87
CI/SfB Xh (5-) MAY 2002 Commercial & Industrial Product Manual Internal Recessed Covers External Recessed Covers Solid Top Covers Solid Top Hinged Covers Open Mesh Flooring & Ventilation Range

Commercial Ind

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Page 1: Commercial Ind

CI/SfB Xh(5-)MAY 2002

C o m m e r c i a l& I n d u s t r i a lProduct Manual

Internal Recessed Covers

External Recessed Covers

Solid Top Covers

Solid Top Hinged Covers

Open Mesh Flooring

& Ventilation Range

Page 2: Commercial Ind

C A T A L O G U E I N D E X

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

FACTA Loading Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

British Standards BS EN124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Handling Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product Longevity - Hot Dip Galvanising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Information/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Internal Recessed Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

External Recessed Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Solid Top Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Solid Top Hinged Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Open Mesh Flooring & Ventilation Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Page 3: Commercial Ind

I N T R O D U C T I O N 1

P A M

S T E E L F A B R I C A T I O N S

CATALOGUE FORMAT & PRESENTATION

For practical reasons and ease of reference, this catalogue is

divided into the following sections:

Internal Recessed Covers

External Recessed Covers

Solid Top Covers

Solid Top Hinged Covers

Open Mesh Flooring & Ventilation Range

Although we give a clear indication of our standard product range,

much of our resource and design development is geared towards

customisation of the portfolio for specific applications.

There are also several aids to helping make the correct product

selection given the application, these include:

- Product performance application matrix

- Product installation advice

Page 4: Commercial Ind

P A M

T H E C O M P A N Y

I N T R O D U C T I O N2

PAM is the No:1 brand of access covers

and gratings, uniquely positioned to

provide a wide range of solutions for the

commercial and industrial market.

Combining traditional skills with

today’s innovative technology, Saint-

Gobain Pipelines now leads the field in

product design, range and choice of

material in access covers.

Saint-Gobain Pipelines’ PAM steel

fabrications has a staff of able, experienced

people who provide an unrivalled depth of

knowledge and expertise in quality access

covers and frames. We will readily

undertake the creation of modified or new

designs to meet a customers’ specific

requirements.

Technical Advisory Service

The company provides full technical

support on products, installation and

specific market legislative requirements

and standards.

Tel: 0121 521 4572

Tel: 0121 521 4525

Fax: 0121 521 4551.

Page 5: Commercial Ind

I N T R O D U C T I O N 3

F A C T A

L O A D I N G C R I T E R I A

The Fabricated Access Cover Trade Association (FACTA)

standard is recognised throughout the industry as the only

standard to promote steel and composite access covers and

frames.

The FACTA standard enables the customer to specify

confidently fabricated access covers to their most suited load

requirements for any given application, with the assurance that

the products are fit for purpose, being designed and tested in

accordance with guidelines detailed in the most recent structural

European codes.

The standard has been constructed by banding the load

bearing capabilities of the covers into a range of classifications,

which are based on specific areas of application.

Further information on the FACTA standard can be obtained by

contacting the “Fabrication Access Cover Trade Association” on:

Tel: 01827 52337.

Fax: 01827 310827.

Page 6: Commercial Ind

F A C T A

L O A D I N G C R I T E R I A

I N T R O D U C T I O N4

A0.5TSMWL

FACTA

ClassTraffic suitability of products

Slow moving wheel

loads (SMWL) in tonnes

Internal and external areas which can onlybe accessed by pedestrians or cycles i.e.toilets, changing rooms, footways and cycletracks

AA1.5T

SMWL

Very light industrial areas, where smalltrolleys and private cars/vans canmanoeuvre i.e. domestic driveways, trolleyparks and hospital wards

AAA2.5TSMWL

Delivery/serviceareas, shoppingmalls, light industrialareas

Light industrialareas, where trolleysand light pallettrucks operate

B5T

SMWL

Pedestrian precincts,forecourts,commercial deliveryparking areas

Factories, industrialplants, where pick-up trucks and smallpallet trucks operate

D11T

SMWL

Heavy duty plantareas, carriagewaysand industrialservice roads forslow moving HGV’s

Heavy dutyindustrial areas,where medium dutyfork-lift trucksoperate

Pneumatic Tyres Solid Tyres

Page 7: Commercial Ind

I N T R O D U C T I O N 5

B R I T I S H S T A N D A R D S

B S E N 1 2 4

There are instances where market requirement dictates the use

of the BS EN124 standard for specific fabricated steel products.

The BS EN124 standard divides products into minimum level

classifications in accordance with their intended place of

installation.

Class F900:

Areas imposing particularly high wheel loads (Aircraft aprons etc.)

Class E600:

Non-carriageway areas imposing high wheel loads (Docksides

airports etc.)

Class D400:

Carriageways, hard shoulders and parking areas for all types of fast-

moving road vehicles (All carriageway locations restricted by wheel

loading only)

Class C250:

Carriageways carrying all classes of fast-moving traffic but within

0.5m of the kerbside/up to 0.2m into the footway (All carriageways

restricted to the zones stated and by wheel loadings)

Class B125:

Footway locations and access areas where slow-moving emergency ,

public service and delivery vans have access and may park

(Pedestrian precincts, commercial delivery access, refuse collection

access, forecourts, paved parking areas)

Class A15:

Access covers and gratings capable of withstanding a 1.5 tonnes test

load. For use in areas where only pedestrians have access.

NOTE: Where there is any doubt, BS EN124 specifies that the higher

class product MUST be used.

If customers have any doubts or queries about the suitability of any

Saint-Gobain Pipelines’ product, they should contact the Saint-

Gobain Pipelines’ Customer Service Unit on: Tel: 0121 521 4572 or

0121 521 4525

Page 8: Commercial Ind

HANDLING REGUL AT ION S

CDM/LOLER/MANUAL HANDLING

I N T R O D U C T I O N6

Our continual process of product development dictates that the

PAM range is constantly evolving to meet the requirements of an ever

more demanding market place.

We consider ourselves as the provider of the total market solution,

not just adhering to the basic standard but surpassing it with product

features that aid in the handling operation associated with access

cover removal and below ground equipment retrieval.

Manual Handling Operations Regulations

The code of practice confirms that the risks involved with handling

access covers increases when the operative has to twist, stoop, push

or pull the load. It also suggests maximum load limits for various body

positions during the lift. Specific products within the PAM portfolio

adhere to the principles outlined within these regulations.

Lifting Operations and Lifting Equipment Regulations (LOLER)

This regulation is unique to maintaining operator safety at the

various stages of equipment retrieval from an open chamber. At Saint-

Gobain Pipelines, we recognise that there is a need to go beyond just

satisfying the requirements for efficient cover removal, but also

provide a solution that enables the operator to actually retrieve

equipment safely as well.

Construction (Design and Management) Regulations

The PAM design team are an integral part of eliminating or

reducing the hazards faced by the operatives carrying out maintenance

or cleaning work in the field. We design and manufacture our new

products with a duty of care in mind to protect the operative where

possible during access cover removal and below ground equipment

retrieval.

Page 9: Commercial Ind

I N T R O D U C T I O N 7

P R O D U C T L O N G E V I T Y G U I D E

H O T D I P G A L V A N I S I N G

Standards

All PAM steel access covers and associated framework comply with

BS EN ISO 1461 (1999) (which replaced BS 729 as the basic standard

covering hot dip galvanising of iron and steel articles).

The Galvanising Process

Advances in the process since its introduction over 150 years ago,

have promoted the use of steel in demanding structural and

engineering applications which includes steel access covers and

associated framework.

The hot dip galvanising process provides steel with maximum

protection through a metallurgically bonded, tough coat of zinc.

Corrosion rates for zinc are very low and are linear for any given

environment.

Galvanising works by “sacrificial action” - the tough zinc coating

corroding and sacrificing itself in preference to the steel. In the event

of accidental damage to the coating, surrounding elements of zinc are

deposited on the steel, resealing it from the atmosphere and stopping

corrosion. In comparison, with paint coatings additional protection

would have to be applied immediately after the damage occurred.

Product Life Cycle

The thicker the zinc coating, the longer the life of the steel

product. A linear rule dictates that the thicker the section of steel, the

thicker and better the zinc coating should be.Thickness of steel section Local coating (min) Mean coating (min)

g/m2 µm g/m2 µm

≥ 6mm 505 70 610 85

≥ 3mm, but < 6mm 395 55 505 70

≥ 1.5mm, but < 3mm 325 45 395 55

< 1.5mm 250 35 325 45

However, the specific erosion performance of the zinc is

dependent on the geographic atmospheric and environmental

conditions affecting the particular installation location.

Paint coatingSteel rusts where the paint film is damaged.

Rust creeps under the paint film which is lifted upfrom the steel surface. Corrosion continues until

the damage has been repainted.

Hot dip galvanised coatingGalvanic coating is formed. Zinc around damagecorrodes and corrosion products precipitate onto

steel surface and protect it. Steel is also protected because it is cathodic in reaction to zinc coating

Page 10: Commercial Ind

P R O D U C T L O N G E V I T Y G U I D E

H O T D I P G A L V A N I S I N G

I N T R O D U C T I O N8

Geographical impact on product longevity

The BS EN 14713: 1999 standard outlines the longevity of

galvanised steel products within specific geographical environments

(including interiors).

Note: Each environment is shown as a band; the lines are a guide to typical upper and lower

coating lives for that particular environment.

Product Selection

When considering product longevity, please consider the following

points before deciding on a products suitability:-

(i) The thicker the material section, the thicker the galvanising and

consequently the longer the product life cycle.

(ii) The geographical location of the installation. Please use the

information contained within this section as a guide to the required

thickness of zinc for a specific location.

For further information on the galvanising process, please contact the

Saint-Gobain Pipelines’ advisory team on Tel: 0121 521 4572 or 0121

521 4525.

