CLASS II ISSFP - Lift Technologies, Inc. Generic R1.pdfCLASS II ISSFP Integral Sideshifting and Fork Positioning Carriages FOR PARTS AND SERVICE: TELEPHONE: 1-877-430-6302 U SER MANUAL

This manual contains standard productionProduct Identification Numbers.

Special Engineered Options not included.

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (877) 430-6302 · (864) 647-1119 · FAX (864) 647-5406

Manual Number:265971 R1

CLASS II ISSFPIntegral Sideshifting and Fork Positioning

Carriages

FOR PARTS AND SERVICE:TELEPHONE: 1-877-430-6302

U SER MANUAL

About This Manual

IntroductionThis manual shows the parts breakdown for the Integral Sideshifting Carriage.

Ordering PartCustomers -

Parts and service literature is available through authorized lift truck dealers.To place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -To order parts and service literature contact:

Parts and ServiceToll Free: (877) 430-6302

Direct: (864) 647-6302Fax: (864) 647-7302

Email: [email protected]

07/10/12 Page 3

Contents

Cover ................................................................................................................................................... 1Introduction ........................................................................................................................................ 2CLII 6 Roller ISS Assembly................................................................................................................ 5Fork Positioner Kit Class II ISSFP D- Series .................................................................................. 12Fork Positioner Kit 40/55D-MT Class II ISSFP NSSFP .................................................................. 14Fork Positioner Kit 35/45/55 D/DV-MQ Class II ISSFP ................................................................... 16ISS Install Kit E/EV40/50-MS Class II SIHR P/N 255807 ................................................................ 18ISS Install Kit E/EV40/50-MD-MT, 35/55 MQ Class II SIHR P/N 283967......................................... 19ISS Install Kit 30/35/40 MS P/N 284029 ........................................................................................... 20ISS Install Kit 30/35/40 MD P/N 268556 ........................................................................................... 21ISS Install Kit 35/45/55 MQ CLII SIHR P/N 264580 ......................................................................... 22Low Speed ISS Install Kit .047” Orifice Fitting SIHR P/N 268915 ................................................. 23ISS Install Kit EN50-MT SIHR/DIHR P/N 258385 ............................................................................. 24ISS Install Kit RH EN50-MT SIHR/DIHR P/N 265249 ...................................................................... 25ISS Install Kit ES30/40-MS CUSH SIHR P/N 261337 ...................................................................... 26ISS Screen Cover Kit E50/55-MT Class II SIHR P/N 265862 .......................................................... 27ISS Install Kit E60/65/70-MS Class III SIHR P/N 255808 ................................................................ 28ISS Install Kit E60-MS Class III SIHR P/N 261353 .......................................................................... 29ISS Install Kit E/EV60/65 MD/MT Class III SIHR P/N 283968 ......................................................... 30INTEGRAL SIDESHIFTER SERVICE................................................................................................ 31FORK POSITIONER SERVICE ......................................................................................................... 33

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Item # Qty Part # Description Item # Qty Part # Description"A" 1 4 See Chart Carriage Assembly 12 3 2 SS Cylinder Top Wear Pad"B" 1 See Chart Carriage Frame 13 1 2 SS Cylinder Face Wear Pad"C" 2 See Chart Sideshift Rod 14 2 1 SS Cylinder Rod Wiper"D" 2 See Chart Installation Kit 15 4 206174 Capscrew1 2 1 O-Ring 16 2 3 Chain Anchor2 2 1 Rod Seal 17 2 3 Chain Anchor Pin3 6 767614 Capscrew 18 4 6508 Cotter Pin4 4 680218 Capscrew 19 2 6518 Cotter Pin5 2 283508 Cylinder Head 20 2 200007 Jam Nut6 3 7403 Grease Fitting 21 2 200006 Full Nut7 3 624280 Grease Fitting 22 *16 631881 Load Roller Shim8 2 283510 Lower Carriage Claw 23 2 3 Load Roller9 4 683819 Thrust Roller 24 4 3 Load Roller

10 3 2 Spine Bar Wear Pad 25 2 658378 Retainer11 4 684660 Lockwasher 26 *2 254563 Spacer

4 - Does not include items 4, 9, 11, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25.

Common Parts

3 - Items vary per application - See chart CPG 4-2 on next page.

1 - Included in Seal Kit P/N 293880.2 - Include in Wear Pad Service Kit P/N 283975.

CPG-4-1

* - Quantity varies.

