Cnc Advantage Userguide Gb v100525

8/9/2019 Cnc Advantage Userguide Gb v100525

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CNC_ADVANTAGE_UserGuide_GB_V100525

CNC ADVANTAGEUSER GUIDE


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REVISION LIST

V100525 : 25/05/2010First release.


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CONTENTS

ABBREVIATIONS ................................................................................................................... 6

GENERAL SPECIFICATIONS ................................................................................................ 7

FUNCTIONS OF KEYS ........................................................................................................... 8

CONTROL PANEL ............................................................................................................................ 8NUMERICAL KEYS ........................................................................................................................... 8PAGE SELECTION KEYS ................................................................................................................ 8OPERATING MODES and MOVEMENT KEYS ............................................................................... 9FUNCTION KEYS ............................................................................................................................. 9COMMAND KEYS ............................................................................................................................. 10CURSOR KEYS ................................................................................................................................ 11

CALIBRATION (INDEXING) .................................................................................................... 12

PROGRAMMING PAGES ....................................................................................................... 13RECIPE PAGE .................................................................................................................................. 13EXPLANATION OF THE RECIPE PAGE FIELDS ............................................................................ 15PCSS LAZERSAFE PAGE ................................................................................................................ 16EXPLANATION OF THE PCSS LAZERSAFE PAGE FIELDS ......................................................... 17PROFILE PAGE ................................................................................................................................ 18EXPLANATION OF THE PROFILE PAGE FIELDS .......................................................................... 19ORDER PAGE .................................................................................................................................. 20EXPLANATION OF THE ORDER PAGE FIELDS ............................................................................ 20SAMPLE-1 ......................................................................................................................................... 21

ENTER A PROFILE .................................................................... ........................................................... .. 21DEFINITION OF THE BENDING ORDER ...................................................... ......................................... 22

EASY WORKING PAGE ......................................................................................................... 24

PROGRAM MANAGEMENT PAGES ...................................................................................... 25

LIST OF PROGRAM ......................................................................................................................... 25SEARCHING PROGRAM BY CRITERIA .......................................................................................... 26CALLING PROGRAM ....................................................................................................................... 27SAVING PROGRAM ......................................................................................................................... 27DELETING PROGRAM ..................................................................................................................... 28DELETING ALL PROGRAMS ........................................................................................................... 28

TOOL LISTING and PROGRAMMING .................................................................................... 29

LIST OF PUNCHES / DIES ............................................................................................................... 29

EXPLANATION OF THE FIELDS ..................................................................................................... 30PUNCH ......................................................... ........................................................... ................................ 30DIE ...................................................... ............................................................ ......................................... 30

PROGRAMMING PUNCH ................................................................................................................. 31CREATE NEW PUNCH BY MODIFYING AN EXISTING ONE ........................................................ 32MODIFY AN EXISTING PUNCH ....................................................................................................... 32DELETING PUNCH ........................................................................................................................... 32DELETING ALL PUNCHES .............................................................................................................. 32PROGRAMMING, MODIFYING, DELETING etc. OF DIE ................................................................ 33

USB MEMORY BACKUP PAGE ............................................................................................. 34

ERROR / WARNING MESSAGES .......................................................................................... 35

STOPPING and LEAKAGE TEST MESSAGES ............................................................................... 37


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PARAMETERS ....................................................................................................................... 38

GENERAL PARAMETERS ............................................................................................................... 3801 Display Unit [ - ]..................................................... ........................................................... .. 38

02 Display Mode [ - ]..................................................... ........................................................... .. 38

03 Display Dimension [ - ] .................................................... ................................................... 39

04 Language Selection [ - ]............................................................ ......................................... 39

05 Contrast [ -- ] ........................................................... ........................................................... .. 39

06 F2 Password [ ---- ] .......................................................... ................................................... 4007 F3 Password [ ---- ] .......................................................... ................................................... 40

08 Profile and Order Page Enable [ - ] ....................................................... ...................... 40

09 Communication BaudRate [ - ] .................................................. .......................................... 40

Bending Counter [ -------- ] .................................................. .......................................... 41

Working Hour [ ------ ] .................................................... ................................................... 41

ANALOG PARAMETERS .................................................................................................................. 4220 Rated Capacity (T) [ ---.- ] ................................................... ......................................... 42

21 Pressure 0%,25%,50%,75%,100% [ --- ] ..................................................... ...................... 42

22 Pressure (%) [ -- ] ........................................................ ................................................... 43

23 High Speed Pressure (%) [ -- ].................................................... ................................ 43

24 High Speed Deceleration Pressure (%) [ -- ]...................................................... .. 43

25 Low Speed Minimum Pressure (%) [ -- ]......................................................... ............ 43

26 Low Speed Deceleration Minimum Pressure (%) [ -- ]......................................... 43

27 Pressure Decompression (%) [ -- ] ................................................................................. 44

28 Pressure Deceleration/Acceleration Time [ -.-/-.- ] ........................................... 44

30 Crowning Module Enable [ - ] .................................................. .......................................... 45

31 Stop Distance [ -- ] .......................................................... ................................................... 45

32 Position Tolerance [ -- ]......................................................... .......................................... 45

33 Crowning 0%,25%,50%,75%,100% [ ---- ] ................................................... ...................... 46

BEAM PARAMETERS ...................................................................................................................... 4740 Encoder Resolution [ ---.--- ] ........................................................ ................................ 47

41 Resolution Inch/Metric [ -/- ] ......................................................... ............................... 47

42 Change Counting Direction [ Y1 Y2 - ]......................................................... ............ 47

43 Final Approach Distance [ -.-- -.-- ] ................................................................ 48

44 Low Speed Deceleration Ramp Distance [ --.-- ].................................................... .. 48

45 Low Speed Distance [ --.-- ] .................................................. .......................................... 48

46 High Speed Deceleration Distance [ --.-- ] .................................................. ............ 48

47 Maximum Bending Speed (mm/s) [ -- -- ] .................................................. ............ 4948 Minimum/Maximum Limits [ ----.--/----.-- ] .................................................. ............ 49

49 TDP Minimum [ ---.-- ] ...................................................... ................................................... 49

50 Deceleration Ramp Distance [ --.-- --.-- ].................................................... .. 49

51 Acceleration Ramp Distance [ --.-- --.-- ].................................................... .. 49

52 Offset Voltage [ Y1 --.- Y2 --.- ] ............................................................................... 50

53 Final Approach Voltage [ -.- -.- ]........................................................... ............ 50

54 Low Speed Voltage [ -.- -.- ] ................................................................................. 50

55 High Speed Deceleration Voltage [ -.- ] ................................................................ 50

56 High Speed Voltage [ -.- -.- ] ............................................................................... 51

57 Indexing Voltage [ -.- ]............................................................ ......................................... 51

58 Decompression Voltage [ -.- ] .......................................................... ................................ 51

59 Speed Change Delay (s) [ -.- ] ......................................................... ............................... 52

60 Speed Change Pressure Delay (s) [ -.- ]......................................................... ............ 5261 Regulation Delay (s) [ -.- ] ................................................... ......................................... 52

62 Servo-Valve Delay (s) [ -.- ] ........................................................... ............................... 52

63 Decompression Time (s) [ -.- ] ......................................................... ............................... 52

64 Synchronization Limit Y [ --.-- ] ................................................................................. 53

65 Synchronization Gain High Speed [ -- -- BDP -- ]......................................... 53

66 Next Cycle Starting Point [ - ]...................................................... ................................ 53

67 Mute Distance Above Material [ --.-- ]........................................................... ............ 53

68 Index Position [ Y1 ----.-- Y2 ----.-- ] .................................................................. 54

69 Reference Position [ Y1 ----.-- Y2 ----.-- ] ........................................................ .. 54

95 Acceleration Distance High Speed [ MAX ---.-- ] ................................................... 55

96 Stopping Time (s) [ MAX -.-- ] ........................................................ ................................ 56

97 Stopping Distance [ MAX --.-- ]...................................................... ................................ 56

98 Leakage Measurement Time (s) [ MAX -.- ] .................................................................. 5699 Cylinder Leakage [ MAX --.-- ] ......................................................... ............................... 56


