climasystem

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9We set the standards for quality and reliability!

Heating and cooling systemfor ceiling, wall and other applications

aquatherm GmbH

Biggen 5D-57439 AttendornPhone: +49 2722 950-0Fax: +49 2722 950-100

Wilhelm-Rönsch-Str. 4D-01454 RadebergPhone: +49 3528 4362-0Fax: +493528 4362-30

E-mail: [email protected]

Hea

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cool

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syst

em

CONTENTS

3

– Contents 3

Chapter 1: Product Information 4

– Heating and cooling for ceilings and walls 4-8- Product information- Advantages- Material- Technical data

Chapter 2: Principles 9

– Connection method 9-11- Part 1 : fusion

– Connection method 12-13- Part 2 : push-fit connection

– aquatherm-climasystem technology 14-21- System review- Comfort- aquatherm climasystem wall / ceiling- Visual performance heating and cooling - Surface temperature- Surface considerations- Conduits and cables- Expansion joint- Plaster and thermal distribution layer- Requirements to the subsurface- Surface finishes

– Detailed figure of wall with building board 22– Detailed figure of plastered wall 22– Detailed figure of ceiling in dry lining 23– Constructions

Wall and ceiling heating and cooling systems 24-25- System A- System B- System C

– Types of connection aquatherm climasystem 26– Type of connection Vertical design 27– Installation schematic Vertical design 28-29– Type of connection Horizontal design 30– Installation schematic Horizontal design 31-32– Types of connection Internal piping 33– Installation schematic Internal piping 34– Heat control methods 35-38

- aquatherm®-control options- aquatherm®- control technique- Control for serial connection of several grids- “Connection of smaller heating surfaces”

– Control methods “heating / cooling” 39- Pattern of a double-pipe-arrangement

Chapter 3: Planning 40

– Planning and design “heating / cooling” 40- Calculation- Graphs- Standards and guidelines

– Planning and design “diagrams” 41-45- Graph of heat outputs:

Dry wall heating element with pipe grids- Graph of heat outputs:

Wall-ceiling heating with pipe grids(metal, plaster, plaster board)

- Graph of cooling capacity:Pipe grids for ceilings (metal ceiling, punched; plaster; plaster board ceiling, punched; plaster board ceiling, compact)

- Graph of pressure drop- Maximum surface per each cooling circuit

Chapter 4: Assembly, Installation and Test record 46

– Assembly and starting 46-47- Assembly- Flushing, filling and venting- Leak test- Functional heating

– Functional heating as functional test 48- Functional test for wet installed surface heating-

and/or surface-heating and cooling systems (for walland ceiling)

– Functional heating as functional test 49- Functional test for dry installed surface heating-

and cooling systems– Leak test of surface heatings and surface coolings 50

- Test record

Chapter 5: Projects 51

– Examples: - SHB, Munich, Germany 51- Therafit, Lennestadt, Germany 52

Chapter 6:Products and Notes 53

– Products 53-69– Notes 70

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PRODUCT INFORMATION1

4

Heating and coolingwith the aquatherm-climasystem

An individual´s physical well being directly depends on thebasic environmental conditions of the surroundings.Working efficiency varies according to temperature withevery cooling degree.

Incorrect controlled room temperature, noise interferenceor draught are responsible for inefficient room conditionsand therefore unsatisfactory performances. In offices, com-mercial premises, meeting rooms, etc., aquatherm pipegrids have become increasingly more popular for heatingand cooling of ceilings and walls.

The ingenious aquatherm climasystem delivers pleasantroom conditions without noise and forced air movement.With this technology cooling or heating is simply control-lable.

Automatic designed change-over of heated or chilled watercompletes this system; allowing for individual room controlwithin a building management system.

Ceiling Plastered wall/ceiling Dry-lined wall


PRODUCT INFORMATION 1

5

Heating and coolingwith the aquatherm-climasystem

aquatherm-climasystem – due to its slim construction it fitstight below the plaster layer or behind the plaster board.Construction thickness including manifolds, mounting rail andconnections amounts to only 24.5 mm. The pipe grids haverectangular manifolds, which can be interlinked mutually.

This allows an easy connection e.g. according to the reversereturn principle (Tichelmann). The water volume for therequired thermal output is distributed via square pipes(12 mm / 25 m pipe per m2) within the grids.

The velocity of flow and the pressure drop are minimized.

The aquatherm-climasystem can be installed on metal pan-els of suspended ceilings and on plaster boards. Even theembedding in plaster layer or the installation in C-studs withplaster boards is not a problem.

The low weight of only 2.5 kg/m2 (incl. water filling) does noteffect the design of the ceiling element construction. Theceiling elements should include minimum 30 mm fibre glassinsulation. Depending on their design, the pipe grids are con-nected by means of thermal welding or by pushfit couplings,respectively connected to the cooling- and heating water cir-cuits.



6

Heating and coolingwith aquatherm-climasystem

Advantages:

➟ No draughts➟ Noiseless➟ Dust reduction➟ Simple control technique➟ Thermal properties of the building are enhanced➟ System extendable➟ Quick installation thanks to high

degree of prefabrication➟ Even temperature distribution➟ Safe connection techniques by thermal fusion/

Pushfit connection for ceiling elements➟ Oxygen barrier➟ Minimal construction thickness➟ Greater architectural design freedom➟ Energy saving➟ Suitable as plaster base for ceiling suspension

The effect of the aquatherm-climasystem is to heat or coolthe surface of wall or ceiling where it is installed behind by afew degrees below or above the ambient temperature. Byradiation exchange with the surfaces, temperatures of theroom and furnishings change. The total power is achieved by2/3 radiation and 1/3 convection. The heat transfer rate isdetermined by the difference between ambient tempera-ture and average surface temperature – high difference –high heat transfer.

As the size of the aquatherm-climasystem matches exactlythe size of the metal panels, any inactive ceiling surfaces canbe combined. This is especially interesting as in most casesnot all ceiling surfaces must be covered with grids.Active and inactive surfaces can be combined without visibledifferences. The re-fitting or future installation with theaquatherm-climasystem is feasible.


1

7


Material:

aquatherm-pipe grids are exclusively made from fusiolen®

PP-R. Its extreme temperature stability is a major propertyof the product. The physical properties specially match therequirements of the heating and cooling sector.

The exceptionally good welding properties and the fusion, inan homogeneous unit, offer a maximum in security and dura-bility. fusiolen® PP-R also offers high temperature and com-pressive strength.

A permanent operating temperature of 70 °C is no problem.Normally the aquatherm climasystem operates at substan-tially lower temperatures than conventional heating sys-tems. Hence, the actual material stressing is much lower.Furthermore fusiolen® offers an excellent resistanceagainst various aggressive chemicals.

In conjunction with the climatherm-pipe system (also madefrom fusiolen® PP-R for climate, heating and industrial tech-nology), aquatherm offers a complete solution from theheating and cooling source.

PRODUCT INFORMATION



8

GRIDS WITH WELDING CONNECTION,

AXIAL, OPTIONAL 45° AND 90°

Heating and cooling

Material: fusiolen® PP-R

Ø Collector/manifold: 24 / 14 mm

Ø Grid pipe: 12 / 12 mm

Pipe spacing A: 40 mm

Width B: from 24 cm to 100 com,sizes see page 55-60

Length L: from 50 cm to 500 cm,sizes see page 55-60

Volume: approx. 1.2 ltr /m2

Weight incl. waters: approx. 2.5 kg /m2

Exchange surface: approx. 1.0 m2/m2

Connection: Ø 16 mmwelding connection

Operational area: Wall heating/coolingWall heating in the plasterWall cooling in the plasterCeiling heating in suspended ceilingsCeiling cooling in suspended ceilings

Working pressure: 4 bar

Max. heatingwater temperature: 70 °C


GRID WITH 45° AND 90°

PLUG CONNECTION

Heating and cooling

Material: fusiolen® PP-R

Ø Collector/manifold: 24 / 14 mm

Ø Grid pipe: 12 / 12 mm

Pipe spacing A: 40 mm

Width B: 57 cm(compatible withstandard ceiling panel 60.0 x 60.0 cm)61 cm(compatible withstandard ceiling panel 62.5 x 62.5 cm)

Length L: 57 cm61 cm

Volume: approx. 1.4 ltr /m2

Weight incl. waters: approx. 2.5 kg /m2

Exchange surface: approx. 1.0 m2/m2

Connection: push-fit connection

Field of application: Ceiling heatingCeiling cooling on metal panelor gypsum tiles

Working pressure: 4 bar

Max. heatingwater temperature: 70 °C

Special dimensions on request


PRINCIPLES 2

9

Connection methodPart 1: fusion

The aquatherm-climasystem is connected by “fusion”.