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CLII 6 Roller ISS AssemblyTypical D-Series Application

Carriage Carriage Width ITA # of Under Common Sideshift Spine Carrier Frame Sideshift Weight InstallationPart # mm (in) Class Rollers Clearance Parts Group Part # Part # Rod kg Kit

255609 787,4 (31") II 4 3" 251988 84mm 255642 255610 283509 96 283967280212 939,8 (37") II 4 3" 251988 100mm 283994 283609 283509 106 283967280211 939,8 (37") II 6 3" 251988 100mm 283997 283609 283509 106 283967280219 1041,4 (41") II 4 5" 251988 100mm 284007 251990 283509 113 283967255931 1041,4 (41") II 6 5" 251988 100mm 255913 251990 283509 113 283967260580 939,8 (37") II 6 5" 251988 127mm 260573 260575 260570 106 283967262669 1041,4 (41") II 6 5" 251988 142mm 262670 262671 262668 113 283967261324 787,4 (31") II 6 3" 251988 84mm 261323 255610 283509 96 283967262345 787,4 (31") II 6 5" 251988 84mm 262351 255610 283509 96 283967263167 939,8 (37") II 6 5" 251988 127mm 260573 263166 260570 106 283967

2656351041,4 (41") EXTENDED

SIDEPLATESII 6 3" 251988 142mm 265634 262671 262668 112 283967

269203 863,6 (34") II 6 3" 251988 100mm 261323 269202 283509 105 283967


280238 939,8 (37") II 4 5" 251988 100mm 284025 283609 283509 109 284029280239 1041,4 (41") II 4 5" 251988 100mm 284025 251990 283509 115 284029255891 939,8 (37") II 4 3" 251988 100mm 255890 283609 283509 109 284029255893 939,8 (37") II 6 3" 251988 100mm 255892 283609 283509 115 284029262076 939,8 (37") II 6 5" 251988 100mm 255894 283609 283509 115 284029267606 939,8 (37") II 6 5" 251988 100mm 255894 267607 283509 115 284029255895 1041,4 (41") II 6 5" 251988 100mm 255894 251990 283509 109 284029


255897 939,8 (37") II 4 3" 251988 100mm 255896 283609 283509 109 268556258926 939,8 (37") II 6 3" 251988 100mm 255898 283609 283509 109 268556

270644939,8 (37")

ORFS (No Orifice)

II 6 3" 251988 100mm 270643 283609 283509 109 270645

255899 1041,4 (41") II 6 3" 251988 100mm 255898 251990 283509 115 268556255901 939,8 (37") II 4 5" 251988 100mm 257095 283609 283509 109 268556258927 1041,4 (41") II 4 5" 251988 100mm 257095 251990 283509 115 268556255903 1041,4 (41") II 6 5" 251988 100mm 255902 251990 283509 115 268556

30/35/40D-MD CLASS II, 4/6 ROLLER, & 3"/5" UC*

30/35/40D & 40TD - MT CLASS II, 4/6 ROLLER, & 3"/5" UC*

30/35/40D-MS CLASS II, 4/6 ROLLER, & 3"/5" UC*

* - UC = Underclearance.

Paint color code must be added to the part number at time of order.

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252223 939,8 (37") II 4 3" 251988 100mm 252219 283609 283509 89 283967252224 1041,4 (41") II 4 3" 251988 100mm 252219 251990 283509 95 283967252225 939,8 (37") II 6 3" 251988 100mm 252220 283609 283509 94 283967252226 1041,4 (41") II 6 3" 251988 100mm 252220 251990 283509 100 283967254365 920mm (36.2") II 6 3" 251988 100mm 252220 283696 283509 92 283967262034 978mm (38.5") II 6 3" 251988 100mm 252220 262037 283509 96 264580

265386920mm (36.2") TOYOTA HOLE

PATTERNII 6 3" 251988 100mm 252301 252034 283509 92 283967

265684

1041mm (41") LH ADAPTER KIT & FLUSH CARR ADJ

II 6 3" 251988 100mm 265685 251990 286509 100 283967

252227 939,8 (37") II 4 5" 251988 100mm 252221 283609 283509 89 283967

254712939,8 (37")

LH ADAPTER KIT

II 4 5" 251988 100mm 254713 283609 283509 89 283967

252228 1041,4 (41") II 4 5" 251988 100mm 252221 251990 283509 95 283967252229 939,8 (37") II 6 5" 251988 100mm 252222 283609 283509 94 283967252230 1041,4 (41") II 6 5" 251988 100mm 252222 251990 283509 100 283967280145 978 (38,5") II 6 3.7" 251988 100mm 252301 283904 283509 100 283967

269976978 (38,5")

RH ADAPTER KIT

II 6 3.7" 251988 100mm 269977 283904 283509 101 283967

258042939,8 (37")

LH ADAPTER KIT

II 6 3" 251988 100mm 258043 283609 283509 94 283967

268914939,8 (37")

LH ADAPTER KIT

II 6 3" 251988 100mm 258043 283609 283509 94268915 (Special

Orifice Kit)

2656821041,4 (41")

