COLDSTORE PANELS

As an affiliation of Kibar Holding A.Ş., Assan Panel Sanayi ve Ticaret A.Ş. started operations in 1990 and made its first plant investment with the capacity of 4.000.000 m²/year sandwich panels in Tuzla – İstanbul.

To meet the market demands and expectations, Assan Panel invested in İskenderun plant with capacity of 3.000.000 m²/year in 2004, Balıkesir plant with the capacity of 3.000.000 m²/year in 2009, Kibar Industry-Assan Panel plant in Jordan with the capacity of 4.500.000 m²/year in 2012 and the second production line in Istanbul plant with the capacity of 3.000.000 m²/year in 2015, reaching total annual sandwich panel production capacity of 18.000.000 m²

Adapting highest security standards and eco friendly production principles, Assan Panel uses Polyurethane, PIR (polyisocyanurate) and rockwool-filled sandwich panels offering fire safety to contribute to sustainable buildings.

Manufacturing quality, safe and fire-resistant products, Assan Panel attaches great importance in implementation of the product, creating a successful network of competent and Professional dealers in Turkey and abroad, extending its quality services beyond our borders. Leading the industry with its approach to quality, Assan Panel has held an ISO 9001:2008 Quality Management System Certificate since 2006, which spans all processes from the design phase to manufacturing, marketing and after-sales services. By obtaining the TS EN 14509/AC:2009- TSE Certificate, all quality control processes from raw materials to be used in manufacturing to shipment of products have been secured.

Emphasizing on sustainability and eco friendly, Assan Panel obtained ISO 14001 environmental management system certificate in 2012. Its quality approach exceeded beyond our borders and is certified with Gost-Ukraine and Ukr-Sepro/Ukraine quality certificates. Assan Panel has received the international FM Global and LPCB certification in wind, fire, and impact resistance for sandwich panels in 2015 and 2016. Concurrently, it has also been the first and the only company to receive the UL Greenguard and Greenguard Gold certificates with its environmentally friendly products that do not disrupt indoor air mass channels.

Leading the sandwich panel market in Turkey and operating with the objective to add value to the Turkish economy, Assan panel exports to 42 countries.

Capacity / year: 3.000.000 m²/year Capacity / year: 4.500.000 m²/year

Almafraq / Jordan

İstanbul / Türkiye

İskenderun / Türkiye

Capacity / year: 7.500.000 m²/year

Balıkesir / Türkiye

Capacity / year: 3.000.000 m²/year

ABOUT US

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CONTENTS

5 Metal Characteristics

6 Paint and Coating Types

8 FireStop /

High Fire Resistance

9 Cold Store Panels

10 Implementation Details

11 Assan Panel

Isothermal Doors

12 Accessories and Profiles

13 Industrial Implementation

Panel Joint Details

14 Technical Specifications

15 Accessory Drawings

19 Atmospheric-Controlled

Cold Stores

21 Thermal Characteristics

and Storage Conditions of

Various Food

Prepainted Galvanized Sheet Technical Specifications

ASSAN PANEL uses prepainted galvanized sheet manufactured by world-class sheet manufacturers according to the standards of ECCA (European Coat Coil Association). Rolls manufactured by galvanizing with hot-dipped method on the lines have high corrosion resistance. Galvanize sheet is hard, making it resistant to impacts and wear. Visual and physical endurance performances are obtained thanks to finishes including polyester, pvdf.

Prepainted Galvanized Sheet

Sheet Quality DX51 D+Z EN 10346

Tensile Strength 270-500Mpa EN 10346

Rupture % Elongation Min % 22 EN 10346

Zinc-Plating 100-275 gr/m2 EN 10346

Coating TypePolyester, PVdF, Plastisol, PVC,

Polyurethane

Prepainted Galvanized Sheet Layers

Stainless steel may be used on sandwich panel surfaces in cases requiring high hygienic performance or protection aganist the interior factors. These high quality and maintenance-free surfaces do not require an additional layer for corrsion strength.

STAINLESS STEEL

METAL CHARACTERISTICS

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Last Finishing Paint Layer

Foundation Paint Layer

Galvanized

Chrome Cover

Core Steel

Chrome Cover

Galvanized

Epoxy Foundation Paint

Ensures durability against external environmental factors and provides high flexibility and

temperature balance. It is most commonly used type of dye for different purposes both interior and

exterior.

Polyester

Ensures durability against external environmental factors and chemical oils and high corrosion

resistance. It is highly resilient against chemical and UV beams. This type of coating features the best

color retention and durable gloss. It can be used in prestige building roof and exterior wall coatings.

PVDF

This material features the ability of being perfectly formed. It is resistant against moisture and wear

and can be opted in applications complied with the food charter. Superior performance in cold,

humid environments.

