4
10 *The above specifications are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment. CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine 60 mm (2.4”) St37 steel High Precision drilling in 4 mm (0.16”) St37 steel Various patterns Sample tube cutting unit with standard cutting software Bevel in 12 mm (0.47”) St37 steel 0.8 mm (0.03”) stainless steel The system design ensures smooth operation, even under tough conditions. The cutting head holder is magnetic, which allows rapid changes and avoids damage to the cutting head in the case of collision. Multiple plasma and oxy-acetylene cutting heads are optional. The controller allows the use of up to 4 cutting head-carriers (plasma and oxy-acetylene cutting heads with independent height adjustment), in any combination. The Plasmasonic series meets the highest standards of productivity, reliability and automation. Includes advanced CNC control with automatic parameter database and gas control. Combines plasma, oxy-fuel, and pipe cutting in the same machine. 5-axis head for weld preparation.

CNC plasma plate and pipe cutting system Plasmasonic · 2021. 3. 8. · CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine

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Page 1: CNC plasma plate and pipe cutting system Plasmasonic · 2021. 3. 8. · CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine

10*The above specifi cations are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment.

CNC plasma plate and pipe cutting system PlasmasonicCut, write, mark and perforate - all with one machine

60 mm (2.4”) St37 steel

High Precision drilling in 4 mm (0.16”) St37 steel

Various patterns

Sample tube cutting unit with standard cutting software

Bevel in 12 mm (0.47”) St37 steel

0.8 mm (0.03”) stainless steel

▀ The system design ensures smooth operation, even under tough conditions.

▀ The cutting head holder is magnetic, which allows rapid changes and avoids damage to the cutting head in the case of collision.

▀ Multiple plasma and oxy-acetylene cutting heads are optional. The controller allows the use of up to 4 cutting head-carriers (plasma and oxy-acetylene cutting heads with independent height adjustment), in any combination.

The Plasmasonic series meets the highest standards of productivity, reliability and automation. Includes advanced CNC control with automatic parameter database and gas control. Combines plasma, oxy-fuel, and pipe cutting in the same machine. 5-axis head for weld preparation.

Page 2: CNC plasma plate and pipe cutting system Plasmasonic · 2021. 3. 8. · CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine

11

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*The above specifi cations are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment.

Cut

ting

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Plasm

a •

EDM

3000

2500

2000

1500

1000

500

500 1000 1500 2000 CUTTING LENGTH (m)

PIERCINGNUMBER F:2800 mm/min.

Sheet Thickness: 10 mmISO 9014 VERTICAL OR ANGULAR TOLERANCE

RANGE Vertical or angular tolerance (mm)

Range 1 0,05 mm + 0,003 x sheet thickness mm

Range 2 0,15 mm + 0,007 x sheet thickness mm

Range 3 0,4 + 0,01 x sheet thickness mm

Range 4 0,8 + 0,02 x sheet thickness mm

Range 5 1,2 mm + 0,035 x sheet thickness mm

ISO 9013

RANGE 4RANGE 3

CUTTING LENGTH (m)1000 2000

F:2600 mm/min.Sheet Thickness: 10 mm130 Ampere

130 REQUIRED CUTTING QUALITY

2000

1500

1000

500

100 200 300 400 500 600 700 800 900 CUTTING LENGTH (m)

PIERCINGNUMBER

F:2100 mm/min. (83“/min)Sheet Thickness: 20 mm (0.8“) ISO 9013

RANGE 4

RANGE 3

CUTTING LENGTH (m)300 900

F:2100 mm/min. (83“/min)Sheet Thickness: 20 mm (0.8“)260 Ampere

260 REQUIRED CUTTING QUALITY

PP260 Electrode and Nozzle Required Life Time Chart

PP130 Electrode and Nozzle Required Filfe Chart

Shield CapShield

Gas Ring Gas Di�usor

Electrode Main BodyNozzle

Low consumable prices with proven long life

Specifi cationsPlasmasonic 3015 Plasmasonic 4020 Plasmasonic 6030 Plasmasonic 12030

6 x 10’ 6 x 13’ 10 x 20’ 10 x 40’

Table length mm 3000 (117”) 4000 (156”) 6000 (234”) 12000 (468”)

Table width mm 2000 (79”) 2000 (79”) 3000 (117”) 3000 (117”)

Max. cutting speed mm/min 7500 (292”/min) 9800 (382”/min)

Max. positioning speed mm/min 15000 (580”/min)

Repeatability mm ±0.05 (0.02”)

Positioning accuracy mm ±0.1 (0.04”)

Plasma specifi cations PP130 PP260

LOW-CARBON STEELSCutting thickness mm 16 (0.6”) 30 (1.2”)

Max. thickness (piercing) mm 25 (1”) 36 (1.2”)

Max. thickness (non-piercing) mm 35 (1.5”) 65 (2.5”)