Simply by heating up the joining elements the plastic melts,allowing the connecting of parts with a single material andforming a permanent connection. The grids can be connect-ed in parallel as well as in series.

Due to the wide range of fusiotherm fittings single connec-tions as well as complete commercial sized installations,including manifolds, can be constructed.

Transition connections for the approved aquatherm®-SHTsliding sleeve technology complete the system.


PRINCIPLES2

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3. Push internal connection of the first grid into the (socket) heating tool and at the same time the external connection of the second grid onto the (spigot) heating tool.

Fusion of the aquatherm-climasystem in parallel:

In parallel connection grids of the same height are connected as grid pairs.

1. Mounted welding device and tools (16 mm)Control of temperature

2. aquatherm-climasystem is equipped with male/female connections for parallel fusion

4. After the required heating period of 5 sec., removethe elements from the tools and directly pushtogether (welding depth 13 mm).


PRINCIPLES 2

11

Fusion of the aquatherm-climasystemwith series connection:

In series connection grid pairs can be connected to heating-cooling circuits accordingto the requirements of chapter "Types of laying and connecting". Even grids ofdifferent height are connectable with this type of connection.

Fusion…

… of pipe pieces.



PRINCIPLES2

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Connection methodPart 2: push-fit connection

The aquatherm-climasystem in suspended ceilings comeswith pushfit-connectors for a fast and secure connection.climasystem has serial 16 mm connections, on which thepushfit-connection is inserted to the stop.

The holding element/ring inside, is equipped with stainlesssteel teeth, keeping the connection firmly in the joint. Thetwo integrated o-rings guarantee a completely sealed andsecure connection.

Various connections are available for joining climasystem with the pipe systems

Corrugated connecting pipe (57 cm length) with various connections:

1)

1) push-fit connection

2) sliding sleeve connection

3) fusion

4) transition with internal thread

5) transition with external thread

* (fittings of the fusiotherm-system)

2)

3)*

4)*

5)*


PRINCIPLES 2

13

For required maintenance work within the ceiling void, thepush-fit connections even can be disconnected. It simplymust be secured that the connection is unpressurized.

Then simply press the holding ring (black ring) against theconnector and pull apart.

Connection methodPart 2: push-fit connection


PRINCIPLES2

14

System techniqueaquatherm-climasystem

System review

The concept of the aquatherm-climasystem is for the com-fort of an occupied area: thermally well-balanced zones arecreated.

The principle of the aquatherm-climasystem technology isgentle radiant heat from large surfaces delivering comfortand warmth to the occupants of a room. Since the heatingsurfaces are relatively large the surface temperature canbe kept low reducing air movement. Radiant heat is feltdirectly, this is one advantage over small hot radiators thatcreate high convectional currents warming the air beforethe occupants.

Since the system has a low flow temperature (25 - 35 °C) itis ideally suited to being used with eco-friendly fully condens-ing boilers or alternative energy sources like a heat pump,solar, geothermal and heat recovery systems.

Besides the thermal advantages there is the added benefitof reduced air movement. The result is reduced dust move-ment with stabilized humidity. In conclusion wall heating,resp. ceiling heating, saves 25 - 30 % of energy costs andcontributes to a healthy environment.

Of course the aquatherm-climasystem for wall and ceilingcan be combined with each other.

Comfort

Moderate temperatures (20 - 35 °C) with large heating sur-faces generates steady radiation for the user.

Direct heat radiation on the human body delivers a comfort-able warm feeling. The room air temperature can bereduced in opposite to conventional heating technologies(radiators/convectors) and still provide thermal comfort forthe occupant.


PRINCIPLES 2

15

The aquatherm-climasystemfor the wall

The aquatherm-climasystemfor the ceiling

Heating Cooling

Heating Cooling


PRINCIPLES2

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20 °C 20.5 °C

26 °C 28 °C

30 °C

24 °C

29 °C 30.5 °C

System technologyaquatherm-climasystem

Visual performance heating

The photos of the high-resolution camera shows its per-formance clearly: The aquatherm-climasystem for wall heat-ing delivers an even heat distribution into a room, and pro-vides a comfortable room warms, which creates an accept-able room climate.

Example: Metal ceiling panel

Legend:Room temperature: 20 °CLinear heating temperature: 32 °CRadiation surface temperature: see screen sequence

Original metal ceiling panel Start of heating after 1 minute

after 1.5 minutes after 2 minutes after 2.5 minutes

after 3 minutes after 3.5 minutes after 4 minutes


PRINCIPLES 2

17

24 °C

22 °C 20.2 °C

18.1 °C 17.2 °C


Visual performance cooling

The photos of the high-resolution thermal camera show: Theaquatherm-climasystem for cooling ceilings will produce anequal cooling performance into a room and therefore pro-vides a comfortalbe and healthy room climate.

Example: Metal ceiling panel

Legend:Room temperature: 24 °CLinear cooling temperature: 17 °CRadiation surface temperature: see screen sequence

Original metal ceiling panel Start of cooling

after 1 minute after 2 minutes

after 4 minutes after 6 minutes


30.5 °C29 °C

26 °C 28 °C

30 °C

20 °C

24 °C

20.5 °C

PRINCIPLES2

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Visual performance heating

The photos of the high-resolution camera shows its per-formance clearly: The aquatherm-climasystem for wall heat-ing delivers an even heat distribution into a room, and pro-vides a comfortable room warms, which creates an accept-able room climate.

Example: Wall heating (plastered)

Legend:Room temperature: 20 °CLinear heating temperature: 32 °CRadiation surface temperature: see screen sequence

Original wall heating (plastered) Start of heating after 1 minute

after 1.5 minutes after 2 minutes after 2.5 minutes

after 3 minutes after 3.5 minutes after 4 minutes


26 °C

28 °C

20 °C

24 °C

20.5 °C

PRINCIPLES 2

19


Visual performance cooling

The photos of the high-resolution thermal camera show: Theaquatherm-climasystem for cooling ceilings will produce anequal cooling performance into a room and therefore pro-vides a comfortalbe and healthy room climate.

Example: Wall cooling (plastered)

Legend:Room temperature: 24 °CLinear cooling temperature: 17 °CRadiation surface temperature: see screen sequence

Original Wall cooling (plastered) Start of cooling

after 1 minute after 2 minutes

after 4 minutes after 6 minutes


PRINCIPLES2

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Surface temperatures

The surface temperatures are dependent on the heat effi-ciency of the wall heating. This also depends on the heat lossof the room/building and on the surface, which is availablefor the installation of the wall heating.

In addition, the pipe spacing, the surface finishes and thedesign of the wall heating provide variable differences to thesurface temperature.

That means, the temperature above the heating pipes ishigher than in the intervals. Even surface temperatures areobtained by the close pipe spacing (40 mm / 25 m pipeper m2) of the aquatherm-climasystem.

The average surface temperature of wall heating should beregulated for physiological reasons. In rooms with lowdwelling time (e.g. baths, swimming pools, therapeuticareas) the surface temperature is limited to 35 °C and inrooms with long dwelling time (e.g. living rooms, day rooms,offices) is limited to 30 °C.

Surface considerations

In the planning stage of wall heating design the future useshould be taken into consideration. When arranging thegrids personal and spatial needs can be considered. Onemust take into account, where the large pieces of furnitureare to be placed, while smaller furniture (e.g. desk, seat setand pictures) can be disregarded.

Thus the outside wall often remains as a possible option.

Conduits and cables

Conduits and cables which are placed on the weight-bearingsubsurface, must be well fixed. They can be surface mount-ed or concealed behind the aquatherm-climasystem.

Expansion joint

To accommodate for thermal joints length expansion of thewall construction, suitable expansion must be allowed for.

This can be achieved by a flexible joint.


PRINCIPLES 2

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Plaster and thermal distribution layer

All customary lime-cement plasters and gypsum plastershave proved to be effective.

Due to its very good room-climatic qualities, gypsum andlime-gypsum plasters for wall heating are specially well suit-ed. But never apply them in humid rooms, as the maximumoperating temperature of gypsum plaster should not exceed50 °C.

Lime-cement plasters are suitable for higher operating tem-peratures to approximately 60 °C. These plasters are wellsuitable for baths and wet rooms with high air humidity.

Today clay plasters are used increasingly, because it is anoptimal building material for the biological building consider-ations. In addition, clay plasters, due to their high thermalconductivity, are very suitable for wall heating. The maximumoperating temperature is also 60 °C, as with the lime-cement plasters.

The need of a plaster reinforcement (reinforcement fabric)depends on the applied plaster system. The installation of aplaster reinforcement must be completed according to themanufacturers´instructions. Plaster reinforcements areinlays in the plaster, e.g. from mineral fibres or syntheticfibres. A plaster reinforcement increases the tensilestrength of the plaster and prevents the enlargement ofpossible cracks.

