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Closed Loop Control of Halbach Array Magnetic Levitation System Height By: Kyle Gavelek Victor Panek Christopher Smith Advised by: Dr. Winfred Anakwa Mr. Steven Gutschlag

Closed Loop Control of Halbach Array Magnetic Levitation System Height

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Closed Loop Control of Halbach Array Magnetic Levitation System Height. By: Kyle Gavelek Victor Panek Christopher Smith. Advised by: Dr. Winfred Anakwa Mr. Steven Gutschlag. Closed Loop Control of Halbach Array Magnetic Levitation System Height. - PowerPoint PPT Presentation

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Page 1: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

By: Kyle Gavelek Victor Panek

Christopher Smith

Advised by: Dr. Winfred Anakwa

Mr. Steven Gutschlag

Page 2: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

I. Introduction

II. Previous Work

III. Project Summary

IV. Halbach Array

V. Inductrack

VI. Maglev System

VII. Design Equations

VIII. Preliminary Work

IX. Design Tasks

• Halbach Array Model

• DC Motor Model

• Controller Model

• uController and Flat Track

X. Equipment List

XI. Schedule

XII. Patents

XIII. References

Page 3: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Maglev technology is applied in various fields today,most prominently in high speed trains.

Page 4: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous

Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

• Dr. Richard Post

Fundamental research in the field of magnetic levitation while at the Lawrence Livermore National Laboratory. He designed the inductrack in the 1990’s.

• Paul Friend (2004)

Determination of levitation equations and successful design of MATLAB GUI software. The GUI software will be used to predict the results with variable input values.

Page 5: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous

Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Page 6: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous

Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

•Glen Zomchek (2007)

Design and fabrication of inductrack levitation system which achieved .45mm vertical displacement.

• Dirk DeDecker and Jesse VanIseghem (2012)Re-design of inductrack levitation system with successful vertical displacement of 3.7mm from a starting displacement of 5.0mm

Page 7: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous

Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Current rotary inductrack system

Page 8: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

The objective of CLCML is to model the precious year’s magnetic

levitation system and implement closed loop control of the magnetic

levitation height.

ControllerPermanent Magnet DC

Motor

Halbach Array

Desired Displacement

+-

Resulting Displacement

Page 9: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach

Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Magnetic fields created by Halbach array magnet configuration.

Sinusoidal magnetic field generated below the Halbach

array.

B0 = Peak Magnetic Field d = Thickness of magnet

Br = Individual Magnet’s Strength M = # of magnets per wavelength

Page 10: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Φ = Magnetic Flux L = Inductrack Inductance

I = Current R = Inductrack Resistance

λ = magnetic field wavelength k = wave number = 2π/λ

y = vertical distance w = width

ω = kv v = ωmr = Tangential Velocity

B0 = Peak Magnetic Field

The copper inductrack is fastened to the outside of the rotating wheel making it a

rotary inductrack.

Page 11: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Passing Halbach Array’s Magnetic

Field

Inherent Track

Properties

This animation displays the relationship between velocity of a rotary inductrack with a Halbach array as velocity increases.

Page 12: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev

System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

As shown above the pole occurs at ω = -R/L

Page 13: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

R = Inductrack Resistance

RC = Resistivity of Copper

= 1.68 x 10-8 Ωm

ℓ = Length of Inductrack

A = Inductrack Cross-sectional Area

L = Inductrack Inductance

μ0 = Permeability of free space

= 4π H/m

λ = Wavelength of magnetic field

PC = Mean Perimeter of Inductrack

dC = Spacing of Inductors

B0 = Peak Magnetic Field d = Thickness of magnet

Br = Individual Magnet’s Strength M = # of magnets per wavelength

Page 14: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Using the design equations shown previously, the following values have been calculated in previous work. The accuracy of these values shall be tested through experimentation.

B0 = 0.8060 T R = 1.9 x 10-5 Ω L = 7.532 x 10-8 H

Page 15: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

Rotational Velocity

Resulting Displacement

Halbach Array model

ControllerPermanent Magnet DC

Motor

Halbach Array

Desired Displacement

+-

Resulting Displacement

Fy = Vertical Force B0 = Peak Magnetic Field

w = Width of Inductrack k = Wave Number = 2π/λ

ω = kv v = ωmr = Tangential Velocity

y = vertical distance

Page 16: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

ControllerPermanent Magnet DC

Motor

Halbach Array

Desired Displacement

+-

Resulting Displacement

1 / (sLa + Ra) Kt 1 / (sJ + b)

Kv

Input voltage

+-

Rotational Velocity

ωm = machine rotational speed b = Motor Viscous Friction

IA = Armature Current RA = Armature Resistance

VS = Source Voltage TC = Columbic Friction

KT = KV = Torque Constant = Velocity Constant

JA = Moment of Inertia

Page 17: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

•The maximum overshoot of the system shall be <10%.

