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Adsorption Air Dryers www.xebecinc.com CLEAN, DRY COMPRESSED AIR

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Page 1: clean, dry compressed air -  · PDF fileAdsorption Air Dryers   clean, dry compressed air

Adsorption Air Dryers

www.xebecinc.com

clean, dry compressed air

Page 2: clean, dry compressed air -  · PDF fileAdsorption Air Dryers   clean, dry compressed air

Air and gas purification have been at the core of Xebec adsorption technology since 1967. We have built, installed and continue to service over 9000 dryers. From standard to custom solutions, we have the knowledge and expertise that comes with 50 years of experience on user installations worldwide.

As a global leader in our field, Xebec continues to grow through innovation,strengthening our range of products, applications and technology to respond to cleaner, more sustainable, and more energy-efficient needs, like our latest zero purge vacuum dryer-the most energy-efficient dryer on the market today.

HLA Heaterless Air DryerPressure Swing Adsorption (PSA)

HRA Heat Regenerative Air DryerTemperature Swing Adsorption (TSA)

Lowest Capital Cost

15% Purge 8% Purge

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BPA Blower Purge Air DryerTSA Heating with Ambient Air

VRA Vacuum Regenerated Air DryerTSA Heating and Cooling with Ambient Air

Xebec’s next generation VRA dryer represents the best of modern engineering technology, maximizing user return on investment with built-in reliability at the lowest running cost.

3% Purge

Lowest Life Cycle Cost

0% PurgeLowest Carbon FootprintGreatest Energy Savings

GREAtESt EnERGySAVinGS!

Xebec dryers are fully certified for operation in Canada, USA, Europe, Middle East, Africa, China and South East Asia.

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hla — Heaterless Air Dryer

Advantages: ✓ The most affordable

dryer in the line

✓ The lowest electrical consumption

✓ Simply designed for easy maintenance

Design Pressure150 psig 10.3 barg

Volume Flow Range

15 – 1630 scfm 26 – 2800 m 3/h

Operating Temps80 – 120 ̊ F25 – 50 ̊C

Pipe/Port Size¼" – 2" NPT3" – 4" FLG

Higher flows, pressures and port sizes are available upon request.

Tables, dimensions and weights are for reference only

DimensionsWeight

inlet Flow at 7 Bar and 38˚C

Model Pipe Size (100 PSiG and 100˚F) Height Width Depth

SCFM m3/hr* mm in mm in mm in kg lbs

HLA 2 ¼" 15 26 1016 40 457 18 356 14 44 100

HLA 5 ½" 40 69 1600 63 737 29 610 24 67 150

HLA 8 1" 55 95 1524 60 914 36 711 28 111 250

HLA 12 1" 90 155 1626 64 978 39 711 28 169 380

HLA 17 1" 135 235 2032 80 978 39 711 28 200 450

HLA 22 1" 175 300 1676 66 991 39 711 28 231 520

HLA 30 1 ½" 210 360 2083 82 1118 44 787 31 244 550

HLA 40 1 ½" 290 500 1803 71 1245 49 889 35 288 650

HLA 50 1 ½" 355 610 2134 84 1372 54 914 36 346 780

HLA 65 2" 535 920 1905 75 1448 57 1067 42 586 1320

HLA 85 2" 645 1,110 2159 85 1473 58 1067 42 665 1500

HLA 100 3" flg 880 1,515 2845 112 1829 72 1321 52 932 2100

HLA 140 3" flg 1,280 2,200 2845 112 1880 74 1321 52 1198 2700

HLA 170 3" flg 1,500 2,580 3150 124 1880 74 1321 52 1331 3000

HLA 200 4" flg 1,630 2,800 3048 120 2184 86 1321 52 1597 3600

temperature Correction

Operating temperature

˚F 80 100 120

˚C 25 38 50

Multiply Flow By 1.10 1.00 .56

Pressure Correction

Operating Pressure

PSIG 80 100 130

barg 5.5 7 9

Multiply Flow By 0.82 1.00 1.26

www.xebecinc.com

W

D

H

* m3/h at 20˚C and 1 bar (a)

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SATURATEDCOMPRESSED AIR

OFFLINEONLINE

WETEXHAUST AIR

DRYREGENERATION

AIR

CLEANDRY AIR

hla — Heaterless Air Dryer

Principle of Operation:Dual-tower desiccant dryers for the continuous dynamic adsorption of water vapor from compressed air. Using pressure swing adsorption technology (PSA)*, air is being dried under pressure by passing through one desiccant bed while the other bed is being regenerated.