LH ADAPTER KIT

II 6 3" 251988 100mm 258043 251990 283509 100 283967

2709961104,9 (43.5") LH ADAPTER

KITII 6 3" 251988 100mm 258043 260781 283509 101 283967

262079 1219,2 (48") II 6 3" 251988 100mm 262080 262081 283509 117 283967265578 1041,4 (41") II 6 3" 251988 142mm 265577 262671 262668 100 283967

35D-MQ CLASS II, 4/6 ROLLER, & 3"/5" UC*


257769939,8 (37")

RH ADAPTER KIT

II 6 3" 251988 100mm 257768 283609 283509 99 258385

265178939,8 (37")

LH ADAPTER KIT

II 6 3" 251988 100mm 265179 283609 283509 99 265249

2607821104,9 (43.5")RH ADAPTER

KITII 6 3" 251988 100mm 257768 260781 283509 101 258385

261185812,8 (32")

RH ADAPTER KIT

II 6 3" 251988 96mm 261316 261317 283509 91 258385

EN50-MT CLASS II, 4/6 ROLLER, & 3"/5" UC*



07/10/12 Page 7


256529 939,8 (37") II 6 3" 251988 100mm 256521 251878 283509 91 261337256530 1041,4 (41") II 6 3" 251988 100mm 256521 251879 283509 91 261337258021 1041,4 (41") II 6 5" 251988 100mm 258020 251879 283509 91 255807258818 939,8 (37") II 4 3" 251988 100mm 258817 251878 283509 91 261337258823 1041,4 (41") II 4 5" 251988 100mm 258822 251879 283509 91 255807259274 787,4 (31") II 6 3" 251988 84mm 259275 255610 283509 96 261337259277 787,4 (31") II 4 3" 251988 84mm 259278 255610 283509 91 261337259283 1244,6 (49") II 6 3" 251988 100mm 259290 258831 283509 117 261337259284 1244,6 (49") II 6 5" 251988 100mm 259285 258831 283509 117 255807



260546939,8 (37")

ADAPTER KITII 6 3" 251988 100mm 260545 283609 283509 99 283967

261763 939,8 (37") II 6 5" 251988 100mm 256517 283609 283509 99 283967

ES30/40-MT CLASS II, 4/6 ROLLER, & 3"/5" UC*

ES30/40-MS CLASS II, 4/6 ROLLER, & 3"/5" UC*


251980 939,8 (37") II 4 3" 251988 100mm 251976 283609 283509 90 283967251981 1041,4 (41") II 4 3" 251988 100mm 251976 251990 283509 96 283967258845 920mm (36.2") II 6 3" 251988 100mm 251977 283696 283509 95 283967251982 939,8 (37") II 6 3" 251988 100mm 251977 283609 283509 95 283967251983 1041,4 (41") II 6 3" 251988 100mm 251977 251990 283509 101 283967

260559939,8 (37")

ADAPTER KITII 6 3" 251988 100mm 260561 283609 283509 95 283967

2605601041,4 (41")

ADAPTER KITII 6 3" 251988 100mm 260561 251990 283509 101 283967

251984 939,8 (37") II 4 5" 251988 100mm 251978 283609 283509 90 283967251985 1041,4 (41") II 4 5" 251988 100mm 251978 251990 283509 96 283967251986 939,8 (37") II 6 5" 251988 100mm 251979 283609 283509 95 283967251987 1041,4 (41") II 6 5" 251988 100mm 251979 251990 283509 101 283967269836 1346,2 (53") II 6 5" 251988 100mm 269835 284036 283509 185 283967263603 1041,4 (41") II 6 3" 251988 127mm 263601 263602 260570 106 283967264880 978mm (38.5") II 6 3" 251988 100mm 251977 262037 283509 95 283967265658 1041,4 (41") II 6 3" 251988 142mm 265657 262671 262668 112 283967

45/55D-MQ CLASS II/III, 4/6 ROLLER, & 3"/5" UC*



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280207 939,8 (37") II 6 3" 251988 100mm 283956 283609 283509 101 283967254244 939,8 (37") II 6 5" 251988 100mm 254243 283609 283509 96 283967


257088 939,8 (37") II 6 3" 251988 100mm 257054 251878 283509 101 261337


270980 978 (38.5") II 6 3" 251988 100mm 270981 262037 283509 101 261337


263406 978 (38.5") II 6 3" 251988 100mm 263405 262037 283509 101 283967270543 939,8 (37") II 6 3" 251988 100mm 263405 283609 283509 101 283967

ET40/50-MT CLASS II, 4/6 ROLLER, & 3"/5" UC*

ET40/50-MS CLASS II, 4/6 ROLLER, & 3"/5" UC*

EV40/50-MS CLASS II, 6 ROLLER, & 3" UC*

EV40/50-MT CLASS II, 4/6 ROLLER, & 3"/5" UC*


257755 920 (36,2") II 6 3" 251988 100mm 257000 283696 283509 106 283967


263717 1041,4 (41") II 6 3" 251988 127mm 263716 263602 260570 106 283967

2656321041,4 (41") EXTENDED

SIDEPLATESII 6 3" 251988 142mm 265631 262671 262668 121 283967


266180 1041,4 (41") II 6 3" 251988 142mm 266179 262671 262668 116 283967269859 1020 (40.2") II 6 3" 251988 100mm 269855 269858 283509 116 283967

