CNC Design Sdn Bhd SINUMERIK Training Centre Standard Courses

CNC Design Sdn Bhd

SINUMERIK Training Centre

Standard Courses

This document and any CNC Design documents, software, code and/or drawings referenced herein,

contain proprietary information and intellectual property of CNC Design Sdn. Bhd. Information

contained and referenced herein is to be used solely for the purpose submitted, and no part of such

information or its contents shall be reproduced, published or disclosed to a third party without the

express permission of CNC Design Sdn. Bhd.

TABLE OF CONTENTS

1 COMPANY PROFILE – CNC DESIGN SDN BHD ............................................................................................ 1

1.1 GENERAL INFORMATION ..................................................................................................................................... 1

1.2 INTRODUCTION ................................................................................................................................................... 1

1.3 BUSINESS ACTIVITIES .......................................................................................................................................... 2

1.3.1 After Sales Support for Siemens CNC Equipment ...................................................................................... 2

1.3.2 Machine Tools Makers (OEM) Support ..................................................................................................... 2

1.3.3 CNC Retrofit ............................................................................................................................................. 2

1.3.4 CNC Programming and Maintenance Training ......................................................................................... 2

1.4 PEOPLE ............................................................................................................................................................... 3

1.5 ASSOCIATED SIEMENS MOTION CONTROL PRODUCTS SUPPORTED BY CNC DESIGN SDN BHD ............................. 4

1.6 ASSOCIATED SERVICES SUPPORTED BY CNC DESIGN SDN BHD .......................................................................... 4

1.6.1 On-Site Machine Troubleshooting/diagnostic ............................................................................................ 4

1.6.2 SIMATIC Servomotors Encoder Replacement/Alignment ........................................................................... 4

2 CNC DEISGN – SINUMERIK TRAINING CENTER ........................................................................................ 5

2.1 OBJECTIVES ....................................................................................................................................................... 5

2.2 OPPORTUNITIES AND PROSPECTS ....................................................................................................................... 5

2.2.1 Existing Customers/End-Users .................................................................................................................. 5

2.3 SIEMENS SINUMERIK TRAINING – STANDARD COURSE .................................................................................... 5

2.3.1 Operating and Programming SINUMERIK 808DMilling .......................................................................... 6

2.3.2 Operating and Programming SINUMERIK 808D Turning ........................................................................ 7

2.3.3 Service and Maintenance SINUMERIK 808D ADVANCED ........................................................................ 8

2.3.4 Operating and Programming SINUMERIK Operate 828D/ 840D sl Milling .............................................. 9

2.3.5 Operating and Programming SINUMERIK Operate 828D/ 840D sl Turning ........................................... 10

2.3.6 Siemens SINUMERIK 828D Service Training .......................................................................................... 11

2.3.7 Siemens SINUMERIK 840Dsl Service Training ...................................................................................... 12

2.4 FACILITIES ....................................................................................................................................................... 13

2.4.1 CNC Design Training Room ..................................................................................................................... 13

2.4.2 Dining Area ............................................................................................................................................. 17

2.4.3 Prayer Room ............................................................................................................................................ 18

2.5 ACCOMMODATION ........................................................................................................................................... 19

2.6 PREVIOUS COURSES AT CNC DESIGN SINUMERIK TRAINING CENTRE ........................................................... 20

2.6.1 SINUMERIK 828D Service and Maintenance Training – 1st October 2018 – 5th October 2018 ................ 20

2.6.1 SINUMERIK 840DSL Service and Maintenance Training – 8th October 2018 – 12th October 2018 .......... 21

2.6.1 SINUMERIK Operation and Programming – 22nd October 2018- 26th October 2018 ................................ 22

2.6 SINUMERIK TRAINING - TIMETABLE ............................................................................................................. 23

1 | P a g e

1 Company Profile – CNC Design Sdn Bhd

1.1 General Information

Name of Company CNC Design Sdn Bhd

Company Registration No 606962-A

Registered Office Address No.14, Jalan SILC 1/7, SILC, 79200, Iskandar Puteri, Johor, Malaysia.

