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LabVolt Series
Datasheet
CNC Mill Training System (Heavy Duty)
Festo Didactic
en 220 V - 50 Hz
05/2018
CNC Mill Training System (Heavy Duty), LabVolt Series
2 © Festo Didactic
Table of ContentsGeneral Description_______________________________________________________________________2Features & Benefits _______________________________________________________________________3List of Equipment_________________________________________________________________________3List of Manuals___________________________________________________________________________4Table of Contents of the Manual(s) __________________________________________________________4Additional Equipment Required to Perform the Exercises ________________________________________4Optional Equipment_______________________________________________________________________4System Specifications _____________________________________________________________________5Equipment Description ____________________________________________________________________5Optional Equipment Description ____________________________________________________________8
General DescriptionThe CNC Mill Training System provides training in computer-aided manufacturing (CAM) using an industrial-grade, microprocessor-driven, heavy-duty CNC mill. The system allows students to practice computer numerical controlled (CNC) code programming and editing, learn to operate mill components, controls, and tools, set a programmed reference zero, follow the steps necessary to machine a part to programmed specifications, and apply the machine code language to current mill technology.
The CNC Mill can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. It consists of a milling table, a headstock carrying the spindle motor, and a cast-iron vertical column with dovetail slide. The CNC mill is mounted on a solid steel chassis and is equipped with R8 tooling. The stock to be milled is secured in a vise that holds it to the milling table. Two ball screws, each driven by a stepper motor, are used to move the table along the X axis (left and right) and Y axis (backward and forward) to feed the stock through the periphery of the end mill. A third ball screw, also driven by a stepper motor, is used to move the headstock along the Z axis (up and down) for positioning the end mill. The speed of each stepper motor can be programmed separately for feed rates up to 508 mm/min (20 in/min). A 746 W (1.0 hp) dc motor rotates the spindle at speeds programmable up to 3400 rpm. The end mill can be changed to accommodate different stock materials and milling designs.
A computer is used to create NC part programs with G and M machine codes or their conversational code equivalents. The created programs are downloaded to the on-board microprocessor of the CNC mill, which stores and executes them. Since the CNC mill connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications, since it is not dedicated to the control of the mill.
The CNC mill is designed for use with the included CNC Mill Software, Model 5660. This Windows®- based software allows the creation of G and M code part programs for download to the CNC mill. It features tool path emulation, which allows students to set up the tool paths and cut steps, and create a part program to simulate tool motion on a monitor in order to verify NC codes and the finished part prior to the actual cutting. Canned cycles can be programmed. The software can import NC part programs created with other CAM programs that support G and M codes.
The CNC mill features a control panel that allows manual operation. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a key-released emergency stop push button. The mill parameters, including the spindle speed, the feed rate, the reference point, and the X, Y, and Z axes coordinates can be set by accessing different menus. During the machining, the control panel displays the X, Y, and Z axes coordinates, as well as the current feed and spindle speed.
CNC Mill Training System (Heavy Duty), LabVolt Series
© Festo Didactic 3
The CNC mill is designed for maximum safety. Safety doors provide protection during machining. Magnetic interlocks located on the doors stop the spindle and the axes if a door is opened during machining. Limit switches prevent over-travel of the mill's spindle and table. Pressing the emergency stop push button on the control panel cuts off the power to the spindle motor and stops the axes.
The CNC mill supports low-voltage communications with robotic units to permit students to create automated work cells, ideal for implementing computer-integrated manufacturing (CIM). For this purpose, the CNC mill features a 15-pin TTL/IO port providing four 5 V digital inputs and four 5 V digital outputs for TTL communication to an automation work cell. This port can be connected to the Servo-Robot, Model 5250, offered as an option to achieve automatic loading and unloading of the stock with a robot arm. The CNC mill also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. This port can be connected, for example, to the pneumatic control box of the optional Pneumatic Vise, Model 5616, to achieve automatic clamping and unclamping of the stock loaded in the CNC mill. The TTL/IO and solenoid driver ports of the CNC mill are M-code supported through the CNC Mill Software, Model 5660.