Requirements to the subsurface

aquatherm-climasystem can be installed on standard brickor block walls, within C-studs or on pre-cast concrete walls.The walls (subsurface) must be dry and a level for taking theplaster or the dry construction elements.

Normally plaster can be applied on all plaster suitable sur-faces. Regarding the adhesion it is to be differentatedbetween plaster-friendly and difficult undergrounds. Onthese conditions the choice of plaster, the processing andthe pretreatment of the plaster underground have to beadapted.

The underground must be tested by the plasterer acc. toVOB, part C, DIN 18350 respectively acc. to VOB part B,DIN 1961.

The tolerance of the heights and inclination of the carryingsubsurface must correspond to the German DIN 18202.

Adequate insulation of the outer walls behind the aquathermclimasystem is essential and its installation the responsibili-ty of the building contractor.

Plaster works should be carried out only by specialistcompanies.

The control of the subsurface conditions for plaster worksmust be carried out by a specialist company - no importanceif there are grids or none. Even the thickness of the covering plaster may differ (singel-or double layer).

The subsurface control of the specialist company is car-ried out by:

➟ optical control➟ smear test (manually)➟ scraping test (spattle)➟ moistening test

(check for rests of shuttering)➟ CM-device (measuring of moisture content)➟ thermometry (at low temperatures)

After checking the subsurface the suitable materials forpreparation have to be elected.

Suitable methods are:

➟ bonding course➟ antiporosity treatment➟ priper➟ metallic plaster base (for critical subsurfaces)

Basically the instructions of the plaster manufactureralways have to be observed.

Surface finishes

They can be made – according to customer´s wish – fromceramic tiles, plasterboards or gypsum plaster.

But the thermal resistance value R (m2K/W) should keep aslow as possible and a value from R = 0.15 m2K/W shouldnot be exceeded.

In this case additional heaters (e.g. in front of the window)may be inevitably.

Surface finishes with high thermal resistance require clear-ly higher operating temperatures and cause increased heatloss outward through the outside walls.


PRINCIPLES2

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Ceiling

Ceiling joint according to manufacturer´s instruction

Paneling made of building boards

climasystem gridHeight = 20 mm

Floor joint according to manufacturer´s instruction

Floor

Minium distance of grids to the ceiling = 100 mm

Gypsum parge coat for building boards, design according to manufacturer´s instructions

Minimum distance of grids to the floor = 100 mm

aquatherm-climasystemDetailed figure of wall with building board

Minimum distance of gridsto ceiling = 100 mm

Minimum distance of gridsto floor = 100 mm

Ceiling

For bordering structural elements optionally separation strips may be used

climasystem gridPlaster thickness = 30-35 mm

climasystem gridHeight: 20 mm

Reinforcement about 5 mmabove the climasystem grid

Floor

aquatherm-climasystemDetailed figure of plastered wall


PRINCIPLES 2

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Distributor

plasterboard

climasystem grid

substructure

aquatherm-climasystemDetailed figure of ceiling in dry lining

(Insulation is not skeched in, must be considered according to project specifications)


PRINCIPLES2

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Constructions Wall and ceiling heating and cooling systems

Wall- and ceiling heatings are divided into differentsystems, according to their design:

SYSTEM A wet construction➡ aquatherm-climasystem is

directly installed onto thewall, respectively below theceiling

SYSTEM B dry wall➡ installation of complete

climasystem dry wall heatingelement with fibre compos-ite board on present stud.


PRINCIPLES 2

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Constructions Wall and ceiling heating and cooling systems

SYSTEM C Dry wall➡ installation of the aquatherm-

climasystem in C-studs or insuspended ceilings


PRINCIPLES2

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Types of connectionaquatherm climasystem

The installation of aquatherm climasystem varies in threeoptions:

A: vertical arrangement in wallsB: horizontal arrangement in ceilings and floorsC: aquatherm-dry wall heating element with internal piping


PRINCIPLES 2

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Type of connectionVertical design

climassystem grid

The vertical arrangement of climasystem grids is alwaysconnected with flow top, optionally right or left.

The grids are always connected in serial connection togrant a constant flow.

Thus the return leaves the grid always bottom, oppositethe flow.

Grid pairs

Grid pairs may be connected in parallel up to a width ofmaximum 2.4 meters.

Accordingly a serial connection is required for furthergrids respectively further grid pairs.

The maximum surface per heating circuit is 15 m2.

The maximum surface per cooling circuit see page 45.


PRINCIPLES2

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Installation schematicVertical design

Installation schematic of climasystem with divers grid pairsand different heights.



1) Flow

2) Return

3) aquatherm®-heating circuit manifold

4) Heating/cooling zone

5) Further heating/cooling zones

➡ Maximum grid width: 2.4 m


PRINCIPLES 2

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Installation schematicVertical design

In C-studs maximum 4 grids may be connected in parallel.Accordingly the connection to further grids is made in serial.



1) Flow

2) Return

3) aquatherm®-heating manifold




PRINCIPLES2

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Type of connectionHorizontal design

climasystem-grid

The horizontal arrangement of climasystem grids is con-nected with the flow optionally right or left.


Thus the return leaves the grid always opposite the flow.

Grid pairs

Grid pairs may be connected in parallel up to a width ofmaximum 1.2 meters.

Accordingly a serial connection is required for furthergrids respectively further grid pairs.




PRINCIPLES 2

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Installation schematicHorizontal design

Installation schematic of climasystem with divers grid pairsand different heights.



1) Flow

2) Return

3) aquatherm®-heating manifold



➡ Maximum width of grid 1.2 m


PRINCIPLES2

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Installation schematicHorizontal design

Laid in wooden floors (between timber rafters) theclimasystem grids basically may be installed in serial.

The maximum surface per heating surface is 15 m2.


1) Flow

2) Return

3) aquatherm®- heating manifold




PRINCIPLES 2

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Types of connectionInternal piping

climasystem-dry wall heating element

The flow is always connected according to the marking(red flow - blue return) with the internal piping of theclimasystem-dry wall heating element.



PRINCIPLES2

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Installation schematicInternal piping

Serial connection of several grids

max. heating surface = 15 m2

1) Flow

2) Return

3) aquatherm®- heating manifold

4) Dry wall heating element

5) Further heating circuits


PRINCIPLES 2

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Heat control methods

aquatherm®-control options

aquatherm, as a supplier of a complete system, offers allnecessary components for the optimum control of a walland ceiling heating. This covers new or old buildings, to theconnection of existing heating systems as well as for smallsurfaces or large objects.

The individual room control for wall and ceiling heating iscomprehensively pre-scribed acc. to EnEV, provided that theobject is completely heated by it.

If the basic load is covered, the individual room control canbe done without.

The following control options are available:

➟ control by return temperature limiter for small additional heating surfaces one circuit (design in cabinet for concealed installation)

➟ control for larger heating surfaces connection via heating circuit manifold individual room control by means of actuator and room thermostat

aquatherm®- control technique

The control technique used for the aquatherm climasystem isidentical to that of the aquatherm underfloor heating system.

Hard wired controls with 230 volt or 24 volt or wireless con-trols can be used. The technical information about the con-trol component can be found in the technical information"aquatherm surface heating and cooling systems, chapter"control technique" (order-No. E 90001)

aquatherm room temperature controls must not be placedbehind blinds, curtains, not in a draft or in direct sunlight.

Also they must not be mounted directly on the heating surface.


PRINCIPLES2

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Heating control methods

1) Flow

2) Return

3) aquatherm®- heating circuit manifold

4) Wall heating zone 1

5) Wall heating zone 2

Grid surfaces are controlled by the aquatherm-heating cir-cuit manifolds. The requirements according to the chapter"Types of laying and connecting" must be considered.


PRINCIPLES 2

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Control for serial connection of several grids

1) Flow

2) Return

3) aquatherm®- heating circuit

4) Dry wall heating element

5) Further heating circuits


PRINCIPLES2

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1) Flow heating 5) Flow heating grid

2) Return heating 6) Return heating grid

3) Static heating surface 7) aquatherm®-return temperature limiter(Art.-No. 94161)

4) aquatherm-climasystem (max. 8 m2)

Connection of smaller heating surfaces

(max. 8 m2) via return temperature limiter


PRINCIPLES 2

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Heating and cooling:control methods

Heating:

The aquatherm-heating systems for ceiling, wall and floorare always utilized in winter.

They are installed in private homes, apartments, businessbuildings, hotels, hospitals, offices, schools, etc. But unfortu-nately, during the summer months these heating systemsare unused.