RegenerationRegeneration of the wet desiccant is accomplished without the use of heat. A small portion of the dried process air, called purge, is passed through the wet desiccant bed at near atmospheric pressure. This super dry air strips the desiccant of all water vapor previously adsorbed.

Fully assembled, packaged unit comes complete with desiccant

✓ Ready for operation

Regeneration purge flow is counter-current to the direction of air flow during drying

✓ Maximum removal of moisture and lowest dew point assured during the adsorption process

Controlled re-pressurization

✓ Prevents line surges and minimizes desiccant attrition

Fail safe design

✓ Compressed air continues to flow through, during power and/or pilot air failure

A moisture indicator is provided

✓ Continuous visual color indication or display

PSA* fixed 10-minute cycle

✓ All functions are performed automatically by a PLC

High performance activated alumina desiccant

✓ High surface/volume ratio provides maximum adsorption

Universal 120/240V power supply

✓ Low power requirement

Coalescing pre-filter and particulate after-filter with DPIs and drains, mounted and pre-piped on most models, supplied loose on others

✓ Xebec’s X-Series filters are best in class, iSO / CRn certified

PLUS

✓ Class 3000# fittings

✓ Stainless steel tubing and fittings

✓ Standard dew point -40 ̊C PDP (-70 ̊C and -20 ̊C PDP options)

✓ Three (3) year warranty on dryers

✓ Five (5) year warranty on all switching valves

Options:

See the back cover for options and custom solutions.

* How It Works: Pressure Swing AdsorptionPressure swing adsorption (PSA) is a widely used technology for air and gas purification. It is a regeneration process, accomplished by reducing the pressure. At moderate pressures such as 100 pounds per square inch, an adsorbent can support a certain amount of moisture. When that pressure is reduced to ambient air pressure, the adsorbent can only support a smaller amount of moisture. By alternating (swinging) the pressure from high to low between two adsorbent-filled vessels, you can adsorb large quantities of moisture at higher pressure in the online vessel, and then release that trapped moisture at lower pressure in the offline vessel, thoroughly drying the air.

Features & Benefits

www.xebecinc.com

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hRa — Heat Regenerative Air Dryer

Advantages: ✓ Heat-regenerated

8-hour NEMA cycle

✓ Less air consumption

✓ 8% purge loss

Pressure80 – 160 psig 6 – 11 barg

Volume Flow Range

500 – 4500 scfm850 – 7650 Nm3/h

Operating Temps80 – 120 ̊ F25 – 50 ̊C

Pipe/Port Size2" NPT3" – 6" FLG

Higher flows, pressures and port sizes are available upon request.

