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APG TF CO 2 Utilisation – Enhanced Oil Recovery Philip Sharman International Technology Promoter - North America, Sustainable Energy & Environmental Technologies

CO2 Utilisation – Enhanced Oil Recovery

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Page 1: CO2 Utilisation – Enhanced Oil Recovery

APG TF

CO2 Utilisation –Enhanced Oil Recovery

Philip SharmanInternational Technology Promoter -North America, Sustainable Energy &

Environmental Technologies

Page 2: CO2 Utilisation – Enhanced Oil Recovery

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Background to the Technology

“Primary Production/Depletion” Processes (eg liquid expansion, solution gas drive) →typically ~20% OOIP recovered

“Enhanced Oil Recovery” Processes- “Secondary Production” (Water Flooding)

up to ~60% OOIP recovered- “Tertiary Production” (ie Gas Injection using

CO2, N2, hydrocarbon gases)up to ~70% OOIP recovered

Page 3: CO2 Utilisation – Enhanced Oil Recovery

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Water-Alternating-Gas (WAG)

MiscibleZoneMiscibleZoneCO2CO2WaterWater Oil

BankOilBank

AdditionalOilRecovery

AdditionalOilRecovery

Page 4: CO2 Utilisation – Enhanced Oil Recovery

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CO2-EOR in North America

Leading EOR process in USA (~50 operations)Operating experience in W Texas since 1972 and >1 billion bbl produced by CO2-EOROnly 2 operations in Canada but of increasing importanceImportance of exceeding Minimum Miscibility Pressure (depth usually >750m)

Page 5: CO2 Utilisation – Enhanced Oil Recovery

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Mission Site Visits and Meetings

Site Visits to:Kinder Morgan’s SACROC OilfieldEnCana Resources’ Weyburn Oilfield

Meetings with:NATCO GroupBP CO2 Capture ProjectUS DOEITC and PTRC (University of Regina)CERINatural Resources Canada and CETC-Ottawa

Page 6: CO2 Utilisation – Enhanced Oil Recovery

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SACROC, West Texas

Terrell PlantGrey Ranch Plant

Mitchell PlantPuckett Plant

WaddellWaddell

CRC

Pipe

line

Central B

asinPipeline

Mcelmo Dome

Mcelmo Dome

Sheep Mtn

Sheep Mtn Bra

vo D

ome

Bravo

Dom

e

McCameyMcCamey

Denver CityDenver City

0 20 40 60

Miles

TexasTexasNew MexicoNew Mexico

Val VerdeVal Verde

SandhillsSandhills

ElmarElmarKeystoneKeystone

N. DollarhideN. Dollarhide S. CowdanS. Cowdan

WelchWelch

SlaughterSlaughter

Dora RobertsDora Roberts

Mc ElroyMc Elroy

SACROCSACROC

WelchWelch

Page 7: CO2 Utilisation – Enhanced Oil Recovery

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SACROC Development History

Page 8: CO2 Utilisation – Enhanced Oil Recovery

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SACROC Field Operations 1

One of the 210 Producer Wells

One of the 200 CO2 Injection Wells (injection pressure 138 bar)

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SACROC Field Operations 2

Water Treatment Plant

One of the 8 Separator Tank Batteries(3 phase separation)

Page 10: CO2 Utilisation – Enhanced Oil Recovery

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SACROC Gas Processing

Page 11: CO2 Utilisation – Enhanced Oil Recovery

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Membrane Gas Separation

CO2

CH4

NATCO’s “Cynara” (2nd Generation) Membrane Plant at SACROC

Page 12: CO2 Utilisation – Enhanced Oil Recovery

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Injection/Production Trends

Page 13: CO2 Utilisation – Enhanced Oil Recovery

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SACROC Key Statistics

Current CO2 injection rate is 5.1 million sm3/day (~9,450 tCO2/day)Cost of CO2 is ~$20/tCurrent incremental oil production (ie CO2-EOR) is 6,000+ BOPDCost of production of EOR oil is ~$15-16/bblTarget (in 5 years time) 50,000 BOPDField life extended to 2020+

Incremental recovery is ~13-15% OOIP, or ~200 million bblsOperation is economic within fiscal framework

Page 14: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn, Saskatchewan

Page 15: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn Development History

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Weyburn Field Operations 1

A CO2 Injection Satellite

One of the 105 Producer Wells

The CO2 Pipeline at the Weyburn end (152 bar)

Page 17: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn Field Operations 2

The Manifold in an Oil Satellite

One of the 5 Oil Satellites/Group Separators (2 phase separation)

Page 18: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn Well Pattern

Page 19: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn Gas Processing

Page 20: CO2 Utilisation – Enhanced Oil Recovery

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Weyburn Key Statistics

Current CO2 injection rate is 2.7 million sm3/day (~5,000 tCO2/day)Cost of CO2 is ~$19/tCurrent incremental oil production (ie CO2-EOR) is 3,150 BOPDCost of production of EOR oil is ~CAN$6/bbl (Lifting Cost only)Target (in 10 years time) 22,000 BOPDField life extended to 2025+

Incremental recovery is ~9% OOIP, or ~130 million bblsOperation is economic within fiscal framework

Page 21: CO2 Utilisation – Enhanced Oil Recovery

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Lessons for the UK 1

CO2-EOR is an established technology with wide applicabilityCO2-EOR makes a significant contribution to production in the USACO2-EOR enables significant recovery of incremental oil and field life extensionStrong parallels to North Sea – security of supply important but needs incentivesLong term commercial contracts exist for CO2supplyCO2-EOR is stimulating a market for CO2No significant technical barriers

Page 22: CO2 Utilisation – Enhanced Oil Recovery

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Lessons for the UK 2

WAG techniques largely optimisedImportant to have good understanding of geology and miscibility conditionsCO2-EOR requires certain pressure and certain SG of oil to be effectiveCO2 relatively easy to handle in dense phase (supercritical fluid)Separating CO2 and hydrocarbon gases is relatively simple where economics permitStrong industry/government/academia collaborations are very beneficial in international demonstrations