Plastisol

Applied using lamination method. It is suitable to extensive forming and flexibility. Being hygienic

and easy-to-clean, it can be opted in applications complied with the food charter.

PVC Film

1+=Excellent, 1=Very good, 2=Good, 3=Satisfactory, 4=Sufficient, 0=Non-compliant

Specifications Polyester PVdF Plastisol PVC Film

Average thickness 25 μ 25 μ 100-200 μ 100-200 μ

Temperature Resistance 80 °C 110 °C 60 °C 60 °C

Gloss 10-80 20-40 45-70 5-15

Surface Hardness 1 2 4 3

UV Resistance 3 1+ 4 4

Corrosion Resistance 2 1 1 1+

Paint Specifications

PAINT AND COATING TYPES

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Polyurethane XPS Rock wool EPS Glass wool Gas Concrete Plain Concrete

Thermal conductivity coefficient (λ) W/

mK)0,022 0,030 0,033 0,035 0,035 0,20 1,7

Thermal conductivity values of the materials according to TS 825

Polyurethane Thermal Conductivity Values

U Heat Permeability

(W/m2K)

R Heat Permeability

( m2K/W)

R Heat Permeability

( ft²•°F•h/Btu)

Panel Thickness U Thermal Conductivity (W/m2K) R Thermal Conductivity ( m2K/W) R Thermal Conductivity (ft²•°F•h/Btu)

40 mm 0,497 2,011 11,418

45 mm 0,447 2,238 12,709

50 mm 0,406 2,465 14,000

60 mm 0,342 2,921 16,584

80 mm 0,261 3,830 21,747

100 mm 0,211 4,739 26,911

120 mm 0,177 5,650 32,081

Thermal conductivity value (U) is the amount of heat vertically passing through on a 1m2 surface in 1 hour when the temperature difference between two parallel surfaces of a material with given thickness d(m). When establishing internal filling material

thickness in Sandwich Panels, thermal conductivity value is a determinant factor.

Thermal Conductivity of Sandwich Panels According to

TS EN 14509

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What is FireStop?

A new macro molecule called polyisocyanurate (PIR) is

created by ensuring reaction of isocyanate molecules, one

of the main components of the polyurethane foam, with

other isocyanate molecules. This new structure features

higher level of fire resistance than the existing polyurethane

systems. Therefore, the PIR systems has been used widely in

fire insulation systems in Europe and across the globe.

High isocyanate rates and fire retardant additives play

an important role in burning performance of PIR foams.

For instance, in tests carried out with foams at different

thicknesses, critical fire resistance period exceeded 30

minutes.

In PIR structures, three molecules of the polyisocyamurate

chain reaction occurs with the introduction formed by

(trimer).

In general, the first reaction in the PIR formulation is the

MDI’s reaction with water and poliols. Then, free MDI clusters

in the environment react with each other to perform

the trimerization. This polymer structure (PIR) is three

dimensional and a cross-linked polymer formation having

high dissolution energy as it is formed by combination of

strong chemical bonds of cross structures and isocyanurates.

The more the aromatic content in a material, the better its

fire resistance. This principle is well established in organic

chemistry industry.

Temperature required to break the isocyanurate bonds is

over 400 oC which explains why the PIR is the ideal solution

for applications requiring high temperature and high fire

resistance.

Why FireStop?

• Fire Stop sandwich panel is designed to meet the fire regulations.

• Assan Panel Firestop sandwich panel systems help protecting the building integrity in case of fire.

• Has high R value, (thermal flow resistance) and high thermal performance.

• PIR foam used in Firestop sandwich panel systems create a protection shield on the surfaces where it meets the fire.

• Assan Panel FireStop sandwich panel systems prevent spreading of fire in the buildings.

• Fire Stop sandwich panels do not drip in case of fire and increase the fire load.

• Smoke generated by Assan Panel FireStop sandwich panels when they are affected by the fire is less than the smoke

generated by many conventional building materials.

• It has high dimensional stability.

PIR + INNOVATION MIN.

PIR FOAM FORMULATION WITH HIGH FIRE RESISTANCE

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1100mm

Stainless Steel

1100mm

Prepainted Galvanized Sheet

Top Metal Thickness Bottom Metal Thickness PUR / PIR

Maximum Internal Height

(m)

Maximum Ceiling Height

(m)

mm Maximum Internal Height (m) Maximum Roof Height 6,5 4

(m) 0,5 100 8 5

0,5 0,5 80 6,5 4

0,5 0,5 100 8 5

0,5 0,5 120 10 6

0,5 0,5 150 12 7

0,5 0,5 200 13 8

Assembly Size

With original double lamp end to side grain joint, excellent permeability and thermal insulation.