STAINLESS STEELS

Cutting thickness mm 12 (0.5”) 20 (0.8”)

Max. thickness (piercing) mm 20 (0.8”) 36 (1.4”)

Max. thickness (non-piercing) mm 25 (1”) 65 (2.5”)

Control of gas pressure during cutting Automatic

Gases used (plasma cutting) Oxygen, air, nitrogen, F5, H35

Gases used (oxy-fuel) Oxygen, propane

Standard confi guration ✔ Solid, welded, high quality steel frame ✔ Automatic gas and air pressure

adjustment for plasma and oxy-fuel cutting is done in a control unit

✔ Hand operating unit (allows parameter changes while cutting)

✔ Automatic height control ✔ Double fi lter unit VLP

✔ Automatic workpiece marking ✔ Ergonomic control panel ✔ Robust, stand-alone table with

sectional fume extraction ✔ Import CNC fi les in DIN/ISO

G, DXF and ESSI formats ✔ Design and edit parts with

integrated CAD/CAM program

✔ Automatic nesting software ✔ Retrace-retry function (Reset the

cutting head after a break) ✔ Function for automatic process shutdown

in case of electrode and nozzle break ✔ Automatic look-ahead and feed

regulation for tight radii ✔ Operation manual

Page 3: CNC plasma plate and pipe cutting system Plasmasonic · 2021. 3. 8. · CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine

12*The above specifi cations are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment.

CNC plasma plate and pipe cutting system PlasmasonicCut, write, mark and perforate - all with one machine

▀ Dual AC servo motors precisely drive the bridge from both sides, which means no lag error

▀ User-friendly control panel allows not only the motors but also the source of power, suction and fi ltration systems to be monitored centrally

▀ Plasma cutting machines, which are equipped with our precision fi ne beam plasma generators are able to combine the highest cutting quality with low consumable cost. The fi ne-beam generators PP (Precision Plasma) ensure very fast piercing and high cutting speeds, with an unusually clean and almost perfectly square cutting edge

▀ Our plasma cutting machines are equipped with an automatic CNC-controlled gas mixing console, marking, cutting table equipped with sectional suction, suction unit and particulate fi lter system

▀ The fl at bed machines can be combined with a pipe cutting device

▀ Optional bevel cutting unit for 5 axis operation to produce quick and accurate welding bevels

perfectly square cutting edge pipe cutting device

▀ Optional bevel cutting unit for 5 axis operation to produce quick and accurate welding bevels

▀ Industrial PC, USB port, CD drive, hard drive, TFT Screen

▀ Easy integration into existing network through integrated network card

▀ CNC fi les can be imported in the following formats: ISO ESSI, G codes, DXF

▀ Extensive cutting parameter library

▀ Automatic setting of process parameters by the CNC (Included: gas mixture, gas pressure, regulation of cutting current, selection of feed rates, indication of nozzle/cap combination)

▀ Fast switching of the cutting process from plasma to oxy-fuel cutting and back

▀ NC program can be stopped at any point and then resumed from that point

▀ Override function during processing, in both automatic as well as manual mode

▀ Part rotation

▀ Automatic workpiece orientation

▀ Automatic adjustment of the cutting gap

▀ All relevant machine data and statuses are displayed at a glance

▀ Integrated standard parts library

▀ Editing and designing parts in the integrated CAD/CAM program

▀ High-speed operation

▀ Automatic look-ahead and feed regulation for tight radii

▀ Autonest program is included in the standard software package for optimal sheet usage

▀ Programmable microwebs

Editing and designing parts in the

Page 4: CNC plasma plate and pipe cutting system Plasmasonic · 2021. 3. 8. · CNC plasma plate and pipe cutting system Plasmasonic Cut, write, mark and perforate - all with one machine

13

Fab

ricat

ing

Saw

ing

Grin

din

gD

rillin

g/B

orin

gM

illin

gTu

rnin

g

*The above specifi cations are subject to change without prior notice. No liability for printing mistakes. Machine may be shown with optional equipment.

Cut

ting

Lase

r • W

ater

jet •

Plasm

a •

EDM

Optional confi guration ▀ Automatic pipe/profi le cutter

▀ Automatic bevel cutting (Bevel Cut)

▀ Additional plasma cutting heads

▀ Additional oxy-fuel cutting heads

▀ Additional bridge unit

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28.8 27.6 26.2

30 30

5.423.431.71

20

ISO 9013 Range 310 mm (0.4”) Angle: 2.86°12 mm (0.5”) Angle: 2.48°20 mm (0.8”) Angle: 1.71°

ISO 9013 Range 410 mm (0.4”) Angle: 5.71°12 mm (0.5”) Angle: 4.95°20 mm (0.8”) Angle: 3.43°

ISO 9013 Range 510 mm (0.4”) Angle: 8.81°12 mm (0.5”) Angle: 7.68°20 mm (0.8”) Angle: 5.42°