•The steady state error shall be less than 0.02 cm.•The rise time shall be minimized.•The settling time shall be less than 50 ms*

ControllerPermanent Magnet DC

Motor

Halbach Array

Desired Displacement

+-

Resulting Displacement

Controller Design Specifications:

Displacement Error

Resulting Displacement

μcontrollerDisplacement

to voltage conversion

*The settling time specification may need to be modified based on the motor’s capabilities.

Page 18: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

μController Specifications:

•Accept a user-defined levitation height through keypad input.•Calculate the vertical displacement of the Halbach array device with a displacement transducer.

•Calculate an error signal by subtracting the system displacement with the desired displacement from the keypad.

•Calculate the voltage required by the DC motor to achieve the desired displacement based on the transfer function of the closed loop.

•Sample displacement not sooner than the settling time (50ms).•All calculations within 1ms.

•The track shall accommodate linear motion of the Halbach array until break velocity is reached.

•The track shall be designed to minimize break velocity.•The track shall be designed to minimize leakage flux and eddy currents.

Circular Track Design Specifications:

Page 19: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment

List

Schedule

Patents

References

Equipment List:

Lexan sheets for protective enclosure

μController capable of meeting required specifications

Materials for fabrication of circular track

Materials for fabrication of new Halbach array

Page 20: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

The safety enclosure and all modeling shall be completed before winter break.

During winter break each group member will complete some individual work.

Chris Kyle Victor

Winter Break Controller Research Website Design μcontroller research

Week 1-3 Controller Design μcontroller code development

Week 4-6 μcontroller code development incorporating controller and models

Week 7-9 μcontroller implementation and testing

Week 7-9 Flat inductrack research when idle

Week 10 Preparation for Student Expo

Week 11 Student Expo

Week 12-13 Final report and project presentation presentation

Week 14 Final Presentation

Page 21: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

• Richard F. PostMagnetic Levitation System for Moving ObjectsU.S. Patent 5,722,326March 3, 1998

• Richard F. PostInductrack Magnet ConfigurationU.S. Patent 6,633,217 B2October 14, 2003

• Richard F. PostInductrack ConfigurationU.S. Patent 629,503 B2October 7, 2003

• Richard F. PostLaminated Track Design for Inductrack Maglev SystemU.S. Patent Pending US 2003/0112105 A1June 19, 2003

• Coffey; Howard T.Propulsion and stabilization for magnetically levitated vehiclesU.S. Patent 5,222,436June 29, 2003

• Coffey; Howard T.Magnetic Levitation configuration incorporating levitation,guidance and linear synchronous motorU.S. Patent 5,253,592October 19, 1993

• Levi;Enrico; Zabar;ZivanAir cored, linear induction motor for magnetically levitatedsystemsU.S. Patent 5,270,593November 10, 1992

• Lamb; Karl J. ; Merrill; Toby ; Gossage; Scott D. ; Sparks;Michael T. ;Barrett; Michael S.U.S. Patent 6,510,799January 28, 2003

Page 22: Closed Loop Control of Halbach Array Magnetic Levitation System Height

Closed Loop Control of Halbach Array Magnetic Levitation System Height

Introduction

Previous Work

Project

Summary

Halbach Array

Inductrack

Maglev System

Design

Equations

Preliminary

Work

Design Tasks

Equipment List

Schedule

Patents

References

[1] Dirk DeDecker, Jesse VanIseghem. Senior Project. “Development of a Halback Array Magnetic Levitation System”. Final Report, May 2012

[2] Glenn Zomchek. Senior Project. “Redesign of a Rotary Inductrack for Magnetic Levitation Train Demonstration.” Final Report, 2007.

[3] Paul Friend. Senior Project. Magnetic Levitation Technology 1. Final Report, 2004.

[4] Post, Richard F., Ryutov, Dmitri D., “The Inductrack Approach to Magnetic Levitation,” Lawrence Livermore National Laboratory.

[5] Post, Richard F., Ryutov, Dmitri D., “The Inductrack: A Simpler Approach to Magnetic Levitaiton,” Lawrence Livermore National Laboratory.

[6] Post, Richard F., Sam Gurol, and Bob Baldi. "The General Atomics Low Speed Urban Maglev Technology Development Program." Lawrence Livermore National Laboratory and General Atomics.