• With original double lamp end to side grain joint detail, excellent durability.

• Usable as exterior wall coating.• Quick and easy assembly.• Maximum thermal insulation with high

density PUR*/PIR* foam. ( λ : 0,022 w/mK )• Extra effective fire resistance certified with

TS/EN/13501 B,s2,d0 fire class.• Aesthetic and different choices of colors.• Original complementary material selection

up to 6 meters and accessories

COLD STORE PANELS

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Place of Production - İstanbul & İskenderun

Area of Application – Cold Store

Useful Width - 1100 mm / 1000 mm

Minimum Length - 2,40 m

Maximum Length – Depends on Transport Conditions

Polyurethane - PIR

Density (EN 1602) - 40 (±2) kg/m3

Polyurethane - PIR Thickness - 80-100-120-150-200 mm

Class of non-flammability ( EN 13501) - B.s1.d0 (PIR) - B.s2.d0

Metal Type – Prepainted Galvanized Sheet, Aluminum, Prepainted

Aluminum, Stainless Steel

Standard Top Metal Thickness - 0,50 - 0,60 mm

Standard Bottom Metal Thickness - 0,50 mm

Polyurethane Foam

Cold Store Sandwich Panel

Roof-Store Corner Accessory

Cold Store Sandwich Panel (Roof)

Silicone

Silicone

External Covering Accessory

Polyurethane Foam

Interior Corner Coating Accessory

Cold Store Sandwich Panel

Polyurethane Foam

Suspender ProfileCovering Accessory

Covering Accessory

Fastener

Steel Construction

Sandwich External Wall Panel

Cold Store Sandwich Panel

Protection Concrete

Reinforced Concrete

Thermal Insulation

Water InsulationL Profile

APPLICATION DETAILS

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-SKA-01

A-402 SINGLE WING SERVICE DOOR

A-706 COLD SLORE SLIDING DOORA-RZ-01 CUTTABLE RESISTANCE

A-RZ-04 DOOR

RESISTANCE

A-405 COLD STORE SWINGING DOOR

ASSAN PANEL ISOTHERMAL DOORS

A-765-HHygienic Edge Coating Profile

62 mm

A-765-HP01Hygienic Edge Covering Pro

76 mm

A-765-HPHygienic Edge Covering Pro

98 mm

A-756-HTSHygienic Edge Covering Pro

95 mm

A-756-HAKHygienic Edge Covering Pro Joint

Apparatus

Large Model

A-756-GKHygienic Edge Covering Pro Joint

Apparatus

Small Model

A-756-TP02PVC Base Profile

80 mm

A-PBV01Panel Profil Fitting Screw

A-PBV02Panel Carcass Fitting Screw

A-500Cold Store Pressure Stability Valve

A-756-TP03PVC Base Profile

100 mm

A-SP-59Edge Coating Profile

100 mm

INOX 100 CM

A-SPK-33İnox Curtain Holder A-SPK-29

PVC Curtain Holder

ACCESSORIES AND PROFILES

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INDUSTRIAL APPLICATION PANEL JOINT DETAILS

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Fille

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Drawing U-ValueW/m²K

80 0.25 6.5 4

100 0.20 8 5

120 0.17 10 6

150 0.13 12 7

200 0.10 13 8

80

100

120

150

200

TECHNICAL SPECIFICATIONS

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NO

A1

A2

A3

A4

A5

A6

A7

A8

A9

ACCESSORY DRAWINGS DETAIL

Inner corner profile

Outer corner profile

Floor U profile

Floor L profile

Lower Strap Profile

Upper Strap Profile

Covering profile

L profile

Stopper Profile

ACCESSORY DRAWINGS

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Atmosphere-controlled stores are resistant to different gas concentrations, adjusted temperature

and humidity rates enabling atmospheric conditioning and pressure arising as a result of these

factors. Gas-proof full insulation must be implemented in these stores.

ATMOSPHERE-CONTROLLED COLD STORES

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İskenderun Plant / Türkiye

İskenderun Organize Sanayi Bölgesi

T: +90 326 656 27 15 F: +90 326 656 27 18

Almafraq Plant / Jordan

Kibar Industry Plant.

Thagret Aljob, Almafraq

T: +962 795 666 647 F: +962 795 933 718

Balıkesir Plant / Türkiye

Balıkesir Org. San. Böl. 16. Cad. No: 1

T: +90 266 281 1428 F: +90 266 281 14 33

İstanbul Plant / Türkiye

Yayla Mh. D-100 Karayolu üzeri Rüya Sk.

No: 2 34940 Assan Tesisleri

T: +90 216 581 17 00 F: +90 216 446 38 55