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X1 / X2 AXIS PARAMETERS ........................................................................................................... 57X00 Module Enable [ - ] ............................................................................................................. .. 57

X01 Encoder Resolution [ ---.--- ] ........................................................ ................................ 57

X02 Resolution Inch/Metric [ -/- ] ......................................................... ............................... 57

X03 Minimum/Maximum Position [ ----.---/----.--- ].................................................... .. 58

X04 Calibration Position [ ----.--- ] ................................................................................. 58

X05 Manual Speed Slow/Fast (%) [ ---/--- ]........................................................... ............ 58

X06 Positioning Speed (%) [ --- ] ........................................................... ............................... 59

X07 Calibration Speed (%) [ --- ] ........................................................... ............................... 59

X08 Final Positioning Speed (%) [ --- ] ........................................................ ..................... 59

X09 Final Positioning Gain [ --/-- ]..................................................... ............................... 59

X10 Acceleration Ramp Time (s) [ --.- ] ....................................................... ...................... 60

X11 Slow Speed Distance [ --.--- ] ......................................................... ............................... 60

X12 Deceleration Ramp Distance [ --.--- ] ................................................... ...................... 60

X13 Stop Distance [ -.--- ] .................................................... ................................................... 61

X14 Position Tolerance [ -.--- ] ................................................... ......................................... 61

120 Safety Distance [ ---.--- ] ..................................................... ......................................... 61

R1 / R2 AXIS PARAMETERS ........................................................................................................... 62320 Safety Distance [ ---.--- ] ..................................................... ......................................... 62

321 Displacement R [ ---.--- ] ................................................................................................ 62

322 2.Finger Distance X/R [ ---.---/---.--- ] ................................................................ 63

Z1 / Z2 AXIS PARAMETERS ............................................................................................................ 64620 Safety Distance [ ---.--- ] ..................................................... ......................................... 64

CORRECTION TABLE ...................................................................................................................... 65800 Material St/Al/Ss/Xx [ --kg/mm2 ] .......................................................... ...................... 65

Springback [ ---.- ] ........................................................ ................................................... 66

Thickness [ --.-- ] ............................................................................................................. .. 66

N Cutting Length [ -.--- ] ................................................................................................ 66

PCSS PARAMETERS ....................................................................................................................... 67810 LazerSafe Enable [ - ] ...................................................... ................................................... 67

811 Laser [ - ].......................................................... ........................................................... ............ 67

812 Light Curtain [ - ] ............................................................................................................. .. 67

813 Station Number [ - ] .......................................................... ................................................... 68

814 Station Configuration [ ----------- ] ................................................... ...................... 68

815 Working Mode [ ----------- ] .................................................. .......................................... 69

Operator Selection [ ----------- ] ............................................................................... 69 Station Type [ ----------- ] .................................................. .......................................... 69

Stop At Mute Point [ - ]........................................................... .......................................... 69

Robot [ - ].......................................................... ........................................................... ............ 69

BIT13/BIT19 [ -/- ] ............................................................................................................. .. 69

USB MEMORY PACKUP .................................................................................................................. 70820 Backup Direction [ >>,


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AXIS SAFETY ......................................................................................................................... 76X-R SAFETY POSITIONING ............................................................................................................ 76

PC COMMUNICATION ...........................................................................................................77

LCD PANEL SOFTWARE UPDATE ........................................................................................ 78

ELECTRICAL CONNECTION DIAGRAMS ............................................................................. 79

LCD PANEL CONNECTION DIAGRAM ........................................................................................... 79RELAY BOARD CONNECTION DIAGRAM ...................................................................................... 79INPUT/OUTPUT MODULE (IO1) CONNECTION DIAGRAM ........................................................... 80BEAM MODULE (Y1Y2) CONNECTION DIAGRAM ........................................................................ 80AXIS MODULE (AX) CONNECTION DIAGRAM .............................................................................. 80ANALOG MODULE (AN1) CONNECTION DIAGRAM ..................................................................... 80


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ABBREVIATION

BDP Bottom dead point.TDP Top dead point.PP Pinch point.

SCP Speed change point from HSto LS.HS High speed.LS Low speed.MP Mute point.MIN Minimum.MAX Maximum.PCSS Pressing Control Safety System.


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GENERAL SPECIFICATIONS

RS-232 serial communication for PCSS LazerSafe.

Receipe, punch, die, parameter, label and message memory backup to USB or

backup from USB.

LCD and module software update with USB.

EASY working.

RS-232 serial communication for general usage.

Synchron control of the BEAM with Y1Y2. (Y1 left, Y2 right)

Encoder input. Maximum counting frequency is 20KHz.10V and down/up outputs for BEAM movement.Programmable INCH and METRICH display resolution separately.Axes calibration (indexing) for each power on.

X1, X2, R1, R2, Z1, Z2 numerical control up to 6 axes.

Encoder input. Maximum counting frequency is 15KHz.0 - 10V and forward/reverse outputs for axes movement.Programmable INCH and METRICH display resolution separately.

Axes calibration (indexing) for each power on. Crowning control.

Potentiometer input. Minimum 1Kohm. Resolution 10bit. (Max. 1023)Forward/reverse outputs for movement.

Tonnage (pressure) control.

0 10V output for pressure control.

Blue-White 320x240 Dot Matrix Graphic LCD display.

Easy to use with LIST, PROFILE, PROGRAM and TOOL page by direct access.

Allow to select 5 languages : Turkish, English, French, German and Spanish.

Allow to use alphanumarical characters on the program and tool code fields.

INCH/METRIC conversion.

Internal non-volatile memory- 85 Programs and each program made up 12 steps.- 32 Punches- 32 Dies

Program Number : 3 numbers

Program Repeat Number : 3 numbersProgram Code Number : 10 numbers or lettersTool Code Number : 6 numbers or lettersStep Number : 2 numbersStep Repeat Number : 2 numbers

Functions calculated by the CNC

- Shape of the profile which is defined by the user is displayed on the LCD screen at240x48 pixel resolution.

- Cutting (unfolded) length is calculated according to profile.

- Bending depth is calculated according to bending angle, material and tool selection.- Bending speed change point.- Mute point.- Pinch point.- Bending force.- Crowning as a function of the bending force.

Functions programmed by the operator

- Following functions are also calculated automatically according to profile and ordervalues which are defined by the user.

- Target and correction values of the axes.- Backgauge retraction.- Top dead point.- Dwell time.- Number of the step repetition.

- Number of the program repetition.


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FUNCTIONS OF KEYS

CONTROL PANEL

Motor start/stop keys :Relay is energized during key is pressed. There is a separate input for the light on.

Restart key :Relay is energized during key is pressed. There is a separate input for the light on.

NMERCAL KEYS

Numerical keys, and keys are used to introduce numbers orvalues into the programmable fields.

PAGE SELECTION KEYS

Program List Key

Double function key.Pressing the key once displays the list of programs in the memory.Pressing the key again displays the search for programs by criteria page.

Create a Profile Key :Double function key.Pressing the key once displays all values to create a profile.Pressing the key again displays bending order of the created profile.

Program KeyTriple function key.Pressing the key once displays all data related positioning with actual values.Pressing the key second time displays some data in large characters.Pressing the key third time displays values and status of the PCSS.

Tool KeyDouble function key.Pressing the key once displays the list of punches and dies in the memory.Pressing the key again displays all data related programming of punch and die.


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OPERATING MODES and MOVEMENT KEYS

Programming Mode Key :Allows to introduce, store, modify, delete and search data for program, punch anddie.Allows to modify data for machine parameters.

Manual Operating Mode Key :

Using the keys, allows to movement for selectedaxis and crowning.

Semi Automatic Operating Mode Key :Allows a machine cycle with the current step values without automatic stepchange.This mode is used for adjustment when realizing the first program.

Full Automatic Operation Mode Key :Steps change automatically after each bend.Program starts to operate from current step.

Run Key :- Starts the axis and other control functions on semi or full automatic operation

mode.- Calibration page is displayed after power on. Starts the axis calibration

(indexation) on this page.During movement the led makes blink.