MOF Certificate K2209773526838177

Telephone Number +603 8024 8126

Facsimile Number +603 8024 8127

Email [email protected]

Investment Type Local Company

Number of Employees 17

Website http://www.cncdesign.com.au

Business Languages English, Bahasa Malaysia

Establishment Year 2003

Group Establishment Year 1984 (CNC Design Group)

Strategic Partners Siemens Malaysia IA&DT MC

Division – Sole Representative for

Siemens Motion Control Products (CNC

System) for Machine Tools

Application in Malaysia, Singapore,

Thailand, Indonesia, Australia and New

Zealand

1.2 Introduction

CNC Design Sdn Bhd, as part of CNC Design Group operation within the Southeast Asia is commenced its operation in February 2003. As a group, CNC Design Group was established in Australia in 1984. Since then CNC Design Group grown to become the leader in Motion Control Solutions for machine tools and production machines in the Southeast Asia and Australasia region. CNC Design Group has active offices in Malaysia, Thailand, Singapore, Australia and New Zealand. As of the other offices, CNC Design Sdn Bhd is offering complete automation solution to manufacturers and users of Machine Tools, our strength is our advanced engineering and technology. Siemens Malaysia Sdn. Bhd. is our key partner. CNC Design Sdn Bhd. is their sole representative for products and services for machine tools application in Malaysia. Further information on CNC Design Group activities can be found under http://www.cncdesign.com.au

http://www.cncdesign.com.au/

2 | P a g e

1.3 Business Activities

Our core of businesses are providing the utmost after sales support for the end-user of

Siemens CNC system, technical support for machine tools makers, CNC programming

and machine tools maintenance training, and reliable CNC retrofit package based on

Siemens CNC system.

Since our Company’s policy is to “open frontiers”, our staff had been trained in our other offices

and have established good partnership with the Engineering teams there.

1.3.1 After Sales Support for Siemens CNC Equipment

CNC Design Sdn Bhd is the sole representative for Siemens Malaysia for its associated

products related to CNC system in machine tools application. We are responsible to ensure

utmost customer satisfaction by providing the fast response field service activities, full warranty

product coverage and technical support for all associated parties including machine tool

makers, machine tool dealers and the end-users.

1.3.2 Machine Tools Makers (OEM) Support

CNC Design Sdn Bhd is working together with potential machine tool makers in Malaysia to

share the risk of machine tool development and providing any necessary engineering support

for enabling increased productivity and quality. Our engineering team have been exposed to

many OEMs within the region, hence shared skill and expertise will be of our key advantages.

1.3.3 CNC Retrofit

We help our customers to cater with the demanding productivity level by offering a CNC retrofit

solution based on Siemens CNC system. This will put back our customer machine tools to

production with the state of the art technology of CNC system while always put price to

performance factor on the top priority.

1.3.4 CNC Programming and Maintenance Training

Our skilled engineers are keen on sharing their knowledge. Hence, provision of dedicated and

customized training to our customers and partners are of our main priority. Our training

programmes are based on practical experiences we are gathering on the field of machine tools

application. In addition, the existence of our SE Asia and Australasia offices is enabling us to

deliver the training both in English and local languages. Our training programs will be

utilizing Siemens CNC simulators and real machine tools equipped with Siemens CNC control

to enable effective hands on practice.

3 | P a g e

1.4 People

Due to its regional strategic existence, CNC Design has a pool of engineering resources that

can be shared quickly. Out of more than 110 people within our group, more than 80 people are

of experienced engineers.

We have also set up our internal hotline communication channel for the engineers to

share the knowledge and escalating the technical topics. This will be of benefit to our

customers for reliable support even for most advanced and complicated cases.