The CNC Mill Training System comprises the accessories, software, and cables required for system operation. These include a vise, a basic milling set, 100 blocks of industrial machinable wax, a serial cable, a cross-over Ethernet cable, and a copy of the CNC Mill Software, Model 5660.
The system also includes two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Mill Software.
Various assortments of milling tools and stock materials of different sizes are offered as options to enhance and expand system capabilities.
Features & Benefits• Key-released emergency stop push button• Ability to restart programs from stopping point after safety interruption• On-board embedded microprocessor• Stand-alone manual mode operation• Batch mode for independent operation or operation in CIM cells• Software program included with a full 3D tool path emulator and an easy-to-use graphical interface that allows the
programming of up to 20 tools• 12-key membrane keypad with 20-character by 4-line LCD display• Feed rate and spindle speed override• Stall indicator• Mill constructed with machined cast-iron bed and head stock• 746 W (1 hp) motor• Enclosed bed and work area• Rear panel input for 5250 TTL control• Pneumatic vise output• Connects to host computer through RS-232 or Ethernet port• Low-voltage communications with robotic units• Sturdy construction, with larger, more powerful components than the light-duty CNC Mill, Series 5400
List of Equipment
Qty DescriptionModel number
1 Wax Milling Stock Set ___________________________________________________________________ 5404-00
CNC Mill Training System (Heavy Duty), LabVolt Series
4 © Festo Didactic
1 Refer to the Computer Requirements in the software Specifications section of this datasheet if the computer is to be provided by the end-user.2 In accordance with the requirements of the Project Lead the Way program.
Qty DescriptionModel number
1 CNC Mill (Heavy Duty) ___________________________________________________________________ 5600-B51 CNC Mill Software - 1 User _______________________________________________________________ 5660-00
List of Manuals
DescriptionManual number
CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0CNC Mill (User Guide) ______________________________________________________________________ 85977-E0
Table of Contents of the Manual(s)CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises
CNC Mill (User Guide) (85977-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance
Additional Equipment Required to Perform the Exercises
Qty DescriptionModel number
1 Personal Computer _____________________________________________________________________ 8990-05
Optional Equipment
Qty DescriptionModel number
1 Wax Milling Stock Set ___________________________________________________________________ 5403-001 Wax Milling Stock Set ___________________________________________________________________ 5404-001 Plexiglass Milling Stock Set ______________________________________________________________ 5405-001 Plexiglass Milling Stock Set ______________________________________________________________ 5406-001 Engraving Plate Set _____________________________________________________________________ 5407-001 Plexiglass Milling Stock Set ______________________________________________________________ 5408-001 Aluminum Milling Stock Set ______________________________________________________________ 5409-001 Plexiglass Milling Stock Set ______________________________________________________________ 5441-001 Quick Tool Changing System _____________________________________________________________ 5601-001 Quick Tool Changing System (Project Lead the Way) __________________________________________ 5601-101 Four-jaw Chuck Set _____________________________________________________________________ 5603-001 Heavy-Duty Milling Vise _________________________________________________________________ 5604-00
1
2
CNC Mill Training System (Heavy Duty), LabVolt Series
© Festo Didactic 5
3 Requires the Quick Tool Changing System, Model 5601-1, in accordance with the requirements of the Project Lead the Way program.4 Requires the Quick Tool Changing System, Model 5601-1, in accordance with the requirements of the Project Lead the Way program.5 Requires compressed air
Qty DescriptionModel number
1 Intermediate Milling Set _________________________________________________________________ 5607-001 Collet Set _____________________________________________________________________________ 5609-001 End Mill Set (Project Lead the Way) ________________________________________________________ 5612-101 Engraver Tool Set (for Model 5600) ________________________________________________________ 5613-001 Engraver Tool Set for Model 5600 (Project Lead the Way) ______________________________________ 5613-101 Pneumatic Vise (Heavy Duty) _____________________________________________________________ 5616-001 CNC Mill Software - 1 User _______________________________________________________________ 5660-00
System SpecificationsParameter Value
Power Requirements
Current 2 A
Service Installation Standard single-phase ac outlet
Physical Characteristics
Intended Location On a table able to support the weight of the equipment
Dimensions (H x W x D) 750 x 864 x 597 mm (29.5 x 34 x 23.5 in)
Net Weight 169 kg (372 lb)
Equipment Description
Wax Milling Stock Set 5404-00
The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).