55D-MT CLASS II/III, 4/6 ROLLER, & 3"/5" UC*

50D-MT CLASS II/III, 4/6 ROLLER, & 3"/5" UC*

55ND-MT CLASS II/III, 4/6 ROLLER, & 3"/5" UC*



07/10/12 Page 9




255874 1041,4 (41") II 4 5" 251988 100mm 255873 251879 283509 104 283967255865 939,8 (37") II 4 5" 251988 100mm 255873 251878 283509 98 283967280209 1041,4 (41") II 6 5" 251988 100mm 283969 251879 283509 104 283967280210 939,8 (37") II 6 5" 251988 100mm 283969 251878 283509 98 283967265894 1346,2 (53") II 6 5" 251988 100mm 265893 259434 283509 137 255807


280217 939,8 (37") II 6 3" 251988 100mm 283998 283609 283509 102 283967280002 939,8 (37") II 4 5" 251988 100mm 283610 283609 283509 94 283967255882 1041,4 (41") II 4 5" 251988 100mm 283610 251990 283509 94 283967251782 1500 (59") II 4 5" 251988 100mm 251651 251652 283509 149 283967252680 939,8 (37") II 6 5" 251988 100mm 252679 283609 283509 96 283967252681 1041,4 (41") II 6 5" 251988 100mm 252679 251990 283509 102 283967280242 1346,2 (53") II 6 5" 251988 100mm 284037 284036 283509 137 283967

255962939,8 (37")

ADAPTER KITII 6 5" 251988 100mm 255961 283609 283509 96 283967

2560341041,4 (41")

ADAPTER KITII 6 5" 251988 100mm 255961 251990 283509 102 283967

259426 787,4 (31") II 6 5" 251988 84mm 259425 255610 283509 96 283967

2658631041,4 (41")

Screen CoverII 6 5" 251988 100mm 252679 265861 283509 102

283967 & 265862

E50/55-MT CLASS II, 4/6 ROLLER, & 3"/5" UC*

E50/55-MD CLASS II, 4/6 ROLLER, & 3"/5" UC*

E50/55-MS CLASS II, 4/6 ROLLER, & 3"/5" UC*


266428 1066,8 (42") III 6 5" 251988 100mm 266409 266410 283509 136 283967

60D-MD CLASS III, 4/6 ROLLER, & 3"/5" UC*



Page 10 07/10/12


251936 939,8 (37") III 6 3" 251988 100mm 251933 251880 283509 136 261353251871 939,8 (37") III 4 5" 251988 100mm 251870 251880 283509 125 255808255883 1041,4 (41") III 4 5" 251988 100mm 251870 251881 283509 125 255808251937 939,8 (37") III 6 5" 251988 100mm 251934 251880 283509 136 255808280208 1041,4 (41") III 6 5" 251988 100mm 251934 251881 283509 141 255808254626 1346,2 (53") III 6 5" 251988 100mm 254627 254628 283509 141 255808254650 1041,4 (41") III 6 SEE NOTE 251988 100mm 254651 251881 283509 141 255808


252054 939,8 (37") III 4 3" 251988 100mm 252051 292939 283509 119 283968252055 1041,4 (41") III 4 3" 251988 100mm 252051 291806 283509 124 283968252056 939,8 (37") III 6 3" 251988 100mm 252052 292939 283509 130 283968252057 1041,4 (41") III 6 3" 251988 100mm 252052 291806 283509 135 283968292941 939,8 (37") III 4 5" 251988 100mm 291805 292939 283509 120 283968291804 1041,4 (41") III 4 5" 251988 100mm 291805 291806 283509 125 283968293666 1500 (59") III 4 5" 251988 100mm 293667 293668 283509 176 283968252058 939,8 (37") III 6 5" 251988 100mm 252053 292939 283509 130 283968252059 1041,4 (41") III 6 5" 251988 100mm 252053 291806 283509 135 283968280218 1346,2 (53") III 6 5" 251988 100mm 284004 284002 283509 180 283968

257912939,8 (37")

SPECIAL RHADAPTER KIT

III 6 5" 251988 100mm 257911 292939 283509 130 283968

255960939,8 (37") LHADAPTER KIT

III 6 5" 251988 100mm 255959 292939 283509 130 283968

2560351041,4 (41") LHADAPTER KIT

III 6 5" 251988 100mm 255959 291806 283509 135 283968

259428 787,4 (31") III 6 5" 251988 84mm 259427 259429 283509 135 283968


255871 939,8 (37") III 4 5" 251988 100mm 255870 251880 283509 138 283968255872 1041,4 (41") III 4 5" 251988 100mm 255870 251881 283509 143 283968255884 939,8 (37") III 6 5" 251988 100mm 255867 251880 283509 138 283968255885 1041,4 (41") III 6 5" 251988 100mm 255867 251881 283509 143 283968255885 255867 291806