10

20

30

40

50 100 150

E. Exte

rior: e

xpose

d polluted in

land (industr

ial) or u

rban coasta

l (4 - 6

m)

F. Exterior: e

xposed polluted coastal or some salt spray (6

- 8 m)

G. Sea water in temperate regions (10 - 20 m)D. Ext

erio

r: ex

pose

d ur

ban

inla

nd o

r mild

coa

stal

(2 -

4 m

)

B. I

nter

ior:

freq

uent

con

dens

atio

n (0

.7 to

2 m

)

C. E

xter

ior:

expo

sed

rura

l inl

and

(0.7

to 2

m)

A. I

nter

ior:

dry

(<

0.7

m)

Specified minimum thickness, m

Coa

ting

life

to fi

rst m

aint

enan

ce, y

ears

(C

orro

sion

rat

es in

bra

cket

s)

Page 11: Commercial Ind

I N T R O D U C T I O N 9

I N S T A L L A T I O N

A D V I C E

GUIDELINES SHOULD ALWAYS BE FOLLOWED

The structural opening and bedding of any access cover must be

sufficiently strong. A frame that is not properly supported may distort

under load and this in turn may cause seal failure which results in the

cover becoming unstable.

PRE-DELIVERY CHECKS

Before despatch, all units are inspected for alignment and dimensional

accuracy and all handles and stays are checked. It is important that no

component is modified without consultation with Saint-Gobain

Pipelines.

LOCKING SCREWS

All locking screws should be cleaned and lightly greased.

We accept no responsibility for the fluid or gas tightness of any cover not

specifically designed to be so.

FILLING OF RECESSED COVERS

It is important to always fill covers in their frames (ensuring that the

frames do not distort). Please note recessed covers rely on the

appropriate grade of concrete infill to achieve the designated level of

performance. Avoid spillage of concrete into key slots, bolt housings

and the edge gap between cover and frame.

SEALING

Once the infill has hardened, the covers should be removed and the

seating and seals cleaned. If the seals require filling with grease etc.,

it should be done at this stage, BEFORE traffic is permitted.

Page 12: Commercial Ind

I N S T A L L A T I O N

A D V I C E

I N T R O D U C T I O N1 0

SINGLE-LEAF COVERS

1. Place cover within its frame and hand-tighten any locking screws.

2. Position assembled cover and frame centrally over chamber and

mark for drilling of anchor bolts (where applicable).

3. Set frame to required level with packing, adjusting with securing

bolts untightened.

4. Check level, adjusting packing as necessary.

5. If grout or bedding compound is specified, apply under entire

frame.

6. When grout or bedding compound is fully hardened, ensure that

covers lift out of frame.

7. Ensure that locking bolt holes, key slots and seals are fully

protected when screeding or concreting (particularly with recessed

covers).

����yyyy

������������

yyyyyyyyyyyy��

��yyyy

������������

yyyyyyyyyyyy Centralise frame

over chamber

Drill holes for anchor boltsAFTER centralising frame

Finished Floor Level (FFL) Anchor Bolt

����yyyy

������������

yyyyyyyyyyyy��

��yyyy

���������������

yyyyyyyyyyyyyyy Packing

Spirit level

Page 13: Commercial Ind

I N T R O D U C T I O N 1 1

I N S T A L L A T I O N

A D V I C E

TWIN/TRIPLE-LEAF COVERS

In instances where a removable sealing support bar is supplied in single

or double seal units please ensure that the component is kept in place

at all times to effect the seal (with sealing compound or grease where

appropriate).

MULTIPLE-LEAF COVERS

Multiple leaf assemblies can be supplied with removable beams and

end-support brackets. If seals are specified, a removable sealing

support bar (which should be bedded in an appropriate grease or

compound to ensure effective sealing), would be supplied.

CONTINUOUS DUCTING

1. All individual components are permanently marked with

identification numbers.

2. The complete system should be laid out, where applicable, as

shown in the construction drawing, with component numbers

corresponding to the drawing layout. Hand-tighten all locking

screws (if specified) with any sealing bars in position.

3. Position frame centrally over duct, removing and replacing covers

one at a time only when necessary, using spacer clips where

applicable.

4. BEFORE fixing any section of frames permanently, check alignment

of complete system when laid out.

5. Position frame and mark drilling holes for anchor bolts,

where applicable.

Page 14: Commercial Ind

I N S T A L L A T I O N

A D V I C E

I N T R O D U C T I O N1 2

6. Set frame to required level with packing, adjusting with securing

bolts untightened (where applicable).

7. Check level, adjusting packing as necessary.

8. If grout or bedding compound is specified, apply under entire

frame. Position spacer clips provided (where applicable),

to maintain cover and frame clearance at 2mm.

9. Tighten anchor bolts, checking height and level, ensuring not to

overtighten bolts as this could result in distortion of frame.

10. All frame joints should be set to the same horizontal and vertical

alignment and when covers are in place, all surfaces should be

flush.

11. When grout or bedding compound is fully hardened, ensure that

covers lift out of frame, before screeding or concreting. Unfilled,

recessed covers should always be filled in position within the

frame.

12. Ensure that locking bolt holes, key slots and seals are fully

protected when screeding or concreting, particularly with recessed

covers.

13. To ensure perfect alignment, it is advisable, whenever practicable,

to leave spacer clips in position during screeding around frames.

Page 15: Commercial Ind

I N T R O D U C T I O N 1 3

P R O D U C T I N F O R M A T I O N

A C C E S S O R I E S

Anti-Vibration Lock

Available to counteract instances where there is a risk of trafficloosening a traditional locking device.

Captive Hinge

Hinge which does not allow a cover or grating to be removed.

Chambered Keyholes

Lifting keyholes encapsulated to reduce the ingress ofsand/silt etc. and the escape of odours.

Clear Opening

The nominal unobstructed access opening of the frame,neglecting minor intrusions such as the corner fillets of somerectangular frames.

Corner Triangles

Locking bosses located in the corners of the unit to allow a tileinlay to be fitted efficiently.

Corrosion Resistant Locking Bolts/Screws

Standard stainless steel/brass locking bolts/screws.

Cover-peep in

This facility can be provided where applicable to a unit whereregular below ground equipment observation is required.

Double Seal

Double resistance seal against the ingress of water and theescape of gas at atmospheric pressure.

Decorative Trim/Edges

Cover and frame edging available in brass/stainless steel toimprove, where necessary, the aesthetic appearance of theunit when installed.

Galvanising

Sacrificial protective zinc coating in accordance withBS EN ISO 1461 (1999).

Gas Assist

Fitted to the unit to assist in the opening/closing of the cover.

GRP Plate

Glass reinforced plastic plate usually located under a cover toprovide additional protection against the ingress of sand/siltetc. or the escape of odours at atmospheric pressure.

Page 16: Commercial Ind

P R O D U C T I N F O R M A T I O N

A C C E S S O R I E S

I N T R O D U C T I O N1 4

High Security Locking (M331)

Home office approved locking device for high security applications,appropriate key provided.

Lokanlift

Easy to operate turn buckle locking system, key provided.

Plain Seated

Non-sealed, butt jointed contact between a cover and frame.

Prising Slot

Slot in cover edge to allow initial cover easement by use of a prising bar.

Recessed Cover

Cover recessed to allow the insertion of chosen material usually tomatch the surrounding area.

Safety Grid

A fabricated steel grid housed under a cover when installed to “catch”an accidentally dropped cover.

Sealing Gasket

Rubber seal located between the cover and frame. An alternative to thesingle/double seal traditional grease method.

Securing Bolts

Provision is made in the frame of certain units for the insertion of boltsfor positive fixing to the chamber. (Bolts not supplied).

Single Seal

Resistance seal against the ingress of water and the escape of gas atatmospheric pressure.

Slide Out

Cover removable by sliding action rather than vertical lift.

Torsion Spring

Fitted to the unit to assist in the opening/closing of the cover.

Watertight

Proof against the passage of surface water of minimal depth and atatmospheric pressure.

Page 17: Commercial Ind

INTERNAL RECESSED COVERSINTERNAL RECESSED COVERS

1 5

Page 18: Commercial Ind

S E C T I O N I N D E X

I N T E R N A L R E C E S S E D1 6SECTION 1

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Product Page

Broadstel Single Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Broadstel Double Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Broadstel Triple Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Broadstel Single Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Broadstel Triple Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Broadstel Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Broadstel Duct Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Broadstel Multiple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Page 19: Commercial Ind

Broadstel recessed solid bottom access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Recessed for filling on site enabling surrounding floor finish to be maintained

● Slide out design to assist in cover removal

● Spacer clips keep cover/frame gap to minimum during back filling

● Can be supplied with rubber seal and locking bolts to provide resistance to the

escape of gas at atmospheric pressure.

● Brass trim (Suffix BE) or stainless steel (Suffix SE) edge can be fitted to visible

edges for high quality finish. Brass trim increases over-frame dimensions by 5mm

and overall depth by 2.5mm. Rebate depth should be adjusted accordingly

● Can be manufactured in galvanised mild steel and stainless steel

● Corner locking triangles can be fitted if tile inlay is required (Suffix TRI)

● Lifting bosses on sealed/locking versions are fitted with plastic caps to mask

keyholes during installation and for long term protection

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

I N T E R N A L R E C E S S E D 1 7 SECTION 1

B R O A D S T E L

S I N G L E U N I T

Page 20: Commercial Ind

B R O A D S T E L

S I N G L E U N I T

I N T E R N A L R E C E S S E D1 8SECTION 1

69.5 85

60 3.5

75Rebate(Min)

75 Rebate (Min) Clear Opening

➤ ➤➤ ➤➤➤

➤ ➤ ➤

➤➤

C

A

B D

UK market size requirements

List No. List No. Mass Mass Lifting

Non Sealed & FACTA Clear Opening Over Frame Frame Unfilled Unfilled Points

Locking Locking Loading A x B C x D Depth kg Locking perversion kg cover

X7367X X7369X B 300 x 300 427 x 427 69.5 7.8 9.68 2

X7367A X7369A B 450 x 450 577 x 577 69.5 14.4 16.28 2

X7367B X7369B B 600 x 450 727 x 577 69.5 17.6 19.48 2

X7367C X7369C B 600 x 600 727 x 727 69.5 20.7 23.26 4

X7367D X7369D B 750 x 600 877 x 727 69.5 24.2 26.76 4

X7367E X7369E B 750 x 750 877 x 877 69.5 28.0 30.56 4

X7367F X7369F B 900 x 600 1027 x 727 69.5 30.4 32.96 4

Overseas market size requirements

X7367L X7369L B 500 x 500 627 x 627 69.5 16.8 19.36 4

X7367H X7369H B 600 x 400 727 x 527 69.5 16.4 18.28 2

X7367M X7369M B 635 x 635 762 x 762 69.5 22.2 24.76 4

X7367N X7369N B 800 x 800 927 x 927 69.5 31.1 33.66 4

Lifting key C9758A. Locking key C9753 and C9758C

EXAMPLE SPECIFICATION

For a FACTA B 450 x 450 Clear Opening Non-locking Cover with Brass

Edging specify: X7367A/BE

Page 21: Commercial Ind

I N T E R N A L R E C E S S E D 1 9 SECTION 1

B R O A D S T E L

D O U B L E U N I T

Broadstel recessed solid bottom access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Recessed for filling on site

● Slide out design to assist in cover removal

● Brass trim (Suffix BE) or stainless steel (Suffix SE) edge can be fitted to visible

edges for high quality finish

● Corner locking triangles can be fitted if tile inlay is required (Suffix TRI)

● Can be supplied with rubber seal and locking bolts to provide resistance to the

escape of gas at atmospheric pressure and ingress of surface water

● Non stand sizes can be manufactured

● Supplied with removable sealing bar

For further details on features see Broadstel single unit.

