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Collaborating to Push Boundaries - Qualification of the Autonomous Inspection Vehicle (AIV) Lee Wilson, Subsea 7 Ross Doak, Shell U.K. Ltd.

Collaborating to Push Boundaries · Collaborating to Push Boundaries ... Developing The Subsea Inspection Toolkit Asset Integrity – A key part of maximising value drivers

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Page 1: Collaborating to Push Boundaries · Collaborating to Push Boundaries ... Developing The Subsea Inspection Toolkit Asset Integrity – A key part of maximising value drivers

Collaborating to Push Boundaries -Qualification of the

Autonomous Inspection Vehicle (AIV)

Lee Wilson, Subsea 7Ross Doak, Shell U.K. Ltd.

Page 2: Collaborating to Push Boundaries · Collaborating to Push Boundaries ... Developing The Subsea Inspection Toolkit Asset Integrity – A key part of maximising value drivers

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• Collaboration• Enabling Technologies• Introduction to AIV• Assuring the Capability• Essential Offshore Trials

Qualification of the Autonomous

Inspection Vehicle (AIV)

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Collaborating to Push Boundaries

Collaborating to deliver new technology –Better, Faster, Stronger

Collaboration at the heart of Shell and Subsea 7’s operating philosophy

The Lloyd’s Register Energy, Oil And Gas Technology Radar:

“…commercial participants in the oil and gas sector need to collaborate more closely to make it less risky to deploy innovative products.”

The Lloyd’s Register Energy, Oil And Gas Technology Radar:

“…commercial participants in the oil and gas sector need to collaborate more closely to make it less risky to deploy innovative products.”

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Enabling Technologies

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Developing The Subsea Inspection Toolkit

Asset Integrity – A key part of maximising value drivers

Minimises risk to personnel, the environment and equipment

Assists production availability

Global multi-disciplinary programme aiming to develop high potential new technologies for Subsea and Pipeline Integrity

AIV – A New Part of the Jigsaw?

Collaboration – Early involvement in Technology

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Inspiration From Space

How do NASA conduct inspections of their assets in space?

International Space Station: SPHERE’s

SPHERE’s Robotic Drones capable of:

Visual Inspection

Electrical Monitoring

Light Intervention

Enables the ISS to be inspected more regularly and allows astronauts (resources) to utilise their time for experiments (value driver)

SPHERE image from NASA: www.nasa.gov

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Enabling Technologies

How often do we inspect?

How is this decided? Cost of the technology, availability of vessels, weather windows….

AIV has the potential to allow operators to:

Increase the frequency of inspection …..and/or

Improve the way we use resources to conduct inspection

Complimentary technology to:

Wireless Subsea Power and Communications

Wireless Data Harvesting

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Introduction to the AIV

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What is the AIV?

• Hover capable AUV for infield inspection of risers, pipelines and subsea hardware – for operators it means more regular inspections, more efficient use of vessel time.

• Fundamental advantages over torpedo AUV

• Key enabling technologies:

• Hover / Stop / Close Manoeuvring• Feature Based Navigation• Basket Launch and Recovery• Subsea Docking

• Designed by Subsea 7, the vehicle incorporates key SeeBytetechnologies developed and customised exclusively for Subsea 7’s AIV

• The first in a planned series of capabilities

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Advantages - capability and cost

• Vessel of convenience will suffice

• Compact systems, easily mobilised

• Potential for top side or subsea residency

• Minimal support / crewing requirements

• Onshore / remote operation control

• Redefine your inspection philosophy: asset uptime, life extension, increased surveillance and inspection regimes

• Road map to ultimate intervention systems

Enhanced cost-efficiency option for operators

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Collaboration – the enabler

• Strategic Supplier

• Exclusivity• Technology

Transfer

• Identify Opportunities• Identify Constraints• Define the Market/Value• Joint Trials/Qualification• Service Provision

• Leverage Internal Know-how• Utilise Deployed Assets• Develop Internal Applications

• Developing our Suppliers

• Bespoke Equipment

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Assuring the Capability

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Development and Qualification Cycle

•Concept•Specification•Business Case

DefinitionDefinition

•Design•Build•Component Testing

DevelopmentDevelopment•Simulation•Inshore (Lake)•ROV Based Data Gathering

TestTest

•Offshore •Real Infrastructure

DeploymentDeployment

Technology Readiness Level

CommercialOperations

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Simulation and Inshore Testing:• State-of-the-art simulation based on typical seabed infrastructure, range of

complex features with emulated sensors • Develop and harden logic, behaviour and inspection procedures – cycle, cycle,

cycle• Small targeted campaigns in coastal/lake environments – mock up structures,

introduces environmental variables, pushes hardware

Still gap to “Real World” oilfield infrastructure

ROV based data gathering is a useful tool, but does not replicate AIV flight

Assuring the Capability

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EssentialOffshore Trials

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Qualifying the Capability – Offshore Testing

• The vehicle sensors and algorithms must “see” real infrastructure to fully test the system

• Joint opportunity – demonstrate capability to client and complete internal testing phase

• Develops interfaces with other offshore stakeholders – e.g. simultaneous operations with ROV systems

• Moves TRL up – in accordance with API 17N and similar, the system needs to be tested in the real environment to be qualified.

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Offshore Trials – The Importance of Collaboration

Shell UK and Subsea 7 Collaboration

July & October 2014 – Normand Subsea IRM vessel

1st Trial On Location at Anasuria FPSO and Satellite Fields

2nd Trial On Location at Curlew FPSO and Satellite Fields

First AIV mission around a live offshore asset

Cost-efficient platform + early client feedback on products

Utilising the North Sea for world leading product development

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Offshore Trial Results

Positive Early Indicators

Flight Capability – Station Holding

World Model and User Interface

Obstacle Avoidance

Sensing Capability Maturing

Key Stage in the Development Process

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Potential – An Operator’s View

AIV key advantages:

User friendly visuals – No instant human feedback loop

Sensing CP – Major component of subsea inspection

Leak detection – Key value driver

Completely autonomous and tether-free / Flexible and agile

Full range of inspection systems / Onboard power source

No need for prolonged vessel support – significant cost saving

Future developments:

Light intervention

Real-Time Video

Subsea garage

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Driving Efficiency Through Technology

Technology Providers / Service Companies can work together with operators to deliver new technologies more effectively to the market

Development through in-field experience can deliver products that are more robust, fit-for-purpose and deliver value

Collaboration not just across companies but across nations in order to better understand the needs of different regions but also learn from a global pool of knowledge

Great example of utilising the North Sea knowledge base and developing as a technology centre for the subsea oil industry