With the control “heating and cooling” the “heating and cool-ing” blend into single arrangement. The below depicted principle pattern shows a control sketchwhich bases upon a climate control with change-over "heat-ing/cooling" as a complete control system including allrequirements.

aquatherm offers the control modules for single-room con-trol from the interface "heating circuit manifold" as follows:

24 volt -designactuator, connection system, room thermostat, dew-pointsensor, dew point converter

230 volt - designactuator, control manifold, room thermostat optional for 2-pipe or 4-pipe system (external dew-point supervision)

Cooling:

In case of room cooling special care is required to the dew-point. The principle pattern considers the dew-point so thatcondensation is prevented.

Flow temperature control depending on outside temperature Individual room temperature controlwith humidity sensor in the reference room

Thermostat

Regulation manifold

Heating circuit manifold

Heating circuit manifold

Principle pattern of a double-pipe arrangement(Suppliers: e.g. Sauter-Cumulus, Freiburg; Company Siemens, etc.)


PLANNING3

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Planning and design“Heating and cooling”

Calculation

Generally a heating load calculation acc. to DIN EN 12831ora cooling load calculation acc. to VDI 2078 has to be per-formed before designing the aquatherm-climasystem.

QAusl = QHAf

QAusl = Dimensioning of heat flux densityQH = Thermal output acc. to DIN EN 12831less the

loss of transmission heat by the componentscovered by wall heating

Af = Wall surface, covered with wall heating

Graphs

The following output graphs for the aquatherm wall and ceil-ing heating in wet and dry construction method have to betaken into consideration.

These graphs are valid for:

A.) Wet-construction system with wall plaster with thermal conductivity

➟ λ = 0.35 W/mK

as well as plaster covering from upper edge of heating pipe

= 10 mm

B.) climasystem-dry wall heating element (performance diagram valid in connection with gypsum fibre boards)

➟ λ = 0.32 W/mK

C.) Dry wall systems (performance diagram for the dry wall system is valid for concealing with gypsum plaster boards)

λ = 0.21 W/mK

Standards and guidelines

The following standards and guidelines must be consideredon planning and design of the aquatherm-climasystem:

VDI 2078 cooling load calculation / EnEV Energy saving lawDIN EN 1264 Surface heating systems / DIN 1186Construction gypsumsDIN 4102 Fire protection in building construction / DIN4108 Heat Insulation in building construction / DIN 4109Sound Insulation in building construction / DIN EN 12831Calculation of the standard heating load / DIN EN 1264 Hotwater under-floor heating / DIN 4726 Conduits of plastic /DIN 18164 Foam plastics / DIN 18165 Fibre insulatingmaterials / DIN 18180 Gypsum plaster boards / DIN18181 Gypsum plaster boards in building construction /DIN 18182 Accessories for the processing of plasterboards / DIN 18195 Building sealing / DIN 18202Dimension tolerances in building construction / DIN 18350Plastering works and stucco works / DIN 18557 Mortar /DIN 18550 Plasters (Individual processing guidelines of the respective manufacturer)


PLANNING 3

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( )

Heat outputs of the aquatherm®-climasystemdry wall heating element with pipe grids

Planning and designGraph of heat outputs

Example of use for the graph of heat outputs

Room: Office

Room temperature: ϑ i 20 °C

Heating load (adjusted): Φ Ber 765 Watt

Wall covering: Rλ B 0.00 m2 K/W

Covered wall surface: m2 15

Heating load per m2: q 51 Watt

Flow temperature: ϑ V 35 °C

Return temperature: ϑ R 25 °C

Linear temperature difference: Δϑ H 10 K

(Difference of room temperature to linear heating temperature)

ϑ V + ϑ R2

- ϑ i = Δϑ H

•

heat

flo

w in

Wat

t/m

2

linear temperature difference (Δϑ H)


PLANNING3

42

( )

Heat outputs of the aquatherm®-climasystemwall-ceiling heating with pipe grids

Planning and designGraph of heat outputs

Example of use for the graph of heat outputs

Room: Office

Room temperature: ϑ i 20 °C

Heating load (adjusted): Φ Ber 600 Watt

Wall plaster: λ 0.35 W/(mK)

Wall covering: Rλ B 0.00 m2 K/W

Covered wall surface: m2 15

Heating load per m2: q 40 Watt



Linear temperature difference: Δϑ H 7.5 K

(Difference of room temperature to linear heating temperature)

ϑ V + ϑ R2

- ϑ i = Δϑ H

•

� metal

� plaster

� plaster board

1.

2.

3.

heat

flo

w in

Wat

t/m

2



PLANNING 3

43

� metal ceiling, punched

� plaster

� plaster board ceiling, punched

� plaster board ceiling, compact

Planning and designGraph of cooling capacity

Cooling capacity of the aquatherm-pipe grids for ceilings

1.

2.

3.

4.

cool

ing

capa

city

in W

att/

m2


Example of use for the graph of cooling capacity

Room: Office

Room temperature: ϑi 27 °C

Cooling load: Φ Ber 1080 Watt

Ceiling: λ gypsum plaster= 0.35 W/mK

Covered ceiling surface: m2 13.5

Cooling capacity per m2: q 80 Watt



Linear temperature difference: Δϑ H 10 K

(Difference of room temperature to linear cooling temperature)

( )ϑ V + ϑ R2

= Δϑ Hϑ i -

•


PLANNING3

44

Planning and design:Graph of pressure drop

Pre

ssur

e dr

op (

mba

r)

Volumen flow (kg/m2h)

aquatherm-climasystem Art.-No. 5161061/5157058/5024050-5060500


PLANNING 3

45

Planning and designMaximum surface per each cooling circuit

aquatherm-climasystem - Temperature difference 2 K

Depending on output, volume flow and temperature difference

aquatherm-climasystem - Temperature difference 3 K

Output Temp. difference Volume flow Pressure drop max. surface per cooling circuit

Watt/m2 K kg/h mbar/m2 m2

30 2 12.90 3.20 15.00

35 2 15.05 4.00 14.50

40 2 17.20 4.90 13.50

45 2 19.35 5.80 13.00

50 2 21.50 6.60 12.00

55 2 23.65 7.60 11.00

60 2 25.80 8.20 10.00

65 2 27.94 9.10 9.50

70 2 30.09 10.00 9.00

75 2 32.24 11.00 8.50

80 2 34.39 11.80 7.50

85 2 36.54 12.60 7.00

90 2 38.69 13.50 6.50

95 2 40.84 14.30 6.50

100 2 42.99 15.20 6.00

Output Temp. difference Volume flow Pressure drop max. surface per cooling circuit

Watt/m2 K kg/h mbar/m2 m2

30 3 8.60 1.50 15.00

35 3 10.03 2.00 15.00

40 3 11.46 2.60 15.00

45 3 12.90 3.20 15.00

50 3 14.33 3.80 14.50

55 3 15.76 4.30 14.00

60 3 17.20 4.90 13.50

65 3 18.63 5.50 13.00

70 3 20.06 6.00 12.50

75 3 21.50 6.60 12.00

80 3 22.93 7.20 11.00

85 3 24.36 7.80 10.50

90 3 25.80 8.20 10.00

95 3 27.23 9.00 9.50

100 3 28.66 9.50 9.00


ASSEMBLY4

46

Assemblyand starting

Assembly

For the installation of the aquatherm-climasystem follow themanufacturer´s recommendations – for plaster works fol-low the regulations of the plaster manufacurer. Suspendedtile-ceilings and prefabricated construction elements haveto be installed according to dry construction guidelines resp.manufacturer´s advices.

Raw ceilings and walls must have a firm base for the instal-lation of the heating grids. The aquatherm-climathermcomes in variable lengths offered, so that cutting at thebuilding site ordinarily is not necessary. The grids must beconnected by means of heating element fusion.

At first the aquatherm-climasystem is fixed with theattached wall brackets (2 pieces per grid) onto the wall orceiling. Further fixing occurs through the pre-mounted fixingrail.

A sufficient number of fixings is to be intended!

The fixing element with plug (see picture in the middle below)in conjunction the with fixing rail and the grids can be usedas plaster base.

Additional plaster fixings can be left out. Four pieces of fixingclamp with plug are to be installed per m2 covered surface.


ASSEMBLY 4

47

Assemblyand starting

Starting

Flushing, filling and venting

The aquatherm-climasystem has to be tested by a pressuretest before plaster covering works. Therefore each singlepipe - e.g. via filling and drain valves – has to be flushed andrefilled (max. filling pressure 0.5 bar) until the water comesout free of air. Wall heatings always have to be filled from thebottom to the top. The hydraulic compensation of the sys-tem must correspond to the calculation.