Stop Key :- Stops the axis and other control functions on semi or full automatic operation

mode.- Stops the axis calibration. If pressing the key again while led is lighting on, exit

from calibration.

Easy Working Key :

Allows to make a single bend without losing the current program information.

Manual Movement KeysManual movement keys of the selected axis and crowning.

FUNCTION KEYS

Function-1 KeyAllowable operations are; Program searching, step displaying, value changing andoperating modes.

Function-2 KeyProtecting password depending on selection. Allows to all F1 operation. Also;memory operations of the program, punch and die (creation, modification, deletingand saving). Also re-set of the actual values.

Function-3 KeyProtecting password depending on selection. Allowable operations are; Machineparameters changing.


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COMMAND KEYS

Delete Key :Allows to following operations depends on cursor position;- Delete a program from memory when the cursor is placed on the Pfield.- Delete a current step from screen when the cursor is placed on the Nfield.- On the TOOL page, delete a punch and die from memory when the cursor is

placed on the PUNCH(p)or DIE(d)fields.- Delete a value from screen when the cursor is placed on programing field.

Search Key :Allows to following operations depends on cursor position;- Search for program on memory when the cursor is placed on the Pfield.- On the TOOL page, search for punch and die on memory when the cursor is

placed on the PUNCH(p)or DIE(d)fields.- On the CRITERION SEARCH page, search for program by criteria.

Store / Copy Key :Allows to following operations depends on cursor position;- Store the program in the memory when the cursor is placed on the Pfield.- Copy new step consecutive includes current step data when the cursor is

placed on the Nfield.

- On the TOOL page, store punch and die in the memory when the cursor isplaced on the PUNCH(p)or DIE(d)fields.

- Approve the entered value when the cursor is placed on programing field.

Point / Code Key :Character table displays when the cursor is placed on the CODEfield.

keys are used to move cursor on the character

table, key is used to select character from table.

USB Key :

Used to access to USB memory page. Also used to start to update process.


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CALIBRATION

Calibration page is displayed first when the power on.

Checking the version is done before page is displayed. Version of the LCD panel isdisplayed like VER 0.0.0. Version of the each module is displayed under the modulename like 0.0. If there is no any version problem, /symbol is displayed. If there is aproblem, nothing is displayed.

If the key is pressed, the panel will check the version again. Do not allowany communication with the modules except checking the version.

The led lights on and calibration (indexation) starts when the key is pressed.The led makes blink during calibration. Status of each axis is displayed with symbolswhich explanations are give as follows.

or Movement is carrying on at the calibration speed and toward limitswitch on the defined direction.

or Limit is founded. Movement is carrying on for the index pulse at the 1/4of the calibration speed and reverse direction.

Limit or index is founded, waiting to movement stop.

Calibration is completed successfully.

Axis is not moving.

Driver error.

Calibration can be stopped by pressing key while operation is carrying on,

can be started again by pressing key. While key led is lighting, ifthe key is pressed againg, turned to the normal working.

If the calibration is completed successfully for all axes, automatically turned to thenormal working.

If the number of the last using program is available on the memory, thePROGRAMINGpage is displayed. If not, PROGRAM LISTpage is displayed.


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PROGRAMMING PAGES

RECIPE PAGE

This page displays all the bending informations for the current step. That is the targetposition of the axis, the pressure, the gauge retraction, the crowning and the dwelltime etc.

Because of that, an operator can directly program in this page, without passing otherpages.

To reach the programming page, press the key.

The first pressing to key, displays the page in small characters.

To change from one step to another, press the or key.


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The second pressing to key, displays the page program number andrepetition, step number and repetition, target and actual values in large characters.

When the last step of the program is reached, the led of the key lights up. At

this time, when pressing the key during 1second, a new step is created as ablank. A message ADDEDis displayed.

If the key is pressed while the cursor is placed on the step field, a new stepwhich contains same data with the current step is copied and COPIEDmessage is

displayed.


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EXPLANATION OF THE RECIPE PAGE FIELDS

P Number of the valid program in the working memory.

P+ Number of the next program which will be executed automatically.If this field is left empty, when the last step of the program is executed, the programwill return to the first step of the current program.

S Number of current step and number of total step.

CODE Consist characters from code table. Define as a supplementary information with theprogram number in order to facilitate program searching.

MATERIAL Material selection for tensile strength.

p / d Punch and die of the current step.

THICKNESS Material thickness.

WIDTH Material width for the current step.

ri / NB Internal bending radius and number of bend.

LENGTH Profile (face) length defined by the user.

P TEKRAR Number of program cycle repetitions. First field displays number of the programwhich is made, second field displays number of repetition.

TARGET Displays either the values calculated by the system or the values programmed by theoperator.

ACTUAL Displays the real positions.

CORRECTION Corrections defined for each step.

RETRACTION Displays if Xaxis is enabled. If the field leave undefined, retraction is not make andbending is carried on continuously.

If the first field leave undefined or defined as 0, the BEAM stops at PPand waits untilthe retraction is made. Then carry out the bend.

If the first field defined as 1, the BEAM stops at PP. Then continues bendimmediately, at the same time as the retraction is carring out.

FORCE Bending force is calculated automatically. Also operator can changed.

BENDING SP BEAM bending speed. If programmed at 0the speed is 1mm/s, at 9thespeed is 10mm/s.

BENDING SP BEAM rising speed from BDPto PP. If programmed at 0rising slow, at 9rising fast.

DELAY At the end of upwards movement of the beam, time delay for the pass next step(cycle) operation.

TOP DEAD PNT Top dead point (TDP). Distance from the BEAM rising finished.

DWELL Wait time of the beam at the BDP.

SPEED CH PNT Speed change point (SCP). Distance from the BEAM speed changing from HSto LS.

FINGER NOT IN USE

EXT/CYCLE START External start (0 : YES,1 : NO) and new cycle starting point (0 : BDP, 1 : PP, 2 :TDP) selection.

S REPEAT Number of current step repetitions. First field displays number of current steprepetition which is made, second field displays number of repetition. If the secondfield is not defined, step is made 1 time. If defined as 0 pass on the next step.


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PCSS LAZERSAFE PAGE

This page is displayed if PCSS LAZERSAFE parameter (P810) is enabled.

This page indicates, PCSS information belonging to current step with a sensorstatus, communication status and error / status code sent by PCSS.

To reach the PCSS LAZERSAFE page, press the key again.

Working Mode, Operator Selection and Station Type value belonging to P and

S fields can be selected with the or keys. Selection is done by

choosing from a created list according to PCSSparameter (P811, P812, P813andP814) values.

Fristly, values in the S filed is used for PCSSkontrol. However, equivalent in the P filed is used for the left undefined values. These values have been left in thestill undefined in this case equivalent in the MACHINE filed is used.

To change from one step to another, press the or key.


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EXPLANATION OF THE PCSS LAZERSAFE PAGE FIELDS



MACHINE Display parameter (P815 Working Mode, Operator Selection, Station Type andStop At Mute Point) values for the PCSS.

P Display entered program (Working Mode, Operator Selection, Station Type andStop At Mute Point) values for the PCSS.

S Display entered step (Working Mode, Operator Selection, Station Type and StopAt Mute Point) values for the PCSS.

Upstand Heightin Tray Mode Side height for the box bending.

Mute Point First displayed value is calculated by CNC. Second displayed value is send byPCSS. PCSSis used to great one.

Light Curtain Display the status of Ligh Curtain on PCSSif parameter (P812) is defined.

A Laser Display the status of Laser A on PCSSif parameter (P811) value is equal to 1 or 2.

B Laser Display the status of Laser B on PCSSif parameter (P811) value is equal to 2.

Gates Display the status of gates on PCSS.

Communication Status Display the status of communication between CNC and PCSS.0 Communication test.1 Communication error.2 No reply from PCSS.3 Checksum error.4 Answer of PCSSis unknown.5 Error on PowerUp or Jop parameters.6 PCSShas sent Error/Condition message.7 Waiting reply from PCSSduring test.

Error/Condition Code Display the Error/Condition Code send by PCSSas hexedecimal (0x0000).


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PROFLE PAGE

On this page, programming is done by entering the face length and bending anglevalues of the desired product.

