TM 5-3805-257-24P

TECHNICAL MANUAL UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS)

LOADER, SCOOP-TYPE: DED, 4 X 4, ARTICULATED FRAME STEER, 4-1/2 TO 5 CU YD (CCE)

WITH 4-1/2 CU YD ROCK BUCKET NSN 3805-00-602-5006

CLARK MEL 1758, TYPE I

WITH 5 CU YD GENERAL PURPOSE BUCKET NSN 3805-00-602-5013 CLARK MODEL 1 TYPE 11

This manual supersedes TM 53805257-20P, dated 12 November 1988 and TM 53805257-34P, date d 1 November 1988. Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY OCTOBER 1993

TM 5-3805-257-24P TECHNICAL MANUAL TM 5-3805-257-24P* HEADQUARTERS DEPARTMENT OF THE ARMY Washington D.C., 22 October 1993 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS) LOADER, SCOOP-TYPE: DED, 4 X 4, ARTICULATED FRAME STEER, 4-1/2 TO 5 CU YD (CCE) WITH 4-1/2 CU YD ROCK BUCKET NSN 3805-00-602-5006 CLARK MODEL 175B, TYPE I WITH 5 CU YD GENERAL PURPOSE BUCKET NSN 3805-00-602-5013 CLARK MODEL 175B, TYPE 11 Current as of 30 November 1992

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms), or DA Form 2028-2, located in the back of this manual, direct to: Commander, U.S. Army Tank Automotive Command, ATTN: AMSTA-MB, Warren, Ml 48397-5000. A reply will be furnished to you.

Approved for public release; distribution is unlimited.

TABLE OF CONTENTS Page SECTION I SECTION I I GROUP 01 INTRODUCTION ............................................................................................ 1 REPAIR PARTS LIST..................................................................................... 1-1 ENGINE 0100 - ENGINE ASSEMBLY........................................................................... 1-1 ENGINE............................................................................................... 1-1 ENGINE MOUNTING .......................................................................... 2ENGINE LIFTING BRACKETS ........................................................... 3-1 Illus Fig

1 2 3

* This manual supersedes TM 5-3805-257-20P, dated 12 November 1988 and TM 5-3805-257-34P, dated 1 November 1988.

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 0101 - CRANKCASE, BLOCK, CYLINDER HEAD......................................... 4-1 CYLINDER BLOCK ............................................................................. 4-1 CYLINDER HEAD ............................................................................... 5-1 0102 - CRANKSHAFT .................................................................................... 6-1 BEARING CAP STABILIZER .............................................................. 6-1 CRANKSHAFT .................................................................................... 7-1 CRANKSHAFT PULLEY, VIBRATION DAMPER, AND HUB ............. 8-1 0103 - FLYWHEEL ASSEMBLY..................................................................... 9-1 FLYWHEEL AND HOUSING .............................................................. 9-1 0104 - PISTONS AND CONNECTING RODS ............................................... 10-1 PISTON AND CONNECTING ROD .................................................... 10-1 0105 - VALVES, CAMSHAFTS, AND TIMING SYSTEM ............................... 11-1 CAMSHAFT AND GEAR..................................................................... 11-1 CAMSHAFT AND RELATED PARTS ................................................. 12-1 CRANKSHAFT TIMING GEAR ........................................................... 13-1 BALANCE WEIGHT COVER AND RELATED PARTS ....................... 14-1 BALANCE WEIGHT COVER, EXPLODED VIEW .............................. 15-1 ROCKER ARM AND RELATED PARTS............................................. 16-1 ROCKER ARM VALVES ..................................................................... 17-1 ROCKER ARM COVER ...................................................................... 18-1 0106 - ENGINE LUBRICATION SYSTEM...................................................... 19-1 OIL PUMP ........................................................................................... 19-1 OIL DISTRIBUTION SYSTEM ........................................................... 20-1 OIL PRESSURE REGULATOR AND RELIEF VALVE ASSEMBLY ... 21-1 OIL FILTER ......................................................................................... 22-1 OIL COOLER ...................................................................................... 23-1 OIL FILLER CAP ................................................................................. 24-1 OIL DIPSTICK ..................................................................................... 25-1 ENGINE BREATHER .......................................................................... 26-1 VENTILATING SYSTEM ..................................................................... 27-1 OIL PAN .............................................................................................. 28-1 0108 - MANIFOLDS ........................................................................................29-1 EXHAUST MANIFOLD........................................................................ 29-1 GROUP 03 FUEL SYSTEM 0301 - CARBURETOR, FUEL INJECTOR .....................................................30 -1 FUEL INJECTOR ................................................................................ 30-1 FUEL INJECTOR, EXPLODED VIEW ................................................ 31-1 FUEL INJECTOR CONTROL ............................................................. 32-1 0302 - FUEL PUMPS...................................................................................... 33-1 FUEL INJECTOR PUMP..................................................................... 33-1 0304 - AIR CLEANER..................................................................................... 34-1 ENGINE AIR CLEANER...................................................................... 34-1 0305 - SUPERCHARGER, BLOWER, TURBOCHARGER, OR ALTITUDE COMPENSATOR ....................................................... 35-1 AIR INLET HOUSING ......................................................................... 35-1 BLOWER............................................................................................. 36-1 BLOWER AND RELATED PARTS ..................................................... 37-1 0306 - TANKS, LINES. FITTINGS, HEADERS ............................................. 38-1 FUEL TANK AND RELATED PARTS ................................................. 38-1 FUEL FILTER AND STRAINER LINES................................................39-1 Illus Fig