Dimensions and weights are for reference only

Model Pipe Size

inlet Flow at 7 Bar and 30˚C DimensionsWeight

(100 PSiG and 100˚F) Height Width Depth

SCFM nm3/hr mm in mm in mm in kg lbs

HRA500 2" NPT 500 850 2235 88 838 33 1626 64 843 1900

HRA650 2" NPT 650 1,100 2540 100 838 33 1626 64 1109 2500

HRA850 3" Flg 850 1,450 2540 100 1219 48 1575 62 1597 3600

HRA1000 3" Flg 1,000 1,700 2845 112 1219 48 1575 62 2130 4800

HRA1225 3" Flg 1,225 2,080 3150 124 1219 48 1575 62 2484 5600

HRA1500 4" Flg 1,500 2,550 2870 113 1295 51 1803 71 2884 6500

HRA1800 4" Flg 1,800 3,060 3226 127 1295 51 1803 71 3150 7100

HRA2100 4" Flg 2,100 3,570 3251 128 1295 51 1803 71 3505 7900

HRA2500 4" Flg 2,500 4,250 2997 118 1270 50 2134 84 3949 8900

HRA3500 6" Flg 3,500 5,950 3531 139 1575 62 2057 81 4703 10600

HRA4500 6" Flg 4,500 7,650 CONSULT FACTORY

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temperature Correction

Operating temperature

˚F 80 100 120

˚C 25 38 50

Multiply Flow By 1.87 1.00 .56

Pressure Correction

Operating Pressure

PSIG 80 100 130 160

barg 5.5 7 9 11

Multiply Flow By 0.82 1.00 1.26 1.52

W

D

H

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hRa — Heat Regenerative Air Dryer

Principle of Operation:At normal operating temperature in the online tower, water vapor adheres to the desiccant so that only dry air leaves the outlet. An electric heater then raises the desiccant temperature in the offline tower which releases the adsorbed water vapor. The desiccant must be cooled before switching back online. Dried air is used for both heating and cooling.

The process is called “Temperature Swing Adsorption” (TSA) because drying and regeneration rely upon swinging between two temperature-based adsorption equilibrium conditions, characterized by long cycles measured in hours.

Fully assembled, packaged unit comes complete with desiccant

✓ Ready for operation

Regeneration purge flow is counter-current to the direction of air flow during drying

✓ Maximum removal of moisture and lowest dew point assured during the adsorption process

Controlled re-pressurization

✓ Prevents line surges and minimizes desiccant attrition

Fail safe design

✓ Compressed air continues to flow through, during power and/or pilot air failure

A moisture indicator is provided

✓ Continuous visual color indication or display

TSA fixed 8-hour cycle

✓ All functions are performed automatically by a PLC

Optimized activated alumina desiccant

✓ Very high surface/volume ratio provides maximum adsorption

Coalescing pre-filter and particulate after-filter with DPIs and drains, mounted and pre-piped on most models, supplied loose on others

✓ Xebec’s X-Series filters are best in class, iSO/CRn certified

PLUS

✓ Electric heater 380/460/600V

✓ Class 3000# fittings

✓ Stainless steel tubing and fittings

✓ Standard dew point -40 ̊C PDP (-70 ̊C and -20 ̊C PDP options)

✓ Three (3) year warranty on dryers

✓ Five (5) year warranty on all switching valves

Options:

See the back cover for options and custom solutions.

Features & Benefits

www.xebecinc.com

SATURATEDCOMPRESSED AIR

OFFLINEONLINE

WETEXHAUST AIR

DRYREGENERATION

AIR

HEAT

ER

CLEANDRY AIR

WEt AiR

DRy AiR

WEt EXHAUSt

HiGH tEMP. PURGE AiR

WEt DRy EXHAUSt

DRy COOLinG AiR

DRyinG StEPREGEnERAtinG HEAtinG

AnD COOLinG StEPS

tSA technology Schematic

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BPa — Blower Purge Air Dryer

Advantages: ✓ Very efficient

at higher flows

✓ 3% purge loss

Pressure80 – 160 psig 4 – 11 barg

Volume Flow Range

1200 – 12000 scfm2040 – 20400 Nm3/h

Operating Temps

80 – 120 ̊ F25 – 50 ̊C

Pipe/ Port Size

3" – 12" FLG

Higher flows, pressures and port sizes are available upon request.

