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10/7/11
Elstein Ceramic Infrared Presentation
10/7/11
Elstein was established in Northeim, Germany in 1950 as the only manufacturer worldwide specialized in ceramic infrared radiators. Even in the early days, we employed our own patents and processes to develop infrared radiators whose design and quality have determined the state of technology until today.
10/7/11
Elstein Panel Radiators
10/7/11
Applications
• Elstein electric infrared heaters are used in plastic industries
• Thermoforming, Vacuum Forming, Shrink Packaging
• Preheating or Vulcanizing of Rubber• Plastic Welding and Heat Staking• In Gelling Systems for PVC • Heating Systems for Glass Fiber
Reinforced Plastic Parts • Adhesive Activation • Resin Curing • Equipment for melting on sound
insulation mats • Ovens for preheating plastic pipes
when connecting sleeve joints • Laminating • Equipment for heat irradiation in
massage parlors • Laboratory equipment for dentistry • Infrared warming cabins and Spot
Comfort Heating
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Applications
Radiant Panel
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Forming Pipe
Applications
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Moving Plastic Pipes
Applications
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Pipe Forming
Applications
•Widen the ends of pipes for connecting them with further pipes
•Equipment: 12 x FSR 400 W and 1 x IRS/K in the middle (not visible)
•Total power installed: 5.4 kW
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Activating Glue
Applications
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Stretching Foils
Applications
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• Elstein Ceramic Heating Elements are used in the Food Industry
• Baking and browning machines for small cakes and pastries
• Heating systems for processed cheese
• Heating systems for chocolate coatings
• Warming systems for large-scale catering
• Heating systems for Food Service Equipment
Applications
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Food Service
Applications
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• Elstein electrical IR emitters are used in surface technology • Powder Coating
• Drying Latex Coatings
• Ovens for Painted Sheet Metal Parts
• Ovens for Drying Glazing on Ceramic Tiles
• Ovens for Sinter Coatings
• Ovens for Drying and Stove-enameling Protective Coatings on Cans and Tubes
Applications
10/7/11
Applications
Ink Drying
•Drying the ink of stamps on fuse bodies
•Equipment: 4 x FSR 400 W or HTS/1 400W
•Total power installed: 1.6 kW
10/7/11
Applications
• Elstein infrared radiant heaters are used in additional industries
• In Paper Machines for Heating Paper
Machete • Paper Pulp Drying• Soldering Printed Circuit Boards • Thermography and Embossing• Semiconductor Wafer Preheating and
Drying• Sterilizing and Incubators• Heating equipment for environmental
chambers • Ovens for drying raw and printed
wallpaper • Ovens for drying glued wood and
furniture parts • Heating systems for after-baking
injection molded parts • Tempering Layered Glass • Ovens for drying washed fabrics • Ovens for drying washed and finished
fabrics • Water and Solvent Evaporation• Wax Drying• Leather Production
10/7/11
Applications
Glass Tempering
Tempering of Glass
Tempering (in this case “controlled cooling down) and hardening the coatings on the glass bulbs of lamps
Length of ring oven approx. 2 m
Equipment : FSR/2 500 W
Total power installed: 48 kW
10/7/11
Elstein FSRCeramic Infrared Heaters
• Elstein FSR panel radiators are ceramic infrared radiators, which are designed for operating temperatures up to 750 °C. Surface ratings of up to 64 kW/m² can be installed.
• FSR series radiators are made using a full-pour casting ceramic process and are characterized by their concave design. Due to the design of this type, there is a space between the radiator and mounting plate, which reduces the heat absorbed by the wiring space.
• FSR panel radiators can be used universally and are suitable for assembling radiation areas with any geometry required. They are available in three designs and cover the power range from 60 W to 1000 W.