Additional sets can be ordered separately.
SpecificationsParameter Value
Quantity
Wax Milling Stocks 100
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
3
4
5
CNC Mill Training System (Heavy Duty), LabVolt Series
6 © Festo Didactic
6 Optional product training. Price provided on demand. For details and options, contact [email protected].
CNC Mill (Heavy Duty) 5600-B5
The CNC Mill can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. It consists of a milling table, a headstock carrying the spindle motor, and a cast-iron vertical column with dovetail slide. The CNC mill is mounted on a solid steel chassis and is equipped with R8 tooling. The stock to be milled is secured in a vise that holds it to the milling table. Two ball screws, each driven by a stepper motor, are used to move the table along the X axis (left
and right) and Y axis (backward and forward) to feed the stock through the periphery of the end mill. A third ball screw, also driven by a stepper motor, is used to move the headstock along the Z axis (up and down) for positioning the end mill. The speed of each stepper motor can be programmed separately for feed rates up to 508 mm/min (20 in/min). A 746 W (1.0 hp) dc motor rotates the spindle at speeds programmable up to 3400 r/min. The end mill can be changed to accommodate different stock materials and milling designs.
Manual
DescriptionManual number
CNC Mill (User Guide) ______________________________________________________________________ 85977-E0
Table of Contents of the Manual(s)
CNC Mill (User Guide) (85977-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance
Additional Equipment Required to Perform the Exercises
Qty DescriptionModel number
1 Training on CNC Mill, 0.6 day ____________________________________________________________ 85977-TF
SpecificationsParameter Value
Power Requirements
Current 2 A
Service Installation Standard single-phase ac outlet
Supplied Fuses
6
CNC Mill Training System (Heavy Duty), LabVolt Series
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Parameter Value
Current Rating One 1 A and three 1.5 A
Voltage Rating 250 V
Mechanical Working Range
X Axis (Longitudinally) 178 mm (7 in)
Y Axis (Transversely) 102 mm (4 in)
Z Axis (Vertically) 203 mm (8 in), may vary with tool holder or collet used
Positioning
Repeatability ±0.025 mm (±0.001 in)
Resolution ±0.0079 mm (±0.00031 in)
Milling Table
Surface 140 x 305 mm (5.5 x 12 in)
Hold-Down T Slots Two, 15.9 mm (0.625 in) width, 63.5 mm (2.5 in) spacing
Maximum Table-to-Spindle Clearance 216 mm (8.5 in)
Cutting Spindle
Throat Clearance 191 mm (7.5 in)
Spindle Taper R8
Main Spindle Drive
Continuous Speed Range 0-3400 rpm
Motor 746 W (1 hp), overload protected
Feed Motors
Type Stepper
Resolution 400 steps/r
Rapid Traverse Speed 508 mm/min (20 in/min)
Mill Vise
Opening 98 mm (3.875 in)
Width 79 mm (3.125 in)
End Mills with Two Flutes
Types: Square nose, 2 ends, shank diameter of 4.76 mm (3/16 in), mill diameter of 1.59 mm (1/16 in)
Square nose, 1 end, shank diameter of 9.53 mm (3/8 in), mill diameter of 3.18 mm (1/8 in)
Square nose, 1 end, shank diameter of 9.53 mm (3/8 in), mill diameter of 6.35 mm (1/4 in)
R8 End Mill Holder
Size For 9.53 mm (3/8 in) shank end mills
R8 Collet
Size For 4.76 mm (3/16 in) shank end mills
Edge Finder Single 9.525 mm (3/8 in) shank, 5.08 mm (0.2 in) head
Hold Down Set Clamping accessories for clamping the vise or part
Null Modem Serial Cable
Length 3.05 m (10 ft)
Connectors DB9 female/female
TTL/IO Cable
Length 3.05 m (10 ft)
Connectors DB15 male/male
Ethernet Crossover Cable
Length 2.13 m (7 ft)
Connectors RJ45 male/male
Engraving Plate Holder
Holding Dimensions 203.2 x 50.8 x 3.18 mm (8 X 2 X 0.125 in)
Set of Tools Hex keys, wrenches, and dial indicator
Shim
Dimensions 60 x 40 x 13 mm (2.3 x 1.6 x 0.5 in)
Physical Characteristics
Dimensions (H x W x D) 787 x 787 x 800 mm (31 x 31 x 31.5 in)
Net Weight 169 kg (372 lb)
CNC Mill Training System (Heavy Duty), LabVolt Series
8 © Festo Didactic
CNC Mill Software - 1 User 5660-00
The CNC Mill Software is a 32-bit
software that runs under Windows®. It features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created with other CAM programs that support the G and M codes.