Leak test

According to DIN EN 1264-4 the aquatherm-climasystemhas to be pressure tested for density analogously to thetests of under-floor heating systems.

The test pressure must be the double of the operating pres-sure, but at least 6 bars. This pressure must be kept duringthe plaster works at the wall or ceiling or during the cover-ing works.

The density and the test pressure have to be recorded ina test record (see page 50).

If there is danger of freezing, suitable measures, like use ofanti-freezer or heating of the building have to be met. Theanti-freezer must to be removed by draining and flushingwith at least triple water change, if no further anti-freezer isnecessary for the normal operation of the system.

Functional heating

1) Functional heating for wet installed surface heating and/or surface heating and cooling systems

The functional heating must be effected for checking theheated respectively cooled wall and ceiling construction. It furnishes the proof of a construction free from faults.Depending on the thickness and the bonding agent of theheat distributing layer at least the following drying timeshave to be kept before heating up.

Lime cement: 1 day per mm layer thicknessLime: 1 day per mm layer thicknessGypsum: 1/2 day per mm layer thicknessrespectively: ___ days acc. to manufacturere´s instructions

2) Functional heating for surface heating and cooling system as dry-system

The functional heating must be effected for checking theheated respectively cooled wall and ceiling construction. In case of dry systems the functional heating is made afterfinishing the spattle or bonding works. Surfacer resp. bond-ing must be cured. Manufacturers´ instructions must beobserved.

Test records for functional heating for wet and dry systemssee page 48 and 49.


TEST RECORD4

48

Functional heating as functional test

Functional test for wet installed surface heating- and/or surface-heating and cooling systems (for wall and ceiling)

Client:

Building/Property:

Building sectionFloor / Flat:

Plant section:

Requirements

The functional heating must be performed for checking the function of the heated respectively cooled wall- or ceiling con-struction. It furnishes the proof of a construction free from faults. Depending on the thickness and the bonding agent of theheat distributing layer at least the following drying times have to be kept before heating up.

Lime cement: 1 day per mm layer thicknessLime: 1 day per mm layer thicknessGypsum: 1/2 day per mm layer thicknessrespectively. __ days acc. to manufacturers´ instructions

For 1 day the maximum calculated flow temperature (normally up to 45° C) must be kept. If there is any risk of frost, thesystem should be kept in operation. Manufacturers´ instructions, notwithstanding the record must be observed.

Documentation

1) Type of heat distribution layer (product, if indicated):bonding agent:

2) End of works at heat distribution layer (date):3) Start of functional heating (date):

with constant max. calculated flow temperature tv = °C4) End of functional heating (date):

In case of frost risk special precautions should be applied.5) The rooms have been vented without draft and all windows and external doors have been closed after

disconnection of the surface heating and cooling system

yes no 6) The system has been released for further construction works at an outside temperature of °C .

In that process the system was out of action.

The heat distribution layer was heated with a flow temperature of °C .

Note: When disconnecting the surface heating after the heating-up, the heating surface must be protected from draft andrapid cooling down up to its full cooling.

Confirmation

Place/Date Place/Date Place/Date

Owner/Client Constructor/Architect Heating engineerStamp/Signature Stamp/Signature Stamp/Signature


TEST RECORD 4

49

Functional heating as functional test

Functional test for dry installed surface heating- and cooling systems

Client:

Building/Property:


Plant section:

Requirements

The functional heating must be performed for checking the function of the heated respectively cooled underfloor, wall- or cei-ling construction. In case of dry systems the functional heating is made after finishing of the spattle or bonding works.Surfacer resp. bonding must be cured. Manufacturers´ instructions must be observed.For 1 day the maximum calculated flow temperature (normally up to 45° C) must be kept. If there is any risk of frost, thesystem should be kept in operation. Manufacturers´ instructions, notwithstanding the standard or this record must beobserved.

Documentation

1) Type of heat distribution layer (product, if indicated):bonding agent:

2) End of works at heat distribution layer (date):

3) Start of functional heating (date):with constant max. calculated flow temperature tv = °C

4) End of functional heating (date):In case of frost risk special precautions should be applied.

5) The rooms have been vented without draft and all windows and external doors have been closed after disconnectionof the surface heating and cooling system.

yes no

6) The system has been released for further construction works at an outside temperature of °C.

In that process the system was out of action.

The heat distribution layer was heated with a flow temperature of °C.

Note: When disconnecting the surface heating after the heating-up, the heating surface must be protected from draft andrapid cooling down up to its full cooling.

Confirmation




TEST RECORD4

50

Leak test of surface heatings and surface coolings

Test record

Client:

Building/Property:


Requirements

The leak-tightness of the heating/cooling circuits of the surface heating/surface cooling is assured by a water pressure testright before laying the screed, plaster resp. levelling compound. The test pressure must be – differing from the VOB – thedouble of the operating pressure, but at least 6 bars. This pressure must be kept during the filling with screed/plaster.

Documentation

Maximum allowable operating pressure bar

Test pressure bar

Load duration h

The density has been established; no permanent deformations occurred at any structural element.

Confirmation




PROJECTS 5

51

SHB, Munich, Germany

Examples:


PROJECTS5

52

Therafit, Lennestadt, Germany

Examples:


PRODUCTS 6

53

Pipes and fi ttings

climasystem - socketfor wall and ceiling grids

Art.-No. DimensionProduct-

groupPU Piece

81050 16 mm 20 10 pc

climasystem - end capfor wall and ceiling grids


groupPU Piece

81080 16 mm 20 10 pc

climasystem - elbow 90°female/male


groupPU Piece

81065 16 mm 20 10 pc

climasystem - PP-grid connecting pipewith oxygen barrier, in coils


groupPU Piece

81026 16 mm 20 100 m

81028 20 mm 20 100 m

climasystem - PP-grid connecting pipewith oxygen barrier, in 2.5 m straight lengths


groupPU Piece

aquatherm Heizung & Klima



81006 16 mm 20 50 m

81008 20 mm 20 50 m

climasystem - elbow 90°for wall and ceiling grids


groupPU Piece

81060 16 mm 20 10 pc

PRODUCTS6

54

Types of connection climasystem - heating and cooling grids

1a 1. Wall heating grids with axial connection.

Art.-No. starting with 50

a. Type of joining: socket for welding of 16 mm pipes or for welding with nozzle 1b of another grid b. Type of joining: nozzle for welding with end cap or directly with socket 1a of another grid

1a

1a

1b

1b

2. Ceiling cooling and heating grid for suspended metal ceiling panels with 45° plug connection top left and down right


2

2

4 4. Ceiling cooling and heating grid for suspended metal ceiling panels with 90° plug connection top left and down right


4

4

5. Ceiling cooling and heating grid for suspended metal ceiling panels with 90° plug connection top right and down left


5

5

2

5

1b

3. Ceiling cooling and heating grid for suspended metal ceiling panels with 45° plug connection top right and down left


3

33

Pipe grids

PRODUCTS 6

55

Structure of the new article-numbers e. g. 5024150 = Wall heating grid, axial, 24 cm wide, 150 cm long

Type of connection Width Length

50 24 150

1. 50 = wall heating grid AX 51 = ceiling cooling and heating 45° connection TL 57 = ceiling cooling and heating 45° connection TR 52 = ceiling cooling and heating 90° connection TL 53 = ceiling cooling and heating 90° connection TR

2. Width of grid 3. Length of grid

Types of connection climasystem heating and cooling grids

Grids

climasystem - heating and cooling gridswith oxygen barrier. with single entry fusion connection (incl. respective number of wall clamps.fixing rails and fixing clamps with plug)