E60-MS CLASS II/III, 4/6 ROLLER, & 3"/5" UC*

E60-MD CLASS II/III, 4/6 ROLLER, & 3"/5" UC*

*THIS ISS IS SIMILAR TO 280208, BUT IT USES A DIFFERENT SPINE & SIDEPLATES. BOTTOM STUBSHAFT LOCATION IS DIFFERENT DUE TO REQUIRED UNDERCLEARANCE ADJUSTMENT.

E60-MT CLASS II/III, 4/6 ROLLER, & 3"/5" UC*



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255886 939,8 (37") III 6 5" 251988 100mm 255866 251880 283509 138 255808255887 1041,4 (41") III 6 5" 251988 100mm 255866 251881 283509 138 255808


252206 939,8 (37") III 6 3" 251988 100mm 252204 292939 283509 138 283968252207 1041,4 (41") III 6 3" 251988 100mm 252204 291806 283509 143 283968252208 939,8 (37") III 6 5" 251988 100mm 252205 292939 283509 138 283968252209 1041,4 (41") III 6 5" 251988 100mm 252205 291806 283509 143 283968254783 1346,2 (53") III 6 5" 251988 100mm 257095 284002 283509 180 283968

2658921346,2 (53")

Screen CoverIII 6 5" 251988 100mm 257095 265890 283509 180

283968 & 265891


E65-MS CLASS II/III, 4/6 ROLLER, & 3"/5" UC*


253231 939,8 (37") III 6 3" 251988 100mm 253227 292939 283509 135 283968253232 1041,4 (41") III 6 3" 251988 100mm 253227 291806 283509 140 283968253233 939,8 (37") III 6 5" 251988 100mm 253228 292939 283509 135 283968253234 1041,4 (41") III 6 5" 251988 100mm 253228 291806 283509 140 283968




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s16880cpgItem # Qty Part # Description Item # Qty Part # Description

1 1 Ref SIDE SHIFT SPINE 18 2 267487 CYLINDER CLEVIS2 1 267503 RH FORK POSITION BRACKET 19 2 268480 NUT HEX JAM M16 X 1,53 1 267504 LH FORK POSITION BRACKET 20 2 617917 FITTING #4 90 DEG4 2 251502 CYLINDER PIN 21 3 617918 FITTING #4 45DEG5 2 206323 LOCKWASHER M6 22 1 267522 PROTECTION PLATE6 2 753159 CAPSCREW HEX HEAD 23 1 267574 TUBE7 2 768705 SOCKET HEAD CAPSCREW 24 1 617922 45DEG SWIVEL FITTING8 1 768698 SOCKET HEAD CAPSCREW 25 1 766123 CAPSCREW SOCKET HEAD9 2 293679 FORK RETAINER 26 1 768795 M8 1,25 X 30

10 6 206315 LOCKWASHER M8 27 1 270118 TUBE11 4 768793 CAPSCREW METRIC M8-16 28 1 270117 TUBE12 1 270119 JUNCTION MANIFOLD 29 1 Ref ISS FRONT FRAME13 4 672026 FITTING NO 6-4 30 2 649085 TY-WRAP14 1 267747 VALVE, FLOW DIVIDER 31 2 253572 WEAR PAD15 1 768704 SOCKET HEAD CAPSCREW 32 1 787398 FLAT WASHER M816 1 617920 #4 BRANCH TEE 33 2 269363 SHIM17 8 617915 FITTING NO 4 34 1 283943 FITTING W/ ORIFICE

Common Parts Group 270241

s16880wld

Carriage Carriage Sideshift Fork Common Item 35 Item 36 Item 37 Item 38 Item 39 Item 40Width (mm) Class Stroke (mm) Positioner Parts Group Upper Tube Middle Tube Lower Tube Upper Cylinder Lower Cylinder Hoses

Kit Part # Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 21041,4 II 142 270242 270241 267742 267598 267601 1007143 1007430 267635

Variable Components

Fork Positioner KitClass II ISSFP D- Series

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Fork Positioner Kit40/55D-MT