Dimensions and weights are for reference only

Model Pipe Size

inlet Flow at 7 Bar and 30˚C DimensionsWeight

(100 PSiG and 100˚F) Height Width Depth

SCFM nm3/hr mm in mm in mm in kg lbs

BPA1200 3" Flg 1,200 2,040 2870 113 1524 60 2591 102 2573 5800

BPA1600 3" Flg 1,600 2,720 3175 125 1524 60 2591 102 3061 6900

BPA1900 4" Flg 1,900 3,230 3023 119 1549 61 3048 120 3461 7800

BPA2200 4" Flg 2,200 3,740 3023 119 1549 61 3048 120 3727 8400

BPA2700 4" Flg 2,700 4,590 3302 130 1575 62 3048 120 4215 9500

BPA3700 6" Flg 3,700 6,290 3556 140 1829 72 3327 131 5812 13100

BPA4300 6" Flg 4,300 7,310 3886 153 1829 72 3327 131 7232 16300

BPA5600 6" Flg 5,600 9,520 3912 154 2134 84 3962 156 8563 19300

BPA7000 8" Flg 7,000 11,900 4064 160 2413 95 4775 188 11446 25800

BPA8700 8" Flg 8,700 14,790 4267 168 1930 76 4978 196 14641 33000

BPA10500 10" Flg 10,500 17,850CONSULT FACTORY

BPA12000 12" Flg 12,000 20,400

www.xebecinc.com

temperature Correction

Operating temperature

˚F 80 100 120

˚C 25 38 50

Multiply Flow By 1.87 1.00 .56

Pressure Correction

Operating Pressure

PSIG 80 100 130 160

barg 5.5 7 9 11

Multiply Flow By 0.82 1.00 1.26 1.52

W

D

H

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SATURATEDCOMPRESSED AIR

OFFLINEONLINE

WETEXHAUST AIR

BLOWER

DRYCOOLING

AIR

HEAT

ER

CLEANDRY AIR

BPa — Blower Purge Air Dryer

Principle of Operation:At normal operating temperature in the online tower, water vapor adheres to the desiccant so that only dry air leaves the outlet. A blower pushes fresh air through an electric heater to raise the temperature in the offline tower to release the adsorbed water vapor. Ambient, then dried air, is used through the desiccant before switching back online.

Fully assembled, packaged unit comes complete with desiccant

✓ Ready for operation

Regeneration purge flow is counter-current to the direction of air flow during drying

✓ Maximum removal of moisture and lowest dew point assured during the adsorption process

Controlled re-pressurization

✓ Prevents line surges and minimizes desiccant attrition

Fail safe design

✓ Compressed air continues to flow through, during power and/or pilot air failure

TSA fixed 8-hour cycle

✓ All functions are performed automatically by a PLC

Optimized activated alumina desiccant

✓ Very high surface/volume ratio provides maximum adsorption

Coalescing pre-filter and particulate after-filter with DPIs and drains, mounted and pre-piped on most models, supplied loose on others

✓ Xebec’s X-Series filters are best in class, iSO/CRn certified

PLUS

✓ Electric heater and centrifugal blower at 380/460/600V

✓ Class 3000# fittings

✓ Stainless steel tubing and fittings

✓ Standard dew point -40 ̊C PDP (-70 ̊C and -20 ̊C PDP options)

✓ Three (3) year warranty on dryer

✓ Five (5) year warranty on all switching valves

Options:

See the back cover for options and custom solutions.

Features & Benefits

www.xebecinc.com

Xebec X-Series Filters: Best In Class Looks Like ThisSurface Protection. High grade cast aluminum XL & XM housings have an impact and abrasion-proof powder coating.

Conformity with International Standards — ASME, CRN-certified. Performance-validated to ISO 8573 quality standards and test methods 12500 by IUTA, an independent verification body.

Simple Design. Easy Maintenance. Optimized Accessories. Differential Pressure Gauges; Manual & Automatic Condensate Drains; Oil & Water Separators; Pleated Filter Elements; Incorporated Drainage Media.

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VRa — Vacuum Regenerative Air Dryer

Advantages: ✓ Most economical

at higher flows

✓ The highest quality with the lowest running cost

✓ Longer life and steady dew point

✓ Zero purge loss!

