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APG TF
CO2 Utilisation –Enhanced Oil Recovery
Philip SharmanInternational Technology Promoter -North America, Sustainable Energy &
Environmental Technologies
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Background to the Technology
“Primary Production/Depletion” Processes (eg liquid expansion, solution gas drive) →typically ~20% OOIP recovered
“Enhanced Oil Recovery” Processes- “Secondary Production” (Water Flooding)
up to ~60% OOIP recovered- “Tertiary Production” (ie Gas Injection using
CO2, N2, hydrocarbon gases)up to ~70% OOIP recovered
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Water-Alternating-Gas (WAG)
MiscibleZoneMiscibleZoneCO2CO2WaterWater Oil
BankOilBank
AdditionalOilRecovery
AdditionalOilRecovery
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CO2-EOR in North America
Leading EOR process in USA (~50 operations)Operating experience in W Texas since 1972 and >1 billion bbl produced by CO2-EOROnly 2 operations in Canada but of increasing importanceImportance of exceeding Minimum Miscibility Pressure (depth usually >750m)
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Mission Site Visits and Meetings
Site Visits to:Kinder Morgan’s SACROC OilfieldEnCana Resources’ Weyburn Oilfield
Meetings with:NATCO GroupBP CO2 Capture ProjectUS DOEITC and PTRC (University of Regina)CERINatural Resources Canada and CETC-Ottawa
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SACROC, West Texas
Terrell PlantGrey Ranch Plant
Mitchell PlantPuckett Plant
WaddellWaddell
CRC
Pipe
line
Central B
asinPipeline
Mcelmo Dome
Mcelmo Dome
Sheep Mtn
Sheep Mtn Bra
vo D
ome
Bravo
Dom
e
McCameyMcCamey
Denver CityDenver City
0 20 40 60
Miles
TexasTexasNew MexicoNew Mexico
Val VerdeVal Verde
SandhillsSandhills
ElmarElmarKeystoneKeystone
N. DollarhideN. Dollarhide S. CowdanS. Cowdan
WelchWelch
SlaughterSlaughter
Dora RobertsDora Roberts
Mc ElroyMc Elroy
SACROCSACROC
WelchWelch
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SACROC Development History
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SACROC Field Operations 1
One of the 210 Producer Wells
One of the 200 CO2 Injection Wells (injection pressure 138 bar)
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SACROC Field Operations 2
Water Treatment Plant
One of the 8 Separator Tank Batteries(3 phase separation)
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SACROC Gas Processing
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Membrane Gas Separation
CO2
CH4
NATCO’s “Cynara” (2nd Generation) Membrane Plant at SACROC
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Injection/Production Trends
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SACROC Key Statistics
Current CO2 injection rate is 5.1 million sm3/day (~9,450 tCO2/day)Cost of CO2 is ~$20/tCurrent incremental oil production (ie CO2-EOR) is 6,000+ BOPDCost of production of EOR oil is ~$15-16/bblTarget (in 5 years time) 50,000 BOPDField life extended to 2020+
Incremental recovery is ~13-15% OOIP, or ~200 million bblsOperation is economic within fiscal framework
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Weyburn, Saskatchewan
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Weyburn Development History
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Weyburn Field Operations 1
A CO2 Injection Satellite
One of the 105 Producer Wells
The CO2 Pipeline at the Weyburn end (152 bar)
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Weyburn Field Operations 2
The Manifold in an Oil Satellite
One of the 5 Oil Satellites/Group Separators (2 phase separation)
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Weyburn Well Pattern
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Weyburn Gas Processing
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Weyburn Key Statistics
Current CO2 injection rate is 2.7 million sm3/day (~5,000 tCO2/day)Cost of CO2 is ~$19/tCurrent incremental oil production (ie CO2-EOR) is 3,150 BOPDCost of production of EOR oil is ~CAN$6/bbl (Lifting Cost only)Target (in 10 years time) 22,000 BOPDField life extended to 2025+
Incremental recovery is ~9% OOIP, or ~130 million bblsOperation is economic within fiscal framework
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Lessons for the UK 1
CO2-EOR is an established technology with wide applicabilityCO2-EOR makes a significant contribution to production in the USACO2-EOR enables significant recovery of incremental oil and field life extensionStrong parallels to North Sea – security of supply important but needs incentivesLong term commercial contracts exist for CO2supplyCO2-EOR is stimulating a market for CO2No significant technical barriers
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Lessons for the UK 2
WAG techniques largely optimisedImportant to have good understanding of geology and miscibility conditionsCO2-EOR requires certain pressure and certain SG of oil to be effectiveCO2 relatively easy to handle in dense phase (supercritical fluid)Separating CO2 and hydrocarbon gases is relatively simple where economics permitStrong industry/government/academia collaborations are very beneficial in international demonstrations