Coloured organic-inorganic coatings on glass

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    Coloured organic–inorganic coatings on glass

    Krzysztof Wojtach   a, Katarzyna Cholewa-Kowalska   a, Maria Łączka   a,*, Z. Olejniczak   b

    a AGH-University of Science and Technology, Faculty of Materials Science and Ceramics,

    Department of Technology of Glass and Amorphous Coatings, 30-059 Krakó w, Poland b Institute of Nuclear Physics, 31-342 Krakó w, Poland 

    Available online 10 March 2005

    Abstract

    Organic–inorganic hybrids were obtained by the alcoholate sol–gel method. The characteristic feature of these materials is that

    CnHm

     groups are connected to silicon atoms by C–Si bonds. Such structures are compatible matrices for organic dyes. The gels pre-

    pared from pure tetraethoxysilane (TEOS) modified with methyltrimethoxysilane (MTMS) or phenyltriethoxysilane (PhTES) were

    subjected to heat treatment in the temperature range 40–500  C. Then, they were examined by FTIR spectroscopy. All gels after

    heating at 100  C were analysed by   29SiMASNMR. It has been observed that polycondensation proceeds faster in presence of 

    an organic modifier compared to pure TEOS. Moreover, it has been found that copolymers form between the units of TEOS

    (Q) and organic modifiers (D). Thermal stability of copolymers depends on the modifier type but the temperature of 350  C should

    not be exceeded. The hybrid materials were coloured by introducing organic absorption dyes to the gel matrix. Hybrid films were

    deposited on glass plates by a dip-coating technique. Optical properties of those films were examined by measuring light transmis-

    sion in the range of visual wavelengths (UV–vis spectroscopy).

     2005 Elsevier B.V. All rights reserved.

    Keywords:   Coloured films; Hybrid materials; Sol–gel method; FTIR spectroscopy; UV–vis spectroscopy

    1. Introduction

    Organic–inorganic hybrids are relatively new materi-

    als of the Ormosils group (organic modified silicates).

    They combine the advantageous properties of both or-

    ganic and inorganic materials. By proper selection of 

    an organic modifier it is possible to obtain hybrids with

    the refractive index changing in a wide range and with a

    controlled light transmission in the UV/vis and near IRrange. Such materials in the form of thin films on appro-

    priate substrates can find application in optical wave-

    guides for planar integrated circuits   [1]. Hybrid gels

    with proper organic modifiers and hydrophobic proper-

    ties can be used also in the manufacturing of transparent

    or translucent window thermal and acoustic insulations

    [2,3]. Basic requirements for such applications are: high

    transparency of the matrix, abrasion and scratch resis-

    tance close to that of glass, very good adhesion to glass

    surfaces, stable basic properties, and high stability of 

    colours (no fading)  [4,5]. Low viscosity of the coloured

    hybrid sols allows using great variety of coating tech-niques, the choice being dependent on chemical compo-

    sition of the sol: dipping, spinning, spraying, brush

    painting, roller coating, felt-pen painting, or screen

    printing   [6,7]. Organic–inorganic hybrids are also com-

    patible matrices for intensive organic dyes, laser dyes

    and other organic compounds.

    The aim of this study was to determine structural

    characteristics of the hybrid gels modified with two or-

    ganic modifiers, differing in functional groups: MTMS,

    0925-3467/$ - see front matter    2005 Elsevier B.V. All rights reserved.

    doi:10.1016/j.optmat.2005.01.016

    * Corresponding author.

    E-mail addresses:   [email protected]   (K. Cholewa-Kowals-

    ka),  [email protected] (M. Łączka).

    www.elsevier.com/locate/optmat

    Optical Materials 27 (2005) 1495–1500

    mailto:[email protected]:[email protected]:[email protected]:[email protected]

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    PhTES, and stability of the hybrid structures at elevated

    temperatures. The hybrid gels were used as matrices for

    the commercial ORASOL-type organic dyes.