Profile page is displayed on the key first pressed.

To perform profile, face length and bending angle values are entered.While the cursor placed over any one of the number under Nfield;

- By pressing the key, relevant row containing the profile information can bedeleted.

- By pressing the key, new row containing the relevant profile informationcan be copied.

After both operation, following profile rows are moved automatically.

After entering the last face length, cutting (unfolded) length and internal bending

radius for each step are calculated by pressing the key.

Also, image belonging to entered profile is diplayed on the window bottom side of theLCD screen. (Resolution is 240x48pixels)


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EXPLANATION OF THE PROFILE PAGE FIELDS


P+ Number of the next program which will be executed automatically.If this field is left empty, when the last step of the program is executed, the programwill return to the first step of the current program.


CODE Consist characters from code table. Define as a supplementary information with theprogram number in order to facilitate program searching.

MATERIAL Material selection for tensile strength. Second fi led defines the coefficient will beused cutting (unfolded) length calculation.

p / d Punch and die of the current program.

THICKNESS Material thickness.

WIDTH Material width for the current program.

CUTTING LEN Cutting (unfolded) length of the product calculated by the system according to DIN6935 standard.

N Displays the face number of the entered profile. It may be max 13. For more profile,P+ can be used.

L Defines the distance between two bends or the distance between the edge of thesheet and the first bend.

A Bending angle.

p / d For each bend, different punch or die can be used.

ri Displays the internal bending radius. When the key is pressed, riiscalculated taking into account the bending angle, the material and the tools.

NB Number of bends defined by the user to make internal bending radius.TOL Display the calculated tolerance according to user defined internal bending radius

and number of bend.


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SAMPLE 1

In order to program a new product, the work memory must be cleared.

- Open the profile page by pressing the key.

- Move the cursor over Sfield and enter the value 99.

- Press the key.

The profile in our sample is defined as follows :THICKNESS = 2.0mm, MATERIAL = 42kg/mm2, WIDTH = 500.0mm.

50

200

100

+90

-135

0

1

2

80

+1353

4

ENTER A PROFLE

Open profile page by pressing the key.. Fill in the fields according to the

sample profile above.

Press the key. Thus, cutting (unfolded) length and internal bending radius

for each step are calculated. Also, image belonging to entered profile is diplayed onthe window bottom side of the LCD screen. (Resolution is 240x48pixels)

In order to obtain better resolution, profile image can be rotated 45by pressing the

and keys.


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DEFINITION OF THE BENDING ORDER

The following images display the desired bending order.

For each step, the image displays the sheet metal with its bend before and afterbending.

Step S1 : Support = 0 ve Bend = 1

0 1 2 3 4


0

1

2

3 4


0

1

4 3

2


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Open profile page by pressing the key again.

Enter the bending order displayed above images in the SUPPand BENDfields.

Press the key. Thus, whole program (axis set, retraction, TDPetc.) values

are calculated and displays the sheet metal actions to be made before eachsequence.

By pressing the key, recipe page can be opened and calculation results for

each steps can be displayed.

You can see the SAVING PROGRAMsection in order to save created recipe (withthe profile and ordering information) above.


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EASY WORKING PAGE

With the EASY working page, allows to programming a single bend without loss ormodification of the program in hand.

To access the EASY working page, press the key.

By pressing the key while in EASY page, other recipe page or PCSSpage (ifP810is active) can be displayed without exit the EASY mode.

When the key pressed again or one of thekey pressed, displaying new page together with exit the EASY mode.


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PROGRAM MANAGEMENT PAGES

LIST OF PROGRAM

Press the key.

This page displays the number and the code of the current program, the number ofthe program used, as well as the number of program still available in the memory.

Also displays in ascending order, the number of all the programs stored in the

memory.


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SEARCHING PROGRAM BY CRITERIA

Press the key again.

This page allows to display a list of searched programs according to one or morecriteria like the code, the punch, the die or the thickness. Undefined fields are notconsider as a searching criteria.

To make a search by criteria;- Introduce one or more selection criteria in the fields provided.

Page is shown or the criteria are changed or made any changes in the programmemory, the list is updated automatically.

If the list contains more than 15 program, the following page or pages can be

displayed by pressing the and keys.


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CALLING PROGRAM

This operation searchs a program in the memory and place it on the screen.

Calling a program is possible from all pages on which the cursor can be placed onthe Pfield.

! ATTENTION Calling the program will cause the loss of the current program information on thescreen.

To call a program;- Introduce the program number in the Pfield.

- Press the key.

SAVING PROGRAM

This operation is used to permanently save a program in the memory.

Saving a program is possible from all pages on which the cursor can be placed onthe Pfield.

After saving the program remains present on the screen.

To save a program;- Enter the number of the program in the Pfield.

- Press the key.

If the EXISTmessage is displayed, choose another number and try again.

If you want to save a program under a number which already exist (after modifying aprogram), the program related that number must first be deleted in the memory.

! DiKKAT Number 999is reserved for totaldeletion of the program memory.


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PAGE 28

DELETING PROGRAM

This operation is used to delete a program from the memory.

Deleting a program is possible from all pages on which the cursor can be placed onthe Pfield.

After deleting the program remains present on the screen.

To delete a program;- Enter the number of the program in the Pfield.

- Press the key.

- CONTINUE?message is displayed. Than press the key in order toapproval.

Operation is canceled if press the key instead of the key follow aftermessage displaying.

DELETING ALL PROGRAMS

! ATTENTION This operation is used to delete all programs stored in the memory. There is nopossibility to cancel this command after approval.

To delete all programs;

- Introduce the value 999in the Pfield.

- Press the key.


Operation is canceled if press the key instead of the key follow aftermessage displaying.


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TOOL LISTING and PROGRAMMING

LIST OF PUNCHES / DIES

Press the key.

Displays the list of punches and dies existing in the memory, with the number andcharacteristics of each punch and die.

If the list contains more than 4 punch or die, the following page or pages can be

displayed by pressing the and keys.


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PAGE 30

EXPLANATION OF THE FIELDS

PUNCH

HEIGHT Height of the punch between the lowest part of the beam and the point of the punch.

ANGLE Punch angle.

RADIUS Punch radius.

OFFSET DO NOT USE

TONS/M Maximum force supported by the punch per linear meter.

CODE In order to provide easily follow-up.

DIE

HEIGHT Height of the die from the surface of the table.

ANGLE V angle of the die.

OPEN V width of the die.

RADIUS Die radius.

TONS/M Maximum force supported by the die per linear meter.

SAFETY X safety distance in order to define prohibit zone.

CODE In order to provide easily follow-up.


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PROGRAMMING PUNCH

Press the key again.

- Introduce the value 98in the PUNCH(p)field, than press the key in orderto delete the punch values on this page.- Fill in the fields.- To save this new punch;

a) Introduce the number you wish to give to this punch in the PUNCH(p)field.

b) Press the key.c) If EXISTmessage is displayed, choose another number and try again.

! ATTENTION Number 99is reserved for totaldeletion of the punch memory.


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CREATE NEW PUNCH BY MODIFYING AN EXISTING ONE

- Introduce the desired punch number which will serve as a basis in the PUNCH(p)

field. Than press the key.- Modify the values as necessary.

- To save the new punch, introduce its number in the PUNC(p)field and press the

key.

MODIFY AN EXISTING PUNCH

- Introduce the desired punch number which will serve as a basis in the PUNCH(p)

field. Than press the key.- Modify the values as necessary.- To save this punch under the same number, the former version must first be

deleted from the memory. To delete this punch, introduce its number in the

PUNC(p)field and press the key.


- Introduce same number in the PUNC(p)field and press the key.

DELETING PUNCH

- Introduce the number of the punch to be deleted in the PUNC(p)field.

- Press the key.

- CONTINUE?message is displayed. Than press the key in order to

approval.

DELETING ALL PUNCHES

- Introduce the value 99in the PUNCH(p)field.

- Press the key.



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PROGRAMMING, MODIFYING, DELETING etc. OF DIE

The programming, modifying, deleting etc. of die is done same way as for a punch.But in the DIE(d)field.


