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Client Symposium
“A Focus on Productivity”
TAKRAF
A WORLD LEADER IN MINING SYSTEMS,
BULK MATERIAL HANDLING, MINERALS
PROCESSING AND BENEFICIATION
Walter Küng
CEO Americas
Oct 2017
Client Symposium
“A Focus on Productivity”
Safety First
1
OUR PROMISE: SAFETY AND OUR EMPLOYEES ARE AT THE CORE OF OUR CULTURE
Safety is at the core of our culture and our way of living and doing
things, at work and at home
We are committed to ensuring that all our offices and sites worldwide are
safe, clean and healthy environments at all times for all stakeholders
Tenova provides an inspiring and enriching working and career
environment that provides diverse opportunities for personal growth and
development in a global multi-cultural and multi-disciplined organization
Committed to SAFETY FIRST
Client focused, client driven
Passion for technology and innovation
Partnership and collaboration
Ownership and accountability
OUR PEOPLE
Client Symposium
“A Focus on Productivity”
Tenova: innovative solutions for metals and mining
21/11/2017
WHO WE ARE
REDUCE COSTS IMPROVE
WORKING CONDITIONS
LIMIT ENVIRONMENTAL
IMPACT
SAVE ENERGY
TENOVA, A TECHINT GROUP COMPANY, IS YOUR WORLDWIDE PARTNER
FOR INNOVATIVE, RELIABLE AND SUSTAINABLE SOLUTIONIN THE METALS AND MINING INDUSTRIES.
WE DESIGN AND DEVELOP SOLUTIONS THAT HELP COMPANIES TO:
Client Symposium
“A Focus on Productivity”
Our commitments
21/11/2017
FOUR CORE PILLARS
INNOVATION SAFETYSUSTAINABILITYRELIABILITY
We improve process efficiency and product quality through
enhanced automationand equipmentdigitalization
We ensurethat the technologies
and solutions we develop make the surrounding
environment safer
We work to reduceour customers’ consumption
of energy and rawmaterial, developing
a sustainable business
Our products are madeto last and our people
are committedto providing dependable
technology
FOUR CORE PILLARS INSPIRE OUR DAILY OPERATIONS,INFORMING EVERY DECISION WE MAKE
BOTH INSIDE AND OUTSIDE THE COMPANY
Client Symposium
“A Focus on Productivity”
World presence with 3,200 professionals
21/11/2017
OUR GLOBAL PRESENCE
Countries
Locations
22
47
Client Symposium
“A Focus on Productivity”
A wide portfolio of brands and product lines
21/11/2017
OUR BRANDS
Metals Mining
Client Symposium
“A Focus on Productivity”
External acquisitions and key milestones
21/11/2017
OUR HISTORY
Mining
We provide integrated solutions to the global mining, bulk material handling, mineral processing and beneficiation industries, offering innovative technological solutions as well as process
and commodity knowledge along industry value chains.
21/11/2017
OUR BUSINESS AREAS
Client Symposium
“A Focus on Productivity”
MiningOUR BUSINESS AREAS
MINING SYSTEMSAND EQUIPMENT
BULK MATERIALHANDLING
MINERALS PROCESSINGAND BENEFICIATION
EQUIPMENT
SERVICESAND COMPONENTS
Metals
Working both upstream and downstream, we strive to innovate continuously for our clients in the metals industries, focusing on quality, energy savings and reducing pollution.
Our goal is to favor robust, sustainable development.
