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CO 2 Shipping Concepts Newbuilt, Conversion and Dual Purpose carriers Björn Munko Carriers & Carriers & Offshore Units CO Shipping Conference CO 2 Shipping Conference London 2010

CO Shipping Concepts - TGE- · PDF file2 Shipping Concepts ... 2 Carrier Design - A il bilit f E i ti ShiAvailability of Existing Ships 3. ... Transport • LNG carrier – Membrane

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CO2 Shipping Concepts Newbuilt, Conversion and Dual Purpose carriers

Björn Munko

Carriers &Carriers &Offshore Units

CO Shipping ConferenceCO2 Shipping Conference London 2010

Company IntroductionDesign and supply of cargo handling systems & cargo tanks for gassystems & cargo tanks for gas carriers and offshore unitsLNG/Ethylene/LPG/CO2

> 25 years of experience> 25 years of experience> 100 gas carrier contractsship designs for all kind of gas

icarriersMain office: Bonn/GermanyDemerger of terminal business in 2007

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CO2 Shipping Concepts for Carbon Capture and Storage Projects

Content:– TGE‘s experience and expertise concerning this

topic – Development of the complete shipping solution

for Cargon Capture and Storage (CCS) ProjectsLi f ti B ff St T t Offl diLiquefaction-Buffer Storage-Transport-Offloading

- CO2 Carrier DesignA il bilit f E i ti Shi- Availability of Existing Ships

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TGE’s experience and expertise concerning this topicg p

• EPC contracts for LNG/Ethylene and LPG storages and terminals (export and import)and terminals (export and import)

• EPCS contracts for cargo systems of LPG FSOs (newbuild and conversion)(newbuild and conversion)

• Market leader for ethylene carriers with IMO type C cargo tankscargo tanks

• Design and fabrication (with subcontractor) of > 140 IMO type C cargo tanksyp g

• Conceptual studies and feasability studies for several CO2 shipping projects

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LNG Eth l d LPG t i l ithLNG, Ethylene and LPG terminal with liquefaction plants

References (Examples):Small scale LNG productionSmall scale LNG productionterminal(1,500,000 Nm³/d, storage 30,000 cbm)Largest Ethylene/Propyleneterminalterminal(3 x 80,000 m³)Ethyelene storage with bullets(5 x 1,200 cbm, pdesign : 23 barg)

TGE‘

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TGE‘s scope:General Contractor

M k t l d f th l i ith IMOMarket leader for ethylene carriers with IMO type C cargo tanks

References (Examples):biggest Ethylenebiggest Ethylenecarrier (5 x 22,000 m³)largest series ofEth lene carriersEthylene carriers(10 x 8,000 m³)first combinedLNG/Ethylene carrierwith electricpropulsionpropulsion

TGE‘s scope:shipdesign, gas plant andshipdesign, gas plant and tanks

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The political economical drive for the implementation of CCSp

• Green House gas reduction• 20% CO2 reduction in the EU by 2020% 2 y• Coal fired power plants are the biggest CO2 emitters

- coal acounts for 2/5 of the world‘s energy mixcoal acounts for 2/5 of the world s energy mix- CCS for new power plants will be compulsory in the

future- CCS will be retrofitted to

existing power plantsg p p

7Source: www.bellona.org

The political economical drive for the implementation of CCSp

- Initial high costs for development of CCSEU i i t d h+ EU emissions trade scheme

– Currently priced at 24 $/mtonExpected price 50 $/mton by 2020– Expected price 50 $/mton by 2020

- CCS project viable at 45 – 64 $/mton (McKinsey)+ Subsidies of EUR 4 billion by the EU+ Subsidies of EUR 4 billion by the EU

CCS projects under development by all major energyCCS projects under development by all major energyplayers− RWE, ENI, Vattenfall, BP, Shell, etc., , , , ,

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CO2 Capture, Transport and Storage Chain

C l Fi d P Pl• Coal Fired Power Plant (or steel mill, refinery,…)

• CO2 Capturing Processes• Pre Combustion• Post Combustion• Oxyfuel

• CO2 Transport2 p• CO2 Carrier

- Liquefaction, Transport, Offloadingq , p , g• Pipeline

- CompressionCo p ess o

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CO2 Storage

10Source: Intergovernmental Panel on Climate Change (2005). IPCC Special Report on Carbon dioxide Capture and Storage

