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4Coal Transp
Since the distance between the energy
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Table 4-1 summarizes the magnitudemodes in the United States for 1980. Figtion (for 1977) of transportation mode wble 4-2 gives the origin and destination (belectrical utilities. The estimated total c1980 was 750 million tons, 64% of whiccoal movement measured approximately
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Table 4-1Estimates of Originated Coal Movements, Haul Distances and
Transportation Total HaulHaul Distance-MilesNetworkUnit Cost-CentslTon-Mile106 Tons/Yearverage RangeilesAverageange 475450 10-1,88091,000.8.8-3.5 952510-75,055,0000.5.0-14.5 85I51-157001.0.0-12.5 80I80100-1,1005,000.6.4-1.1 573 108-1,26076.2.0-3.0 10- 0 7400075 1-1,880,271,000.9.4-14.5
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TransportationTramway. conveyor.and private rai lroad
54(11%)
Al l rail257 (53%)
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60 Coal Processing and Pollution ControlTable 4-2Coal Deliveries to Electric Utilities in 1976in Thousand TonsOrigin
SouthernAppalachia'ppalachiatidwest"outhwestttest 18,094.1-,528.6234.9 -,088.9 765 4,324.6,553.4 -3,438.71,163.9 10,778.71,784.41,217.9 132.7,086.81,989.1 3,270.7 83.8,070.5-,553.2 - 2,259.91,172.542,271.4,036.6 7709 12,019.3,144.434.3,170 8.648.1,436.4 8,911.5 1,056.520.3 5349,043 -79.1 -,839.6-20.5753.24,1741,894.837.9 -,019.75,253.784.42,908.66,678.61 - 6,884.938,436.9,510.26.6,758.6 98.837,225.586.4 3.7,491 - 27.02,459.7819,549,002.3 -8,867903.9 -,869665.6,643.3 -23,307,813.3 695.3,984.4,079.3 3,389.9 -,459.4t Alabama, Georgia, Kentucky, Tennessee, and Vi* Illinois, Indiana, Missouri, and Oklahoma.t Arizona, New Mexico, and Texas.Colorado, Montana, North Dakota, Utah, Washi
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2,000 .-
1,500Total Production
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62 Coal Processing and Pollution Control
train for coal movement. Unit trains ge250 to 2,000 miles and carry from 7,50Unit coal trains employ from four to sas compared to between two and four simA loaded train will have 80 to 120 carsunit coal train is normally limited to a spexcessive track wear.
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the pipeline. Figure 4-4 presents the prslurry pipeline.lOThe pipeline can be either a nonrecirculway) system. Coal slurry pipelines requiupstream end, coal-liquid separation facimittent pumping stations along the routemiles. Slurry storage tanks are usually loc
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Coal supplier .,. Pipel ine syste
~ ,~,~,."'"'StockpileWater supply
~!"..":'".:~~:~.:l~~~~i~i
Mine~~.-~-
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Table 4-3Design and Operating Characteristics for Existing and Propo
LocationDestinationipeline Name
Alton-NevadaBlack MesaCadiz, OhioETSIFlorida GasHNG-San MarcoInterstate-NorthwestWytexCanada
OriginAlton, UtKayenta , ArCadiz, OhGille tte , WyKentuckyWalsenburg, CoGille tte , WyGille tte , WyAlberta
Las Vegas, NvLaughlin, NvCleveland, OhWhite Bluff, ArFloridaHouston, TxBoardman, OrHouston, TxMinnesota
Length(miles)1832731081,0361,5009001,1001,2601,200
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66 Coal Processing and Pollution Control
The second major operational problemdegree of operational flexibility becausevelocities of coal pipelines are optimumor three to four miles per hour, to minipressure drop for operating cost. Operatlead to excessive pipe erosion while op
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Coal is normally moved in open hoppe1,000 to 3,000 net tons, with an averagbarges are normally located in series. A30,000 net tons of coal moving in 10 barhour with an average one-way haul distanof coal movement is downstream on thesystems, but there is also a significant up
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68 Coal Processing and Pollution Control
ton-mile. Fuel consumption requirementbetween 1,500 and 2,400 Btu per net ttrucks are normally best only for short
The major adverse environmental imare coal dust particle releases during centrainment during transport. Some cotransport because the loads are normally
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level. The transmission lines generate oHigh-voltage, long-distance transmissionabout 1% per 100 miles. Long distancewith other coal energy transport modesEnvironmental Controls
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SLURRY- STORAGE TANKS
CLARI FlER / THICKENER
TREATMENT -....CHEMICALS
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13.0
j10.0~ ~~ Conveyor~'"E"
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72 Coal Processing and Pollution Control
transported, thus effectively reducing thson, mine-mouth conversion of coal tothetic crude is usually also favored logiof coal plus conversion at the destinatiogreatly reduced if the cost of construcsource than at the destination. For examay be 40% larger than those for a sim
The unit energy requirements are a s
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NOTES: * Data from Reference 9.
Table 4-Unit Energy and Petroleum Consumptio
Coal TransportatioEnergy ConsumBtu/Net Ton-
Typical670650
1,100500
1,0502,400500250375
1,100
Coal TransportationModeDiesel RailroadElectric RailroadSteam RailroadOne-Way Slurry PipelineTwo-Way Slurry PipelineTruckBargeSNG (Coal Gasification)Syncrude (Coal Liquefaction)Electricity (Direct Transmission)
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74 Coal Processing and Pollution Control
TableDirect Water Consumption Requireme
TransshiTransshipment MethodElectrified RailroadDiesel Railroad
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3. Thompson, T. L., and F. B. RayHandling of Coal," Chemistry of CWiley, New York, (1981), Ch. 9.
4. "Draft Environmental Impact StaCoal Investigation - Guidelines foCommerce Commission, Energy aton, D.C., (October 19, 1979).
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76 Coal Processing and Pollution Control
15. Campbell, T. C. and S. Katell, "LTrains or Slurry Pipelines," Informatof the Interior, Bureau of Mines, M
16. Gibson, P., "A Railroad for theForbes, Vol. 127, No.9, (April 27,