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AAA 2.5T

FACTA

B 5T

Page 22: Commercial Ind

B R O A D S T E L

D O U B L E U N I T

I N T E R N A L R E C E S S E D2 0SECTION 1

69.5

60

75Rebate(Min)

100 Rebate (Min)

➤➤

➤ ➤

➤➤

List No. List No. FACTA Clear OpeningNon-locking Sealed & locked Loading Range flexibility

X2367 X2369 AAA From: 450 x 1020 -

X2377 X2379 B 1000 x 2120

Lifting key C9758B. Locking key C9753 and C9758C ‘

SPECIFICATION DETAILS

Please telephone the Saint-Gobain Pipelines’ Steel Fabrications customer

service line on Tel: 0121 521 4572 or 0121 521 4525 for advice on RANGE

FLEXIBILITY, SPECIFICATION DETAILS.

Page 23: Commercial Ind

I N T E R N A L R E C E S S E D 2 1 SECTION 1

B R O A D S T E L

T R I P L E U N I T

Broadstel recessed solid bottom access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Recessed for filling on site

● Slide out design to assist in cover removal

● Brass trim (Suffix BE) or stainless steel (Suffix SE) edge can be fitted to visible

edges for high quality finish

● Corner locking triangles can be fitted if tile inlay is required (Suffix TRI)

● Can be supplied with rubber seal and locking bolts to provide resistance to the

escape of gas at atmospheric pressure and ingress of surface water

● Non stand sizes can be manufactured

● Supplied with removable sealing bar

For further details on features see Broadstel single unit.

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AAA 2.5T

FACTA

B 5T

Page 24: Commercial Ind

B R O A D S T E L

T R I P L E U N I T

I N T E R N A L R E C E S S E D2 2SECTION 1

List No. List No. FACTA Clear OpeningNon-locking Sealed & locked Loading Range flexibility

X3367 X3369 AAA From: 450 x 1590 -

X3377 X3379 B 900 x 2040

Lifting key C9758B. Locking key C9753 and C9758C

69.5

60

75Rebate(Min)

100 Rebate (Min)

➤➤

➤ ➤➤

SPECIFICATION DETAILS

Please telephone the Saint-Gobain Pipelines Steel Fabrications customer

service line on Tel: 0121 521 4572 or 0121 521 4525 for advice on RANGE

FLEXIBILITY, SPECIFICATION DETAILS.

Page 25: Commercial Ind

I N T E R N A L R E C E S S E D 2 3 SECTION 1

B R O A D S T E L

S I N G L E S E A L

Broadstel recessed solid bottom access cover and frame incorporating

integral GRP sealing plate with locking screws.

Galvanised to BS EN ISO 1461 (1999).

● Recessed for filling on site

● Slide out design to assist in cover removal

● Inner GRP sealing plate with rubber seal and locking screws

● Brass trim (Suffix BE) or stainless steel edge (Suffix SE) can be fitted to visible edges

for high quality finish

● Corner triangles (Suffix TRI) can be fitted if tile inlay is required

● Supplied with rubber seal and locking bolts to provide resistance to the escape of gas

at atmospheric pressure and ingress of surface water

For further details on features see Broadstel single unit.

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Page 26: Commercial Ind

B R O A D S T E L

T R I P L E S E A L

I N T E R N A L R E C E S S E D2 4SECTION 1

C

E

A

B D

EXAMPLE SPECIFICATION

For a FACTA B 450 x 450 Clear Opening with Brass Edging specify:

X7370A/BE

List No.FACTA Clear Opening Over Frame Frame Depth Lifting Points

Loading A x B C x D E per Cover

X7370A B 450 X 450 640 x 640 91.5 2

X7370B B 600 x 450 790 x 640 91.5 2

X7370C B 600 x 600 790 x 790 91.5 4

X7370D B 750 x 600 940 x 790 91.5 4

Lifting key C9758A. Locking key C9753 and C9758C

����yyyy

125 ➤➤

110

Page 27: Commercial Ind

I N T E R N A L R E C E S S E D 2 5 SECTION 1

B R O A D S T E L

D U C T

Broadstel continuous recessed duct covers and frames.

Galvanised to BS EN ISO 1461 (1999).

● When filled to match surrounding floor area covers are inconspicuous yet provide

easy and uninterrupted access along complete duct length

● Tiles, carpets, wood blocks can be accommodated to a depth of 15mm

● Unique frame/cover profile provides stable cover seating

● Brass edge can be fitted to visible edges for high quality finish (Suffix BE)

● Units can be manufactured in stainless steel if required (Suffix SS)

● Supplied with plastic spacer clips to control cover/frame gap to a minimum

● Standard cover length 720mm, non standard sizes can be manufactured

● Can be supplied sealed and locked (Suffix SL)

● High security locking available (Suffix M331)

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

A 0.5T

FACTA

AA 1.5T

FACTA

B 5T

Page 28: Commercial Ind

B R O A D S T E L

D U C T

I N T E R N A L R E C E S S E D2 6SECTION 1

75 Rebate

(Min)

100 Rebate (Min)

Clear Opening

69.525

20 40 23.5

➤➤ ➤

75 Rebate

(Min)

100 Rebate (Min)

Clear Opening

69.5

40

85

23.5➤

➤➤➤

➤ ➤

➤➤

A B

List No.FACTA Clear Opening Over Frame

Frame DepthLoading A B

X7359A A 150 277 69.5X7359B A 225 352 69.5X7359C A 300 427 69.5X7359D A 450 577 69.5X7359E A 600 727 69.5X7359F A 750 877 69.5

Pede

stria

n Du

ty

X7360A AA 150 277 69.5X7360B AA 225 352 69.5X7360C AA 300 427 69.5X7360D AA 450 577 69.5X7360E AA 600 727 69.5X7360F AA 750 877 69.5

Med

ium

Dut

y

X7361A B 150 277 69.5X7361B B 225 352 69.5X7361C B 300 427 69.5X7361D B 450 577 69.5X7361E B 600 727 69.5X7361F B 750 877 69.5

Non-locking lifting key C9758A. Locking key C9758B and C9758C.Locking units can be supplied on request, but clear opening dimensions may differ from those above.

Heav

y D

uty

FACTA A/AA

FACTA B

SPECIFICATION DETAILS

Please telephone the Saint-Gobain Pipelines’ Steel Fabrications on Tel: 0121 521

4572 or 0121 521 4525 for advice on RANGE FLEXIBILITY, SPECIFICATION DETAILS.

Page 29: Commercial Ind

I N T E R N A L R E C E S S E D 2 7 SECTION 1

B R O A D S T E L D U C T

I N T E G R A L

Broadstel continuous recessed duct covers and frames incorporating

integral duct tray. Galvanised to BS EN ISO 1461 (1999).

● Integral duct tray provides clean and easily installed housing for services

● Standard modular length 1445mm comprises frame, tray and two 720mm long

covers - modules bolted together to give required length

● When filled to match surrounding floor area covers are inconspicuous yet provide

easy and uninterrupted access along complete duct length

● Tiles, carpets, wood blocks can be accommodated to depth of 15mm

● Unique frame/cover profile provides stable cover seating

● Brass edge can be fitted to visible edges for high quality finish (Suffix BE)

● Units can be manufactured in stainless steel if required (Suffix SS)

● Supplied with plastic spacer clips to control cover/frame gap to a minimum

● Can be supplied sealed and locked (Suffix SL)

● High security locking available (Suffix M331)

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

A 0.5T

FACTA

AA 1.5T

FACTA

B 5T

Page 30: Commercial Ind

B R O A D S T E L D U C T

I N T E G R A L

I N T E R N A L R E C E S S E D2 8SECTION 1

C

69.525

40 A

75 Rebate

Min

100 Rebate (Min)➤

➤ ➤

➤ ➤

A B

➤➤

List No.FACTA Clear Opening Over Frame Frame Depth

Loading A B C

X7362A A 150 277 300

X7362B A 225 352 300

X7362C A 300 427 300

X7363A AA 150 277 300

X7363B AA 225 352 300

X7363C AA 300 427 300

X7364A B 150 277 300

X7364B B 225 352 300

X7364C B 300 427 300

Lifting key C9758 (List No. C7362-3), C9758B (List No. C7364).

SPECIFICATION DETAILS

Please telephone the Saint-Gobain Pipelines Steel Fabrications customer service

line on Tel: 0121 521 4572 or 0121 521 4525 for advice on RANGE FLEXIBILITY,

SPECIFICATION DETAILS.

Page 31: Commercial Ind

I N T E R N A L R E C E S S E D 2 9 SECTION 1

B R O A D S T E L

M U L T I P L E

A

A

B

Side Frame

End Frame

Clear Opening

Clear Opening

B

C

C

Broadstel recessed solid bottom multiple access covers and frames.

Galvanised to BS EN ISO 1461 (1999).