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USB MEMORY BACKUP PAGE

When you press the key USB memory backup page appears.

This page is the same with PARAMETERS USB MEMORY BACKUPpage.

However parameter, message and label memory areas are not shown in this page.So, backup is not allowed for these memory.

You can find detailed information in this section, PARAMETERS USB MEMORYBACKUP.

Whenever you refresh the page, parameters are loads by default ; backup direction isCNC >> USB and the default memory selection is program +, punch + and die +.

! ATTENTION USB memory stick formatting options should be as follows :File System = FAT32Allocation Unit Size = 4096Quick Format = Disabled

! ATTENTION If the backup (*.dat) or update (*.bin) files does not appear in the related pages, USBmemory stick should be reformatted in the above properties.


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MESSAGES

ADDED When the last step of the program is reached, the led of the key lights up. Atthis time, when the pressing this key during 1sec, a new step is created as a blank.

And message is displayed.

COM ERROR-1 Displayed when the data not came from the any modules.

COM ERROR-2 Displayed when the wrong data came from the any modules.

CONTINUE? Displayed to approve when the delete all stored programs or punches or dies arerequested.

COPIED On the programming page, if the key is pressed while the cursor is on the Sfield, a new step includes all data in current step and called same number is copied.Other steps will be renumbered automatically.

DELETED Indicates that the delete operation has been made correctly.

Also, on the programming page, if the key is pressed while the cursor is onthe Sfield, current step is deleted. Other steps will be renumbered automatically.

DRIVER ERROR Indicates that one of the axes inputs DRIVER OKAYis not active.

EMPTY Displayed when the all steps are deleted.

END OF PROGRM Indicates that end of the program while full automatic mode is selected.

ERROR Displayed when the entered value on the order page a)if SUPPvalue greather thantotal face number, b)if first SUPPvalue is not equal to 0 or total face number, c)ifSUPPand BENDvalues are equal, e)if not yet been bent face was entered as aSUPP, f)if BENDvalue equal to 0 or greather than total bend number, g)if sameBENDnumber entered more than one.

EXIST Indicates that the program or punch or die chosen for storage already exists.

EXTERNALSTART Indicates that CNC is waiting down (pedal) command to carry on the axes takeposition.

FULL Displayed when the all steps (max. 12) are defined. Buffer is full, no more space.

IGNORE Displayed when the key used cannot be used at that time.

INDEX ZONE Displayed if INDEX ZONEinput is passive when the calibration is started. Thismeans that the BEAM is above the index point.In order to make calibration, BEAM must be brought down on the manual mode up toINDEX ZONEinput is active.

INVALID Displayed when the invalid operation is made.

JITTER ERROR Indicates that the encoder error caused by the application of simultaneous edges onthe input encoder signals.

LIMIT ERROR Displayed when the axis is moved out of the software or hardware limits in themanual mode. At this time, allows to movement toward opposite direction of limiterror.Displayed when the crowning is moved out of the control input 0% or 100% values inthe manual mode. At this time, allows to movement toward opposite direction of limiterror.

Also displayed when the or keys are pressed, if the axis will moveout of the software limits, if the crowning will move out of the control input 0% or100% values, if the bending force will exceed the TON/Mvalue defined for usedpunch or die.

LOADED Indicates that the load operation has been made correctly.


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NOEXIST Indicates that the program or punch or die chosen for delete or search do not exist.

NO MOVEMENT Displayed when the axis is not moved during 10 second.

NO PLACE Indicates that the program memory or punch memory or die memory has no morespace available.

NO VOLTAGE Displayed when theVOLTAJ OKinput is passive.

PCSSCode Displayed when the PCSSsend an Error/Condition code.

PCSS COM ERR Indicates that the communication error with the PCSS.

PHOTOCELL Displayed when the PHOTOCELL FAILUREinput is passive.

POSITION OKAY Indicates that all axes and crowning position is okay.

PROHIBIT ZONE Displayed in the case of positioning is impossible for the R1/R2axes or the Z1/Z2axes.

SEARCHING Indicates that the program memory is checking during criterian search.

STORED Indicates that the storage operation has been made correctly.

SYNCHRO ERROR Displayed when the difference between Y1 and Y2 is higher than the programmedlimit value during the BEAM movement upwards or downwards. Do not allow theBEAM movement.

In this case, limit value is increased until the difference. The controller repositions Y1and Y2 in parallel with first movement of the BEAM.

TOOL CONFIRM? Displayed to take approval if the punch or die is changed when the key

pressed on the or working mode, or each step changed.

If press the key approval is given and working carry on. If press thekey approval is not given and working is stopped.

TOOL ERROR Displayed if the selected punch height and die height are not suitable for the machine

when pressed the or keys to change the working mode.

Must be (PunchHeight + DieHeight + 50mm < IndexPosition(P68)).

UNDEFND VALUE Displayed when the , or keys are pressed to change theworking mode, if the values of the program vital to operation are not programmed.

UNDEF PARAMTR Displayed when the , veya keys are pressed to change theworking mode, if the values of the parameters vital to operation are not programmed.

USB CONNECTED Displayed when the USB memory stick is inserted.

USBDISCONNECT Displayed when the USB memory stick is removed.

VERSION Displayed if there is a problem on the version checking of any module. In this case,do not allow any communication with the modules except checking the version.

WAIT Indicates that the memory operation (saving, deleting etc)is going on.


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STOPPING and LEAKAGE TEST MESSAGES

TopDeadPoint? The BEAM must be at Maximum Limit (P48)in order to start Stopping and Leakagetests.

AccelDist Err Displayed if ( Maximum Limit (P48) SCP ) < (P95) + (P97).

STOPPING TEST Stopping test is started.

STOPPING OKAY Stopping test is completed successfully. There is no STOPPING ERRor DISTANCEERR.

STOPPING ERR Displayed if stopping time greater than programmed (P96)value.

DISTANCE ERR Displayed if stopping distance greater than programmed (P97)value.

LEAKAGE TEST Leakage test is started.

LEAKAGE OKAY Leakage test is completed successfully. There is no LEAKAGE ERROR.

LEAKAGE ERROR Displayed if leakage distance greater than programmed (P99)value.


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PARAMETERS

GENERAL PARAMETERS

01 Display Unit [ - ]

Function : Defines the display unit.

Unit :

Range : 0 1

Default :

Description : a) or 0 = Display unit is METRIC.b) 1 = Display unit is INCH.

02 Display Mode [ - ]

Function : Defines the value which will display on the actual value field when the positioning iscompleted succesfully.

Unit :

Range : 0 1

Default :

Description : a) or 0 = Calculated actual value is displayed when the positioning iscompleted succesfully.

b) 1 = Target value is displayed on the actual value field when thepositioning is completed succesfully.


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03 Display Dimension [ - ]

Function : Defines whether the material thickness is considered during calculations of thegauge.

Unit :

Range : 0 1

Default :

Description : a) or 0 = The target value of the gauge is not change because ofmeasurement is made from the inside.b) 1 = Material thickness subtracts from the target value of the gauge

because of measurement is made from the outside.

04 Language Selection [ - ]

Function : Defines the displaying language.

Unit :

Range : 0 4

Default :

Description : a) or 0 = Turkishb) 1 = English

c) 2 = French

d) 3 = German

e) 4 = Spanish

05 Contrast [ -- ]

Function : Used to change LCD contrast adjustment.

Unit :

Range : 0 40Default : 20

Description : The suitable screen brightness adjusts by changing this parameter.

If power on while the and keys are pressing, the contrast value getsdefault.

Also, the contrast adjustment is made as a visual using the same keys on calibrationpage. Changed value is not save to the memory.


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06 F2 Password [ ---- ]

Function : Defines the password for F2function.

Unit :

Range : 0 9999

Default :

Description : a) or 0 = Do not use password for F2function.

b) Other = Entered value is used as a password.

07 F3 Password [ ---- ]

Function : Defines the password for F3function.

Unit :

Range : 0 9999

Default :

Description : a) or 0 = Do not use password for F3function.

b) Other = Entered value is used as a password.

08 Profile and Order Page Enable [ - ]

Function : Allows to display Profile and Order pages.

