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1 CO 2 Removal and Atmosphere Revitalization Systems for Next Generation Space Flight ARC Air Revitalization Group Bernadette Luna Lila Mulloth, Mini Varghese, John Hogan October 28, 2010

CO2 Removal and Atmosphere Revitalization Systems for

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Page 1: CO2 Removal and Atmosphere Revitalization Systems for

1

CO2 Removal and

Atmosphere Revitalization Systems for

Next Generation Space Flight�

ARC Air Revitalization Group

Bernadette Luna Lila Mulloth, Mini Varghese, John Hogan

October 28, 2010 �

Page 2: CO2 Removal and Atmosphere Revitalization Systems for

2

Outline

•  Design Objectives of Atmosphere Revitalization

•  Reliability

•  Low Power

•  Loop Closure

•  ISS CO2 Removal

•  Low Power CO2 Removal System

•  Next Generation Atmosphere Revitalization

Page 3: CO2 Removal and Atmosphere Revitalization Systems for

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Sabatier separator 4BMS electrolyzer CO2 cabin

air

vent to space

0.5 kg CO2 / day

CH4, H2O

vent to space

0.18 kg CH4 / day

H2O

H2 O2

Increase Loop Closure

Future ISS

BASIS: one Human Equivalent Unit (1 kg CO2 generated / day)

4BMS cabin

air

vent to space

1.0 kg CO2 / day

excess H2 is vented also

(about 0.05 kg / day)

Current ISS

Page 4: CO2 Removal and Atmosphere Revitalization Systems for

Increased Loop Closure

4

Sabatier separator 4BMS electrolyzer CO2 cabin

air

vent to space

CH4, H2O H2O

H2 O2

H2

CH4 reactor/sep

C2H2

CH4

Page 5: CO2 Removal and Atmosphere Revitalization Systems for

ISS CO2 Removal

5

Page 6: CO2 Removal and Atmosphere Revitalization Systems for

Low Power CO2 Removal - LPCOR

6

  Passive membrane drying technology for low power   Structured residual dryers for low power and reliability   Integrated CO2 capture and compression for loop closure and low power

Page 7: CO2 Removal and Atmosphere Revitalization Systems for

Specifications

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Page 8: CO2 Removal and Atmosphere Revitalization Systems for

Test Stand

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  Test platform for evaluation/characterization of AR components

 Air Flow range : 0-1275 slm  Air Temperature : 5°C-20°C  Air Dewpoint : 5°C-20°C  Air Relative Humidity :

35%-100%  Supplemental Air Flow Range:

0-1416 slm  Supplemental Air Flow

Dewpoint: -70°C

Page 9: CO2 Removal and Atmosphere Revitalization Systems for

Dryer Orientation

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  Tube flow - 850 slm, Shell flow - 722 slm (85% of tube flow), Inlet DP - 8°C   70% water-removal efficiency in horizontal orientation   81% water-removal efficiency in vertical orientation

Page 10: CO2 Removal and Atmosphere Revitalization Systems for

Efficient Heating – In-line vs. proximal

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Desiccant Air Pre-Heater

Page 11: CO2 Removal and Atmosphere Revitalization Systems for

In line

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Page 12: CO2 Removal and Atmosphere Revitalization Systems for

Proximal

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Page 13: CO2 Removal and Atmosphere Revitalization Systems for

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  60-minute adsorption/desorption cycles   Average power for desiccant regeneration – 250 W

Page 14: CO2 Removal and Atmosphere Revitalization Systems for

Low Power CO2 Removal - LPCOR

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  Passive membrane drying technology for low power   Structured residual dryers for low power and reliability   Integrated CO2 capture and compression for loop closure and low power

Page 15: CO2 Removal and Atmosphere Revitalization Systems for

2-Stage Compressor

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  Built-in inlet and outlet valves with integrated valve actuation assembly   Concentric design with stage 1 embedded inside of stage 2   Coiled heater assembly for uniform heating of each stage

Page 16: CO2 Removal and Atmosphere Revitalization Systems for

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Operating Principle of TSAC

Page 17: CO2 Removal and Atmosphere Revitalization Systems for

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Adsorption vs. Mechanical Compressor

•  No rapidly moving parts

•  No vibration

•  Proven reliability and sustainability

Page 18: CO2 Removal and Atmosphere Revitalization Systems for

ISS CO2 and TCCS - separate loops

Page 19: CO2 Removal and Atmosphere Revitalization Systems for

Next Generation   Combine CO2 and TC functions

✼  Structured sorbents for low pressure drop and longevity

Page 20: CO2 Removal and Atmosphere Revitalization Systems for

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Outline

•  Design Objectives of Atmosphere Revitalization

•  Reliability

•  Low Power

•  Loop Closure

•  ISS CO2 Removal

•  Low Power CO2 Removal System

•  Next Generation Atmosphere Revitalization

•  QUESTIONS