Additional licenses are available.
Manual
DescriptionManual number
CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0
Table of Contents of the Manual(s)
CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises
SpecificationsParameter Value
Licenses
Number of Users 1, 5, 10, 15, 20, 25, 30, or 35
Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating
systems: Windows® 7 or Windows® 8.
Optional Equipment Description
Wax Milling Stock Set (Optional) 5403-00The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).
SpecificationsParameter Value
Quantity
Wax Milling Stocks 100
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
CNC Mill Training System (Heavy Duty), LabVolt Series
© Festo Didactic 9
Plexiglass Milling Stock Set (Optional) 5405-00The Plexiglass Milling Stock Set includes plexiglass milling stocks that have the following dimensions:
• 15 smaller rectangular milling stocks: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)• 10 larger rectangular milling stocks: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)• 15 square milling stocks: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
SpecificationsParameter Value
Smaller Rectangular Milling Stocks
Quantity 15
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
Larger Rectangular Milling Stocks
Quantity 10
Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
Square Milling Stocks
Quantity 15
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
Plexiglass Milling Stock Set (Optional) 5406-00The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 100
Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
Engraving Plate Set (Optional) 5407-00The Engraving Plate Set includes 50 engraving plates. Each plate has the following dimensions: 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in).
SpecificationsParameter Value
Quantity
Engraving Plates 50
Dimensions 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in)
Plexiglass Milling Stock Set (Optional) 5408-00The Plexiglass Milling Stock Set includes 25 plexiglass milling stocks. Each stock has the following dimensions: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 25
Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
CNC Mill Training System (Heavy Duty), LabVolt Series
10 © Festo Didactic
Aluminum Milling Stock Set (Optional) 5409-00
The Aluminum Milling Stock Set includes 50 aluminium milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).
SpecificationsParameter Value
Quantity
Aluminum Milling Stocks 50
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
Plexiglass Milling Stock Set (Optional) 5441-00
The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 50.8 mm (2 in) x 50.8 mm (2 in) x 12.7 mm (0.5 in).
SpecificationsParameter Value
Quantity
Plexiglass Milling Stocks 100
Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
CNC Mill Training System (Heavy Duty), LabVolt Series
© Festo Didactic 11
Quick Tool Changing System (Optional) 5601-00
The Quick Tool Changing System includes the following equipment:
• A master holder for inserting quick-change end mill holders.
• R8 End Mill Holders with the following shank diameters: 4.76 mm (3/16 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in).
SpecificationsParameter Value
Master Holder For inserting quick-change end mill holders
R8 End Mill Holders
Shank Diameter 4.76 mm (3/16 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)
Quick Tool Changing System (Project Lead the Way) (Optional) 5601-10
The Quick Tool Changing System (Project Lead the Way) includes the following equipment:
• A master holder for inserting quick-change end mill holders.
• R8 end mill holders with the following shank diameters: 3.18 mm (1/8 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in).
