Page 23: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

18

3

15*

4037*

30

X

X

18 15*

3

5

26

72

HFM

- 2

4

30

10

MTCL180EN - Rev. 04-03/2015

5.6 Hinge side door jamb (compatible with COMPACK LIVING 90°)

Door left jamb hinge side (Right jamb is symmetric)

X = Wall ThicknessHFM = Wall Hole Height

The dimension marked with (*) vary according to the seal gap dimensions

seal

gap

(see

sec

tion

3.2

)

low sidehinge seat

seal seat

Page 24: Compack living 180° technical manual rev4 eng

24

COMPACK LIVING 180° patented

16

40

1030

37*

X

16

15

X

25*

25*

5

26

1030

HFM

- 2

4

50

MTCL180EN - Rev. 04-03/2015

5.7 Handle side door jamb (compatible with COMPACK LIVING 90°)

Door left jamb handle side (Right jamb is symmetric)

X = Wall ThicknessHFM = Wall Hole Height

The dimension marked with (*) vary according to the seal gap dimensions.

seal

gap

(see

sec

tion

3.2

)

COMPACK LIVINGmagnetic lockcatch seat

seal seat

Page 25: Compack living 180° technical manual rev4 eng

25

COMPACK LIVING 180° patented

X

14

37*10

40

5

16

30

ES = LF

M-20

30

1441

X

MTCL180EN - Rev. 04-03/2015

5.8 Upper crossbeam (compatible with COMPACK LIVING 90°)

X = Wall ThicknessES = Outer Jamb (= length of the upper crossbeam)LFM = Wall Hole Width

The dimension marked with (*) vary according to the seal gap dimensions.

seal gap(see section 3.2)seal seat

Page 26: Compack living 180° technical manual rev4 eng

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COMPACK LIVING 180° patented

500

550

570

510

550

550

520

560

OK

= =

1

1

==

MTCL180EN - Rev. 04-03/2015

6. ASSEMBLY6.1 Assembling the hardware on the leaf

Part listRef. Q.ty Description500 1 Compack Living 180 system RH or LH510 1 Central hinge lower520 1 Lateral hinge lower for leaf RH or LH550 14 Screw TSP trx ø 4x30560 1 Invisible hinge for alignment leaf570 1 Magnetic lock Compack Living with strikers

and special square spindle (optional)

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COMPACK LIVING 180° patented

550

530

570

MTCL180EN - Rev. 04-03/2015

6.2 Assembling the hardware on the jamb

Part listRef. Q.ty Description530 1 Lateral hinge lower for jamb RH or LH550 2 Screw TSP trx ø 4x30570 1 Magnetic lock Compack Living with strikers

and special square spindle (optional)

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540

1

3

2

3

2

MTCL180EN - Rev. 04-03/2015

6.3 Installation door leaf on the jambs

Part listRef. Q.ty Description540 4 Screw TSP trx ø 4x20

See sequence below for fitting the door:1 fold the door leaves aganist one another2 mount the door on the pivot of the hinge lower3 position the top hardware pieces in perfect

alignment with the corner and screw in place (screws included)

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MTCL180EN - Rev. 04-03/2015

7. ADJUSTMENT OF SECONDARY STOPThe adjustable secondary stop is used when traditional paired door handles or knobs are used for versions 1, 2 and 3 (see chapter 3. VARIANTS OF USE).This also makes it possible to use a traditional lock.

To prevent the handle or knob from hitting the door when it is opened, the secobdary stop must be adjusted by using a 3 mm hex key with ball end.

* Important: after adjusting the stop, a floor-mounted doorstop should also be installed.

* recommendedfloor-mounted door stop

adjustable secondary stop

3 mm hex key with ball end

Page 30: Compack living 180° technical manual rev4 eng

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90°

180°

MTCL180EN - Rev. 04-03/2015

8. SPECIAL COMPACK LIVING MAGNETIC LATCHIf lever handles cannot be used because of the way the doors fold together, it is necessary to use the special COMPACK magnetic latch, which makes it possible to use a recessed handle on the lower section of the latch mechanism to lock the door or to retract the latch. This system provides 180° rotation. The special COMPACK magnetic latch also makes it possible to install the recessed handle on the upper section of the latch, to ensure privacy when the door opens into the room.

It is possible to use a traditional latch for paired handles only with variants 4 and 5 of the COM-PACK LIVING 180° system (see Section 3. VARIANTS OF USE), or by using the secondary stop (see Section 7, ADJUSTMENT OF SECONDARY STOP).

With the COMPACK hinge, the recessed handle installed on the lower section of the latch fun-ctions as follows:

180° the recessed handle re-tract the lacth and opens the door

90° door unlocked the lever handle opens the door

0° door locked the lever handle does not open the door

COMPACK LIVINGmagnetic lock

OUTSIDE room INSIDE room

INSIDE room OUTSIDE room

Recessed handleon lower hole

Recessed handle on upper latch section,to ensure privacy when the door opens into the room.

To unite the lever handle with the recessed handle, use the special spindle in the latch pack

Upper spindle hole

Page 31: Compack living 180° technical manual rev4 eng

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NO PRIVACY

B

4

A1

C

B

A

A3 A

3 B

4 B

2 B

2 C

1 B

1 C

2 A1 1 A1

MTCL180EN - Rev. 04-03/2015

8.1 Examples for using the special COMPACK LIVING lock

1 COMPACK LIVING 90° System opening to inside room

2 COMPACK LIVING 180° System opening to inside room

3 COMPACK LIVING 90° System opening to outside room

4 COMPACK LIVING 180° System opening to outside room

Traditional lever handle

Recessed handle with knob

Recessed handle

Special spindle square lock COMPACK(included in the lock’s package)

Expansion spindle square(available on the market)

Insideroom

Examples opening to inside room

Examples opening to outside room

Insideroom

Insideroom

Insideroom

Insideroom

Outsideroom

Outsideroom

Outsideroom

Outsideroom

Outsideroom

Page 32: Compack living 180° technical manual rev4 eng

Com

posi

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afica

: Stu

dio

Gal

lo D

esig

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ampo

sam

pier

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COMPACK living® è un’idea CELEGON30035 Mirano (Venezia) | Via G. Galilei, 6 - Z.I.

T +39 041 572 8404 | F +39 041 572 8522 www.compackliving.com | [email protected]

MTCL180EN - Rev. 04-03/2015