● Removable support beams incorporating frame centre bearers provide

uninterrupted access to chamber

● Clear opening marginally reduced by projecting beam chair (refer to Method 1)

● Slide-out design aids in cover removal

● Brass edge can be fitted to visible edges for high quality finish (Suffix BE)

● Flexibility of design enables units to be supplied in accordance with customers

precise size requirements

● Covers can be supplied sealed and locked (Suffix SL)

● Application of a suitable caulking compound to the centre bar joints

increases resistance to the ingress of surface water

● A standard depth for all loadings, makes civils constant in depth even in duct

areas where varying load characteristics are evident

● High security bolts can be supplied (Suffix M331)

● Can be manufactured in galvanised mild steel and stainless steel

Please refer overleaf for section option details.

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AAA 2.5T

FACTA

B 5T

Page 32: Commercial Ind

B R O A D S T E L

M U L T I P L E

I N T E R N A L R E C E S S E D3 0SECTION 1

RemovableRSJ with Sealing CrossMember fitted on top

EndFrame

Clear Opening

➤Support

Chair ➤➤ ➤➤

X

➤Typical beam support view on X

METHOD 1 Beam housing bearer brackets affixed to thechamber wall

METHOD 2 Beam housing bearer brackets recessed intoconcrete rebate

SECTION A - A

SECTION C - C

List No. FACTA Loading Options

X7367 AAAUnit dimensional detail specific to

customer requirements.

X7377 BPlease telephone 0121 521 4572 or

0121 521 4525 for option details.

Please telephone our technical services department on 0121 521 4572 0r 0121521 4525 for specific details on beam bearer brackets.

SECTION B - B

Page 33: Commercial Ind

EXTERNAL RECESSED COVERSEXTERNAL RECESSED COVERS

3 1

Page 34: Commercial Ind

S E C T I O N I N D E X

E X T E R N A L R E C E S S E D3 2SECTION 2

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Product Page

Bripave Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Bripave Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Precinct Range (BT approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Driveway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Page 35: Commercial Ind

E X T E R N A L R E C E S S E D 3 3 SECTION 2

B R I P A V E

S I N G L E

Bripave recessed single access cover and frame. Galvanised to BS EN ISO 1461 (1999).● Suitable for all types of concrete and clay blocks to maintain the attractive

appearance of architecturally designed paved areas● Available with double seal (Suffix DS)● Cover available in various depths to accommodate standard block depths (100mm

maximum block depth)● Corrosion resistant locking bolts can be fitted (Prefix L)● Where frequent access is required for observation purposes a cover Peep-in facility

is available (Suffix PI)● High security locking available (Suffix M331)● Tapered sides to aid in cover removal● Fully flanged frame for stability under load● Triangular lifting points aid in block infill installation● Heavy duty 6mm thick steel to resist flexing under load● Brass trim (Suffix BE) or stainless steel edge (Suffix SE) can be fitted to visible edges

for high quality finish● Non-standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

A 0.5T

FACTA

AA 1.5T

FACTA

B 5T

PEEP-IN

FACTA

BFACTA

D

5T

11T

STANDARD

Peep-in facility (Suffix PI)

Page 36: Commercial Ind

B R I P A V E

S I N G L E

E X T E R N A L R E C E S S E D3 4SECTION 2

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

X6330 AA 450 x 450 596 x 596 93*

X6331 AAB 600 x 450 746 x 596 93*

X6332 BC 600 x 600 746 x 746 93*

X6333 DD 750 x 600 896 x 746 93*

E 750 x 750 896 x 896 93*

��

Single Seal

FrameOptional

Depths10696

126

➤➤

��

Double Seal

10696

126FrameOptional

Depths

CA

B D

➤➤

➤➤

Sing

le C

over

X26330 AA 450 x 1000 650 x 1200 93*

X26331 AAB 450 x 1200 650 x 1400 93*

X26332 BC 600 x 1000 800 x 1200 93*

X26333 DD 600 x 1200 800 x 1400 93*

E 1000 x 1000 1200 x 1200 93*

Doub

le C

over

X36330 A A 450 x 1500 650 x 1700 96*

X36331 AA B 450 x 1800 650 x 2000 96*

X36332 B C 600 x 1500 800 x 1700 96*

X36333 D D 600 x 1800 800 x 2000 96*

*Actual frame depth dependent upon depth of pavior. Double seal over frame dimension increases by 94mm. Lifting key C9758B. Locking key C9753 and C9758C.

Trip

le C

over

EXAMPLE SPECIFICATION

For a FACTA AA 600 x 600 Clear Opening Cover with High Security

Locking specify: X6331C/M331

Page 37: Commercial Ind

E X T E R N A L R E C E S S E D 3 5 SECTION 2

B R I P A V E

D U C T

Bripave continuous recessed duct covers and frames.

Galvanised to BS EN ISO 1461 (1999).

● Suitable for use with all types of concrete and clay paving blocks up to 100mm

depth, ensuring that the attractive appearance of paved areas is maintained

● Clients should advise on block depth to be used at time of enquiry

● Covers for material filling provided with keying rods. For material filling please

use (Suffix KR)

● Covers can be fitted with corrosion resistant locking bolts (Prefix L) or Home

Office approved high security bolts (Suffix M331)

● Available with double seal (Suffix DS)

● On double seal designs over frame sizes a 40mm greater than those detailed in

table overleaf

● Cover sides tapered for ease of removal

● Fully flanged frame for stability under load

● Triangular lifting points to aid in blockwork installation

● 6mm steel used to resist flexing under load

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA 1.5T

FACTA

A 0.5T

FACTA

AAA 2.5T

FACTA

B 5T

Page 38: Commercial Ind

B R I P A V E

D U C T

E X T E R N A L R E C E S S E D3 6SECTION 2

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A B C

X6336 A A 450 650 96*X6337 AA

B 600 800 96*X6338 AAA

C 750 950 96*X6339 B

Lifting key C9753. Lokanlift key C9764.

A B

C

➤➤

SPECIFICATION DETAILS

Please telephone the Saint-Gobain Pipelines’ Steel Fabrications customer service

line on Tel: 0121 521 4572 or 0121 521 4525 for advice on RANGE FLEXIBILITY,

SPECIFICATION DETAILS.

��Optional

FrameDepths

10696

126

�� Optional

FrameDepths

10696

126

Single Seal

Double Seal

Page 39: Commercial Ind

E X T E R N A L R E C E S S E D 3 7 SECTION 2

P R E C I N C T R A N G E

B R I T I S H TE LE CO M A P P ROV E D

BS EN124 CLASS

B125

BT approved precinct access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Kitemarked in accordance with BS EN124 Class B125

● Manufactured from 6mm steel to ensure stability under load and longevity

● Continuous frame flanges with bolting down holes ensure stability of installation

● Designed in accordance with BT specification LN593

● Mesh formation within the covers ensures an effective bond between cover and block

pavior infill when the BT approved resin compound is used. (Type 1866 or equivalent in

accordance with BS 677 Part 3)

● Triangular lifting points in centre of cover for balanced lifting

● Removable, lightweight support beam with keyway lifting facility

● One-piece, pressed pan with flush soffit to allow slide action

● Available in a range of sizes to suit BT chamber references 2, 4, 5, 6, 10, 11 and JC1

● Covers within multiple units are totally interchangeable

● Undercover lockable security plates available

Page 40: Commercial Ind

P R E C I N C T R A N G E

B R I T I S H TE LE CO M A P P ROV E D

E X T E R N A L R E C E S S E D3 8SECTION 2

E

B D

C

A

➤➤

List No.BT Cover Number Clear Opening Over Frame Frame Depth

Reference of Covers A x B C x D E

XBSF630L 2 1 225 x 725 415 x 885 81

XBSF631L 4 3 915 x 445 1075 x 605 81

XBSF632L 5 2 610 x 610 770 x 770 81

XBSF633L 6 4 1310 x 610 1470 x 770 81

XBSF634L 10 6 2285 x 710 2445 x 870 81

XBSF635L 11 5 1690 x 710 1850 x 870 81

XBSF636L JC1 3 960 x 610 1120 x 710 81

����yyyy

100 ➤➤

100

EXAMPLE SPECIFICATION

For a BS EN124 Class B125 1310 x 600 Clear Opening Cover specify:

XBSF633L

Page 41: Commercial Ind

E X T E R N A L R E C E S S E D 3 9 SECTION 2

D R I V E W A Y

Recessed, pedestrian-type, recessed joint box cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Insert identification plates can be supplied

● Specification similar to British Telecom Footway Covers type 2C, 4C and 5C

respectively

● Built-in lugs for installation rigidity

● Covers filled unless specified

● Covers can be supplied with steel riser frame for on-site adjustment (Suffix RF)

when used with suitable chamber

BS EN124 CLASS

B125

Page 42: Commercial Ind

D R I V E W A Y

E X T E R N A L R E C E S S E D4 0SECTION 2

C

A

B D

E

➤➤

SINGLE COVER

List No.Clear Opening Over Frame Frame Depth

A x B C x D E

XC885 380 x 230 446 x 296 52

XC881 550 x 315 616 x 381 52

XC867 600 x 450 666 x 516 52

XC865 613 x 613 679 x 679 52

XC862 725 x 255 791 x 321 52

XC868 750 x 600 816 x 666 52

XC864 916 x 446 982 x 512 52

DOUBLE COVER

XC866 1302 x 613 1368 x 679 52

TRIPLE COVER

XC870 2319 x 742 2385 x 808 52

XC871 1705 x 713 1771 x 779 52

Lifting key C9753.