    2. Experimental

    Bulk samples were prepared from tetraethoxysilane(TEOS) and organic modifiers—either methyltrimethox-

    ysilane (MTMS) (CH3)Si(CH3O)3, or phenyltriethoxysi-

    TEOS

    Organic

    dye

    Gels  Coatings

    on glass

    Final

    solution

    H2O

    Organic

    modifier

    Fig. 1. Scheme of gels and coatings preparation.

    Table 1

    Characteristic bands appearing in FTIR spectra of the obtained gels and their interpretation  [8,9]

    TEOS TEOS + MTMS TEOS + PhTES Origin Structural units

    460 436–458 438–491 O–Si–O bend   O   Si O

    567–572

    624–626 Oop ring bend

    637–698

    738–740 In phase,

    oop 5 adjacent HSi

    H H

    H

    HH

    800 778–802 786–795   m Si–O–Si Si–O–Si

    O–Si–CH3   Si–O–Si–O–CH3950 936–954 956 Si–OH   „ Si–OH

    1050 1059–1085 1135 1068–1070   m Si–O–Si   Si   O   Si1136–1137   m Si–O–Si

    1276–1280 C–H   „ Si–CH31407–1412   r (CH2)   „ Si–CH@CH2

    1430–1432 C–H, Si–C   Si

    1490 Ring

    1595–1606 Ring

    1630 1630 H–O–H H2O

    2978, 3050, 3072 C–H C C–H3450 3441 3438 OH, H

    Oop—out of plane;   m —stretch;   r —deformation.

    Fig. 2. FTIR spectra of gel after heat treatment at varioustemperatures.

    1496   K. Wojtach et al. / Optical Materials 27 (2005) 1495–1500

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    lane (PhTES) C6H5 –Si(CH3CH2O)3 (Merck, Darmstadt,

    Germany). Molar ratios of TEOS to the organic

    modifiers were 1:1 and 4:1. Phthalocyanine Cu (ORA-

    SOL BLUE GN) and chrome complexes (ORASOL

    ORANGE RG, ORASOL RED BL) (CIBA Speciality

    Chemicals Inc.) were added as dyes to obtain coloured

    gels. Gel and coating preparation scheme is given inFig. 1. The gels were dried at 40  C and next heated to

    the following temperatures: 100, 200, 300, 400 and

    500  C.

    Microscopic glass plates with proper surface finish

    were covered with a suitable solution. The films were

    deposited by means of a dip-coating technique in an appa-

    ratus designed for this purpose. The rate of glass-plate

    dipping in the solution was determined experimentally.

    The coated specimens were dried at ambient temperature

    and then at 40  C. The subsequent heat treatment was

    carried out at 100  C and at 200  C.

    All the bulk samples were examined by FTIR (DIG-

    ILAB spectrophotometer) to determine the structure of 

    gels (Table 1 and  Figs. 2 and 3). Bulk gels after heating

    at 100  C were also analysed by the   29Si MAS NMR

    spectroscopy (magnetic field of 7.05 T) (Fig. 4).

    The films obtained on glass plates were observed

    under a scanning electron microscope (SEM) (Fig. 5),

    that allowed rough estimation of their thickness. Surface

    roughness was determined according to ISO (DIS H287/

    1) using Hammel Tester T500 profilometer (Mom-

    melwerke GmbH, Berlin) (Table 2). Optical characteris-

    tics of films in the UV/vis range were measured using a

    UV–vis spectrophotometer HP 8453 (Fig. 6). Coloured

    films were additionally tested for chemical resistance inrepeated cycles of washing in tap water, followed by

    transmission measurements in the UV/vis range.

    3. Results

    It was noticed during the gel preparation procedure

    that the gelation time depended on the type of organicFig. 3. FTIR spectra of gels after heat treatment at various

    temperatures.

    50 0 -50 -100 -150

    TEOS

    50 0 -50 -100 -150

    29Si NMR

    4 kHz MAS

    29Si NMR

    4 kHz MAS

    TEOS + MTMS

    TEOS + PhTES

    ppm TMSppm TMS

    Fig. 4.   29Si MAS NMR spectra of gels after heat treatment at 100 C.