Unit :

Range : 0 1

Default :

Description :

09 Communication BaudRate [ - ]Function : Defines the RS232 communication baudrate with the PC.

Unit :

Range : 0 2

Default : 0

Description : a) 0 = 9600bpsb) 1 = 19200bps

c) 2 = 38400bps


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Bending Counter [ -------- ]

Function : Displays the number of performed bending.

Unit :

Range : 0 99999999

Default : 0

Description : Do not change by the user.

Working Hour [ ------ ]

Function : Displays the total working hour of the CNC.

Unit : Saat

Range : 0 999999

Default : 0

Description : Do not change by the user.


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22 Pressure (%) [ -- ]

Function : Defines the current applied to the pressure valve during the upward movement.

Unit : Must be programmed as % of the maximum current ( = 10V = 1A )

Range : 0 99

Default :

Description :

23 High Speed Pressure (%) [ -- ]

Function : Defines the current applied to the pressure valve during the downward movement ofthe beam on high speed.


Range : 0 99

Default :

Description :

24 High Speed Deceleration Pressure (%) [ -- ]

Function : Defines the current applied to the pressure valve during high speed decelerationdistance.


Range : 0 99

Default :

Description :

25 Low Speed Minimum Pressure (%) [ -- ]

Function : Defines the minimum current applied to the pressure valve during the bending speed.


Range : 0 99

Default :

Description :

26 Low Speed Deceleration Minimum Pressure (%) [ -- ]

Function : Defines the minimum current applied to the pressure valve during Final ApproachDistance (P43), Low Speed Deceleration Ramp Distance (P44)and Bottom

Dead Point.Unit : Must be programmed as % of the maximum current ( = 10V = 1A )

Range : 0 99

Default :

Description :


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27 Pressure Decompression (%) [ -- ]

Function : Defines the current applied to the pressure valve during Decompression Time(P63).


Range : 0 99

Default :

Description :

28 Pressure Deceleration/Acceleration Time [ -.-/-.- ]

Function : Defines the ramp time applied to the pressure valve during value changing.

Unit : second

Range : 0.0 2.5

Default :

Description :


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30 Crowning Module Enable [ - ]

Function : Defines whether the crowning module is enabled.

Unit :

Range : 0 1

Default :

Description : a) or 0 = Crowning module is disabled. Relevant parameters do not display

on the screen.b) 1 = Crowning module is enabled. Relevant parameters displays on the

screen.

31 Stop Distance [ -- ]

Function : Defines the stop distance.

Unit : ADC

Range : 0 99

Default :

Description : In the case of entered value is lower than the needed, system may remains unstable.

In the case of entered value is higher than the needed, positioning time gets longer.

32 Position Tolerance [ -- ]

Function : Defines the acceptable positioning error for both direction.

Unit : ADC

Range : 0 99

Default :

Description : The crowning inertia determines this distance.


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33 Crowning 0%,25%,50%,75%,100% [ ---- ]

Function : This parameter allows determination of the crowning value automatically on theprogramming page according to the tonnage programmed or calculated.

Unit : ADC

Range : 0 1023

Default : Must be programmed

Description : Example:Rated Capacity = 300TCrowning Control Input 0% = 40

25% = 12050% = 40075% = 600100% = 900

225

[75%]

300[100%]

150[50%]

75[25%]

0[0%]

40 120 400 600 900

TONNAGE

ADC

Calculate the crowning value for tonnage = 175 TONTonnage / Rated Capacity = 175 / 300 = 58,3%

Value is between 50% and 75%(58,3% - 50%) / (75% - 50%) = (X - 400) / (600 - 400)(8,3%) / (25%) = (X - 400) / (200)(66,4) = (X - 400)

Crowning value is calculated as a X = 466,4 = 466


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BEAM PARAMETERS

40 Encoder Resolution [ ---.--- ]

Function : Defines the number of impulses needed to travel 1 mm.

Unit : pulse/mm

Range : 0.001 999.999


Description : The unit uses the four edges of the one period generated by the encoder. Thenumber of nominal encoder increments must therefore be multiplied by 4.

Example :Number of the pulse one revolution of the encoder is 500, and amount ofthe linear course for one revolution of the encoder is 10mm. Resolution of theencoder is calculated as;

4 x 500pulse / 10mm = 200.000 pulse/mm.

41 Resolution Inch/Metric [ -/- ]

Function : Defines the inch/metric display resolution.

Unit :

Range : 0 3

Default : 0 / 0

Description : Inch and metric display resolution values enter separately.

a) or 0 = Axis is displayed at 1/1 resolution.

b) 1 = Axis is displayed at 1/10 resolution.

c) 2 = Axis is displayed at 1/100 resolution.

d) 3 = Axis is displayed at 1/1000 resolution.

42 Change Counting Direction [ Y1 Y2 - ]

Function : Change the counting direction of the Y1 and Y2.

Unit :

Range : 0 1

Default : 0 / 0

Description : This is the same with swap the enkoderin channel A and B.


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47 Maximum Bending Speed (mm/s) [ -- -- ]

Function : Defines maximum bending speed.

Unit : mm/s

Range : 0 99

Default :

Description :

48 Minimum/Maximum Limits [ ----.--/----.-- ]

Function : Defines the minimum / maximum limits of the Y1 and Y2.

Unit : mm

Range : 0.0 9999.0


Description : In MANUAL mode, during a down movement, minimum limit is aimed for. Also, upmovement is carry on up to maximum limit.

The programmed set value of the Y1 and Y2 must be higher than the minimum limit.

49 TDP Minimum [ ---.-- ]

Function : Defines the minimum value of the TDP.

Unit : mm

Range : 0.0 999.99

Default :

Description :

50 Deceleration Ramp Distance [ --.-- --.-- ]

Function : Allows smooth BEAM movements arrival at the TDPand when changing speed fromHSto LS.

Unit : mm

Range : 0.0 99.99

Default :

Description :

51 Acceleration Ramp Distance [ --.-- --.-- ]

Function : Allows smooth BEAM movements at departure.

Unit : mm

Range : 0.0 99.99

Default :

Description :


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56 High Speed Voltage [ -.- -.- ]

Function : Defines the voltage applied to the BEAM at high speed.

Unit : V

Range : 0.0 9.9

Default :

Description : If increasing this parameter has no effect on the BEAM speed, it must be reduced

until a reduction of the BEAM speed is noted.If increasing this parameter influences the BEAM speed, it must be increased untilthe above mentioned situation is obtained.

To adjust this parameter, the BEAM speed must be measured over a long distanceon high approach speed.

57 Indexing Voltage [ -.- ]

Function : Defines the voltage applied to the BEAM during indexation.

Unit : V

Range : 0.0 9.9

Default : Can be defined ~%70 of the HSDescription : When taking the index, there is no ramp before the stop, which makes shocks

possible. This risk can be reduced by a lower speed.

58 Decompression Voltage [ -.- ]

Function : Defines the voltage applied to the servo valve during Decompression Time (P63).

Unit : V

Range : 0.0 9.9

Default :

Description :


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64 Synchronization Limit Y [ --.-- ]

Function : Defines the synchronization limit.

Unit : mm

Range : 0.0 99.99


Description : When the difference between Y1 and Y2 is higher than the programmed value, the

BEAM is stopped.In this case, a higher value from the difference is programmed into this parameter.Switch to Manual Mode and give an up command.

The controller repositions Y1 and Y2 in parallel if there is no mechanical, hydraulic orelectrical reasons to prevent it from doing so.

As soon as the Y1 and Y2 are in parallel, re-program the parameter at its initial value.

65 Synchronization Gain High Speed [ -- -- BDP -- ]

Function : Factor permitting the synchronization of Y1 and Y2 during the down/up movement onhigh speed. Also at the BDP.

Unit : Range : 0 99


Description : 20can be programmed for and gain. Decrease this value until vibrations areobtained on the BEAM, then increase.

4can be programmed for the BDPgain. Increase this value until vibrations areobtained on the BEAM, then decrease.

66 Next Cycle Starting Point [ - ]

Function : Determines the starting point of the new step.