EXAMPLE SPECIFICATION

For a BS EN124 Class B125, 750 x 600 Clear Opening Cover specify:

XC868

Page 43: Commercial Ind

SOLID TOP COVERSSOLID TOP COVERS

4 1

Page 44: Commercial Ind

S E C T I O N I N D E X

E X T E R N A L R E C E S S E D4 2SECTION 3

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Product Page

Bristeel Single Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Bristeel Double Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Bristeel Double Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Bristeel Optimum Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Bristeel Deep Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Bristeel Multiple Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Buccaneer Modular System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Buccaneer Multiple Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Pametic Single Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Pametic Solid Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Pametic Recessed Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Page 45: Commercial Ind

E X T E R N A L R E C E S S E D 4 3 SECTION 3

B R I S T E E L

S I N G L E S E A L

Bristeel single seal, solid top access cover and frame. Galvanised to BS EN ISO 1461 (1999).● Slip resistant cover reinforced on underside to meet required loading● Sealing groove for filling with grease or other suitable compound● Chambered keyholes● Can be fitted with two or four corrosion resistant locking screws (Prefix L) or with

two or four 'LokanLift' devices (Prefix K)● Where frequent access is required for observation purposes a cover Peep-in

facility is available (Suffix PI)● For installation rigidity the frame has a external securing nib● Minimum 4.5mm thick chequerplate cover (6mm plate where loading dynamics

dictate)● Shallow 35mm standard frame is ideal wherever rebates have to be kept to a

minimum● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AAFACTA

AAA

FACTA

B 5T

PEEP-IN

FACTA

B 5T

STANDARD

Peep-in facility (Suffix PI)

1.5T

2.5T

Page 46: Commercial Ind

B R I S T E E L

S I N G L E S E A L

E X T E R N A L R E C E S S E D4 4SECTION 3

50Rebate

50 Rebate ➤➤

C ➤➤

A ➤➤

D

➤➤

B

➤➤

E

NON-SLIP SURFACE CHAMBEREDKEYHOLES

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

X 300 x 300 370 x 370 35

A 450 x 450 520 x 520 35

B 600 x 450 670 x 520 35

X6221 AA C 600 x 600 670 x 670 35

X6222 AAA D 750 x 600 820 x 670 35

X6223 B E 750 x 750 820 x 670 35

F 900 x 600 970 x 670 35

G 900 x 900 970 x 970 35

H 1000 x 1000 1070 x 1070 35

Lifting key C9753. Lokanlift key C9764.

EXAMPLE SPECIFICATION

For a FACTA B 1000 x 1000 Clear Opening Cover with Peep-in facility

specify: X6223H/PI

Page 47: Commercial Ind

E X T E R N A L R E C E S S E D 4 5 SECTION 3

B R I S T E E L

D O U B L E S E A L

Bristeel double seal, solid top access cover and frame. Galvanised to BS EN ISO 1461 (1999).● Slip resistant cover reinforced on underside to meet required loading● Sealing groove for filling with grease or other suitable compound● Chambered keyholes● Can be fitted with two or four corrosion resistant locking screws (Prefix L) or with

two or four 'LokanLift' devices (Prefix K)● Where frequent access is required for observation purposes a cover Peep-in

facility is available (Suffix PI)● For installation rigidity the frame has a external securing nib● Minimum 4.5mm thick chequerplate cover (6mm plate where loading dynamics

dictate)● Shallow 35mm standard frame is ideal wherever rebates have to be kept to a

minimum● Rubber seal can be fitted to inner groove of frame - units so fitted incorporate four

locking screws (Suffix RS)● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA

FACTA

B 5T

PEEP-IN

FACTA

B 5T

STANDARD

1.5T

FACTA

AAA 2.5T

Peep-in facility (Suffix PI)

Page 48: Commercial Ind

B R I S T E E L

D O U B L E S E A L

E X T E R N A L R E C E S S E D4 6SECTION 3

50Rebate

70 Rebate ➤➤

C ➤➤

A ➤➤

D

B

E

NON-SLIP SURFACE CHAMBEREDKEYHOLES

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

A 450 x 450 560 x 560 35

B 600 x 450 710 x 560 35

X6231 AA C 600 x 600 710 x 710 35

X6232 AAA D 750 x 600 860 x 710 35

X6233 B E 750 x 750 860 x 860 35

F 900 x 600 1010 x 710 35

G 900 x 900 1010 x 1010 35

H 1000 x 1000 1110 x 1110 35

Lifting key C9753. Lokanlift key C9764.

EXAMPLE SPECIFICATION

For a FACTA AAA 600 x 600 Clear Opening Cover with 2 Lokanlift devices

specify: XK6232C

Page 49: Commercial Ind

E X T E R N A L R E C E S S E D 4 7 SECTION 3

B R I S T E E L

D O U B L E C O V E R

Bristeel Twin cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant cover reinforced on underside to meet required loading

● Centre support welded to one cover element to provide bearing for adjacent cover as

well as allowing for unimpeded clear opening

● For extra stability under load, a continuous base flange is provided as standard

● Chambered keyholes

● Can be fitted with corrosion resistant locking screws (Prefix L) or Lokanlift

devices (Prefix K)

● The shallow 41mm frame depth is ideal where rebates need to be kept to a minimum

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA 1.5T

FACTA

AAA 2.5T

FACTA

B 5T

Page 50: Commercial Ind

B R I S T E E L

D O U B L E C O V E R

E X T E R N A L R E C E S S E D4 8SECTION 3

4150Rebate

100 Rebate ➤➤

➤ ➤

80 ➤➤

4150Rebate

100 Rebate ➤➤

➤ ➤

80 ➤➤

CA

B D

➤➤

➤➤

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

A 1200 x 600 1360 x 760 41

B 1500 x 600 1660 x 760 41

C 1800 x 600 1960 x 760 41

X6311 AA D 1200 x 750 1360 x 910 41

X6312 AAA E 1500 x 750 1660 x 910 41

X6313 B F 1800 x 750 1960 x 910 41

G 1200 x 900 1360 x 1060 41

J 1500 x 900 1860 x 1060 41

H 1800 x 900 1960 x 1060 41

Lifting key C9753. Lokanlift key C9764.

EXAMPLE SPECIFICATION

For a FACTA B 1500 x 750 Clear Opening Cover with Lokanlift device

specify: XK6313E

Depth of underbracing may increase with load category

Lokanlift Device

Locking Screws

Page 51: Commercial Ind

E X T E R N A L R E C E S S E D 4 9 SECTION 3

B R I S T E E L

O P T I M U M S E A L

Bristeel optimum resistance cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant plate cover reinforced on underside to meet required loading

● Cover bedded on to continuous rubber seal strip located within the frame and

secured by corrosion resistant screws

● Frame provided with external securing lugs

● Chambered keyholes

● Highly resistant to the ingress of water

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA 1.5T

FACTA

B 5T

Page 52: Commercial Ind

B R I S T E E L

O P T I M U M S E A L

E X T E R N A L R E C E S S E D5 0SECTION 3

2575

Rebate(Min)

100 Rebate ➤➤

40 ➤➤

25

CA

E

B

Y

D

➤➤

Y➤

➤➤

➤➤

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B 6301 C x D 6303 C x D 6301 E 6303 E

A 450 x 450 530 x 530 580 x 580 25 100

B 600 x 450 680 x 530 730 x 580 25 100

C 600 x 600 680 x 680 730 x 730 25 100

X6301 AA D 750 x 600 830 x 680 880 x 730 25 100

X6303 B E 750 x 750 830 x 830 880 x 880 25 100

F 900 x 600 930 x 680 1030 x 730 25 100

G 900 x 900 980 x 980 1030 x 1030 25 100

H 1000 x 1000 1080 x 1080 1130 x 1130 25 100

Lifting key C9753.

EXAMPLE SPECIFICATION

For a FACTA AA 750 x 750 Clear Opening Cover specify:

X6301E

Page 53: Commercial Ind

E X T E R N A L R E C E S S E D 5 1 SECTION 3

B R I S T E E L

D E E P F R A M E

Bristeel single seal, deep frame access cover with heavy gauge frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant plate cover reinforced as required on underside to meet stated loading

● Substantial rolled frame section

● Sealing groove provided within outer and central framing for filling with grease or

other suitable compound

● Chambered keyholes

● Can be fitted with corrosion resistant locking screws (Prefix L)

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Page 54: Commercial Ind

B R I S T E E L

D E E P F R A M E

E X T E R N A L R E C E S S E D5 2SECTION 3

C

E

A

B D

➤➤

List No.FACTA Clear Opening Over Frame Frame Depth

Loading A x B C x D E

X6335A B 450 x 450 630 x 630 86

X6335B B 600 x 450 780 x 630 86

X6335C B 600 x 600 780 x 780 86

X6335D B 750 x 600 930 x 780 86

X6335E B 750 x 750 930 x 930 86

X6335F B 900 x 600 1080 x 780 86

X6335G B 900 x 900 1080 x 1080 86

X6335H B 1000 x 1000 1180 x 1180 86

Lifting key C9758B

EXAMPLE SPECIFICATION

For a FACTA B 450 x 450 Clear Opening Cover with corrosion resistant

locking screws specify: XL6335A

Screw Down Detail

Page 55: Commercial Ind

E X T E R N A L R E C E S S E D 5 3 SECTION 3

B R I S T E E L

M U L T I P L E C O V E R

Bristeel multiple plain seated access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant cover reinforced on underside to meet required loading

● Manufactured from 6mm thick steel for extra strength and stability under load

● Can be supplied in modules to suit duct runs and layouts as specified

● Can be fitted with corrosion resistant locking screws (Prefix L) or Lokanlift

devices (Prefix K)

● Non standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Page 56: Commercial Ind

B R I S T E E L

M U L T I P L E C O V E R

E X T E R N A L R E C E S S E D5 4SECTION 3

List No.FACTA Clear Opening Over Frame Frame Depth

Loading A x B C x D E

X6365G B 1200 x 900 1300 x 1000 65

X6365H B 1500 x 900 1600 x 1000 65

X6365M B 1800 x 1200 1900 x 1300 65

Lifting key C9758B

CA

B D

E

➤➤

EXAMPLE SPECIFICATION

For a FACTA B 1800 x 1200 Clear Opening Cover with corrosion resistant

locking screws specify: XL6365M

65100Rebate

100 Rebate➤ ➤

50➤➤

Page 57: Commercial Ind

E X T E R N A L R E C E S S E D 5 5 SECTION 3

B U C C A N E E R

M O D U L A R A C C E S S S Y S T E M

Ductile iron, slide out modular access cover system.

● Cover leaves and beams are totally interchangeable

● Removable support beams allow uninterrupted access

● External beam housing leaves clear opening unimpeded

● Anti-slip tread pattern

● Patented slide-out cover removal eliminates vertical dead lift

● Maintenance free neoprene rubber seal

● Multi-directional non-rock suspension

● Slide out cover leaves

● Unit system Kitemarked to BS EN124

BS EN124 CLASS

D400

F900

Illustration of multiple unit

Page 58: Commercial Ind

Other: Overall depth = 150mm.

Modular and easy to assemble.