Contact Person:

CNC Design Sdn Bhd

Mr. Chris Rutkowski

Director of CNC Design Malaysia and Singapore [email protected]

+60163899170

Mr. Afiq Haziq

Sales Manager/ SINUMERIK Training Coordinator [email protected]

+60162603047

Mr. Zahir Fadzil

Application Engineer

[email protected] +60196080858

mailto:[email protected]

mailto:[email protected]

4 | P a g e

Products and Services

1.5 Associated Siemens Motion Control Products Supported by CNC Design Sdn Bhd

Siemens products supported by CNC Design Sdn Bhd include:

1. SIEMENS SERVOMOTORS 1FT/1FK 2. SIEMENS SPINDLE MOTORS 1PH 3. SIEMENS SERVODRIVES SIMODRIVE 611A/U/D 4. SIEMENS SIMODRIVE 611 INFEED MODULE 5. SIEMENS SIMODRIVE POWER SECTION MODULE 6SN1123/6SN1124 6. SIEMENS SIMODRIVE CONTROL CARD – ANALOG 7. SIEMENS SIMODRIVE CONTROL CARD – UNIVERSAL 8. SIEMENS SIMODRIVE 611D DIGITAL 9. SIEMENS ENCODERS 10. SIEMENS MOTOR POWER CABLES 11. SIEMENS ENCODER CABLES 12. SIEMENS CNC SYSTEM SINUMERIK 840D (POWER LINE AND SOLUTION LINE) 13. SIEMENS SINUMERIK OPERATOR PANEL 14. SIEMENS MACHINE CONTROL PANEL 15. SIEMENS SINUMERIK PCU 20/50 16. SIEMENS SINUMERIK NCU 17. SIEMENS CNC SYSTEM FOR SINUMERIK 808D/808D ADVANCED 18. SIEMENS CNC SYSTEM FOR SINUMERIK 828D Basic/ 828D/ 828D ADVANCED 19. SIEMENS PLC SIMATIC MODULES S7-300 20. SIEMENS SERVODRIVE SINAMICS S120 21. SIEMENS SINAMICS S120 LINE MODULE (ACTIVE LINE/ SMART LINE) 22. SIEMENS SINAMICS S120 LINE MOTOR MODULE 23. SIEMENS SINAMICS COMMUTATING REACTOR AND FILTER 24. SIEMENS SINAMICS S120 CONTROL UNIT (CU) 25. SIEMENS SINAMICS S120 ENCODER MODULES (SMC20/30, SME20/25/120/125) 26. SIEMENS SITOP, BACKUP BATTERY FOR SIMATIC/SINUMERIK AND OTHER

SIEMENS ACCESSORIES

1.6 Associated Services Supported by CNC Design Sdn Bhd

1.6.1 On-site Machine Troubleshooting/diagnostics

Our troubleshooting services consist of on-site machine diagnostics. This will be the responsibility of our Service Team in our organization. We will deploy an engineer(s) to site where customer needs assists for machine troubleshooting where the cause might causes by faulty parts. The deployment of our Service Engineer will based by the Purchase Order issued by the customers at first.

1.6.2 SIMOTICS Servomotors Encoder Replacement/Alignment

Our services also consist of replacement of 1FT/1FK servomotors encoder which is faulty and needs replacement and realignment of the encoder. Usually, the faulty motor will be sent to our office and the replacement/alignment of the encoder will be done by our engineers in our office.

5 | P a g e

2 CNC Design - SINUMERIK Training Centre

2.1 Objectives

The objectives of the training centre are: 1. To popularize Siemens SINUMERIK courses in Malaysia 2. To expand service knowledge for Siemens SINUMERIK system 3. To certified the qualified person to be competent handling SINUMERIK system 4. To become Siemens-SITRAIN partner in providing Siemens SINUMERIK training in

Malaysia 5. To expand our activities to use Siemens SINUMERIK system 6. To actively start marketing of Siemens products to our existing customers and finding new

end-users.