Unit : Range : 0 2

Default :

Description : a) or 0 = Start at BDPafter dwell time.

b) 1 = Start at PPwhile upward movement.

c) 2 = Start at arrival to TDP.

67 Mute Distance Above Material [ --.-- ]

Function : Defines the mute point.

Unit : mmRange : 0.0 99.99


Description : Obtained with adding punch height, die height, material thickness and programmedvalue.

MP = YREF(YPUNCH+YDIE) + THICKNESS + (P67)


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68 Index Position [ Y1 ----.-- Y2 ----.-- ]

Function : Indicates the value of the Y1 and Y2 index references.

Unit : mm

Range : 0.0 9999.0


Description : Indicates that the place of the index signal.

69 Reference Position [ Y1 ----.-- Y2 ----.-- ]

Function : Allows calibration of the Y1 and Y2.

Unit : mm

Range : 0.0 9999.0


Description : Obtained with adding height of the punch, height of the die and height of the usingwedge. Height of the wedge is 0 if not using.

This value is also introduced into the Y1 and Y2 when taking up the index.


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95 Acceleration Distance High Speed [ MAX ---.-- ]

Function : Defines the BEAM distance necessary to reach its maximum appraoch speed.

Unit : mm

Range : 0.0 999.99

Default :

Description : To avoid a possible collision between the BEAM or punch and the table or the die;

The distance between the Maximum Limit (P48)and the SCPmust be greater thanthe distance (P95)+ (P97).

! ATTENTION STOPPING and LEAKAGE TEST

The Stoppingand Leakagetests are only performed if the Acceleration DistanceHigh Speed (P95)is programmed. This test is used to detect any anomalies in thefunction of the press.

The principle is to bring down the BEAM at high speed, then suddenly stop the downmovement when the BEAM reached to defined position, then measure the machine'sreactions.

By comparing the measured reactions with the acceptable limits, it is possible toascertain whether the machine is fit to work with or not.

After each test, the measurement results can be seen on the machine parameterpage. The first MAXcolumn is used for programming the values, while the Y1and Y2columns are used to display the measurement results.

LEAK TESToutput is used to cut the down movement.

Starting to test conditions;

All axes are calibrated (indexed)BEAM at Maximum Limit (P48)Semi or Full Automatic mode is activeAxes in position

Test process;

Give the command. The BEAM moves downwards with the High Speed Voltage(P56)until it reaches the Maximum Limit (P48) Acceleration Distance HighSpeed (P95)value.

When the BEAM arrived to the above value, STOPPING TESTmessage is displayedand LEAK TESToutput is activated. Thus, the BEAM is stopped.

In order to detection of the stopping, time and distance measurements are separatelystarted for Y1 and Y2. The axis is considered stopped if it does not receive more than2 pulses in 10ms.

A delay of 0.3s to allow the BEAM to be properly stabilized. Then LEAKAGE TESTmessage is displayed and the leakages are measured during the programmed time.

If the tests are completed successfully, the machine can work normally, otherwise thetest is repeated for the next command.


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96 Stopping Time (s) [ MAX -.-- ]

Function : Defines the acceptable maximum stopping time for that machine.

Unit : second

Range : 0.0 2.50

Default :

Description :

97 Stopping Distance [ MAX --.-- ]

Function : Defines the acceptable maximum stopping distance for that machine.

Unit : mm

Range : 0.0 99.99

Default :

Description :

98 Leakage Measurement Time (s) [ MAX -.- ]Function : Defines the duration of the BEAM displacement measurement during the leakage

test.

Unit : second

Range : 0.0 9.9

Default :

Description :

99 Cylinder Leakage [ MAX --.-- ]

Function : Defines the acceptable maximum BEAM leakage during leakage test.Unit : mm

Range : 0.0 99.99

Default :

Description :


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X1 / X2 AXIS PARAMETERS

X00 Module Enable [ - ]

Function : Defines whether the axis module is enabled.

Unit :

Range : 0 1

Default :

Description : a) or 0 = Axis module is disabled. Relevant parameters do not display on thescreen.

b) 1 = Axis module is enabled. Relevant parameters displays on thescreen.

X01 Encoder Resolution [ ---.--- ]

Function : Defines the number of impulses needed to travel 1 mm.

Unit : pulse/mm

Range : 0.001 999.999


Description : The unit uses the four edges of the one period generated by the encoder. Thenumber of nominal encoder increments must therefore be multiplied by 4. (See P40)

X02 Resolution Inch/Metric [ -/- ]

Function : Defines the inch/metric display resolution.

Unit :

Range : 0 3

Default :

Description : Inch and metric display resolution values enter separately.a) or 0 = Axis is displayed at 1/1 resolution.

b) 1 = Axis is displayed at 1/10 resolution.

c) 2 = Axis is displayed at 1/100 resolution.

d) 3 = Axis is displayed at 1/1000 resolution.


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X03 Minimum/Maximum Position [ ----.---/----.--- ]

Function : Defines minimum and maximum axis limit.

Unit : mm

Range : 0.000 9999.000


Description : Do not allow to movement lower than minimum and higher than maximum limit. But,

allows to movement toward opposite direction of limit.

X04 Calibration Position [ ----.--- ]

Function : Defines the calibration (indexation) position.

Unit : mm

Range : 0.000 9999.000


Description : After the calibration is completed successfully, the entered value is loaded to theactual value.

! ATTENTION If device is worked without calibration is made, the positioning will be wrong.

X05 Manual Speed Slow/Fast (%) [ ---/--- ]

Function : Defines slow and fast speed in manual mode.

Unit : %

Range : 0 100

Default :

Description : Speed is calculated depend on the frequency which is set on the driver.

Example:

The Voltage/Frequencycurve is defined like the following.

Voltage

Frequency

10V

50.0Hz

0V

0.0Hz

Lets calculate DAC; V; Fq values equvalent to manual slow speed 30%.Voltage[V] = 10V and Frequency[Fq] = 50.0Hz for DAC[8bit] = 255.

X = (PX05/ 100) * (DAC; V; Fq)

According to above formula result is ;X = (30 / 100) * (255; 10; 50.0)

calculated for manual slow speed as DAC = 76, V = 3.0V, Fq = 15.0Hz.

! ATTENTION Speed knowledges are calculated as % of 255 for DAC, 10V for Voltage and fmaxwhich is set on the driver for Frequency.


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X06 Positioning Speed (%) [ --- ]

Function : Defines the speed which the axis will use during positioning.

Unit : %

Range : 0 100

Default :

Description : Please see description of the PX05for calculate the speed as [Hz].

X07 Calibration Speed (%) [ --- ]

Function : Defines the speed which the axis will use during calibration.

Unit : %

Range : -99 100

Default :

Description : The sign of the entered value is defines direction of the calibration.

Firstly, moved at the defined speed and toward limit switch on the direction thatshown with the sign.

After the limit is founded, moved for the first index pulse at the speed/4 and reversedirection.

Please see description of the PX05for calculate the speed as [Hz].

X08 Final Positioning Speed (%) [ --- ]

Function : Defines the axis speed for final positioning.

Unit : %

Range : 0 100

Default :

Description : In the case of entered value is higher than the needed, system may remainsunstable.

X09 Final Positioning Gain [ --/-- ]

Function : Defines the ramp and speed gains using for final positioning speed calculation.

Unit :

Range : 0 99

Default :

Description :


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X10 Acceleration Ramp Time (s) [ --.- ]

Function : Defines the linear acceleration time of the axis from (0Hz, 0V) to (fmax, 10V).

Unit : second

Range : 0.0 30.0

Default :

Description :

t(s)

f(Hz)

Px10

fmax

f1

t1

t1= (f1/ fmax) * PX10

! ATTENTION Defining of the ramp time as very short may cause motor driver error.

The fmaxis frequency value which is set on the driver and equivalent to DAC=255 &

Voltage=10V.

X11 Slow Speed Distance [ --.--- ]

Function : Defines the distance of the final positioning.

Unit : mm

Range : 0.0 99.999

Default :



Px11

Px11

Px13

Px13

f(Hz)

Position

target

target

Px12

Px12

Px06

Px08

X12 Deceleration Ramp Distance [ --.--- ]

Function : Defines the deceleration distance of the axis from the positioning speed to 0.