groupPU Piece

5024050 24 x 50 cm = 0.12 m2 20 10

5024060 24 x 60 cm = 0.14 m2 20 10

5024070 24 x 70 cm = 0.17 m2 20 10

5024080 24 x 80 cm = 0.19 m2 20 10

5024090 24 x 90 cm = 0.22 m2 20 10

5024100 24 x 100 cm = 0.24 m2 20 10

5024120 24 x 120 cm = 0.29 m2 20 5

5024140 24 x 140 cm = 0.34 m2 20 5

5024160 24 x 160 cm = 0.38 m2 20 5

5024180 24 x 180 cm = 0.43 m2 20 5

5024200 24 x 200 cm = 0.48 m2 20 5

5024225 24 x 225 cm = 0.54 m2 20 5

5024250 24 x 250 cm = 0.60 m2 20 5

5024275 24 x 275 cm = 0.66 m2 20 5

5024300 24 x 300 cm = 0.72 m2 20 5

5024325 24 x 325 cm = 0.78 m2 20 5

5024350 24 x 350 cm = 0.84 m2 20 5

5024375 24 x 375 cm = 0.90 m2 20 5

5024400 24 x 400 cm = 0.96 m2 20 5

5024425 24 x 425 cm = 1.02 m2 20 5

5024450 24 x 450 cm = 1.08 m2 20 5

5024475 24 x 475 cm = 1.14 m2 20 5

5024500 24 x 500 cm = 1.20 m2 20 5

5028050 28 x 50 cm = 0.14 m2 20 10

5028060 28 x 60 cm = 0.17 m2 20 10

5028070 28 x 70 cm = 0.20 m2 20 10

5028080 28 x 80 cm = 0.22 m2 20 10

5028090 28 x 90 cm = 0.25 m2 20 10

5028100 28 x 100 cm = 0.28 m2 20 10

5028120 28 x 120 cm = 0.34 m2 20 5

5028140 28 x 140 cm = 0.39 m2 20 5

5028160 28 x 160 cm = 0.45 m2 20 5

5028180 28 x 180 cm = 0.50 m2 20 5

5028200 28 x 200 cm = 0.56 m2 20 5

5028225 28 x 225 cm = 0.63 m2 20 5

5028250 28 x 250 cm = 0.70 m2 20 5

Note:As you can learn from the ta-ble, all grids can be combined with the presented types of connection. Only replace the first two numbers („50“...) by the chosen type of connection („51“, „52“, „53“, „57“)

PRODUCTS6

56

Grids



groupPU Piece

5028275 28 x 275 cm = 0.77 m2 20 5

5028300 28 x 300 cm = 0.84 m2 20 5

5028325 28 x 325 cm = 0.91 m2 20 5

5028350 28 x 350 cm = 0.98 m2 20 5

5028375 28 x 375 cm = 1.05 m2 20 5

5028400 28 x 400 cm = 1.12 m2 20 5

5028425 28 x 425 cm = 1.19 m2 20 5

5028450 28 x 450 cm = 1.26 m2 20 5

5028475 28 x 475 cm = 1.33 m2 20 5

5028500 28 x 500 cm = 1.40 m2 20 5

5032050 32 x 50 cm = 0.16 m2 20 10

5032060 32 x 60 cm = 0.19 m2 20 10

5032070 32 x 70 cm = 0.22 m2 20 10

5032080 32 x 80 cm = 0.26 m2 20 10

5032090 32 x 90 cm = 0.29 m2 20 10

5032100 32 x 100 cm = 0.32 m2 20 10

5032120 32 x 120 cm = 0.38 m2 20 5

5032140 32 x 140 cm = 0.45 m2 20 5

5032160 32 x 160 cm = 0.51 m2 20 5

5032180 32 x 180 cm = 0.58 m2 20 5

5032200 32 x 200 cm = 0.64 m2 20 5

5032225 32 x 225 cm = 0.72 m2 20 5

5032250 32 x 250 cm = 0.80 m2 20 5

5032275 32 x 275 cm = 0.88 m2 20 5

5032300 32 x 300 cm = 0.96 m2 20 5

5032325 32 x 325 cm = 1.04 m2 20 5

5032350 32 x 350 cm = 1.12 m2 20 5

5032375 32 x 375 cm = 1.20 m2 20 5

5032400 32 x 400 cm = 1.28 m2 20 5

5032425 32 x 425 cm = 1.36 m2 20 5

5032450 32 x 450 cm = 1.44 m2 20 5

5032475 32 x 475 cm = 1.52 m2 20 5

5032500 32 x 500 cm = 1.60 m2 20 5

5036050 36 x 50 cm = 0.18 m2 20 10

5036060 36 x 60 cm = 0.22 m2 20 10

5036070 36 x 70 cm = 0.25 m2 20 10

5036080 36 x 80 cm = 0.29 m2 20 10

5036090 36 x 90 cm = 0.32 m2 20 10

5036100 36 x 100 cm = 0.36 m2 20 10

5036120 36 x 120 cm = 0.43 m2 20 5

5036140 36 x 140 cm = 0.50 m2 20 5

5036150 36 x 150 cm = 0.58 m2 20 5

5036180 36 x 180 cm = 0.65 m2 20 5

5036200 36 x 200 cm = 0.72 m2 20 5

5036225 36 x 225 cm = 0.81 m2 20 5

5036250 36 x 250 cm = 0.90 m2 20 5

5036275 36 x 275 cm = 0.99 m2 20 5

5036300 36 x 300 cm = 1.08 m2 20 5

Note:

As you can learn from the ta-ble on page 55, all grids can be combined with the pre-sented types of connection. Only replace the first two numbers („50“...) by the cho-sen type of connection („51“, „52“, „53“, „57“)

PRODUCTS 6

57

Grids



groupPU Piece

5036325 36 x 325 cm = 1.17 m2 20 5

5036350 36 x 350 cm = 1.26 m2 20 5

5036375 36 x 375 cm = 1.35 m2 20 5

5036400 36 x 400 cm = 1.44 m2 20 5

5036425 36 x 425 cm = 1.53 m2 20 5

5036450 36 x 450 cm = 1.62 m2 20 5

5036475 36 x 475 cm = 1.71 m2 20 5

5036500 36 x 500 cm = 1.80 m2 20 5

5040050 40 x 50 cm = 0.20 m2 20 10

5040060 40 x 60 cm = 0.24 m2 20 10

5040070 40 x 70 cm = 0.28 m2 20 10

5040080 40 x 80 cm = 0.32 m2 20 10

5040090 40 x 90 cm = 0.36 m2 20 10

5040100 40 x 100 cm = 0.40 m2 20 10

5040120 40 x 120 cm = 0.48 m2 20 5

5040140 40 x 140 cm = 0.56 m2 20 5

5040160 40 x 160 cm = 0.64 m2 20 5

5040180 40 x 180 cm = 0.72 m2 20 5

5040200 40 x 200 cm = 0.80 m2 20 5

5040225 40 x 225 cm = 0.90 m2 20 5

5040250 40 x 250 cm = 1.00 m2 20 5

5040275 40 x 275 cm = 1.10 m2 20 5

5040300 40 x 300 cm = 1.20 m2 20 5

5040325 40 x 325 cm = 1.30 m2 20 5

5040350 40 x 350 cm = 1.40 m2 20 5

5040375 40 x 375 cm = 1.50 m2 20 5

5040400 40 x 400 cm = 1.60 m2 20 5

5040425 40 x 425 cm = 1.70 m2 20 5

5040450 40 x 450 cm = 1.80 m2 20 5

5040475 40 x 475 cm = 1.90 m2 20 5

5040500 40 x 500 cm = 2.00 m2 20 5

5048050 48 x 50 cm = 0.24 m2 20 10

5048060 48 x 60 cm = 0.29 m2 20 10

5048070 48 x 70 cm = 0.40 m2 20 10

5048080 48 x 80 cm = 0.38 m2 20 10

5048090 48 x 90 cm = 0.43 m2 20 10

5048100 48 x 100 cm = 0.48 m2 20 10

5048120 48 x 120 cm = 0.58 m2 20 5

5048140 48 x 140 cm = 0.67 m2 20 5

5048160 48 x 160 cm = 0.77 m2 20 5

5048180 48 x 180 cm = 0.86 m2 20 5

5048200 48 x 200 cm = 0.96 m2 20 5

5048225 48 x 225 cm = 1.08 m2 20 5

5048250 48 x 250 cm = 1.20 m2 20 5

5048275 48 x 275 cm = 1.32 m2 20 5

5048300 48 x 300 cm = 1.44 m2 20 5

5048325 48 x 325 cm = 1.56 m2 20 5

5048350 48 x 350 cm = 1.68 m2 20 5

Note:


PRODUCTS6

58



groupPU Piece

5048375 48 x 375 cm = 1.80 m2 20 5

5048400 48 x 400 cm = 1.92 m2 20 5

5048425 48 x 425 cm = 2.04 m2 20 5

5048450 48 x 450 cm = 2.16 m2 20 5

5048475 48 x 475 cm = 2.28 m2 20 5

5048500 48 x 500 cm = 2.40 m2 20 5

5056050 56 x 50 cm = 0.28 m2 20 10

5056060 56 x 60 cm = 0.34 m2 20 10

5056070 56 x 70 cm = 0.39 m2 20 10

5056080 56 x 80 cm = 0.45 m2 20 10

5056090 56 x 90 cm = 0.50 m2 20 10

5056100 56 x 100 cm = 0.56 m2 20 10

5056120 56 x 120 cm = 0.67 m2 20 5

5056140 56 x 140 cm = 0.78 m2 20 5

5056160 56 x 160 cm = 0.90 m2 20 5

5056180 56 x 180 cm = 1.01 m2 20 5

5056200 56 x 200 cm = 1.12 m2 20 5

5056225 56 x 225 cm = 1.26 m2 20 5

5056250 56 x 250 cm = 1.40 m2 20 5

5056275 56 x 275 cm = 1.54 m2 20 5

5056300 56 x 300 cm = 1.68 m2 20 5

5056325 56 x 325 cm = 1.82 m2 20 5

5056350 56 x 350 cm = 1.96 m2 20 5

5056375 56 x 375 cm = 2.10 m2 20 5

5056400 56 x 400 cm = 2.24 m2 20 5

5056425 56 x 425 cm = 2.38 m2 20 5

5056450 56 x 450 cm = 2.52 m2 20 5

5056475 56 x 475 cm = 2.66 m2 20 5

5056500 56 x 500 cm = 2.80 m2 20 5

5060050 60 x 50 cm = 0.30 m2 20 10

5060060 60 x 60 cm = 0.36 m2 20 10

5060070 60 x 70 cm = 0.42 m2 20 10

5060080 60 x 80 cm = 0.48 m2 20 10

5060090 60 x 90 cm = 0.54 m2 20 10

5060100 60 x 100 cm = 0.60 m2 20 10

5060120 60 x 120 cm = 0.72 m2 20 5

5060140 60 x 140 cm = 0.84 m2 20 5

5060160 60 x 160 cm = 0.96 m2 20 5

5060180 60 x 180 cm = 1.08 m2 20 5

5060200 60 x 200 cm = 1.20 m2 20 5

5060225 60 x 225 cm = 1.35 m2 20 5

5060250 60 x 250 cm = 1.50 m2 20 5

5060275 60 x 275 cm = 1.65 m2 20 5

5060300 60 x 300 cm = 1.80 m2 20 5

5060325 60 x 325 cm = 1.95 m2 20 5

5060350 60 x 350 cm = 2.10 m2 20 5

5060375 60 x 375 cm = 2.25 m2 20 5

5060400 60 x 400 cm = 2.40 m2 20 5

Grids

Note:


PRODUCTS 6

59



groupPU Piece

5060425 60 x 425 cm = 2.55 m2 20 5

5060450 60 x 450 cm = 2.70 m2 20 5

5060475 60 x 475 cm = 2.85 m2 20 5

5060500 60 x 500 cm = 3.00 m2 20 5

5068050 68 x 50 cm = 0.34 m2 20 10

5068060 68 x 60 cm = 0.41 m2 20 10

5068070 68 x 70 cm = 0.48 m2 20 10

5068080 68 x 80 cm = 0.54 m2 20 10

5068090 68 x 90 cm = 0.61 m2 20 10

5068100 68 x 100 cm = 0.68 m2 20 10

5068120 68 x 120 cm = 0.82 m2 20 5

5068140 68 x 140 cm = 0.95 m2 20 5

5068160 68 x 160 cm = 1.09 m2 20 5

5068180 68 x 180 cm = 1.22 m2 20 5

5068200 68 x 200 cm = 1.36 m2 20 5

5068225 68 x 225 cm = 1.53 m2 20 5

5068250 68 x 250 cm = 1.70 m2 20 5

5068275 68 x 275 cm = 1.87 m2 20 5

5068300 68 x 300 cm = 2.04 m2 20 5

5068325 68 x 325 cm = 2.21 m2 20 5

5068350 68 x 350 cm =2.38 m2 20 5

5068375 68 x 375 cm = 2.55 m2 20 5

5068400 68 x 400 cm = 2.72 m2 20 5

5068425 68 x 425 cm = 2.89 m2 20 5

5068450 68 x 450 cm = 3.06 m2 20 5

5068475 68 x 475 cm = 3.23 m2 20 5

5068500 68 x 500 cm = 3.40 m2 20 5

5080050 80 x 50 cm = 0.40 m2 20 10

5080060 80 x 60 cm = 0.48 m2 20 10

5080070 80 x 70 cm = 0.56 m2 20 10

5080080 80 x 80 cm = 0.64 m2 20 10

5080090 80 x 90 cm = 0.72 m2 20 10

5080100 80 x 100 cm = 0.80 m2 20 10

5080120 80 x 120 cm = 0.96 m2 20 5

5080140 80 x 140 cm = 1.12 m2 20 5

5080160 80 x 160 cm = 1.28 m2 20 5

5080180 80 x 180 cm = 1.44 m2 20 5

5080200 80 x 200 cm = 1.60 m2 20 5

5080225 80 x 225 cm = 1.80 m2 20 5

5080250 80 x 200 cm = 2.00 m2 20 5

5080275 80 x 275 cm = 2.20 m2 20 5

5080300 80 x 300 cm = 2.40 m2 20 5

5080325 80 x 325 cm = 2.60 m2 20 5

5080350 80 x 350 cm = 2.80 m2 20 5

5080375 80 x 375 cm = 3.00 m2 20 5

5080400 80 x 400 cm = 3.20 m2 20 5

5080425 80 x 425 cm = 3.40 m2 20 5

5080450 80 x 450 cm = 3.60 m2 20 5

Grids

Note:


PRODUCTS6

60



groupPU Piece

5080475 80 x 475 cm = 3.80 m2 20 5

5080500 80 x 500 cm = 4.00 m2 20 5

5000050 100 x 50 cm = 0.50 m2 20 10

5000060 100 x 60 cm = 0.60 m2 20 10

5000070 100 x 70 cm = 0.70 m2 20 10

5000080 100 x 80 cm = 0.80 m2 20 10

5000090 100 x 90 cm = 0.90 m2 20 10

5000100 100 x 100 cm = 1.00 m2 20 10

5000120 100 x 120 cm = 1.20 m2 20 5

5000140 100 x 140 cm = 1.40 m2 20 5

5000160 100 x 160 cm = 1.60 m2 20 5

5000180 100 x 180 cm = 1.80 m2 20 5

5000200 100 x 200 cm = 2.00 m2 20 5

5000225 100 x 225 cm = 2.25 m2 20 5

5000250 100 x 250 cm = 2.50 m2 20 5

5000275 100 x 275 cm = 2.75 m2 20 5

5000300 100 x 300 cm = 3.00 m2 20 5

5000325 100 x 325 cm = 3.25 m2 20 5

5000350 100 x 350 cm = 3.50 m2 20 5

5000375 100 x 375 cm = 3.75 m2 20 5

5000400 100 x 400 cm = 4.00 m2 20 5

5000425 100 x 425 cm = 4.25 m2 20 5

5000450 100 x 450 cm = 4.50 m2 20 5

5000475 100 x 475 cm = 4.75 m2 20 5

5000500 100 x 500 cm = 5.00 m2 20 5

Register

Note:


PRODUCTS 6

61

Dry wall panels

The dry wall system is composed of 12.5 mm thick system elements made of gypsum fibre with oxygen-tight climasystem grids.

climasystem - dry wall heating elementwith oxygen barrier, with pipe nozzle for welding connection


groupPU Piece

5662050 62.5 x 50 cm 20 2 pc

5662100 62.5 x 100 cm 20 2 pc

5662200 62.5 x 200 cm 20 2 pc

Connection: PP-R 16 mm, weldable

climasystem - corrugated connecting pipewith oxygen barrier, weldable, for Art.-No. 5662050-5662200


groupPU Piece

81044 59.5 cm 20 1 pc

with twosided 90° elbow

climasystem - dry wall heating elementwith oxygen barrier, with SHT connection


groupPU Piece

5663050 62.5 x 50 cm 20 2 pc

5663100 62.5 x 100 cm 20 2 pc

5663200 62.5 x 200 cm 20 2 pc

Connection: SHT- sliding sleeve technology

climasystem - joint adhesivefor climasystem - dry wall heating element


groupPU Piece

81003 for 310 mm cartouche 20 1 pc

The Fermacell-joint adhesive and further Fermacell products (drywall screws etc.) may be purchased directly at wholesale.

PRODUCTS6

62

climasystem - fixing rail for wall heating for heating and cooling grids


groupPU Piece

81506 Length = 24 cm 20 10 pc

climasystem - heating and cooling grids for ceiling panelwith oxygen barrier: with sidewise plugconnection


groupPU Piece

5162062 for panels 62.5 x 62.5 cm 20 10 pc

5160060 for panels 60 x 60 cm 20 10 pc

Special dimensions on request

climasystem - corrugated connecting pipe with oxygen barrier, for Art-.No. 5162062 and 5160060


groupPU Piece

81040 Length = 57 cm,

double-sided pushfit connection 20 10 pc

81041 Length = 57 cm,

one-sided pushfit connection/one-sided SHT 16 mm

20 10 pc

81042 Length = 57 cm,

one-sided pushfit connection/one-sided PP-R 16 mm, weldable

20 10 pc

climasystem - wall bracket for heating and cooling grids


groupPU Piece

81296 - 20 10 pc

climasystem - corrugated connecting pipein ring, with oxygen barrier


groupPU Piece

81039 - 20 20 pc

for connection weldable with Art.- No. 81288, separable each 25 cm.