21/11/2017
OUR BUSINESS AREAS
Client Symposium
“A Focus on Productivity”
Metals
21/11/2017
OUR BUSINESS AREAS
METAL MAKING HOT FORMED COLD ROLLING
PROCESSING ALUMINUM SERVICES AND COMPONENTS
Client Symposium
“A Focus on Productivity”
Techint Group
21/11/2017
OUR GROUP
At June 30, 2016
Techint
Humanitas
Tenova
Tenaris TerniumTecpetrol
4%
5%
6%43%32%
SIX MAIN COMPANIES WITH OPERATIONS WORLDWIDE
10%
Annual RevenuesUS $16 billion
Permanent Employees48,500
Total Employees65,800
Continents5
Client Symposium
“A Focus on Productivity”
TAKRAF
12
INTEGRATED SOLUTIONS PROVIDER TO THE GLOBAL MINING, BULK MATERIAL HANDLING, MINERALS
PROCESSING AND BENEFICIATION INDUSTRIES
A world leader in mining systems,
bulk material handling, minerals
processing and beneficiation
1,400 employees
Revenue of
450million Euro
Presence in
17 countries
292year history
Equipment in over
150countries around
the world
More than
100 active patents
3 global
R&D centers
Client Symposium
“A Focus on Productivity”
TAKRAF
13
INTEGRATED SOLUTIONS PROVIDER TO THE GLOBAL MINING, BULK MATERIAL HANDLING, MINERALS
PROCESSING AND BENEFICIATION INDUSTRIES
Equipment systems and plants developed
by TAKRAF are utilized in mines, ports,
power stations, steel mills, cement plants
and many other operations
TAKRAF combines global engineering
skills to offer a full range of project
services: from studies, engineering,
fabrication, erection and commissioning
of mines, ports and stockyards, to the
operation and maintenance of supplied or
existing plants, expansion and revamping
of existing operations, equipment
modernization, relocation or retrofitting of
plants or systems
Customers all over the world rely on
TAKRAF as the backbone of their
operations - whatever the issue, TAKRAF
provides a solution
Client Symposium
“A Focus on Productivity”
Why we are different
14
WE UNDERSTAND OUR CLIENT’S REQUIREMENTS AND THE UNIQUE SET OF PROJECT CIRCUMSTANCES
AND DEVELOP THE BEST FIT SOLUTION BASED ON OUR EXPERIENCE
PEOPLE and
COMMUNICATION
We understand that people
are the essence of any
company. We try and ensure
the well-being of all
persons(both internal and
external) that we work with
in a meaningful and
sustainable manner
MARKET
UNDERSTANDING
We understand the market
in which you operate and
some of the daily difficulties
you face
RELATIONSHIP BUILDING
We try to understand our
specific clients needs and
aim to build long-standing
and mutually beneficial
relationships with them
ENGINEERING and R&D
We boast significant
Engineering expertise
across a multitude of
disciplines all working
together to ensure that the
best-fit solution is developed
for our client’s unique set of
circumstances. Our R&D
department constantly looks
at ways of improving what
we have done before
GLOBAL
REFERENCES
We proudly boast a
significant history across
various commodity types
and geographic areas in
which we have worked and
successfully done business
– we understand what it
means to successfully
deliver a project on-time and
on-budget
MARKET
UNDERSTANDING
We believe that through the unique combination of our European engineering (supported by our regional engineering centers including
India), our low-cost country procurement practices and in-house manufacturing, together with many decades of experience across all
facets, puts us in a unique position to fully appreciate and understand the challenges facing our clients and develop a solution that best
matches his/her specific requirements
ENGINEERING and R&DGLOBAL
REFERENCES
PEOPLE and
COMMUNICATIONRELATIONSHIP BUILDING
Client Symposium
“A Focus on Productivity”
Our presence around the world
15