2.2 Opportunities and Prospects

2.2.1 Existing Customers/End-Users

Previously we have received lots of enquiries regarding Siemens SINUMERIK training courses in Malaysia. Since we are the distributor for Siemens SINUMERIK system, we have to step up to provide such courses in Malaysia. Past training courses conducted by CNC Design Sdn Bhd:

1. Siemens SINUMERIK 808D Milling – Operation and Programming 2. Siemens SINUMERIK 828D/ 840D sl Milling – Operation and Programming 3. Siemens SINUMERIK 840D Power Line – Service Training 4. Siemens SINUMERIK 840D sl Solution Line – Service Training

In the past, we have conducted training as requested by the end-users/customers. Then, we revised the syllabus as the customer’s needs. Usually, the training will took place in CNC Design office in Subang which we have our own simulator dedicated for training and testing purposes. The duration of the training is 5 days. Since, we are now having our own training centre in our new office in Johor, we are keen to promote our facilities and offers to existing and new customers.

2.3 Siemens SINUMERIK Training - Standard Courses

Besides our SINUMERIK Train the Trainer (TTT) courses, we would like to conduct courses which will be delivered by CNC Design trainers with Siemens SITRAIN certification. This will generate more opportunities for training courses related to CNC especially SINUMERIK system. The advantages of these training courses are:

1. Improve the skills and knowledge to program and operate CNC machines with DIN and ISO programs. 2. Improve the ability to troubleshoot and diagnose machines which are using Siemens SINUMERIK, Siemens Simatic PLC, and Simotion. 3. Certify the training participants through exams conducted by CNC Design and Siemens Malaysia - SITRAIN

6 | P a g e

2.3.1 Operating and Programming SINUMERIK 808D Milling

Course Description / Objective: SINUMERIK 808D Milling is a very economical control, that’s perfect for training in ISO CNC programming and for building or retrofitting of basic standard machines. With SINUMERIK 808D, the latest CNC technology is now available for basic standard milling and turning machines. It goes without saying that Siemens also ensures that entry level CNCs have the maximum degree of robustness. Introduction to Siemens SINUMERIK 808D as well as Siemens products will be given at the start of the training. This course will introduce the components related to 808D Milling system and focus on operation and programming of the controller. It will provide the basic skills needed to operate the SINUMERIK 808D milling system. Target Group:

Machine tool operator

Programmer

Education institutes

Course Content:

Introduction to Siemens SINUMERIK 808D Milling

Turning On, reference point approach

Setting-Up

Part Programming (Create, edit and manage part programs)

Automatic machining (Simulation, program control, and program test)

Saving system data

Data backup

Programming principles (Fundamentals of programming, program structures, positional data)

Cycles (Overview of cycles, programming cycles, drilling cycles, milling cycles)

Typical milling program Training Materials:

SINUMERIK 808D Milling - Programming and Operating Manual (soft-copy)

SINUMERIK 808D on PC Prerequisites: Basic knowledge of CNC machine tool Type:

Face-to-face training Duration: 5 days

7 | P a g e

2.3.2 Operating and Programming SINUMERIK 808D Turning

Course Description / Objective: SINUMERIK 808D Turning is a very economical control, that’s perfect for training in ISO CNC programming and for building or retrofitting of basic standard machines. With SINUMERIK 808D, the latest CNC technology is now available for basic standard milling and turning machines. Introduction to Siemens SINUMERIK 808D as well as Siemens products will be given at the start of the training. This course will introduce the components related to 808D turning system and focus on operation and programming of the controller. It will provide the basic skills needed to operate the SINUMERIK 808D turning system. Target Group:


Programmer

Education institutes

Course Content:

Introduction to Siemens SINUMERIK 808D Turning

Turning On, reference point approach

Setting-Up

Part Programming (Create, edit and manage part programs)

Automatic machining (Simulation, program control, and program test)

Saving system data

Data backup

Programming principles (Fundamentals of programming, program structures, positional data)

Cycles (Overview of cycles, programming cycles, drilling cycles, turning cycles)

Typical turning program Training Materials:

SINUMERIK 808D Turning - Programming and Operating Manual (soft-copy)