CO2 Capture – Post Combustion

11Source: Figueroa, J. D., Fout, T., Plasynski, S., McIlvried, H., and Srivastava, R. D. 2008. Advances in CO2 capture technology—the U.S. Department of Energy’scarbon sequestration program

CO2 Capture – Pre Combustion

12Source: Figueroa, J. D., Fout, T., Plasynski, S., McIlvried, H., and Srivastava, R. D. 2008. Advances in CO2 capture technology—the U.S. Department of Energy’scarbon sequestration program

CO2 Capture – Oxy Fuel

13Source: Figueroa, J. D., Fout, T., Plasynski, S., McIlvried, H., and Srivastava, R. D. 2008. Advances in CO2 capture technology—the U.S. Department of Energy’scarbon sequestration program

CO2 Properties

Triple point: Density:

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Solid below 5.13 bara ‘Heavier’ than VCM

CO2 Liquefaction and Storage - Onshore

S d T i l• Send out Terminal• Liquefaction• Storage• Loading

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CO2 Liquefaction and Storage - Barge

40 000 b CO2 FLSO40,000 cbm CO2 FLSO (Floating Liquefaction Storage and Offloading)

− 1.000.000 t/a throughput− power consumption 6.500 kW− l = 145 6 ml 145.6 m− b = 44.8 m− d = 18.75 m− Draught = 10.6 m

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g

CO2 ShippingCO2 C i• CO2 Carrier

• Combined LPG/CO2 carrierC iti f 10 000 b t 40 000 b– Capacities from 10,000 cbm up to 40,000 cbm

CO2 Injection• Offshore

Mooring System• Onshore

Storage

CO2 Injection

− Mooring System− Direct Injection

Injection ia Platform

− Storage− Pipeline to field

CO2 H b“ − Injection via Platform− Pressure/Temperature

Increase

− „CO2 Hub“- either on liquefaction

side or on offloading

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Increaseside or on offloading side

CO2 Carrier

Liquefaction System

Heating SystemSystem

Storage SystemPropulsion System Mooring/Unloading

SystemSystemDynamic Positioning System

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Storage System – Cylindrical tank / bilobe tank

– Design Pressure• Pressure Built up vs Reliquefaction• Pressure Built-up vs Reliquefaction• Depends on Voyage Profile

– Material– Additional Grades (Ethylene/LPG)

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Cargo Handling System

Liquefactionsystem

Cross Over Manifold

Tank DomeArrangement

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TGE’s Design - CO2 Carrier

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F iblit f i ti i f CO2Feasiblity of existing gas carrier for CO2 Transport

• LNG carrier– Membrane Type

• LPG carriers, Semiref− Type C tanksMembrane Type

– Moss Type– SPB Type

• Ethylene carrier– Type C tanks

Design pressure too low

• LPG carriers, VLGCsType A tanks

May be suitable if the design pressure it above 6.5 barMostly severe filling limit– Type A tanks

Design pressure too low

• Fully pressurized

Mostly severe filling limitrestrictions due to design density or scantling draughty p

carriers– Type C tanks

Only a very limited number ofcarriers would be suitable forCO2

Design temperature too high

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Alternative Shipping Solutions

CO2 Barge carrier

Loading of Barges

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ConclusionsCO Li f ti St d Shi iCO2 Liquefaction Storage and Shipping• CCS will be demanded for future power plants

CO S• CO2 Shipping is a viable option to provide the logistics for CCSCO2 t t ith i ti i ld b• CO2 transport with existing carriers would be very limited

• Technical solutions exist for all options of the CO2• Technical solutions exist for all options of the CO2 transport chain by sea

• Combination as Ethylene/LPG/CO2 carrier willCombination as Ethylene/LPG/CO2 carrier will reduce risks for early movers

• TGE provides ship design, and the full cargo handlingTGE provides ship design, and the full cargo handling system including cargo tanks.

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TGE’s Design - CO2 Carrier

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Thank you for your a you o youkind attention

for further information please mail to [email protected]

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