TAKRAF IS PRESENT IN 17 COUNTRIES AND BOASTS A TOTAL HEADCOUNT OF ABOUT 1,400 EMPLOYEES
READY TO ASSIST YOU IN THE BEST POSSIBLE MANNER
Denver, USA
Vancouver,
Canada
Calgary, Canada
Lima, Peru
Santiago, Chile
Belo Horizonte,
Brazil
Perth, AustraliaJohannesburg, South Africa Brisbane, Australia
Bangkok,
Thailand
Beijing, China
Chennai, IndiaBangalore, India
Genoa, Italy
Leipzig, Germany
Lauchhammer, Germany
Cologne, Germany
Gelsenkirchen, Germany
Key:
Head office
Operations
Moscow, Russia Tashkent, UzbekistanAstana, Kazakhstan
Ekibastuz, Kazakhstan
Mexico City,
Mexico
Sydney, Australia
Yokneam, Israel
Fort McMurray, Canada
Philadelphia, USA
Milan, Italy
Client Symposium
“A Focus on Productivity”
Environmental responsibility
16
WE ACTIVELY PURSUE A BALANCE BETWEEN ECONOMIC RESULTS, DEVELOPMENT OF INDUSTRIAL
CAPABILITY AND SUSTAINABILITY
We possess an overriding commitment
to environmental responsibility
• Reduce energy consumption and wear
effect by employing conveyors
• Provide conveying systems as
alternative to truck transport
• Reduce emissions into air and water
• Reduce noise
• Provide open cast mining systems
offering alternative technologies to
mineral blasting
• Provide for the safe disposal and
management of tailings
• Resource conservation by supporting
predictive maintenance and providing
wear part management
Client Symposium
“A Focus on Productivity”
Our people
17
WE UNDERSTAND THAT OUR EMPLOYEES ARE VITAL TO THE SUCCESS AND GROWTH OF OUR COMPANY
TAKRAF employees are
characterized by possessing
outstanding technical and
management expertise in the
discipline in which they operate, a
strong focus on the customer, a
passion for innovation and an
ability to be flexible and adapt to
change
TAKRAF aims to provide an
inspiring and enriching work and
career environment that provides
diverse opportunities for personal
growth and development in a
global, multi-cultural and multi-
disciplined organization
Client Symposium
“A Focus on Productivity”
Our certifications
18
To meet and even
exceed customer
expectations, quality
and continuous
improvement of services
in line with the best
industry practices and
standards are priorities
at TAKRAF.
Our IMS is reviewed on
a regular basis to
enhance effectiveness
and ensure alignment
with the best quality
standards.
TAKRAF’S INTEGRATED MANAGEMENT SYSTEM (IMS) IS CERTIFIED FOR COMPLIANCE WITH: ISO 9001:2008,
ISO 14001:2004, SCC: 2011 AND OSHAS 18001:2007
Client Symposium
“A Focus on Productivity”
A proud and long history
19
TAKRAF’S EXPERIENCE, GARNERED OVER HUNDREDS OF YEARS, POSITIONS US WELL FOR THE FUTURE
1725 Foundation of the Lauchhammer works
1809 Start of activities as a mechanical engineering company
1874 Start of high-rise iron construction and iron bridge construction
in Oberhammer. Start of fabrication of lignite mining equipment
1924 Supply of the first overburden conveyor bridge
1926 Fabrication of the first two bucket-wheel excavators in the
Lauchhammer works
1948 Year of TAKRAF’s foundation; merger of enterprises into
ABUS (Equipment of Mining and Heavy industries)
1973 The first 60m overburden conveyor bridge is supplied
1990 Supply of the 500th bucket-wheel excavator
1991 Startup of the 60m overburden conveyor bridge; the world’s
largest bridge complex
1992 Foundation of TAKRAF Lauchhammer GmbH with locations in Leipzig
and Lauchhammer as successor of TAKRAF Schwermaschinenbau AG
1994 Merger of the mining and materials handling activities of the MAN group
and TAKRAF Lauchhammer GmbH into MAN TAKRAF Fördertechnik GmbH
Development of heap leach technology for copper
2006 Withdrawal from the MAN Group and renaming into TAKRAF GmbH