Class II ISSFP NSSFP

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1 1 268771 RH FORK POSITION BRACKET 16 1 617917 FITTING #4 90 DEG2 1 268772 LH FORK POSITION BRACKET 17 1 270357 PROTECTION PLATE3 2 251502 CYLINDER PIN 18 1 267574 TUBE4 2 206323 LOCKWASHER M6 19 1 617922 45DEG SWIVEL FITTING5 2 753159 CAPSCREW HEX HEAD 20 1 766123 CAPSCREW SOCKET HEAD6 2 768705 SOCKET HEAD CAPSCREW 21 1 768795 M8 1,25 X 307 2 268770 FORK RETAINER 22 2 253572 WEAR PAD8 6 206315 LOCKWASHER M8 23 1 2453 BULKHEAD UNION 90 DEG9 4 768793 CAPSCREW METRIC M8-16 24 1 268807 FITTING, SWIVEL 90 DEG

10 1 267747 VALVE, FLOW DIVIDER 25 1 2375 FITTING BULKHEAD U11 1 768704 SOCKET HEAD CAPSCREW 26 1 * CARRIAGE WELDMENT12 1 617920 #4 BRANCH TEE 27 1 2669 6-4 INLINE REDUCER13 7 617915 FITTING NO 4 28 1 787398 FLAT WASHER M814 2 267487 CYLINDER CLEVIS 29 2 269363 SHIM15 2 268480 NUT HEX JAM M16 X 1,5

* - Reference carriage.

Common Parts Group P/N 270387

Fork Positioner Kit40/55D-MT

Class II ISSFP NSSFP

s16910wld

Carriage Carriage Fork Common Item 30 Item 31 Item 32 Item 33 Item 34 Item 35 Item 36Width (mm) Class Positioner Parts Group Upper Lower Upper Middle Lower Tube, IHR Tube, IHR

Kit Part # Qty 1 Cylinder Cylinder Tube Tube Tube Tab Upper Tab LowerQty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1

939,8 II 270388 270387 1007427 1007429 268778 268777 270407 270421 2704201041,4 II 270713 270387 1007143 1007430 267742 267598 267601 270711 270712

Variable Components

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Class II ISSFP

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Fork Positioner Kit35/45/55 D/DV-MQ

Class II ISSFP


1 1 Ref SIDE SHIFT CARRIAGE ASSY 17 8 617915 FITTING NO 42 1 267503 RH FORK POSITION BRACKET 18 2 267487 CYLINDER CLEVIS3 1 267504 LH FORK POSITION BRACKET 19 2 268480 NUT HEX JAM M16 X 1,54 2 251502 CYLINDER PIN 20 2 617917 FITTING #4 90 DEG5 2 206323 LOCKWASHER M6 21 3 617918 FITTING #4 45DEG6 2 753159 CAPSCREW HEX HEAD 22 1 267522 PROTECTION PLATE7 2 768705 SOCKET HEAD CAPSCREW 23 1 617922 45DEG SWIVEL FITTING8 1 768698 SOCKET HEAD CAPSCREW 24 1 766123 CAPSCREW SOCKET HEAD9 1 283943 FITTING W/ ORIFICE 25 1 768795 M8 1,25 X 30

10 2 293679 FORK RETAINER 26 1 267599 TUBE11 6 206315 LOCKWASHER M8 27 1 267600 TUBE12 4 768793 CAPSCREW METRIC M8-16 28 1 Ref ISS FRONT FRAME13 1 267484 JUNCTION MANIFOLD 29 2 649085 TY-WRAP14 4 672026 FITTING NO 6-4 30 2 253572 WEAR PAD15 1 768704 SOCKET HEAD CAPSCREW 31 1 787398 FLAT WASHER M816 1 617920 #4 BRANCH TEE 32 2 269363 SHIM

Common Parts Group P/N 268495

s16689wld

Carriage Carriage Sdieshift Fork Common Item 33 Item 34 Item 35 Item 36 Item 37 Item 38 Item 39 Item 40Width Class Stroke (mm) Positioner Parts Group Uppe Middle Lower Upper Lower Hoses Valve Tube(mm) Kit Part # Qty 1 Tube Tube Tube Cylinder Cylinder Qty 1 Flow Divder Qty 1

Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 1 Qty 11041,4 II 142 268496 268495 267742 267598 267601 1007143 1007430 267635 270706 2707071041,4 II 100 269365 268495 267742 267598 267601 1007143 1007430 269364 270706 270707939.8 II 100 270852 268495 268778 268777 270407 1007427 1007429 268497 270706 270707978 II 100 270943 268495 268502 268501 268500 1007464 1007465 268497 270706 270707

Variable Components

Page 18 07/10/12

ISS Install KitE/EV40/50-MS Class II

SIHRP/N 255807

5

6

4

23

1

1

8

255807.eps

Item # Qty Part # Description1 1 248911 NO. 6 HOSE, F-4.442 2 293041 FITTING NO 6-4-0.063 ORF3 2 206315 LOCKWASHER M84 2 203202 CAPSCREW M8 X 40 LG5 2 2453 BULKHEAD UNION 90 DEG6 1 235886 IHR BRACKET7 1 291225 NO. 6 HOSE F-4.448 1 Ref CARRIAGE FRAME Cl II

