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GEMINI CNC Gantry Style Plate Fabrication Center for Drilling, Tapping, Milling, Marking and Thermal Cutting
1930 - 201080YEARS
Standard tECHniCal FEaturES•Twinbeamboxconstructionforminimumdeflectionwhenmachining•FanucCNCcontrolsforproductiveoperationalreliabilityandworldwide servicesupport•LowbacklashhardenedandgroundhelicalrackontheX&Y&Uaxes•Simplefloormountedinstallationwithouttheneedforspecialfoundations•Minimalfootprint(upto60%lessthanothersolutions)•Highspeedmillinganddrillingwith6,000RPMspindlespeedsandautomatictoolchanger
•Integratedautomaticplateclampingrequiresnosetupandeliminatesvibrationtoachievehighratesofproductivity
andtoollife•Precisionlaserforplatereferencingeliminatestheneedtosquareplatespriortoprocessing
•SecondaryXaxisincreasesproductivityandpermitsmillingwithouttheneedtopositionthegantry
•Toolchangingoccurswhiletheplateremainsclampedforprecisiontapping,countersinking,boringandmilling
•Helicalmillingforlargerholeswithlowcosttooling
•Facemillingforbearingsurfacesinconstruction/machineapplicationsandcolumnsinstructuralsteelfabrication
•200,260or400ampplasmasystems•Abilitytokeepmultipleremnantsonthetableeliminatesthematerialhandlingandneedtoreturnandretrievethemfromstock
•Cuttinglengthsfrom5-30m/20-100ft.•Air/mistorliquiddrillcoolant
OptiOnal FEaturES•CNCbevelplasmaheadforweldpreparations•Multipleoxy-fueltorches•Optionaltoolmonitoring•Downdraftorwatertables•Platemarkingandlayout“scribing”withpatentpendingtechnology•Pinmarkingforlowstressapplications•Markingwithplasma•Maximumplatewidthsof8’(2,540mm),10’(3,100mm)and11’9”(3,600mm)•Chipvacuumevacuationsystems•Magnetictableforstand-alonemillingoperations
CNC Gantry Style Plate Fabrication Center for Drilling, Tapping, Milling, Marking and Thermal Cutting
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Plasma torch with laser height sensing
Plate clamping and sub X axis with 8 position tool changer
Thecompleteplateworkingsolutionforfabricatorsandmanufacturersofallsizes.TheGeminihandlesfromlighttoheavyplateforthermalcutting,marking,milling,drilling,tapping,bevelingandmoreallononesystemwithunprecedentedaccuracy.Thisachievesthelowestcostduetoitsminimalfloorspace,lowcapitalinvestmentandproductivity.
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CuttinGThe Gemini’s mobile gantry design allows for a greaterrangeofplatesizesandthicknesseswithoutconcernfortheplateweightandmaterialhandlingduetothesimultaneousprocessingandloading/unloading.Supplied with plasma and optional oxy-fuel torches, theGeminicancutplatesfrom3/16”(4mm)to4”(100mm)insteelandfrom3/16”(4mm)to1-1/2”(40mm)instainless,brassandaluminum.Machine positioning accuracy of .004” (.1 mm) ensuresqualitypartsforbetterfitupandlessweldingtime.Forheavyplatework,theGeminicanbesuppliedwithupto threeoxy-fuel torchesforaccuratestrippingormultiplepartcutting
MarKinG and SCriBinGTheGeminicanbefurnishedwithawidevarietyofmarkingdevicesdependingonyourneeds.Fabrication and bending lines can be indicated with ascribingtoolorplasmamarking.Identificationmarksandpartnumbersforfabricationcanbeaddedwiththescribingtool,plasmamarkerorapinmarker.Deeper marking suitable for viewing after painting orgalvanizingcanbeperformedwithscribing.Centerlocationsforthepositioningandweldingofpartswithreference points are produced with our “patent pending”scribingtool.
The Gemini can be equipped with different optionalHypertherm plasma torches and with the WinNESTsoftware package to maximize material utilization withefficientpartnesting.FanucCNChardwareisprovidedwithahumaninterfaceusingFicepMinossesoftware.
Nesting report
Nesting CNC Fanuc control
Hypertherm control panel
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Exhaust system for the plasma and/or oxy-fuel torches
EdGE BEvEllinGThe Gemini can make weld preps either by milling orplasma beveling. For precision bevels, milling is moreaccurateandJgroovebevelscanalsobeachieved.Forvariablebevels,largepartsandKpreps,plasmabevelingisthemosteconomicalprocess.Forenhancedefficiencyin welding, J preps and thickness reduction can beperformedwithmillingtools.
FaCE and SlOt MillinG
Onmachinepartsandmanystructuraldetailitems,slottedholes,milled bearingmating surfaces, etc. are required.Traditionally these operations were performed on largemachining centers or boring machines after fabrication.TheaccuracyoftheGeminiinbothcuttingandmachiningmeans thatmanyof theseoperationscanbeperformedonthestockplate,thuseliminatingtheexpense,handlingcost,floorspaceand lead-timeofsecondaryoperations.For fabrication the milling of weld prep surfaces candrasticallyreduceweldingcosts.