SpecificationsParameter Value
Master Holder For inserting quick-change end mill holders
R8 End Mill Holders
Shank Diameter 3.18 mm (1/8 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)
Four-jaw Chuck Set (Optional) 5603-00The Four-jaw Chuck Set includes the following equipment:
• A four-jaw chuck with a chuck diameter of 89 mm (3.5 in) and a hole diameter of 25 mm (1 in).• A hold-down set comprising clamping accessories for installing the chuck on the mill table.
Specifications
CNC Mill Training System (Heavy Duty), LabVolt Series
12 © Festo Didactic
Parameter Value
Four-jaw Chuck
Chuck Diameter 89 mm (3.5 in)
Hole Diameter 25 mm (1 in)
Hold-Down Set Clamping accessories for installing the chuck on the mill table
Heavy-Duty Milling Vise (Optional) 5604-00The Heavy-Duty Milling Vise includes the following equipment:
• A mill vise with an opening of 98 mm (3.875 in) and a width of 79 mm (3.125 in)• A hold-down set of clamping accessories to clamp the vise on the mill table
SpecificationsParameter Value
Mill Vise
Opening 98 mm (3.875 in)
Width 79 mm (3.125 in)
Hold-Down Set Clamping accessories for clamping the vise on the mill table
Intermediate Milling Set (Optional) 5607-00
The Intermediate Milling Set includes the following equipment:
• One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end
• One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end
• One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end
• One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end
• One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end• One 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• Two 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end• One 12.7 mm (1/2 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• A hold-down set of clamping accessories to clamp the vise or part on the mill table• An edge finder: single 9.53 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head• Six R8 end mill holders for 9.53 mm (3/8 in) shank end mills• A R8 collet for 9.53 mm (3/8 in) shank end mills• A t-slot cleaner
SpecificationsParameter Value
End Mills Set (Single-End, Two Flutes)
Types One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, square end
One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, ball end
One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, square end
One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, ball end
One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, square end
CNC Mill Training System (Heavy Duty), LabVolt Series
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Parameter Value
One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, ball end
One 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, square end
Two 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, ball end
One 12.7 mm (1/2 in) end mill, 9.525 mm (3/8 in) shank, square end
Hold-Down Set Clamping accessories for clamping the vise or part on the mill table
Edge Finder Single 9.53 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head
R8 End Mill Holders
Quantity 6
Size For 9.53 mm (3/8 in) shank end mills
R8 Collet
Size For 9.53 mm (3/8 in) shank end mills
Accessory T-slot cleaner
Collet Set (Optional) 5609-00
The Collet Set includes seven R8 collets of the following sizes: 1.59, 3.18, 6.35, 7.94, 9.53, 11.11, and 12.7 mm (1/16, 1/8, 1/4, 5/16, 3/8, 7/16,
and 1/2 in).
SpecificationsParameter Value
Type R8
Quantity 7
Sizes 1.59, 3.18, 6.35, 7.94, 9.53, 11.11, and 12.7 mm (1/16, 1/8, 1/4, 5/16, 3/8, 7/16, and 1/2 in)
End Mill Set (Project Lead the Way) (Optional) 5612-10
The End Mill Set includes the following equipment:
• Two 3.18 mm (1/8 in) end mills, 3.18 mm (1/8 in) shank, 2 flutes, ball end
• Two 3.18 mm (1/8 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end