07/10/12 Page 19

ISS Install KitE/EV40/50-MD-MT, 35/55 MQ Class II

SIHRP/N 283967

3

2

4

1

6

5

Item # Qty Part # Description1 2 2453 BULKHEAD UNION 90 DEG2 1 283732 CAPSCREW M10X16 BH3 2 293041 FITTING NO 6-4-0.063 ORF4 2 283774 HOSE, F-2.375 1 252567 CARRIAGE IHR TERM BRKT6 1 Ref ISS CARRIAGE ASSY

Page 20 07/10/12

ISS Install Kit30/35/40 MSP/N 284029

QTY P/N DESCRIPTION2 293041 FITTING, #6 MALE JIC/ #4 SAE O-RING W/ 0.063" ORIFICE2 2453 BULKHEAD UNION 90º ELBOW (PARKER P/N 6WETX-WLN-S)1 210739 I.H.R. SPACER1 210738 I.H.R. BRACKET2 765352 CAPSCREW M8 X 1,25 X 30mm LG 2 206315 LOCK WASHER M82 283774 #4 HOSE F-2.37

07/10/12 Page 21

ISS Install Kit30/35/40 MDP/N 268556

6

1

5

1

3

4

2

2

Item # Qty Part # Description1 2 293041 FITTING NO 6-4-0.063 ORF2 2 2453 BULKHEAD UNION 90 DEG3 1 605230 FITTING 45 SWIVEL-64 1 283774 HOSE5 1 283777 HOSE6 1 Ref SPINE

Page 22 07/10/12

ISS Install Kit35/45/55 MQ

CLII SIHRP/N 264580

3

2

4

1

6

5

Item # Qty Part # Description1 2 2453 BULKHEAD UNION 90 DEG2 1 283732 CAPSCREW M10X16 BH3 2 672026 FITTING NO 6-44 2 283774 HOSE, F-2.375 1 252567 CARRIAGE IHR TERM BRKT6 1 Ref ISS CARRIAGE ASSY

07/10/12 Page 23

Low Speed ISS Install Kit.047” Orifice Fitting

SIHRP/N 268915

3

2

1

5

4

6

6

Item # Qty Part # Description1 2 2453 BULKHEAD UNION 90 DEG2 1 283732 CAPSCREW M10X16 BH3 2 268913 FITTING NO 6-4-0.047 ORF4 1 252567 CARRIAGE IHR TERM BRKT5 1 Ref ISS CARRIAGE ASSY6 2 283774 HOSE

Page 24 07/10/12

ISS Install KitEN50-MT

SIHR/DIHRP/N 258385

3

2

5

1 4

4

5

6

6

Item # Qty Part # Description1 1 258100 I.H.R. BRACKET2 1 283732 CAPSCREW M10X16 BH3 2 2375 FITTING BULKHEAD U4 2 258394 NO. 4 HOSE F-2.435 2 605230 FITTING 45 SWIVEL-66 2 293041 FITTING NO 6-4-0.063 ORF

07/10/12 Page 25

ISS Install KitRH EN50-MTSIHR/DIHRP/N 265249

5

4

4 1

53

26

6

Item # Qty Part # Description1 1 258100 I.H.R. BRACKET2 1 283732 CAPSCREW M10X16 BH3 2 2375 FITTING BULKHEAD U4 2 258394 NO. 4 HOSE F-2.435 2 605230 FITTING 45 SWIVEL-66 2 293041 FITTING NO 6-4-0.063 ORF

Page 26 07/10/12

ISS Install KitES30/40-MS CUSH

SIHRP/N 261337

5

6

4

23

9

1

7

8

Item # Qty Part # Description1 1 248911 NO. 6 HOSE, F-4.442 2 293041 FITTING NO 6-4-0.063 ORF3 2 206315 LOCKWASHER M84 2 203202 CAPSCREW M8 X 40 LG5 2 2453 BULKHEAD UNION 90 DEG6 1 235886 IHR BRACKET7 1 Ref CARRIAGE ASSEMBLY Cl II8 2 605230 FITTING 45 SWIVEL-69 1 200865 NO. 6 HOSE F-4.22

07/10/12 Page 27

ISS Screen Cover KitE50/55-MT Class II

SIHRP/N 265862

1

2

3

Item # Qty Part # Description1 1 265855 SCREEN COVER ASSEMBLY2 6 206315 LOCKWASHER M83 6 767961 CAPSCREW M8X16 LG

Page 28 07/10/12

ISS Install KitE60/65/70-MS Class III

SIHRP/N 255808

5

6

4

3

8

1

1

2

Item # Qty Part # Description1 1 255794 NO. 6 HOSE, F-4.442 2 293041 FITTING NO 6-4-0.063 ORF3 2 206315 LOCKWASHER M84 2 203202 CAPSCREW M8 X 40 LG5 2 2453 BULKHEAD UNION 90 DEG6 1 235886 IHR BRACKET7 1 255795 NO. 6 HOSE F-4.448 1 Ref CARRIAGE ASSEMBLY