Pressure80 – 160 psig 6 – 11 barg

Volume Flow Range

501 – 10000 scfm852 – 17000 Nm3/h

Operating Temps

80 – 120 ̊ F25 – 50 ̊C

Pipe/ Port Size

2" – 10" FLG

Higher flows, pressures and port sizes are available upon request.

www.xebecinc.com

Dimensions and weights are for reference only

Model Pipe Size

inlet Flow at 7 Bar and 30˚C DimensionsWeight

(100 PSiG and 100˚F) Height Width Depth

SCFM nm3/hr mm in mm in mm in kg lbs

VRA 500 2" NPT 501 810 2235 88 1651 65 1524 60 1100 2500

VRA 650 2" NPT 630 1,010 2413 95 1651 65 1778 70 1500 3300

VRA 800 2" NPT 845 1,360 2540 100 1778 70 1905 75 1800 4000

VRA 1150 3" Flg 1,160 1,870 2870 113 1905 75 2032 80 2600 5800

VRA 1500 3" Flg 1,550 2,500 2921 115 2032 80 2159 85 2900 6500

VRA 2200 4" Flg 2,310 3,720 3023 119 2159 85 2286 90 3800 8400

VRA 3000 4" Flg 3,000 4,830 3302 130 2540 100 2667 105 4000 8900

VRA 4500 6" Flg 4,500 7,250 3886 153 3175 125 2667 105 7300 16300

VRA 6000 8" Flg 6,000 9,660 3912 154 3556 140 2794 110 8700 19300

VRA 7000 8" Flg 7,500 12,080 4064 160 3683 145 2921 115 11600 25800

VRA 8000 8" Flg 8,000 12,880 4470 176 3810 150 2921 115 14200 31500

VRA 9000 10" Flg 9,000 14,490 4775 188 3937 155 3048 120 15600 34600

VRA 10000 10” Flg 10,000 16,100 4699 185 4064 160 3175 125 16200 35900

temperature Correction

Operating temperature

˚F 80 100 120

˚C 25 38 50

Multiply Flow By 1.87 1.00 .56

Pressure Correction

Operating Pressure

PSIG 80 100 130 160

barg 5.5 7 9 11

Multiply Flow By 0.82 1.00 1.26 1.52

W

D

H

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SATURATEDCOMPRESSED AIR

OFFLINEONLINE

WETEXHAUST

AIRFRESHAIR

BLOWER

HEAT

ER

CLEAN DRY AIR

VRa — Vacuum Regenerative Air Dryer

Principle of Operation:With vacuum heat regeneration technology, ambient air is drawn through the bed, creating a partial vacuum inside the tower. The pressure difference appears small compared to a conventional blower purge dryer, but it is enough that the desiccant adsorbs very little moisture during cooling. The VRA dryer design has zero purge loss because it does not use any compressor capacity for regeneration heating or cooling.

The compressor can be right-sized for lower compressor energy consumption

✓ Low energy costs

Two layered bed balances water resistance and high efficiency water retention

✓ Optimum dew point stability

Optimized activated alumina and silica gel-layered desiccant bed

✓ Highest surface/volume ratio provides maximum adsorption

Active heating under vacuum

✓ Low 208 ̊ F vaporization temperature

The moisture entering the desiccant bed during the regeneration and cooling phase never reaches the drying zone

✓ Changeover without dew point spike

PLUS

✓ Fully assembled, packaged unit is ready for operation, complete with desiccant; X-Series ISO/CRN-certified filters; DPIs and drains; mounted and pre-piped on most models

✓ Temperature Swing Adsorption (TSA) fixed 12-hour cycle is fully automated with a PLC

✓ Controlled re-pressurization prevents line surges and minimizes desiccant attrition

✓ Fail safe design allows compressed air to flow through during power failures

✓ Electric heater and centrifugal vacuum blower at 380/460/600V

✓ Class 3000# fittings; stainless steel tubing and fittings

✓ Three (3) year warranty on the dryer; Five (5) year warranty on all switching valves

Reductions in Greenhouse Gas (GHG) Emissions

Features & Benefits

www.xebecinc.com

Climate change has become a major issue for our planet. GHG emissions are responsible in large measure. For industry, the carbon footprint, measured as tons of carbon dioxide equivalent (CO2e), is the term used to quantify and represent the total amount of GHG produced as a result of commercial or industrial activities.