2006 Takeover by Techint Group and succession into the Tenova Group
operating under the brand name of TAKRAF
2014 Integration of minerals processing specialist, DELKOR, into TAKRAF
2016 Integration of hydrometallurgical specialists, Tenova Bateman
Technologies, into TAKRAF – subsequently renamed Tenova Advanced
Technologies (TAT)
Acquisition of specialized US-based company, FMC Material Handling
Systems (MHS)
Client Symposium
“A Focus on Productivity”
Historic conveyor bridge F25
20
Basic specifications:
• Capacity: 2 000m3/h
• Increased to 7 000m3/h
FRIEDLÄNDER OPEN CAST MINE IN LUSATIA, GERMANY IN 1929
Client Symposium
“A Focus on Productivity”
Historic bucket-wheel excavator F25
21
Basic specifications:
• SchRs 100.5/0,5.0
SCHALLMAUER OPEN CAST MINE IN THE RHINELAND, GERMANY BUILT AROUND 1935
Client Symposium
“A Focus on Productivity”
TAKRAF
21/11/2017
OUR BUSINESS AREAS
MINING SYSTEMSAND EQUIPMENT
BULK MATERIALHANDLING
MINERALS PROCESSINGEQUIPMENT
SERVICESAND COMPONENTS
Client Symposium
“A Focus on Productivity”
21/11/2017
TAKRAF
Excavating
• Bucket-wheel
excavators
• Bucket-chain
excavators
Primary crushing
plants
Auxiliary equipment
• Transport crawlers
• Cable-reel cars
• Shifting heads
• Jib cranes
• Maintenance carts
Conveying
• Belt conveyors
• Mobile transfer
conveyors
• Conveyor bridges
• Belt feeders
• Apron feeders
Dumping
• Spreaders
• Mobile stacking
bridges
• Cross-pit conveyor
bridges
MINING SYSTEMS AND EQUIPMENT
Client Symposium
“A Focus on Productivity”
21/11/2017
TAKRAF
Stockyard/disposal
facilities
• Scrapers
• Reclaimers
• Stackers
• Combined
stacker/reclaimers
Loading/unloading
equipment
• Wagon unloading
• Wagon/truck loading
Port facilities
• Ship loaders
• Ship unloaders
Various “in-plant”
equipment
• Feeders
• Chutes
• Galleries
Conveying
• Belt conveyors
• Tube/pipe conveyors
BULK MATERIAL HANDLING
Client Symposium
“A Focus on Productivity”
TAKRAF, DELKOR and TAT
21/11/2017
Comminution
• Roll crushers
• Sizers
• HPGRs
DELKOR Product Range
Solid/liquid separation and wet
processing
• DELKOR horizontal vacuum belt filters
• DELKOR FAST filter presses
• DELKOR BQR flotation cells
• DELKOR belt linear screens
• DELKOR APIC jigs
TAT Product Range
Hydrometallurgical processes
• SX/EW technologies
• Tenova pulsed column
• Tenova settlerTM
• Turbulent technologies
• Lithium and phosphates beneficiation
MINERALS PROCESSING AND BENEFICIATION EQUIPMENT
Client Symposium
“A Focus on Productivity”
TAKRAF and DELKOR
21/11/2017
Project development services
• Equipment selection
• Project studies
• Advisory services
• Material testing /simulation
Construction/commissioning
Technical services/spares
• Inspection & refurbishment
• Gearbox services
• Equipment relocation
• HPGR roll refurbishment
• Maintenance & spare parts
Fabrication and components
• Engineered pulleys
• Custom gearboxes
• Gear rims, slew/pivot bearings
& winches
• Crawlers
• Dust control
SERVICES AND COMPONENTS
Client Symposium
“A Focus on Productivity”
Integrated solutions along the value chainBY COMBINING TAKRAF’S DIVERSE CAPABILITIES AND INTEGRATED OFFERING ACROSS THE VALUE CHAIN,
WE ARE ABLE TO ASSIST OUR CLIENTS TO ARRIVE AT FINAL PRODUCT
TAKRAF heap leach system Copper SX plant using Tenova SettlerTM equipment
Copper cathode
Client Symposium
“A Focus on Productivity”
28
We look forward to working together with you
to find the most optimal solution to your requirements
Client Symposium
“A Focus on Productivity”
TAKRAF GmbH - Head office
Torgauer Strasse 336
04347 Leipzig, Germany
Phone: +49 341 2423-500
Fax: +49 341 2423-510
E-mail: [email protected]
www.takraf.com