07/10/12 Page 29

ISS Install KitE60-MS Class III

SIHRP/N 261353

5

6

4

3

7

9

1

2

8

Item # Qty Part # Description1 1 255794 NO. 6 HOSE, F-4.442 2 293041 FITTING NO 6-4-0.063 ORF3 2 206315 LOCKWASHER M84 2 203202 CAPSCREW M8 X 40 LG5 2 2453 BULKHEAD UNION 90 DEG6 1 235886 IHR BRACKET7 1 Ref CARRIAGE ASSEMBLY8 2 605230 FITTING 45 SWIVEL-69 1 680461 NO. 6 HOSE F-4.22

Page 30 07/10/12

ISS Install KitE/EV60/65 MD/MT Class III

SIHRP/N 283968

53

2

4

1

6

Item # Qty Part # Description1 2 2453 BULKHEAD UNION 90 DEG2 1 283732 CAPSCREW M10X16 BH3 2 293041 FITTING NO 6-4-0.063 ORF4 2 283777 HOSE, F-2.375 1 252567 CARRIAGE IHR TERM BRKT6 1 Ref CARRIAGE ASSEMBLY

07/10/12 Page 31

INTEGRAL SIDESHIFTER SERVICE

Inspect and service the carriagerollers as recommended by theMast OEM.

Lubricate both the upper andlower Sideshifter bearingswith ESSO RONEX EXTRA DUTY MOLY 2 or equivalentevery 500 hours or 4 weeks ofoperation (whichever occursfirst). In contaminatedenvironments lubricate everyweek or as required. Ensure that the upper bar grease fittingis positioned over the bearingbefore greasing each bearing.

Tighten bolts to 44 ft.-lbs. (59 Nm).

LowerWear Pads

UpperWear Pads

Carriage

Front Frame

Inspect the wear pads for wear.If any wear pad surface is wornto less than 3/32 in. (2.5 mm)thickness, replace all wear pads. If front frame is remove, Lift-Tekrecommends replacing all wear pads.

MA3465.eps

WARNING: The cylinder rod should always be pushed in before removing the front frame off the carriage.

When servicing ISS hydraulic seals and/or rod refer to the installation instructions as part of Gland Nut Seal Kit.

Page 32 07/10/12

To check for wear on the lower wear pads follow the procedure below.

1. Back tilt mast as far possible2. Stack feeler gauges to 2.5mm (0.1")3. Using section A-A as a guide, measure the gaps at the points shown (just beside each lower wear pad) by sliding the gauge stack between the lower fork bar and the lower spine bar.

Note: Apply light pressure to the adjacent end plate on the front face when measuring at points A and C

4. If the stack does not slide easily between the front face and the lower spine bar, the wear pads need replacing.5. Additionally inspect the rear of the lower fork bar for signs of metal to metal contact with the lower spine bar. Any contact should be investigated to determine the cause.

MA2978.eps

INTEGRAL SIDESHIFTER SERVICE

07/10/12 Page 33

MA3438.eps

Every 100 hours of use:check for hydraulic leaksand tighten all loose fittings

Every 50 hours of use:check hose tracking

Every 100 hours of use:check and tighten allcapscrews.

FORK POSITIONER SERVICE

Page 34 07/10/12

Recommended Spare Parts List

1-5 6-19 20-50Cylinder

n Cylinder Seal Kit 1 4 8

Wear Items

1 4 8

n - This cylinder is not serviceable.

Fork PositionerMASTS SERVICED

PART # DESCRIPTION

1-5 6-19 20-50Cylinder

293880 Sideshifter Cylinder Seal Kit 1 4 8

Wear Items

283975 Wear Pad Service Kit 1 4 8n Sideshift Cylinder Rod 2 8 16

n - See Specific Chart for Part Numbers (item 1 on page 7).

Integral Sideshifting CarriageMASTS SERVICED

PART # DESCRIPTION

07/10/12 Page 35

Manual Change SummaryR0 - 07/10/12

Release.

R1 - 05/31/13Add 978mm to page 17.Revise hose p/ns for 1041,4mm on page 17.

Lift -Tek Elecar S.p.A29015 Castel. S. Giovanni (PC)Via G. GalileiItaly

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Other Lift Technologies Locations

© Lift Technologies Inc. 06-2012 www.lift-tek.com

Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tek.com

Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]

Documents

CLASS II ISSFP - Lift Technologies, Inc. Generic R1.pdfCLASS II ISSFP Integral Sideshifting and Fork Positioning Carriages FOR PARTS AND SERVICE: TELEPHONE: 1-877-430-6302 U SER MANUAL