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    modifier added to the solution. A solution with an addi-

    tion of MTMS gelled the fastest (2 days) and with an

    addition of PhTES gelled the slowest (7 days). More-

    over, the viscosity of the TEOS-PhTES sols was higher

    compared to the sols obtained with an addition of 

    MTMS. The gels received at ambient conditions were

    fully transparent and had the form of discs, 20 mm in

    diameter (almost free of cracks for the molar ratios

    4:1). The TEOS + MTMS gel (the molar ratio 1:1)showed some cracks, whereas the TEOS + PhTES gel

    (the molar ratio 1:1) showed numerous cracks. Heating

    at 100  C did not change the appearance of the gels,

    however, heating at higher temperatures caused some

    opacity or even complete loss of transparency. All sam-

    ples were examined by FTIR spectroscopy (Figs. 2 and

    3).   Table 1   shows characteristic IR bands and their

    interpretation [8,9].

    Fig. 4   presents MAS NMR spectra of gels obtained

    from TEOS, TEOS + MTMS and TEOS + PhTES after

    heating at 100 C. Solutions with an addition of col-

    oured dyes were used for the deposition of thin layers

    on glass plates. The quality of layers was examined by

    SEM. Fig. 5 presents the SEM photograph of the Orasol

    Blue GN dyed film obtained from PhTES-modified

    TEOS after treatment at 100  C. The results were similar

    for other samples. All the films were characterized by

    distinct colouring; the most intensive being that of the

    TEOS + PhTES hybrid gels. The differences in the inten-

    sity of colouring for the various hybrid matrices were

    Fig. 5. SEM image of the Orasol Blue GN dyed film obtained from the

    PhTES-modified TEOS after heat treatment at 100 C.

    Table 2

    The parameters of surface roughness

    Sample TEOS + MTMS (1:1) TEOS + MTMS (4:1)

    Ra  [lm] 0.02 0.02

    Rt  [lm] 0.90 0.52

    Ra —arithmetic mean of level roughness.   Rt —maximum height

    between highest peak and lowest valley.

    0

    20

    40

    60

    80

    100

     TM_OrBlue_40oC

     TM_OrBlue_100oC

     TM_OrBlue_200oC

     TM_base_100oC

       T  r  a  n  s  m   i   t  a  n  c  e   [   %   ]

       T  r  a  n  s  m   i   t  a  n  c  e   [   %   ]

       T  r  a  n  s  m   i   t  a  n  c  e   [   %   ]

       T  r  a  n  s  m   i   t  a  n  c  e   [   %   ]

    Wavelength [nm]

    200 400 600 800 1000

    200 400 600 800 1000200 400 600 800 1000

    200 400 600 800 10000

    20

    40

    60

    80

    100

     TPh_OrBlue_40oC

     TPh_OrBlue_100oC

     TPh_OrBlue_200oC

     TPh_base_100oC

    Wavelength [nm]

    0

    20

    40

    60

    80

    100

     TPh_OrOrange_40oC

     TPh_OrOrange_100oC

    Wavelength [nm]

    0

    20

    40

    60

    80

    100

     TPh_OrRed_40oC

     TPh_OrRed_100oC

    Wavelength [nm]

    Fig. 6. UV–vis spectra of the base film and the Orasol Blue GN, Orasol Orange RG and Orasol Red BL dyed films obtained from the MTMS- and

    PhTES-modified TEOS after heat treatment at various temperatures (40 C, 100  C, 200  C).

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    due to different thickness of the deposited layers. The

    TEOS + PhTES films were the thickest (about 3–4  lm)

    while the TEOS + MTMS ones were thinner (about 2– 

    3  lm). The larger thickness was related to higher viscos-

    ity of the sols modified with PhTES. The parameters of 

    surface roughness are similar for all the samples exam-

    ined (Table 2). The optical UV/vis characteristics of the layers after heating at 40, 100 and 200  C are given

    in   Fig. 5. For the coatings dyed with Orasol Blue GN

    maximum heat-treatment temperature was 200  C, while

    for the coatings with Orasol Red BL and Orasol Orange

    RG it was 100  C.