By choosing energy-efficient dryer products, companies can considerably impact GHG emissions. In the United States, electricity companies produce an average of 1.36 lbs of GHG emissions per kWh produced. A 2000 SCFM Heaterless Dryer will indirectly, through its energy consumption, be responsible for the production of 390 tons of CO2e

per year. The equivalent Vacuum Dryer will indirectly generate 207 tons of CO2e per year, giving a net reduction of 183 tons. That’s significant!

Businesses that adopt energy-conscious practices today are building a more successful future for themselves, and a healthy, sustainable future for the world.

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Xebec proudly stands behind its commitment of total customer satisfaction. Our aftermarket solutions (AMX™) include both parts and service:

• Fully certified technician on call

• Onsite commissioning

• Preventative maintenance

• Servicing and upgrading

• Replacements and spares for all makes and models

Xebec provides superior filtration solutions (FSX™), ensuring quality, reliability and customer satisfaction. Call us for your end-to-end filter needs.

OPtiOnS? WE HAVE tHEM.

www.xebecinc.com

XEBEC ADSORPtiOn, inC. / XEBEC ADSORPtiOn USA, inC.

Canada toll Free: 1 (877) 469-3232 | Phone: (450) 979-8700 | Fax: (450) 979-7869 Email: [email protected]

USA toll Free: 1 (866) 622-9100 | Phone: (832) 532-8741 | Fax: (832) 532-8746 Email: [email protected]

LOOKinG FOR SOMEtHinG CUStOM?

We can custom engineer our line to adapt to your needs.

• High flows to 12,000 SCFM (20,000 Nm³/h)

• High pressure to 5000 PSIG (350 BARG)

• Industrial gases: hydrogen, acetylene, propylene, nitrogen, natural gas, biogas, etc.

• Stainless steel construction

In a fixed cycle dryer, one tower is always under regeneration, regardless of the load on the compressed air system. The Xebec AutoDew option reduces energy usage by delaying the start of the regeneration cycle until the online tower is fully saturated. The dew point at the dryer outlet is monitored with a precision hygrometer which senses when the online tower can no longer maintain dew point. When compressed air demand is low, the dryer uses correspondingly less energy.

WITHOUT AUTO DEW, ONE TOWER IS ALWAYS REGENERATING, EVEN AT PARTIAL DEMAND

DRYINGLEFT TOWER

RIGHT TOWER

LEFT TOWER

RIGHT TOWER

REGENERATING DRYING REGENERATING

REGENERATING DRYING DRYINGREGENERATING

REGENERATING STANDBY DRYING

DRYING

WITH AUTO DEW, THE REGENERATED TOWER STANDS BY UNTIL THE ONLINE TOWER IS FULLY SATURATED

REGENERATING STANDBY

WITHOUT AUTO DEW, ONE TOWER IS ALWAYS REGENERATING, EVEN AT PARTIAL DEMAND

DRYINGLEFT TOWER

RIGHT TOWER

LEFT TOWER

RIGHT TOWER

REGENERATING DRYING REGENERATING

REGENERATING DRYING DRYINGREGENERATING

REGENERATING STANDBY DRYING

DRYING

WITH AUTO DEW, THE REGENERATED TOWER STANDS BY UNTIL THE ONLINE TOWER IS FULLY SATURATED

REGENERATING STANDBY

AutoDew Energy Savings Option Available for all Models

3 VALVE ByPASS

DRyER

XL FiLtERXL FiLtER

9 VALVE ByPASS

DRyER

XL FiLtER

XL FiLtER

XL FiLtER

XL FiLtER

• Certification for Hazardous Location Class 1, Division 2 for electrical components

• Copper-free construction

• Silicone-free construction

• Winter packaging for severe climates

• AutoDew energy-savings option

• 3 valve and 9 valve bypass options to allow maintenance of the dryer and/or filters without shutting down the entire air system. Other arrangements available on request.