Unit : mm

Range : 0.0 99.999

Default :

Description : In the case of entered value is lower than the needed, system may damaged to themachine or remains unstable.



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X13 Stop Distance [ -.--- ]

Function : Defines the distance of the positioning stop.

Unit : mm

Range : 0.0 9.999

Default :



X14 Position Tolerance [ -.--- ]

Function : Defines the acceptable positioning error for both direction.

Unit : mm

Range : 0.0 9.999

Default :

Description : In order to execute a positioning, the axis must be outside the tolerance zone of thechosen value.

f(Hz)

Position

tolerance

120 Safety Distance [ ---.--- ]

Function : Defines the X axis safety distance for die.

Unit : mm

Range : 0.000 999.999

Default : Must be programmed if X and R axes enabled

Description : Distance of X is defined in order to avoid the gauge collision to the die.

X

DIE SafetyDistance


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R1 / R2 AXIS PARAMETERS


Function : Defines the R axis safety distance for die.

Unit : mm

Range : 0.000 999.999

Default : Must be programmed if X and R axes enabled

Description : Distance of R is defined in order to avoid the gauge collision to the die.

R

DIE

Height

321 Displacement R [ ---.--- ]

Function : Defines the R axis stop distance of the gauge on the die.

Unit : mm

Range : 0.000 999.999

Default :

Description : Positioning value will be DieHeight + Offsetwhen the gauge set in the safety zoneover die.

Offset


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322 2.Finger Distance X/R [ ---.---/---.--- ]

Function : Defines the X distance of second finger.

Unit : mm

Range : 0.000 999.999

Default :

Description :


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Z1 / Z2 AXIS PARAMETERS


Function : Defines the safety distance between Z1 and Z2 in order to avoid collision.

Unit : mm

Range : 0.000 999.999

Default : Must be programmed if Z1 and Z2 are enabled

Description : Prohibits a relative positioning of Z1 to Z2 inferior to this parameter.


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CORRECTION TABLE

Material selection can be done by pressing the and keys if thecursor placed over material field. Strength value and correction tables are changedaccording to material displayed.

Types of the material displayed :St = Steel 42kg/mm2

Al = Aluminium 32kg/mm2

Ss = Stainless Steel 60kg/mm2

Xx = User Define kg/mm2

Only strength value of the user define can be changed.

800 Material St/Al/Ss/Xx [ --kg/mm2 ]

Function : Defines the material strength which is defined by user.

Unit : kg/mm

Range : 0 99

Default : Must be programmed according to user defined material

Description : To use the defined material, the value 4 is programmed in the MATERIALfield onthe programming page. After the value is entered value of the user defined materialstrength belonging to Xxis displayed in the MATERIALfield.


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Springback [ ---.- ]

Function : Defines the correction value which will apply to the relevant range.

Unit : () Angle

Range : -90.0 90.0

Default : Must be programmed according to determined correction value

Description : Lets calculate corrected bending values of 80 and 145 belonging to relevant

material which angle correction values are given below as a sample graphic.

0124

7

1011

-2-4-5

-8 30 45 60 75 90 105 120 135 150 165 180

CORRECTION()

ANGLE()

For 80 ; (80 -75) / (90 - 75) = (X - (-2)) / (0 - (-2)) ==> (5 / 15) = (X + 2) / 2Correction value is X = -1.3, corrected value is 80 + (-1.3) = 78,7.

For 145 ; (145 -135) / (150 - 135) = (X - 4) / (7 - 4) ==> (10 / 15) = (X - 4) / 3Correction value is X = 6, corrected value is 145 + 6 = 151.

Thickness [ --.-- ]

Function :

Unit : %

Range : 0.0 99.99

Default :

Description :

N Cutting Length [ -.--- ]

Function : Defines the coefficient value which will apply to the bending allowance during cutting(unfolded) length calculation.

Unit :

Range : 0.0 9.999

Default : Must be programmed according to determined correction valueDescription : Second field near MATERIALon the Profile page, enter the desired coefficient N

number. So, cutting (unfolded) length calculation is made according to the enteredcoefficient.


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PCSS PARAMETERS

S2 PCSS DSUB-9 socket is used to communicate with the PCSS LazerSafe module.Communication is made with RS-232 and configuration is fixed as follows :

Baud Rate = 19200, Data Bits = 8, Parity = No, Stop Bits = 1.

810 LazerSafe Enable [ - ]

Function : Defines whether the PCSS LazerSafe module is enabled.

Unit :

Range : 0 1

Default :

Description : a) or 0 = PCSS LazerSafe module is disabled. Relevant parameters do notdisplay on the screen.

b) 1 = PCSS LazerSafe module is enabled. Relevant parameters displayson the screen.

811 Laser [ - ]

Function : Defines the number of the Laser on the PCSS LazerSafe module.

Unit :

Range : 0 2

Default :

Description : a) or 0 = Not available in any laser.

b) 1 = 1 piece laser available (Lazer A).

c) 2 = 2 piece laser available (Lazer A and Lazer B).

812 Light Curtain [ - ]

Function : Defines whether the Light Curtain on the PCSS LazerSafe module is enabled.

Unit :

Range : 0 1

Default :

Description : a) or 0 = Not available in Light Curtain.

b) 1 = Light Curtain available.


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813 Station Number [ - ]

Function : Defines the number of the Station.

Unit :

Range : 0 2

Default :

Description : a) or 0 = Not available in any Station.

b) 1 = 1 piece Station available.c) 2 = 2 piece Station available.

814 Station Configuration [ ----------- ]

Function : Defines the configuration of the station.

Unit :

Range :

Default : FOOT

Description : Station Configuration options are : 1- FOOT, 2- HANDand 3- HAND+FOOT.


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815 Working Mode [ ----------- ]

Function : Defines the Working Mode selected for the Machine.

Default : FIELD MUTED

Description : Working Mode options are : 1- FIELD MUTED, 2- NORMAL, 3- TRAY, 4- GUARDONLY, 5- SINGLE BREAKand 6- DOUBLE BREAK.Choice 2and 3are displayed if P811value is different from 0.Choice 4, 5, and 6are displayed if P812value is different from 0.

Operator Selection [ ----------- ]

Function : Defines the Operator Selection selected for the Machine.

Default : STATION 1

Description : Operator Selection options are : 1- STATION 1, 2- STATION 2and 3- STATION 1+2.Choice 2and 3are displayed if P813value is equal to 2.

Station Type [ ----------- ]

Function : Defines the Station Type selected for the Machine.Default : FOOT

Description : Station Type options are : 1- FOOT, 2- HANDand 3- HAND+FOOT.Choice 1is displayed if P814value is equal to FOOTor HAND+FOOT.Choice 2is displayed if P814value is equal to HANDor HAND+FOOT.Choice 3is displayed if P814value is equal to HAND+FOOT.

Stop At Mute Point [ - ]

Function : Defines the Stop At Mute Point request for the Machine.

Unit :

Range : 0 1Default : 0

Description :

Robot [ - ]

Function : Defines the Robot working mode request for the Machine.

Unit :

Range : 0 1

Default : 0

Description :

BIT13/BIT19 [ -/- ]

Function :

Unit :

Range : 0 1

Default : 0

Description :


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USB MEMORY PACKUP

When a USB memory stick is plugged into the USB socket, USB button led lights andUSB CONNECTEDmessage appears.

You can choose the backup direction and memory selection with and

keys.

While USB memory stick is plugged press the button for ~3 seconds andthen backup proccess starts with selected backup direction and memory selection.

820 Backup Direction [ >>, >USB, backup is taken from CNC to USB.If CNC


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822 Status Messages

Function : Displays the status or error messages connected with USB usage and backupoperation.

Description : Status or error messages :- Connected- Disconnected- Backup from USB...- Backup to USB...

- Backup finished- !##Error

In Error message, memory region indicated with first #and used file name :

0 = Punch, AD90D_Punch.dat1 = Die, AD90D_Die.dat2 = Parameter, AD90D_Parameter.dat3 = Error / Warning Message, AD90D_Message.dat4 = Label, AD90D_Label.dat7 = Re

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