Duct alignment assured by fine

tolerance casting

BUCCANEER DUCT SYSTEMS

B U C C A N E E R

M O D U L A R A C C E S S S Y S T E M

E X T E R N A L R E C E S S E D5 6SECTION 3

7314 BUCCANEER UNIT SYSTEM

C7314A 1 1010 x 180 1260 x 380 150

C7314B 2 1010 x 445 1260 x 645 150

C7314C 3 1010 x 710 1260 x 910 150

C7314D 4 1010 x 975 1260 x 1175 150

C7314E 5 1010 x 1240 1260 x 1440 150

C7314F 6 1010 x 1505 1260 x 1705 150

Delivered to site ready assembled

7313 BUCCANEER UNIT SYSTEM

List No.No. of Clear Opening Over Frame Frame Depth

Covers A x B C x D E

C7313A 1 710 x 180 960 x 380 150

C7313B 2 710 x 445 960 x 645 150

C7313C 3 710 x 710 960 x 910 150

C7313D 4 710 x 975 960 x 1175 150

C7313E 5 710 x 1240 960 x 1440 150

C7313F 6 710 x 1505 960 x 1705 150

Delivered to site ready assembled

Any duct length

710

1010Clea

rO

peni

ngwi

dth

(mm

)

Divide required duct length by 265(cover length mm) and allow 45mmfor each duct stop end

A

B

➤➤

C ➤➤

D

����yyyyE

180 ➤➤

➤ 165

Page 59: Commercial Ind

E X T E R N A L R E C E S S E D SECTION 3

B U C C A N E E R

M U L T I P L E U N I T STwin Beam Multiple Units

List No.Clear Opening Over Frame Frame Depth No. of

A x B C x D E CoversC7313M-34 2420 x 440 2620 x 690 150 6C7313M-35 2420 x 705 2620 x 955 150 9C7313M-36 24200 x 970 2620 x 1220 150 12C7313M-37 2420 x 1235 2620 x 1585 150 15C7313M-38 2420 x 1500 2620 x 1750 150 18C7313M-39 2420 x 1765 2620 x 2015 150 21C7313M-40 2420 x 2030 2620 x 2280 150 24C7313M-41 2420 x 2295 2620 x 2545 150 27C7313M-42 2420 x 2560 2620 x 2810 150 30C7313M-43 2420 x 2825 2620 x 3075 150 33C7313M-44 2420 x 3090 2620 x 3340 150 36C7313M-45 2720 x 440 2920 x 690 150 6C7313M-46 2720 x 705 2920 x 955 150 9C7313M-47 2720 x 970 2920 x 1220 150 12C7313M-48 2720 x 1235 2920 x 1485 150 15C7313M-49 2720 x 1500 2920 x 1750 150 18C7313M-50 2720 x 1765 2920 x 2015 150 21C7313M-51 2720 x 2030 2920 x 2280 150 24C7313M-52 2720 x 2295 2920 x 2545 150 27C7313M-53 2720 x 2560 2920 x 2810 150 30C7313M-54 2720 x 2825 2920 x 3075 150 337313M-55 2720 x 3090 2920 x 3340 150 36

C7313M-56 3020 x 440 3220 x 690 150 6C7313M-57 3020 x 705 3220 x 955 150 9C7313M-58 3020 x 970 3220 x 1220 150 12C7313M-59 3020 x 1235 3220 x 1585 150 15C7313M-60 3020 x 1500 3220 x 1750 150 18C7313M-61 3020 x 1765 3220 x 2015 150 21C7313M-62 3020 x 2030 3220 x 2280 150 24C7313M-63 3020 x 2295 3220 x 2545 150 27C7313M-64 3020 x 2560 3220 x 2810 150 30C7313M-65 3020 x 2825 3220 x 3075 150 33C7313M-66 3020 x 3090 3220 x 3340 150 36C7313M-67 3320 x 440 3520 x 690 150 6C7313M-68 3320 x 705 3520 x 955 150 9C7313M-69 3320 x 970 3520 x 1220 150 12C7313M-70 3320 x 1235 3520 x 1485 150 15C7313M-71 3320 x 1500 3520 x 1750 150 18C7313M-72 3320 x 1765 3520 x 2015 150 21C7313M-73 3320 x 2030 3520 x 2280 150 24C7313M-74 3320 x 2295 3520 x 2545 150 27C7313M-75 3320 x 2560 3520 x 2810 150 30C7313M-76 3320 x 2825 3520 x 3075 150 33C7313M-77 3320 x 3090 3520 x 3340 150 36

5 7

Page 60: Commercial Ind

B U C C A N E E R

M U L T I P L E U N I T S

E X T E R N A L R E C E S S E D5 8SECTION 3

Single Beam Multiple Units

List No.Clear Opening Over Frame Frame Depth No. of

A x B C x D E CoversC7313M-1 1560 x 440 1760 x 690 150 4C7313M-2 1560 x 705 1760 x 955 150 6C7313M-3 1560 x 970 1760 x 1220 150 8C7313M-4 1560 x 1235 1760 x 1585 150 10C7313M-5 1560 x 1500 1760 x 1750 150 12C7313M-6 1560 x 1765 1760 x 2015 150 14C7313M-7 1560 x 2030 1760 x 2280 150 16C7313M-8 1560 x 2295 1760 x 2545 150 18C7313M-9 1560 x 2560 1760 x 2810 150 20C7313M-10 1560 x 2825 1760 x 3075 150 22C7313M-11 1560 x 3090 1760 x 3340 150 24C7313M-12 1860 x 440 2060 x 690 150 4C7313M-13 1860 x 705 2060 x 955 150 6C7313M-14 1860 x 970 2060 x 1220 150 8C7313M-15 1860 x 1235 2060 x 1485 150 10C7313M-16 1860 x 1500 2060 x 1750 150 12C7313M-17 1860 x 1765 2060 x 2015 150 14C7313M-18 1860 x 2030 2060 x 2280 150 16C7313M-19 1860 x 2295 2060 x 2545 150 18C7313M-20 1860 x 2560 2060 x 2810 150 20C7313M-21 1860 x 2825 2060 x 3075 150 22C7313M-23 2160 x 440 2360 x 690 150 4C7313M-24 2160 x 705 2360 x 955 150 6C7313M-25 2160 x 970 2360 x 1220 150 8C7313M-26 2160 x 1235 2360 x 1585 150 10C7313M-27 2160 x 1500 2360 x 1750 150 12C7313M-28 2160 x 1765 2360 x 2015 150 14C7313M-29 2160 x 2030 2360 x 2280 150 16C7313M-30 2160 x 2295 2360 x 2545 150 18C7313M-31 2160 x 2560 2360 x 2810 150 20C7313M-32 2160 x 2825 2360 x 3075 150 22C7313M-33 2160 x 3090 2360 x 3340 150 24

Page 61: Commercial Ind

E X T E R N A L R E C E S S E D 5 9 SECTION 3

P A M E T I C

S I N G L E U N I T

Precision machined ductile iron duct cover system.

● Rolmatic cover and frame design features precision machined cover and frame to

ensure non-rock stability

● Modular system allows for exceptional flexibility in system design

● Effective seal prevents the ingress of dirt and surface water

● Efficient cover removal allows for easy access to below ground services

● Available in both solid top and recessed top alternatives

BS EN124 CLASS

B125

C250

D400

Page 62: Commercial Ind

P A M E T I C

R E B A T E D E T A I L S / O P E R A T I O N G U I D E

E X T E R N A L R E C E S S E D6 0SECTION 3

The PAM Pametic Duct Cover System incorporates a specially profiled frame

design which provides optimum cover support.

Prior to installation of the system, reference should be made to the following

information to obtain dimensions of rebate:

Dimensions Load Class Load Class Rebate SizeB125/C250 D400

Length (L) Overall frame Overall framelength + (2x85mm) length + (2x85mm)

Width (W) Overall frame Overall framewidth + (2x85mm) width + (2x85mm)

Height (H) 80mm 130mm

The frame of the PAM Pametic

Duct Cover System must be fully

seated on lip of the rebate. The

illustrations (right) indicate

correct and incorrect installation

practices.

Note: Prior to closure carefully clean and grease cover/frame seating surface to

enable effective seal.

OPERATION GUIDE

To ensure efficient cover removal two specific keys can be provided:

SMALL DUCTS● Use one or two RL60R8B lifting keys. Remove cover in direction

marked on cover

LARGE DUCTS● Use two access keys RL60R8A to screw lift the cover

���

Page 63: Commercial Ind

E X T E R N A L R E C E S S E D 6 1 SECTION 3

P A M E T I C

S O L I D T O P

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Mass Total List No.

mm (C) mm mm kg (A) mm mm kg Mass kg

500 x 500 1 561 x 536 85 74 712 x 680 110 62 136 RL 50 F1DD

500 x 1036 2 561 x 536 85 74 712 x 1216 110 88 236 RL 50 F2DD

500 x 1572 3 561 x 536 85 222 712 x 1752 110 114 336 RL 50 F3DD

600 x 600 1 661 x 636 85 102 812 x 780 110 73 175 RL 60 F1DD

600 x 1236 2 661 x 636 85 204 812 x 1416 110 105 309 RL 60 F2DD

600 x 1872 3 661 x 636 85 306 812 x 2052 110 137 443 RL 60 F3DD

800 x 800 1 861 x 836 85 162 1012 x 980 110 81 243 RL 80 F1DD

800 x 1636 2 861 x 836 85 324 1012 x 1816 110 129 453 RL 80 F2DD

800 x 2472 3 861 x 836 85 486 1012 x 2652 110 169 655 RL 80 F3DD

1000 x 1000 1 1061 x 1036 85 207 1212 x 1180 110 106 313 RL 10 F1DD

1000 x 2036 2 1061 x 1036 85 414 1212 x 2216 110 152 566 RL 10 F2DD

1000 x 3072 3 1061 x 1036 85 621 1212 x 3252 110 198 819 RL 10 F3DD

BS EN124 CLASS

D400

C ➤➤

➤➤

A

➤➤

O

➤H

➤h

Page 64: Commercial Ind

P A M E T I C

S O L I D T O P

E X T E R N A L R E C E S S E D6 2SECTION 3

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Mass Total List No.