Accessories and grids

climasystem - fixing clamp with wall plugfor ceiling installation


groupPU Piece

81298 - 20 10 pc

PRODUCTS 6

63

climasystem - sealing plugfor wall and ceiling grids


groupPU Piece

81091 12 mm 20 10 pc

Welding tool for sealing plug Art.-No. 50285

climasystem - T-adapterPassage PP-R 16 mm weldable / branch pluggable


groupPU Piece

81289 25 x 16 x 25 mm 20 10 pc

climasystem - adapterone-sided pluggable / one-sided PP-R 16 mm weldable


groupPU Piece

81288 16 mm 20 20 pc

climasystem - 45° elbow-adapterone-sided pluggable / one-sided PP-R 16 mm weldable


groupPU Piece

81291 16 mm 20 10 pc

Accessories and grids

climasystem - 90° elbow-adapterone-sided pluggable / one-sided PP-R 16 mm weldable


groupPU Piece

81290 16 mm 20 10 pc

PRODUCTS6

64

Heating circuit manifolds and threaded connections

aquatherm®- heating circuit manifold with flow meterwith ball valve and end piece set


groupPU Piece

made of high quality brass pipe MS 63, with- flat packing connection- end pieces with thread- filling and ventilation valves- adjustment and stop valve in return with manual control cap and upper part of a thermostat- galvanized, sound insulated consoles- ball valves 1" with flat packing connectionScrew joints have to be ordered separately

92052 2 circuits, length = 295 mm 2 1











aquatherm® - euroconus connectorfor heating circuit manifold, valves/couplings


groupPU Piece

92106 for pipe ø 16 x 2.0 mm 2 5

92108 for pipe ø 20 x 2.0 mm 2 5

aquatherm® - line control valve set for manifold


groupPU Piece

92329 1" 2 1

For restriction of flow rate respectively for hydraulic balancing of manifolds

aquatherm® - heating circuit manifold extension set 1-foldfor flow and return with flow meter


groupPU Piece

92067 1" 2 1

aquatherm® - connection setwith elbow


groupPU Piece

92328 1" x 1" 2 Set (2 St)

for vertical connection of ball valves

Valves and accessories

PRODUCTS 6

65

aquatherm® - zone control with actuatorfor mounting at the aquatherm®-manifolds


groupPU Piece

94100 1" straight 2 1

94101 1" edge 2 1

aquatherm® - actuatorfor heating circuit manifolds and heating circuit control valves - flow


groupPU Piece

94102 230 volt 2 1

94103 24 volt 2 1

aquatherm® - manual control capfor heating circuit manifold and heating circuit control valves - flow


groupPU Piece

99109 scale +/- 2 1

color: white

aquatherm® - AB-QM combination valvefor hydraulical balancing and control of cooling and heating system


groupPU Piece

94165 DN 15 - 3/4" 2 1

Controls and accessories

aquatherm® - connection system AB 2000-6230 volt


groupPU Piece

94140 2 1

Up to 6 room thermostats connectablemax. 14 actuators(extension: see modules)

Connection systems, thermostats 230 volt (heating)

PRODUCTS6

66

Connection systems,thermostats 230 volt (heating)

aquatherm® - actuator module AB AM 2000230 volt


groupPU Piece

94142 2 1

for extension of actuators for large heating surfacesup to 2 groups with each 4 actuators are connectable

aquatherm® - timer module AB TM 1000 230 volt, 24 volt and for radio connection system


groupPU Piece

94143 2 1

plugable 2 channel-digital clock for simple and comfortable programming of the heating timesFunction: 2 week programms / 42 storage locationsautomatic switching between sommer-/wintertime

aquatherm® - pump module AB PL 2000 230 volt


groupPU Piece

94144 2 1

plugable extension for controlling of circulation pumpConnection options: 2 x NYM 2 x 1.5 mm² for external pump

aquatherm® - room thermostat230 volt - 50 Hz - differential gap 0.5 K, prepared for night setback


groupPU Piece

510

15

25 30 C°

INtelligentthermosthat

Automatik

Start

94107 white 2 1

aquatherm® - programmabel room thermostat, analogue230 volt digital timer with day and week program


groupPU Piece

94108 white 2 1

aquatherm® - control module AB RM 2000 230 volt


groupPU Piece

94141 2 1

for extension of 2 room thermostatsup to 2 room thermostats connectable8 actuators

PRODUCTS 6

67

Connection systems, thermostats 24 volt - radio controlled (heating)

aquatherm® - automatic control, wireless AB 4071-624 volt


groupPU Piece

94148 2 1

up to 6 radio controls (wireless) connectable13 actuators (24 volt)transformer: 230V/24V, 50/60 Hz, 50 vAoperating voltage: 24V/50/60 Hz

aquatherm® - automatic control, wireless AB 4071-1224 volt


groupPU Piece

94149 2 1

up to 12 radio controls (wireless) connectable13 actuators (24 volt)

aquatherm® - room thermostat wireless AR 4070 KF


groupPU Piece

94151 2 1

Room thermostats with wireless radio transmission (battery 2 x 1.5 V Mignon)temperature range: 10 - 28 °C

Connection systems, thermostats 24 volt (heating/ heating and cooling)

aquatherm® - connection system AB 4001-6 24 volt


groupPU Piece

94152 2 1

Connections: up to 6 room thermostats 24V respectively room thermostats Art.-No. 94156/9415414 actuators (24 volt)Transformer: 230V/24V, 50/60 Hz, 50 vAOperating voltage: 24V/50/60 Hz

aquatherm® - control module AB RM 4000 24 volt


groupPU Piece

94131 2 1

for extension of 2 room thermostatsup to 2 room thermostats connectable8 actuators

PRODUCTS6

68

aquatherm® - pump module AB PL 400024 volt and for radio


groupPU Piece

94150 2 1

plugable extension for controlling of circulation pumpConnection options: 2 x NYM 2 x 1.5 mm² for external pump

aquatherm® - room thermostat24 volt differential gap 0.5 K, prepared for night set-back


groupPU Piece

94156 white 2 1

Including mounting base and electrical connection for room thermostats- suitable for wall installation and mounting on switch box


aquatherm® - room thermostat for heating and cooling AR 4010 K24 volt


groupPU Piece

94154 2 1

Room thermostat for heating and cooling in one systemTemperature range: 10 - 28 °COperating voltage: 24V, 50/60 HzIncluding mounting base and electrical connection for room thermostats- suitable for wall installation and mounting on switch box

aquatherm® - heating / cooling module AB HK 4000 24 volt


groupPU Piece

94153 2 1

The plug-in extension of the connection system automatically initiates the change-over of all connected room thermostats into coolingmode by external potential-free contact or manually.

aquatherm® - actuator module AB AM 400024 volt


groupPU Piece

94132 2 1

for extension of actuators of large heating surfacesup to 2 groups with each 4 actuators connectable

PRODUCTS 6

69

climasystem - dewpoint sensor


groupPU Piece

94036 2 1

Humidistat with flexible foilLength of supply = 10 m(LIYY 2 x 0.15 mm)

climasystem - dewpoint converter24 volt


groupPU Piece

94035 2 1

Dewpoint converter for switching off the cooling unit or for closing the mixer / valve via potential-free relay contact

climasystem - room thermostat for heating and cooling24 volt


groupPU Piece

94034 2 1

Room thermostat with in-wall case for switch boxes acc. to DIN 49073connectable with dewpoint sensorTemperature range: 5 - 30 °COperating voltage: 24V, 50/60 Hz

aquatherm® - control manifold ASV 6230 volt


groupPU Piece

aquatherm

94170 2 1 up to 6 room thermostats connectablemax. 12 actuators

aquatherm® - room thermostat NRT 220230 volt, differential gap 0.5 K, for 4 pipe-systems


groupPU Piece

••

•

• • C°

Automatik

Start

94174 white 2 1

aquatherm® - room thermostat NRT 210230 volt, differential gap 0.5 K, for 2 pipe-systems


groupPU Piece

••

•

• • C°

Automatik

Start

94172 white 2 1



6

70

NOTES NOTIZEN

AGB`s

Our General Conditions of Sale and Delivery (Date: 02/09) They are printed completely on our homepage www.aquatherm.de or we will send them to you on demand!

Subject to technical changes.

aquatherm GmbH, 2009. This technical information is protected by copyright. Any reproduction will be prosecuted.

Documents

climasystem