    4. Discussion

    4.1. Structure of the hybrids

    The structure of the organic–inorganic gels was deter-mined basically from FTIR and MAS NMR spectro-

    scopic examinations. In the spectra of the hybrid gels

    there appear bands related to the vibrations of both, inor-

    ganic and organic, structural units. The most intensive

    band, at about 1100 cm1, is connected to the asymmetric

    stretching vibrations of the Si–O–Si bridges. In the case of 

    hybrid structures this band becomes clearly split into two

    separate bands at about 1060 cm1 and 1130 cm1.

    Vibrations of the silicon–oxygen bridges are also

    responsible for the bands at about 800 cm1 (the sym-

    metric stretching vibrations) and at about 450 cm1

    (the bending vibrations). The band related to vibrationsof the Si–OH groups is observed at about 950 cm1.

    Bands connected to vibrations of the organic groups

    are usually very sharp and are situated in the ranges of 

    wavenumbers 1400–3070 cm1 and 540–740 cm1. These

    are the bands related to vibrations of C–H, Si–C,

    CH@CH2 as well as to the ring structures. So, the FTIR

    spectra indicate that both organic and inorganic struc-

    tural units are present in the obtained gels. The analysis

    of the band intensities related to the organic components

    as a function of the heating temperature of the gels (100– 

    500  C) indicates that complete decomposition of the or-

    ganic components takes place at temperatures exceeding

    500  C. The organic–inorganic hybrid structure is re-tained up to 400  C. The type of bonds between the inor-

    ganic and organic components of the hybrid structure is

    an important issue. Chemical properties of the organic

    modifiers (compounds of the R4nOSiRn   type) suggest

    that these compounds should take part in polycondensa-

    tion with the precursor of the inorganic component, i.e.

    Si(OR)4  (TEOS). This reaction should yield copolymers

    with the following bonds:

    Si   O   Si   CnHm

    According to Gunzler and Gremlich [8] interpretation

    the band situated in the range 800–770 cm1 originates

    from vibrations of the O–Si–CH3  group. At 800 cm1

    there appears in the spectrum also a band induced by

    bending vibrations of O–Si–O. In IR spectra of all ob-

    tained hybrids distinct, sharp bands at about 770 cm1

    occurs, which become shifted towards higher wave num-bers with increasing temperature of heating of the sam-

    ples (Table 1,   Figs. 2, 3). This is and indication that

    organic and inorganic components of the hybrids are

    connected by chemical bonds.

    The presence of copolymers in the obtained organic– 

    inorganic materials is also indicated by the spectra   29Si

    MAS NMR (Fig. 4). In these spectra there appear the

    peaks originating from the structural TEOS units

    (100–110 ppm). However, there appear also additional

    peaks at 50–70 ppm (TEOS + MTMS) and 70–90 ppm

    (TEOS + PhTES). In agreement with the earlier inter-

    pretation given by Brus and Dybal  [10] these additional

    peaks can be ascribed to copolymers formed from the

    organic and inorganic structural units of the hybrid.

    4.2. Evaluation of quality of the thin films and their

    optical characteristics

    All the hybrid films were essentially crack-free and

    showed very good adhesion to the substrates. Intensive

    absorption bands, characteristic of the particular dyes,

    were observed in the optical spectra of the films (Fig.

    6). In the case of the TEOS + PhTES hybrid matrix

    the absorption band intensities were the highest becausethe obtained films were the thickest. Heating of glass

    plates with the deposited films dyed with Orasol Blue

    GN to 200  C did not change the optical characteristics

    of the layers. In the case of the coloured films obtained

    with Orasol Red BL and Orasol Orange RG, heat treat-

    ment at 200  C induced bleaching of the films. It was

    probably caused by decomposition of the dyes at higher

    temperatures. Repeated washing under running water

    did not cause any decolourisation of the films or changes

    in the absorption spectra.

    The results of this work indicate that the dyes were

    firmly incorporated in the hybrid matrix probably being

    trapped in some structural voids. The high intensity of colouring and stability of the hybrid films demonstrate

    the usefulness of the developed method of preparation

    and deposition in the manufacturing of coloured glass

    and ceramics.

    Acknowledgment

    This investigation was financially supported by the

    Polish State Committee for Scientific Research, under

    Project No.: 11.11.160.113.

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