mm (C) mm mm kg (A) mm mm kg Mass kg

450 x 450 1 508 x 495 50 33 610 x 576 62 20 53 RL 45 F1BD

450 x 945 2 508 x 495 50 66 610 x 1071 62 30 96 RL 45 F2BD

450 x 1440 3 508 x 495 50 99 610 x 1566 62 40 139 RL 45 F3BD

600 x 600 1 658 x 645 50 55 760 x 726 62 25 80 RL 60 F1BD

600 x 1245 2 658 x 645 50 110 760 x 1371 62 38 148 RL 60 F2BD

600 x 1890 3 658 x 645 50 165 760 x 2016 62 51 216 RL 60 F3BD

750 x 750 1 808 x 795 50 70 910 x 876 62 31 101 RL 75 F1BD

750 x 1545 2 808 x 795 50 140 910 x 1671 62 46 186 RL 75 F2BD

750 x 2340 3 808 x 795 50 210 910 x 2466 62 61 271 RL 75 F3BD

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Mass Total List No.

mm (C) mm mm kg (A) mm mm kg Mass kg

450 x 450 1 508 x 495 50 36 610 x 576 62 20 56 RL 45 F1CD

450 x 945 2 508 x 495 50 72 610 x 1071 62 30 102 RL 45 F2CD

450 x 1440 3 508 x 495 50 108 610 x 1566 62 40 148 RL 45 F3CD

600 x 600 1 658 x 645 50 64 760 x 726 62 25 89 RL 60 F1CD

600 x 1245 2 658 x 645 50 128 760 x 1371 62 38 166 RL 60 F2CD

600 x 1890 3 658 x 645 50 192 760 x 2016 62 51 243 RL 60 F3CD

750 x 750 1 808 x 795 50 92 910 x 876 62 31 123 RL 75 F1CD

750 x 1545 2 808 x 795 50 184 910 x 1671 62 46 230 RL 75 F2CD

750 x 2340 3 808 x 795 50 276 910 x 2466 62 61 337 RL 75 F3CD

900 x 900 1 958 x 945 50 148 1060 x 1026 62 37 185 RL 90 F1CD

900 x 1845 2 958 x 945 50 296 1060 x 1971 62 57 353 RL 90 F2CD

900 x 2790 3 958 x 945 50 444 1060 x 2916 62 77 521 RL 90 F3CD

BS EN124 CLASS

C250

BS EN124 CLASS

B125

EXAMPLE SPECIFICATION

For a Pametic Solid Top, EN124 Class D400, 600 x 600 Clear Opening with 1

cover specify: RL 60 F1DD

Page 65: Commercial Ind

E X T E R N A L R E C E S S E D 6 3 SECTION 3

P A M E T I C

R E C E S S E D T O P

C ➤➤

➤➤

A

➤➤

O

➤H

➤h

EXAMPLE SPECIFICATION

For a Pametic Recess Top, EN124 Class C250, 600 x 600 Clear Opening

with 1 cover specify: RL 60 R1CD

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Total Mass List No.

mm (C) mm mm kg (A) mm mm Mass kg kg

500 x 500 1 561 x 536 85 43 712 x 680 110 62 105 RL 50 R1DD

500 x 1036 2 561 x 536 85 86 712 x 1216 100 88 174 RL 50 R2DD

500 x 1572 3 561 x 536 85 132 712 x 1752 110 114 246 RL 50 R3DD

600 x 600 1 661 x 636 85 62 812 x 780 110 73 135 RL 60 R1DD

600 x 1236 2 661 x 636 85 124 812 x 1416 110 105 229 RL 60 R2DD

600 x 1872 3 661 x 636 85 186 812 x 2052 100 137 323 RL 60 R3DD

600 x 800 1 661 x 836 85 80 812 x 980 110 81 161 RL 68 R1DD

600 x 1636 2 661 x 836 85 160 812 x 1816 110 121 281 RL 68 R2DD

600 x 2472 3 661 x 836 85 240 812 x 2652 110 161 401 RL 68 R3DD

800 x 800 1 861 x 836 85 102 1012 x 980 110 89 191 RL 80 R1DD

800 x 1636 2 861 x 836 85 204 1012 x 1816 110 129 333 RL 80 R2DD

800 x 2472 3 861 x 836 85 306 1012 x 2652 110 169 475 RL 80 R3DD

1000 x 1000 1 1061 x 1036 85 162 1212 x 1180 110 106 268 RL 10 R1DD

1000 x 2036 2 1061 x 1036 85 324 1212 x 2216 110 152 476 RL 10 R2DD

1000 x 3072 3 1061 x 1036 85 486 1212 x 3252 110 198 684 RL 10 R3DD

BS EN124 CLASS

D400

Page 66: Commercial Ind

P A M E T I C

R E C E S S E D T O P

E X T E R N A L R E C E S S E D6 4SECTION 3

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Total Mass List No.

mm (C) mm mm kg (A) mm mm Mass kg kg

450 x 450 1 508 x 495 50 21 610 x 576 62 20 41 RL 45 R1BD

450 x 945 2 508 x 495 50 42 610 x 1071 62 30 72 RL 45 R2BD

450 x 1440 3 508 x 495 50 63 610 x 1566 62 40 103 RL 45 R3BD

600 x 600 1 658 x 645 50 31 760 x 726 62 25 56 RL 60 R1BD

600 x 1245 2 658 x 645 50 62 760 x 1371 62 38 100 RL 60 R2BD

600 x 1890 3 658 x 645 50 93 760 x 2016 62 51 144 RL 60 R3BD

750 x 750 1 808 x 795 50 49 910 x 876 62 31 80 RL 75 R1BD

750 x 1545 2 808 x 795 50 98 910 x 1671 62 46 144 RL 75 R2BD

750 x 2340 3 808 x 795 50 147 910 x 2466 62 61 208 RL 75 R3BD

900 x 900 1 958 x 945 50 73 1060 x 1026 62 37 110 RL 90 R1BD

900 x 1845 2 958 x 945 50 146 1060 x 1971 62 57 203 RL 90 R2BD

900 x 2790 3 958 x 945 50 219 1060 x 2916 62 77 296 RL 90 R3BD

Clear COVER (h) FRAME (H)

opening (O) No. Dimension Height Mass Dimension Height Total Mass List No.

mm (C) mm mm kg (A) mm mm Mass kg kg

450 x 450 1 508 x 495 50 37 610 x 576 62 20 57 RL 45 R1CD

450 x 945 2 508 x 495 50 74 610 x 1071 62 30 104 RL 45 R2CD

450 x 1440 3 508 x 495 50 111 610 x 1566 62 40 151 RL 45 R3CD

450 x 600 1 508 x 645 50 46 610 x 726 62 22 68 RL 46 R1CD

450 x 1245 2 508 x 645 50 92 610 x 1371 62 33 126 RL 46 R2CD

450 x 1890 3 508 x 645 50 138 610 x 2016 62 46 184 RL 46 R3CD

600 x 600 1 658 x 645 50 53 760 x 726 62 25 78 RL 60 R1CD

600 x 1245 2 658 x 645 50 106 760 x 1371 62 38 144 RL 60 R2CD

600 x 1890 3 658 x 645 50 159 760 x 2016 62 51 210 RL 60 R3CD

750 x 750 1 808 x 795 50 76 910 x 876 62 31 107 RL 75 R1CD

750 x 1545 2 808 x 795 50 152 910 x 1671 62 46 198 RL 75 R2CD

750 x 2340 3 808 x 795 50 228 910 x 2466 62 61 289 RL 75 R3CD

900 x 900 1 958 x 945 50 105 1060 x 1026 62 37 142 RL 90 R1CD

900 x 1845 2 958 x 945 50 210 1060 x 1971 62 57 267 RL 90 R2CD

900 x 2790 3 958 x 945 50 315 1060 x 2916 62 77 392 RL 90 R3CD

BS EN124 CLASS

C250

BS EN124 CLASS

B125

Page 67: Commercial Ind

SOLID TOP HINGED COVERSSOLID TOP HINGED COVERS

6 5

Page 68: Commercial Ind

S E C T I O N I N D E X

S O L I D T O P H I N G E D C O V E R S6 6SECTION 4

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Product Page

Guardsman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Guardsman - Product Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Guardsman Double Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

Guardsman Multiple Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Bristeel Hinged Single Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Bristeel Double Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Torlift Security Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Page 69: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 6 7 SECTION 4

Easy slide pivoting access chamber cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● During the cover opening sequence the operative is:

i) Constantly shielded from the open chamber.

ii) Able to maintain a stable foot position.

iii) Able to leave the safety barrier in place during equipment maintenance.

● Equipment only needs to be hoisted 300mm above the open chamber before

the cover can be closed to provide a safe working platform

● Quick-assembly post and chain safety barrier

● When fully open the cover is retained in position by a foot operated safety catch

● Internal mechanisms, hinges etc., for debris-free, tamper-proof performance

● Power cables need to be isolated but not disconnected during maintenance as

an integral flap in the frame allows the cables to pass through when the cover

is in a closed position

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Page 70: Commercial Ind

S O L I D T O P H I N G E D C O V E R S6 8SECTION 4

C A

B B C

A

A

C

D

B

E

SECTION A-A REBATE

SECTION C-C REBATE

ALT. SECTION C-C REBATE

115

150

125 Clear Opening

Clear Opening

Clear Opening

Clear Opening

115

160

180

115

115

430

270160

SECTION B-B REBATE

NOTE: All rebate details apply to single unit.

Use only Sections A-A, C-C, and Alt. Section C-C for the double unit.

Page 71: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 6 9 SECTION 4

T H E G U A R D S M A N ™

P R O D U C T S P E C I F I C A T I O N

Specifying GUARDSMAN™

Criteria Details Code

Stage 1: Basic Product Code XG

Stage 2: Clear Opening 1200 x 900 1290

900 x 900 9090

Stage 3: Loading Category FACTA 5T B

For optional extras

Stage 4: Safety Chain C

Stage 5: Safety Grid G

Example Specification for 1200 x 900mm Clear Opening GUARDSMAN™

Product Code

1200 x 900 Clear Opening Safety Chain

FACTA 5TLoading

Safety Grid

XG 1290 B C G

SPECIFY - XG 1290/B/C/G

Size Option 800 mm 900 mm 1000 mm

800 XG8080B - -

900 XG9080B XG9090B -

1000 XG1080B XG1090B XG1010B

1100 XG1180B XG1190B XG1110B

1200 XG1280B XG1290B XG1210B

1300 XG1380B XG1390B XG1310B

1400 XG1480B XG1490B XG1410B

1500 XG1580B XG1590B XG15810B

M a t r i x o f s i n g l e u n i t s i z e s

Page 72: Commercial Ind

T H E G U A R D S M A N ™

P R O D U C T R E G U L AT I O N C O M P L I A N C E

S O L I D T O P H I N G E D C O V E R S7 0SECTION 4

The GUARDSMAN™ successfully controls almost all of the major

hazards associated with equipment retrieval from the open chamber.