SINUMERIK 808D on PC Prerequisites: Basic knowledge of CNC machine tool Type: Face-to-face training Duration: 5 days

8 | P a g e

2.3.3 Service and Maintenance SINUMERIK 808D Advanced

Course Description / Objective: SINUMERIK 808D Advanced is a very economical control, that’s perfect for training in ISO CNC programming and for building or retrofitting of basic standard machines. With SINUMERIK 808D Advanced, the latest CNC technology is now available for basic standard milling and turning machines. Introduction to Siemens SINUMERIK 808D as well as Siemens products will be given at the start of the training. This course will introduce the components related to 808D Advanced system and focus on service and maintenance of the control system. It will provide the basic skills needed to diagnose and troubleshoot SINUMERIK 808D Advanced system. Target Group:

Start-up engineers

Configuration engineers

Service/Maintenance personnel Course Content:

Introduction to Siemens SINUMERIK 808D Advanced

Hardware and functions

Communication structure & configuration

Machine startup

Extended function configuration

Extended function configuration (Gantry, Safety, Additional Axis)

PLC program design, startup and maintenance

SINAMICS V70 Drive & SIMOTICS Motor startup

Series startup

Data management Prerequisites: Basic knowledge of CNC machine, PLC and SINAMICS systems Type:

Face-to-face training

Training Materials:

SINUMERIK 808D Advanced - Service Manual (soft-copy)

SINUMERIK 808D on PC

SINUMERIK 808D Advanced simulator Duration:

5 days

9 | P a g e

2.3.4 Operating and Programming SINUMERIK Operate 828D/840Dsl Milling

Course Description / Objective: SINUMERIK 828D and SINUMERIK 840Dsl CNCs set benchmarks when it comes to milling and turning on mid-range and high-end machines. Our premium CNC technology opens up unique possibilities for even more productive workpiece milling and turning. In this course, the participants will have an insight on how to deal with SINUMERIK 828D and 840Dsl operation and programming. Introduction to Siemens SINUMERIK 828D and 840Dsl systems will be given at the start of the training. This course will introduce the components related to SINUMERIK 828D/840Dsl milling system and focus on operation and programming of the controller. It will provide the basic skills needed to operate the SINUMERIK 828D/840Dsl milling system. Target Group:


CNC programmer

Education Institute Course Content:

Introduction to Siemens SINUMERIK 828D and 840Dsl System

SINUMERIK Operating Areas

SINUMERIK Operating mode JOG, MDA, AUTO

Program structure

Basic machining programming and operation

Milling, drilling, contour milling and straight circle ShopMill

Milling, drilling, contour milling with programGUIDE

Contour milling using DXF

Loops, Jumps, and Repetitions

Mirror – offset – rotate – scale when milling

Executing ISO standard programming using Siemens controller

Drawings of programming – Examples

Executing multiple machining programming in one operation (Multi Clamping)

Machining program backup/ archive Prerequisites: Basic knowledge of CNC machine tool Type:

Face-to-face training Training Materials:

SINUMERIK 828D/840Dsl – Operating and Programming Manual (soft-copy)

Sinutrain for 828D and 840Dsl Duration:

5 days

10 | P a g e

2.3.5 Operating and Programming SINUMERIK Operate 828D/840Dsl Turning

Course Description / Objective: SINUMERIK 828D and SINUMERIK 840Dsl CNCs set benchmarks when it comes to milling and turning on mid-range and high-end machines. Our premium CNC technology opens up unique possibilities for even more productive workpiece milling and turning. In this course, the participants will have an insight on how to deal with SINUMERIK 828D and 840Dsl operation and programming. Introduction to Siemens SINUMERIK 828D and 840Dsl systems will be given at the start of the training. This course will introduce the components related to SINUMERIK 828D/840Dsl turning system and focus on operation and programming of the controller. It will provide the basic skills needed to operate the SINUMERIK 828D/840Dsl turning system. Target Group:


CNC programmer

Education Institute Course Content:

Introduction to Siemens SINUMERIK 828D and 840Dsl System

SINUMERIK Operating Areas

SINUMERIK Operating mode JOG, MDA, AUTO

Program structure

Basic machining programming and operation

Turning, milling, drilling, contour milling and straight circle ShopTurn

Turning, milling, drilling, contour milling with programGUIDE

Contour turning and milling using DXF

Loops, Jumps, and Repetitions

Mirror – offset – rotate – scale when milling

Executing ISO standard programming using Siemens controller

Drawings of programming – Examples

Machining program backup/ archive Prerequisites: Basic knowledge of CNC machine, SIMATIC S7-200 and SINAMICS systems Type: Face-to-face training Training Materials:

SINUMERIK 828D/840Dsl – Operating and Programming Manual (soft-copy)

Sinutrain for 828D and 840Dsl Duration: 5 days

11 | P a g e

2.3.6 Siemens SINUMERIK 828D Service Training

Course Description / Objective: SINUMERIK 828D set benchmarks when it comes to milling and turning on mid-range machines. Our premium CNC technology opens up unique possibilities for even more productive workpiece milling and turning. In this course, the participants will have an insight on how to deal with SINUMERIK 828D controllers when it comes for service and maintenance. Introduction to Siemens SINUMERIK 828D system will be given at the start of the training. This course will introduce the components related to SINUMERIK 828D system and focus on maintenance and troubleshooting of the controller. It will provide the basic skills needed to diagnose and service Siemens SINUMERIK 828D system. Target Group:

Start-up engineers



Introduction to Siemens SINUMERIK 828D system

Service and commissioning tools

Machine and setting data

Network and operator panel

Licensing and option management

Electronic logbook

Data management

NC connection and diagnostic

Digital input and output

Line and motor modules

Axis and drive diagnostic

Encoder adjustments

MCP and PP72/48PN connection and diagnostic

Creating PLC program

Step 7 PLC instruction

PLC functions

Alarm structure

Alarms and messages

PLC on-board diagnostic Prerequisites:

Basic knowledge of CNC machine, SIMATIC S7-200 and SINAMICS systems Type: Face-to-face training Training Materials:

SINUMERIK 828D – Service Manual (soft-copy)

SINUMERIK 828D with SINAMICS S120 drive simulator

Duration: 5 days

12 | P a g e

2.3.7 Siemens SINUMERIK 840Dsl Service Training

Course Description / Objective: SINUMERIK 840Dsl set benchmarks when it comes to milling and turning on high-ends machines. Our premium CNC technology opens up unique possibilities for even more productive workpiece milling and turning. In this course, the participants will have an insight on how to deal with SINUMERIK 840Dsl controller when it comes for service and maintenance. Introduction to Siemens SINUMERIK 840Dsl system will be given at the start of the training. This course will introduce the components related to SINUMERIK 840Dsl system and focus on maintenance and troubleshooting of the controller. It will provide the basic skills needed to diagnose and service Siemens SINUMERIK 840Dsl system. Target Group:

Start-up engineers



Introduction to Siemens SINUMERIK 840D sl system

Service and commissioning tools

Machine and setting data

Network and operator panel

Licensing and option management

Electronic logbook

Data management

NC connection and diagnostic

Digital input and output

Line and motor modules

Axis and drive diagnostic

Encoder adjustments

MCP and PP72/48PN connection and diagnostic

Creating PLC program

Step 7 PLC instruction

PLC functions

Alarm structure

Alarms and messages

PLC on-board diagnostic Prerequisites:

Basic knowledge of CNC machine, SIMATIC S7-300 and SINAMICS systems Type: Face-to-face training Training Materials:

SINUMERIK 840Dsl – Service Manual (soft-copy)