• With its FSR panel radiators, the company Elstein has been setting design, type, power and quality standards, recognized worldwide since 1952, for ceramic infrared panel radiators
10/7/11
Elstein FSRCeramic Infrared Heaters
10/7/11
Elstein FSRCeramic Infrared Heaters
10/7/11
Elstein FSRCeramic Infrared Heaters
Standard design
Operating Voltage 230 VCeramic full-pour castingLeads 85mmElstein standard socketMounting set
Thermocouple radiators
Integrated thermocoupleType K (NiCr-Ni)Designation T-FSR, TFSR/2, T-FSR/4TC Leads 100mm
Variants
Special wattagesSpecial voltagesExtended leadsLive leads with ring terminals
Type, weight, wattage FSR
FSR/2
FSR/4
220 g
125 g
75 g
250 400 650 1000 W
125 2000 325 500 W
60 100 200 250 W
Surface rating 16.0 25.6 41.6 64.0 kW/m2
Typical operating temperature 400 500 620 720 oC
Maximum permissible temperature 750 750 750 750 oC
Wavelength range 2 - 10 µm
The power can be controlled using thermocouple radiators together with TRD temperature controllers, TSE thyristor switching units and other accessories.
IR radiation areas can be assembled using REO reflectors, REF construction sets, EBF construction elements and MBO mounting sheets.
The national safety regulations must be complied with for the respective application, for example, the IEC or EN Standard 60519-1, Safety in electrical heating installations.
Further information and safety information are given in the mounting instruction enclosed with each radiator.
10/7/11
Elstein HTSCeramic Infrared Heaters
• Elstein HTS high temperature radiators are ceramic infrared panel radiators, which can be used for operating temperatures up to 900 °C and surface ratings up to 64 kW/m².
• HTS series radiators are produced using a hollow-casting ceramic process and are filled with thermal insulation material. This improves the radiant power output to the material to be heated.
• Furthermore, there is a significant reduction in heat dissipated in the wiring space, so that additional insulation of the heating area is usually not required.
• Compared with IR radiators, which are produced using full-poured casting processes, HTS radiators have a considerably reduced heating-up time and, depending on the type of application, enable energy savings of up to 25 %.
• Elstein HTS high temperature radiators are available in four designs and cover the power range from 60 W to 1000 W.
10/7/11
Elstein HSRCeramic Infrared Heaters
• Elstein HSR high speed radiators are quick-reaction ceramic infrared panel radiators, designed for operating temperatures up to 900 °C and surface ratings up to 64 kW/m².
• The external characteristics of the HSR radiators is their visible heating coil, which is installed in a ceramic body. The heat released in the wiring space by this design is up to 65 % less compared to infrared radiators with a heating coil embedded in ceramic.
• HSR high speed radiators are particularly suitable for use in clocked production processes, for frequent tool changes or if the temperature has to drop quickly in case of transfer disruptions, in order to prevent damage to the production plant.
• Elstein HSR high speed radiators are available in three designs and cover the power range from 125 W to 1000 W.
10/7/11
Elstein Color Changing
Ceramic Infrared HeatersElstein radiators can be manufactured as variants of standard products.
Variants are special designed radiators and normally not available from stock.
Furthermore we develop ceramic infrared radiators by ourselves and together with our customers.
Special radiators regarding:
• Design (for example, see the pictures on the left)
• Radiator dimensions
• Operating voltage
• Wattage
• Color (glaze, with / without color change effect)
• Connection (type and length of the leads)
Radiators with color change effect or different-colored glaze.
Radiators with shorter or longer leads.
Radiators with ring terminals.
10/7/11
Elstein EBF HousingCeramic Infrared Heaters
Elstein EBF construction elements are assembled in our factory. They can be equipped with Elstein ceramic panel radiators FSR, HSR/1, HTS/1, SHTS/1 and FSR/2, HSR/2, HTS/2, SHTS/2, whereby it is also possible to combine different radiator designs and wattages of the same types of radiators
The ceramic infrared radiators mounted in stainless steel reflectors are inserted in the lower part of an extruded, anodized aluminum section with an H-shaped cross-section and die cast end pieces close the end faces.
The user only has to do the wiring, screw in the EBF elements in a steel section frame to be made on site and connect up with the electricity mains.
Elstein EBF construction elements are available in four lengths and can be fitted together to form flat or curved radiation panels in any installed position.
