A PRESENTATION ON

BY:-

KUSH BANSALKUSH BANSAL

FOOD-TECH (7FT8)FOOD-TECH (7FT8)

HISTORY OF HCCBPL:-

The Hindustan Coca-Cola Beverages Company Pvt. Ltd. was established in the year 1999. The plant of HCCBPL is situated at Kaladera which is spread over a massive area of 20 acres of land. It’s a subsidiary of Coca- Cola India. HCCBPL, Jaipur has a total of three lines for manufacturing of cold drinks, out of which two lines are for refillable glass bottles (RGB) and one for PET (Polyethylene terepthalate) bottles.

BOTTLING LINES:-

LINES RATED CAPACITY

LINE 1 RGB-KHS 600 BPM

LINE 2 RGB-KHS 340 BPM

LINE 3 PET 150 BPM

PRODUCT RANGE:-

BRAND PACK-PET PACK-RGB POST-MIX

COCA-COLA500ML, 600ML, 1.5 LTR, 2 LTR

200ML, 300ML,1000ML

9LITER,18LITER

FANTA ORANGE

500ML, 600ML, 1.5 LTR, 2 LTR

200ML, 300ML,1000ML

9LITER,18LITER

SPRITE500ML, 600ML, 1.5 LTR, 2 LTR

200ML, 300ML,1000ML

9LITER,18LITER

THUMS-UP500ML, 600ML, 1.5 LTR, 2 LTR

200ML, 300ML,1000ML

9LITER,18LITER

LIMCA500ML, 600ML, 1.5 LTR, 2 LTR

200ML, 300ML,1000ML

9LITER,18LITER

PRODUCTS OF HCCBPL:-

AWARDS OF HCCBPL:-

• ISO 9001: 2000 (Quality Management System)

• ISO : 9001

• ISO : 14001 (Environmental Quality Management)

• ISO : 18001 (OHSAS)

• ISO : 22000 (Food Safety Management System)

CARBONATED BEVERAGES:-

CONTENTS PERCENTAGE

WATER 92% BY VOLUME

CARBON-DIOXIDE

3% BY VOLUME

SUGAR 10.5* BRIX

ACIDITY 0.09%

Ph 2.6

ENGINEERING SECTION:- REFRIGERATION SECTION

WATER TREATMENT PLANT

SYRUP MAKING PLANT

BOTTLING SECTION

WATER TREATMENT LAB TEST

REFRIGERATION SECTION:-

• Ammonia gas is used as a refrigerant.

• It is stored in tanks painted yellow.

• It is pumped through a condensor.

• Glycol is used as a chilling agent.

• The principle of latent heat of vapourisation is used.

FLOWCHART:-

AMMONIA STORAGE

CONDENSER

STORAGE

PASSED FROM EXPANSION VALVE

CHILLED GLYCOL

SENT FORWARD AS A COOLANT

WATER TREATMENT PLANT:-

• The water is pumped from the earth.

• Many bore wells are used to pump the water.

• It is then stored in the raw storage tank.

• Chlorine is added in this water.

• The principle of reverse osmosis is also used.

FLOWCHART:-WATER FROM BORE WELL

RAW WATER STORAGE TANK

PRESSURE SAND FILTER

ACTIVATED CARBON FILTER

5 MICRON FILTER

REVERSE OSMOSIS TANK

DEGASSEER

PRODUCT WATER STORAGE TANK

SYRUP MAKING PLANT:-

• WTP water is used in this section.

• It is then sent to the raw syrup tank.

• It is heated at a temperature of 65*- 85* C.

• Sugar is then dumped into the RST tank.

• The final degree brix and the volume is checked and then sent to the Para mix.

FLOWCHART:- PRODUCT WATER

RAW SUGAR SYRUP TANK

SUGAR DUMPING

ACTIVATED CARBON AND HYFLOW

RECIRCULATION AND FILTER

CHILLED TO 20 DEGREE

READY SYRUP TANK

CONCENTRATION MIXING

CHECK FINAL BRIX VOLUME

PARA MIX

BOTTLING SECTION:-

• It deals with the cleaning and sanitization.

• Firstly, all the RGB bottles are washed.

• Carbon-dioxide is filled at high pressure.

• The RGB bottles are being capped here.

• They are transported through conveyor belts to the filler machine.

FLOWCHART:-

INCOMING OF EMPTY BOTTLES IN CRATES

BALLETS

INSPECTION

BOTTLE WASHER

INSPECTION OF WASHED BOTTLE

FILLER CAPPING INSPECTION

FILLING IN CRATES

STORAGE

WATER TREATMENT LAB TEST:-

Two tests are used to measure the level of alkalinity that may be present in the form of bicarbonates, carbonates, and hydroxides. Too much alkalinity in the water neutralizes some of the characteristics acidic taste of our products.

The “P” and “M” test measures the level of alkalinity in the effluent of the sand filter. It is performed every four hours while the system is operation.

 

“P” & “M” Test & pH Meter:-

To perform the “P” and “M” test, take a carefully measured sample (50 milliliters) of water and add one drop of sodium thiosulphate, or “T” solution. Adding this solution first neutralizes any chlorine that may be present and ensures accurate readings from the indicators. If you are using a pH meter, the “P” end point is 8.3 and the “M” end point is 4.9.

“P” Alkalinity TEST:-

Next, add three or four drops of the phenolphthalein indicator solution. The solution remains colorless, record the “P” alkalinity as 0.02 milligrams per liter.

If the samples turns pink, titrate with a 0.02 normal sulfuric acid solution until the sample turns colorless. In the log book, record the amount of acid used in milliliters. Multiply this volume by 20 to determine the “P” reading.

 

Then, add three or four drops of methyl I purple indicator solution to the same sample, which will turn green if alkalinity is present.

  Without refilling the burette, titrate the

solution until the color turns purple. Record the total amount of acid used in milliliters. Multiply this volume by 20 to determine “M” , or total alkalinity.

 

“M” Alkalinity TEST:-