SINUMERIK 840Dsl with SINAMICS S120 drive simulator

Duration: 5 days

13 | P a g e

2.4 Facilities

2.4.1 CNC Design Training Room

Figure 1: CNC Design office in Johor Bahru

Figure 2: CNC Design training room overview 1

14 | P a g e



15 | P a g e


Figure 6: Sinamics S120 drive simulators

16 | P a g e

Figure 7: SINUMERIK 808D Advanced with V70 drives and 1FL6 servomotors Training Equipment: 1) 5 sets of SINUMERIK 828D simulators 2) 5 sets of SINUMERIK 840Dsl simulators 3) 5 sets of SINAMICS S120 drive with spindle motor and servomotors simulators 4) 5 sets of desktop computers 5) 1 set of SINUMERIK 808D Advanced simulator 6) 1 set of SINAMICS V70 drive simulator 7) 2 units of 75-inches television for visual aids

17 | P a g e

2.4.2 Dining Area

Figure 8: Dining area for tea break and lunch

Figure 9: Dining area for tea break and lunch

18 | P a g e

2.4.3 Prayer Room

We also provide one prayer room for Muslim participants.

Figure 10: Muslim prayer room

19 | P a g e

2.5 Accommodation

Nearby accommodation

The suggested hotels are:

1. Amansari Hotel Nusajaya (10 mins from CNC Design office)

https://www.booking.com/hotel/my/amansari-nusajaya.html

2. D Elegance Hotel (5 mins from CNC Design office)

https://ms.hotels.com/ho570575/d-elegance-hotel-gelang-patah-malaysia/

3. M+ Boutique Hotel (10 mins from CNC Design office)

https://ms.hotels.com/ho679764/m-boutique-hotel-gelang-patah-malaysia/

https://www.booking.com/hotel/my/amansari-nusajaya.html

https://ms.hotels.com/ho570575/d-elegance-hotel-gelang-patah-malaysia/

https://ms.hotels.com/ho679764/m-boutique-hotel-gelang-patah-malaysia/

20 | P a g e

2.6 Previous Courses at CNC Design SINUMERIK Training Centre

2.6.1 SINUMERIK 828D Service and Maintenance Training – 1st October 2018 – 5

th October

2018

Trainer: Paul Glover – Siemens Germany

21 | P a g e

2.6.2 SINUMERIK 840DSL Service and Maintenance Training – 8th

October 2018 – 12th

October

2018

Trainer: Paul Glover – Siemens Germany

22 | P a g e

2.6.3 SINUMERIK Operation and Programming – 22nd

October 2018- 26th

October 2018

Trainer: Wolfgang Marx – Siemens Germany

23 | P a g e

2.7 SINUMERIK Training - Timetable

Operating and Programming SINUMERIK Operate 828D/840Dsl Milling

TIME Monday Tuesday Wednesday Thursday Friday

09:00 am – 09:30 am

Introduction to SINUMERIK 828D/

840Dsl System Drilling Cycle (ShopMill)

Contour Milling (ShopMill)

Milling Cycle (ProgramGuide)

Contour Milling (ProgramGuide)

09:30 am – 10:00 am

10:00 am – 10:30 am

10:30 am – 11:00 am

Break Break Break Break Break

11:00 am – 11:30 am Sinumerik Operating

Areas Drilling Cycle (ShopMill)

Contour Milling (ShopMill)

Milling Cycle (ProgramGuide)

Contour Milling (ProgramGuide) 11:30 pm –

12:00 pm

12:30 pm – 01:30 pm

Lunch Break Lunch Break Lunch Break Lunch Break

Lunch Break 01:30 pm – 02:00 pm Sinumerik Operating

Areas Milling Cycle (ShopMill)

Drilling Cycle (ProgramGuide)


02:30 pm

Multi-Clamping

02:30 pm -03:00 pm Sinumerik Operating

Modes Milling Cycle (ShopMill)



03:30 pm

03:30 pm – 04:00 pm


04:00 pm – 04:30 pm

Tool Management Milling Cycle (ShopMill) Drilling Cycle

(ProgramGuide) Contour Milling (ProgramGuide)