10/7/11
Elstein EBF Housing
Ceramic Infrared Heaters
10/7/11
Elstein BSI Housing
Ceramic Infrared Heaters
Elstein BSI construction panels are infrared radiation areas, which can be equipped with the ceramic IR panel radiators HTS or HSR.
The ceramic infrared panel radiators are fixed to the MBO mounting sheets and surrounded with a housing of frame and capping sections.
All housing parts consist of stainless steel so that radiators with high power can be used, too.
The BSI construction panels are factory assembled so that the user only has to do the wiring, insert the BSI panel in a steel section frame to be made on site and connect the panel with the electricity mains.
Elstein BSI construction panels are available in dimensions from 125 x 250 mm to 1000 x 1500 mm and can be fitted with HTS radiators up to 800 W or rather with HSR radiators up to 1000 W.
10/7/11
Elstein EBF Housing
Ceramic Infrared HeatersInner dim.
(Outer dim.)
[No. of rad.]
250(303)
[2]
375(428)
[3]
500(553)
[4]
625(678)
[5]
750(803)
[6]
875(928
)[7]
1000(1053
)[8]
1125(1178
)[9]
1250(1303
)[10]
1375(1428
)[11]
1500(1553
)[12]
Radiator Wattage
125(178)
[1]
0.50to
2.00
0.75to
3.00
1.00to
4.00
1.25to
5.00
1.50to
6.00
1.75to
7.00
2.00to
8.00
2.25to
9.00
2.50to
10.00
2.75to
11.00
3.00to
12.00
kW
kW
250 Wto
1000 W
250(303)
[2]
1.00to
4.00
1.50to
6.00
2.00to
8.00
2.50to
10.00
3.00to
12.00
3.50to
14.00
4.00to
16.00
4.50to
18.00
5.00to
20.00
5.50to
22.00
6.00to
24.00
kW
kW
250 Wto
1000 W
375(428)
[3]
1.50to
6.00
2.25to
9.00
3.00to
12.00
3.75to
15.00
4.50to
18.00
5.25to
21.00
6.00to
24.00
6.75to
27.00
7.50to
30.00
8.25to
33.00
9.00to
36.00
kW
kW
250 Wto
1000 W
500(553)
[4]
2.00to
8.00
3.00to
12.00
4.00to
16.00
5.00to
20.00
6.00to
24.00
7.00to
28.00
8.00to
32.00
9.00to
36.00
10.00to
40.00
11.00to
44.00
12.00to
48.00
kW
kW
250 Wto
1000 W
625(678)
[5]
2.50to
10.00
3.75to
15.00
5.00to
20.00
6.25to
25.00
7.50to
30.00
8.75to
35.00
10.00to
40.00
11.25to
45.00
12.50to
50.00
13.75to
55.00
15.00to
60.00
kW
kW
250 Wto
1000 W
750(803)
[6]
3.00to
12.00
4.50to
18.00
6.00to
24.00
7.50to
30.00
9.00to
36.00
10.50
to42.0
0
12.00to
48.00
13.50to
54.00
15.00to
60.00
16.50to
66.00
18.00to
72.00
kW
kW
250 Wto
1000 W
875(928)
[7]
3.50to
14.00
5.25to
21.00
7.00to
28.00
8.75to
35.00
10.50
to42.0
0
12.25
to49.0
0
14.00to
56.00
15.75to
63.00
17.50to
70.00
19.25to
77.00
21.00to
84.00
kW
kW
250 Wto
1000 W
1000(1053)
[8]
4.00to
16.00
6.00to
24.00
8.00to
32.00
10.00
to40.0
0
12.00
to48.0
0
14.00
to56.0
0
16.00to
64.00
18.00to
72.00
20.00to
80.00
22.00to
88.00
24.00to
96.00
kW
kW
250 Wto
1000 W
Length in mm
Maximum surface rating 64.0 kW/m2 Weight approx 50 kg/m2 Other dimensions and surface rating available on request
Wid
th in
mm
10/7/11
Elstein Reflectors
10/7/11
Elstein Reflectors
10/7/11
Any Questions?
?Elstein Ceramic Infrared Radiators
10/7/11
Thank You!for your cooperation and time!
Elstein Ceramic Infrared Radiators