This was achieved by carrying out a risk assessment analysis under

“The management of Health and Safety at Work Regulations 1992”,

which requires all employers to assess the risks to their employees at

work.

Saint-Gobain Pipelines identified the following hazards common

with this activity: - Falls from height

- Lifting operations

- Confined spaces

- Trip hazards

Lifting Operations and Lifting Equipment Regulations (1998) LOLER

The GUARDSMAN™ is believed to be the only cover in its class to

satisfy the LOLER code of practice for working platforms.

Manual Handling Operation Regulations (1992)

The GUARDSMAN™ eliminates the need to uncomfortably stoop or

twist while operating the cover.

Construction (Design and Management) Regulations (1994)

The GUARDSMAN™ has been designed to reduce the hazards

faced by operatives carrying out maintenance work on retrieved

equipment.

Saint-Gobain Pipelines cannot eliminate the confined space but

the unique opening action means that access equipment can be

positioned before the cover is opened.

Page 73: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 7 1 SECTION 4

T H E G U A R D S M A N ™

D O U B L E U N I T

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Size Option 1830 mm 1930 mm 2030 mm 2130 mm 2230 mm

800 XG8016B XG8017B XG8018B XG8019B XG8020B

900 XG9016B XG9017B XG9018B XG9019B XG9020B

1000 XG1016B XG1017B XG1018B XG1019B XG1020B

1100 XG1116B XG1117B XG1118B XG1119B XG1120B

1200 XG1216B XG1217B XG1218B XG1219B XG1220B

1300 XG1316B XG1317B XG1318B XG1319B XG1320B

1400 XG1416B XG1417B XG1418B XG1419B XG1420B

1500 XG1516B XG1517B XG1518B XG1519B XG1520B

Safety chains specify suffix: ‘C’; Safety grids specify suffix: ‘G’

(e.g: For XG9090 with safety chains and safety grid, please specify:

XG9090/C/G)

M a t r i x o f d o u b l e u n i t s i z e s

Page 74: Commercial Ind

T H E G U A R D S M A N ™

M U L T I P L E

S O L I D T O P H I N G E D C O V E R S7 2SECTION 4

The GUARDSMAN™ can be designed

to fit into a multiple cover leaf

duct/pit chamber assembly where

specific access points are required to

gain access to below ground services.

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

B 5T

Page 75: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 7 3 SECTION 4

B R I S T E E L H I N G E D

S I N G L E S E A L

Bristeel single seal, hinged and locking access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant cover reinforced on underside to meet required loading

● Sealing groove for filling with grease or other suitable compound

● Self-locating safety stay retains the cover in open position

● Lokanlift device fitted as standard

● Non-standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA 1.5T

FACTA

AAA 2.5T

FACTA

B 5T

Page 76: Commercial Ind

B R I S T E E L H I N G E D

S I N G L E S E A L

S O L I D T O P H I N G E D C O V E R S7 4SECTION 4

CA

B D

E

➤➤

80100 Rebate

41

50

Reba

te ➤➤

➤➤ ➤

➤➤

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

A 450 x 450 520 x 520 35

B 600 x 450 670 x 520 35

X6251 AAC 600 x 600 670 x 670 35

X6252 AAAD 750 x 600 820 x 670 35

X6253 BE 750 x 750 820 x 820 35

F 900 x 600 970 x 670 41

G 900 x 900 970 x 970 41

H 1000 x 1000 1070 x 1070 41

Lifting key C9764.

EXAMPLE SPECIFICATION

For a FACTA AA 750 x 750 Clear Opening Cover specify:

X6251E

Page 77: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 7 5 SECTION 4

B R I S T E E L

D O U B L E C O V E R

Bristeel Twin, hinged and locking access cover and frame.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant cover reinforced on underside to meet required loading

● Self-locating safety stay retains the cover in the open position

● Centre support welded to one cover element, to provide bearing for adjacent cover

as well as allowing for unimpeded clear opening

● Lokanlift device fitted as standard

● Continuous base flange provided as standard

● Safety grid (Suffix SG) and chains (Suffix SC) can be fitted if required

● Non-standard sizes can be manufactured

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

AA 1.5T

FACTA

AAA 2.5T

FACTA

B 5T

Page 78: Commercial Ind

B R I S T E E L

D O U B L E C O V E R

S O L I D T O P H I N G E D C O V E R S7 6SECTION 4

E

C

A

B D

➤➤

80100 Rebate

41

50

Reba

te ➤➤

➤➤ ➤

➤➤

List No.FACTA Size Clear Opening Over Frame Frame Depth

Loading Suffix A x B C x D E

A 1200 x 600 1360 x 760 41

B 1500 x 600 1660 x 760 41

C 1800 x 600 1960 x 760 41

X6321 AA D 1200 x 750 1360 x 910 41

X6322 AAA E 1500 x 750 1660 x 910 41

X6323 B F 1800 x 750 1960 x 910 41

G 1200 x 900 1360 x 1060 41

J 1500 x 900 1660 x 1060 41

H 1800 x 900 1960 x 1060 41

Lifting key C9764.

EXAMPLE SPECIFICATION

For a FACTA B 1800 x 600 Clear Opening Cover with safety Grid and

Chains specify: X6323C/SG/SC

Page 79: Commercial Ind

S O L I D T O P H I N G E D C O V E R S 7 7 SECTION 4

T O R L I F T

S E C U R I T Y C O V E R

Torlift, hinged, sealed and locking access cover and frame incorporating

spring-assist mechanism. Loading to specification.

Galvanised to BS EN ISO 1461 (1999).

● Slip resistant cover reinforced on underside to meet required loading

● Can be manufactured in twin sizes to suit application. Please specify 6488 for

twin option

● Self-locating safety stay retains cover past 90º in its open position

● High-security, double deterrent anti-vibration lock fitted as standard

● 6mm minimum steel thickness provides extra rigidity under load

● Frame spigot drainage facility

● Home Office approved

● Frame bedding width allows for effective secure installation

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

A 0.5T

FACTA

AA 1.5T

FACTA

AAA 2.5T

FACTA

BFACTA

D

5T

11T

Page 80: Commercial Ind

T O R L I F T

S E C U R I T Y C O V E R

S O L I D T O P H I N G E D C O V E R S7 8SECTION 4

List No.Clear Opening Over Frame Frame Depth

A x B C x D E

X6475 600 x 600Dependent upon Dependent upon

X6477 750 x 750loading/design loading/design

X6478 900 x 600specification specification

X6479 900 x 900

Lifting key C6474.

C

E

A

B D

➤➤

➤➤

➤➤

80100 Rebate

41

50

Reba

te ➤➤

➤➤ ➤

➤➤

EXAMPLE SPECIFICATION

For a FACTA B 900 x 600 Clear Opening Cover specify:

X6478

Page 81: Commercial Ind

OPEN MESH FLOORING

& VENTILATION RANGE

OPEN MESH FLOORING

& VENTILATION RANGE

7 9

Page 82: Commercial Ind

S E C T I O N I N D E X

O P E N M E S H & V E N T I L A T I O NSECTION 5 8 0

Log onto our website

www.saint-gobain-pipelines.co.uk/municipals/commercial.cfm

to download product

drawings and technical information.

Product Page

Briflor Open Steel Flooring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Bespoke applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Page 83: Commercial Ind

O P E N M E S H & V E N T I L A T I O N 8 1 SECTION 5

B R I F L O R

O P E N S T E E L F L O O R I N G

FACTACLASS

SLOW-MOVINGWHEEL LOAD

FACTA

A 0.5T

FACTA

AAA 2.5T

FACTA

B 5T

5T

5T

Briflor open steel flooring.

Galvanised to BS EN ISO 1461 (1999).

● Available in a variety of configurations - diamond, square or rectangular mesh

● Optional frame available with building in lugs

● Panels manufactured in a variety of widths and lengths to suit layout

requirements

● Full technical service available to provide detailed layouts to customer

requirements

Page 84: Commercial Ind

B R I F L O R

O P E N S T E E L F L O O R I N G

O P E N M E S H & V E N T I L A T I O NSECTION 5 8 2

List No. FACTA Loading Options

X7160 A Frame depth and overall dimensions

X7090 AAAspecific to customer requirements.

X7020 B

Please telephone 0121 521 4572 or

0121 521 4525 for option details.

Page 85: Commercial Ind

O P E N M E S H & V E N T I L A T I O N 8 3 SECTION 5

B E S P O K E

A P P L I C A T I O N S

This is an example of a specialist bespoke multi-leaf Briflor

installation above a ventilation shaft.

Page 86: Commercial Ind
Page 87: Commercial Ind

The information given in this Catalogue is, to the best of our knowledge,

correct at the time of going to print. However, Saint-Gobain Pipelines are

constantly looking at ways of improving their products and services and

therefore reserve the right to change, without prior notice, any of the data

contained in this publication. Any orders placed will be subject to our

Standard Conditions of Sale, available on request.

© 2002 Saint-Gobain Pipelines

How to contact us:

Sales/Technical Enquiries

Tel: +44 (0) 121 521 4572.

+44 (0) 121 521 4525.

Fax: +44 (0) 121 521 4551.

E-mail:

[email protected]

[email protected]

Catalogue Enquiries

Brochure Hotline:

Tel: 0800 0282134.

Fax: +44 (0) 1299 403525.

E-mail: [email protected]

Steel Fabrications Business Unit

Saint-Gobain Pipelines,

Brickhouse Lane, West Bromwich,

West Midlands B70 0DY.

Website

www.saint-gobain-pipelines.co.uk