• Two 4.76 mm (3/16 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 6.35 mm (1/4 in) end mills, 6.35 mm (1/4 in) shank, 2 flutes, ball end• Two 6.35 mm (1/4 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 7.94 mm (5/16 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 9.53 mm (3/8 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end
SpecificationsParameter Value
End Mills Set (Single-End, Two Flutes)
Types Two 3.18 mm (1/8 in) end mills, 3.18 mm (1/8 in) shank, ball end
Two 3.18 mm (1/8 in) end mills, 9.53 mm (3/8 in) shank, square end
Two 4.76 mm (3/16 in) end mills, 9.53 mm (3/8 in) shank, square end
Two 6.35 mm (1/4 in) end mills, 6.35 mm (1/4 in) shank, ball end
Two 6.35 mm (1/4 in) end mills, 9.53 mm (3/8 in) shank, square end
Two 7.94 mm (5/16 in) end mills, 9.53 mm (3/8 in) shank, square end
Two 9.53 mm (3/8 in) end mills, 9.53 mm (3/8 in) shank, square end
CNC Mill Training System (Heavy Duty), LabVolt Series
14 © Festo Didactic
Engraver Tool Set (for Model 5600) (Optional) 5613-00
The Engraver Tool Set includes the following equipment:
• Two 0.79 mm (1/32 in) end mills, 4.76 mm (3/16 in) shank, 2 flutes
• Two 1.59 mm (1/16 in) end mills, 4.76 mm (3/16 in) shank, 2 flutes
• One R8 collet for 4.76 mm (3/16 in) shank end mills
SpecificationsParameter Value
End Mills Set (Double-Ended, Two Flutes)
Types Two 0.79 mm (1/32 in) end mills, 4.76 mm (3/16 in) shank
Two 1.59 mm (1/16 in) end mills, 4.76 mm (3/16 in) shank
R8 Collet
Size For 4.76 mm (3/16 in) shank end mills
Engraver Tool Set for Model 5600 (Project Lead the Way) (Optional) 5613-10The Engraver Tool Set (Project Lead the Way) includes the following equipment:
• One 0.79 mm (1/32 in) end mill, 3.18 mm (1/8 in) shank, 4 flutes• One 1.59 mm (1/16 in) end mill, 3.18 mm (1/8 in) shank, 4 flutes• One 60° single-flute countersink, 3.18 mm (1/8 in) shank
SpecificationsParameter Value
End Mills Set (Single End, Four Flutes)
Types One 0.79 mm (1/32 in) end mill, 3.18 mm (1/8 in) shank
One 1.59 mm (1/16 in) end mill, 3.18 mm (1/8 in) shank
60° Single-Flute Countersink
Size 3.18 mm (1/8 in)
Shank 3.18 mm (1/8 in)
Pneumatic Vise (Heavy Duty) (Optional) 5616-00
The Pneumatic Vise consists of a cylinder-operated, heavy-duty pneumatic vise used to automatically clamp and unclamp the stock loaded in the CNC Mill. The Pneumatic Vise is supplied with a pneumatic control box that connects to the solenoid driver port of the CNC Mill, permitting M-
code control of the extension and retraction of the vise cylinder with the CNC Mill Software, Model 5660. The air compressor is not included.
Specifications
CNC Mill Training System (Heavy Duty), LabVolt Series
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Parameter Value
Vise Jaws
Operation Pneumatic
Width 63 mm (2.48 in)
Depth 9 mm (0.35 in)
Use For 50.8 mm (2 in) square parts
Vise Cylinder
Type Double-acting
Bore 22.2 mm (0.875 in)
Stroke 25 mm (1 in)
Pneumatic Control Box
Maximal Air Supply 275 kPa (40 psig)
Vise Control Input Connects to the solenoid driver port of the CNC Mill
Pneumatic Output Ports Two, the air flow through each port can be metered manually
Personal Computer (Optional) 8990-05
The Personal Computer consists of a desktop computer running under
Windows® 10. A monitor, keyboard, and mouse are included.
SpecificationsParameter Value
Power Requirements
Current 1.05 A
Service Installation Standard single-phase ac outlet
CNC Mill Training System (Heavy Duty), LabVolt Series
16 © Festo Didactic
Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.
Festo Didactic SE
Rechbergstrasse 373770 DenkendorfGermany
P. +49(0)711/3467-0F. +49(0)711/347-54-88500
Festo Didactic Inc.
607 Industrial Way WestEatontown, NJ 07724United States
P. +1-732-938-2000F. +1-732-774-8573
Festo Didactic Ltée/Ltd
675 rue du CarboneQuébec QC G2N 2K7Canada
P. +1-418-849-1000F. +1-418-849-1666
www.labvolt.com
www.festo-didactic.com