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J groove edge beveled for deep penetration and no back welding
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Parts drilled and marked
Thick parts drilled and cut
drillinG and tappinG
About60%ofplatecomponentsorpartscontaindrilledholes.TheGemini’shighspeedmachiningspindleallowsextremelyproductivedrillingofholesfrom1/8”(3mm)to1-1/4”(32mm). For largerholesupto9-3/8”(240mm), theGeminicanmillholeswithexceptionalaccuracy(<0.004” (.1mm) toleranceondiameterandconcentricity).
Thehighspeedspindlepositioning (subXandYaxis)combinedwithwideareaclamping provides very high productivity for themost common hole sizes (18 –15/16”(22mm)diameterholesperminuteon4”(100mm)centers).
TheprecisionoftheGeminiprovidesunprecedentedaccuracyofbothholetoholeandholetoedgelocations.
Formanyapplications,tappedholesinthecomponentscanreducewelding,fittingandassembly time. For tapping, thedigital control systemprovideshighqualitythreadsontappedholesassmallas1/8”(3mm)forcableclips,etc.andupto15/16”(22mm)forstructuralbolts.
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HARDWARE and SOFTWARE
MINOSSE CONTROL UNIT
• ThenewgenerationCNCsystem,withcontrolledaxes, is based on an open CNC technology.ThisopenCNCtechnologyrepresentstheidealcombinationbetweenaCNCandPCthankstoa high speed communication for data transfer.TheconnectionbetweentheCNCandthehighspeedbusdrivers isperformedbyfiberoptics.AlltheinputandoutputcardsareconnectedtotheCNCbytheI/OLinkbusandarelocatedonthemainpanel.
• The operator interface is integrated in the PCandletstheoperatorhavetheoptimumsystemoverview,thankstotheTouchScreenTechnologyandakeyboardfortheoperator.
• WINDOWSXPEmbeddedoperatingsystem• Tele-serviceSoftware• Theconnectionispossible:
-Via10/100RJ45Ethernetport-ViaadditionalUSBport
Programming• Simplifieddata inputwith tablesandpiecepart
on-screengraphics• Absoluteandincrementalprogramming
Processing• Automatictoolassignment• Unitoffsetsum
Execution• Automaticcyclestopfor“setup”modification,and
on-screenindicationofthetoolstobereplaced.• Toolparameterstable.
All the indications are clearly displayed on the screen:• Current program indication, with a clear
descriptionoftheactiveprogram.• CNCinsideandoutsidealarms• Registrationofthedateandtimeofthelast100
alarmmessages• Diagnosticmessagestotheoperator
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The gantry is provided with a travel length of 6 mt (20 ft.) as standard, and longer lengths are available as an option
Specificationsoftheplatetobeprocessed(entryside): GEMINI HP GEMINI HD
LengthNote: The length can be increased as an option.
min.mm/inch 1250/48” 1250/48”max.mm/inch 6100/240” 6100/240”
Widthmin.mm/inch 800/32” 800/32”
max.mm/inch2540/100” 3600/141”(straightcut)3200/126” 3200/126”(bevelcut)
Axis
CNCinterpolatedaxis number 4 4or8(optionaldoublehead)
CNCtotalaxes number 5 5or9(optionaldoublehead)
Numberofplasmatorches number 1 1or2(optionaldoublehead)
Oxy-fuelcutting(optional) 100/4” 127/5”Drillingunit:Verticaldrillheads number 1 1+1Numberoftoolsperhead number 8 24+24SpindleRPM 6000(8000) 6000(7000)Spindletaper ISO40 ISO40Spindlelubrication internal internalSpindleperverticaldrillhead number 1 1or2
Maximumholediameterthatcanbedrilled(milled)*Withoutchipextractor(milled) mm/inch 32/1.25”
(240/9.5”)
40/1.57”(400/15.7”)*500(19.7”)
Minimumplatethickness mm/inch 5/3/16” 5/3/16”Maximumthicknessthatcanbedrilled mm/inch 80/3” 100/4”OtherSpecifications:SpindlerotationmotoratS3rating kW(HP) 11(15) 26(35)Maximumlongitudinaltraversespeed m/min 32/1,260IPM 32/1,260IPMCrosspositioningspeed m/min 42/1,650IPM 42/1,650IPMWorkinglevelheight mm/inch 650/25.6” 650/25.6”NOTE:AlldimensionaltolerancesoftherawsectionsmentionedinthisbrochureareinaccordancetoUNI5783-5784/73standards.Th
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CAPACITIES AND SPECIFICATIONS GEMINI
1930 - 201080YEARS
AdvancedAgency04/2012
Poligono Industrial Ali-GobeoCalle Becolarra, N2 - Pabellón 3001010 Vitoria (Alava) - SPAINTel. +34 945.14.83.11Fax +34 945.14.81.37www.ficepgroup.comE-mail: [email protected]
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