Program Archive/ Backup 04:30 pm –

05:00 pm

24 | P a g e

Operating and Programming SINUMERIK Operate 828D/840Dsl Turning


09:00 am – 09:30 am

Introduction to SINUMERIK 828D/

840Dsl System

Drilling Cycle (ShopTurn)

Contour Turning (ShopTurn)


Contour Turning (ProgramGuide)

09:30 am – 10:00 am

10:00 am – 10:30 am

10:30 am – 11:00 am


11:00 am – 11:30 am Sinumerik Operating

Areas Drilling Cycle (ShopTurn)

Milling Cycle (ShopTurn) Drilling Cycle

(ProgramGuide) Milling Cycle

(ProgramGuide) 11:30 pm – 12:00 pm

12:30 pm – 01:30 pm


Lunch Break 01:30 pm – 02:00 pm Sinumerik Operating

Areas Turning Cycle

(ShopTurn) Milling Cycle (ShopTurn)

Turning Cycle (ProgramGuide) 02:00 pm –

02:30 pm

Contour Milling (ProgramGuide)

02:30 pm -03:00 pm Sinumerik Operating

Modes Turning Cycle

(ShopTurn) Contour Milling

(ShopTurn) Turning Cycle

(ProgramGuide) 03:00 pm – 03:30 pm

03:30 pm – 04:00 pm


04:00 pm – 04:30 pm

Tool Management Contour Turning

(ShopTurn) Contour Milling

(ShopTurn) Contour Turning (ProgramGuide)

Program Archive/ Backup 04:30 pm –

05:00 pm

25 | P a g e

SIEMENS SINUMERIK 828D Service Training


09:00 am – 09:30 am

SINUMERIK 828D System Overview

Network and Operator Panel

Digital Inputs & Outputs

MCP & PP72/48 PN

Connections &Diagnostics

Alarm Structure

09:30 am – 10:00 am

10:00 am – 10:30 am

10:30 am – 11:00 am


11:00 am – 11:30 am

Service &

Commissioning Tools

Licensing & Option

Management

Line & Motor Modules

Creating PLC Program

Alarms and messages

11:30 pm – 12:00 pm

12:30 pm – 01:30 pm


Lunch Break 01:30 pm – 02:00 pm

Menu Structure

Electronic Logbook

Axis & Drive Diagnostics

S7-200 PLC Instructions

02:00 pm – 02:30 pm

Easy Extend

02:30 pm -03:00 pm

Access Levels/Time &

Date Settings

Data Management

03:00 pm – 03:30 pm

03:30 pm – 04:00 pm


04:00 pm – 04:30 pm

Machine and Setting

Data

NC Connection &

Diagnostics

Encoder Adjustments

PLC Functions

Maintenance Planner

04:30 pm – 05:00 pm

26 | P a g e

SIEMENS SINUMERIK 840D SL Service Training


09:00 am – 09:30 am

SINUMERIK 840D SL System Overview

Network and Operator Panel

Digital Inputs & Outputs

MCP & PP72/48 PN

Connections &Diagnostics

Alarm Structure

09:30 am – 10:00 am

10:00 am – 10:30 am

10:30 am – 11:00 am


11:00 am – 11:30 am

Service &

Commissioning Tools

Licensing & Option

Management

Line & Motor Modules

Creating PLC Program

Alarms and messages

11:30 pm – 12:00 pm

12:30 pm – 01:30 pm


Lunch Break 01:30 pm – 02:00 pm

Menu Structure

Electronic Logbook

Axis & Drive Diagnostics

Step 7 PLC Instructions

02:00 pm – 02:30 pm

Easy Extend

02:30 pm -03:00 pm

Access Levels/Time &

Date Settings

Data Management

03:00 pm – 03:30 pm

03:30 pm – 04:00 pm


04:00 pm – 04:30 pm

Machine and Setting

Data

NC Connection &

Diagnostics

Encoder Adjustments

PLC Functions

Maintenance Planner

04:30 pm – 05:00 pm

Documents

CNC Design Sdn Bhd SINUMERIK Training Centre Standard Courses