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 31 32 33 34

35 36 37 38 39

ii

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 0308 - ENGINE SPEED GOVERNOR AND CONTROLS .................................... 40-1 LIMITING SPEED GOVERNOR.................................................................. 40-1 LIMITING SPEED GOVERNOR RELATED PARTS ................................... 41-1 SPEED CONTROL MECHANISM............................................................... 42-1 0309 - FUEL FILTERS............................................................................................ 43-1 FUEL FILTER AND STRAINER .................................................................. 43-1 0311 - ENGINE STARTING AIDS .......................................................................... 44-1 ALCOHOL INJECTOR SYSTEM ................................................................ 44-1 ENGINE QUICK-START SYSTEM ............................................................. 45-1 0312 - ACCELERATOR, THROTTLE, OR CHOKE CONTROLS .......................... 46-1 ACCELERATOR CONTROLS .................................................................... 46-1 EXHAUST SYSTEM 0401 - MUFFLER AND PIPES................................................................................ 47-1 EXHAUST SYSTEM.................................................................................... 47-1 COOLING SYSTEM 0501 - RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER ............ 48-1 RADIATOR.................................................................................................. 48-1 RADIATOR MOUNTING ............................................................................. 49-1 RADIATOR GRILLE .................................................................................... 50-1 0502 - COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC ...................... 51-1 RADIATOR SHROUD ................................................................................. 51-1 0503 - WATER MANIFOLD, HEADERS, THERMOSTATS, AND HOUSING ....... 52-1 GASKET RADIATOR HOSES..................................................................... 52-1 THERMOSTAT AND BYPASS TUBE (RIGHT BANK) ............................... 53-1 THERMOSTAT AND BYPASS TUBE (LEFT BANK) .................................. 54-1 0504 - WATER PUMP ............................................................................................ 55-1 WATER PUMP ............................................................................................ 55-1 0505 - FAN ASSEMBLY ......................................................................................... 56-1 FAN, MOUNT, AND PULLEY...................................................................... 56-1 FAN GUARD ............................................................................................... 57-1 ELECTRICAL SYSTEM 0601 - GENERATOR, ALTERNATOR ................................................................... 58-1 GENERATOR PULLEY AND RELATED PARTS........................................ 58-1 GENERATOR (65 AMP) ............................................................................. 59-1 GENERATOR.............................................................................................. 60-1 0603 - STARTING MOTOR .................................................................................... 61-1 STARTER.................................................................................................... 61-1 0606 - ENGINE SAFETY CONTROLS................................................................... 62-1 ELECTRIC SYSTEM SWITCHES AND CIRCUIT BREAKERS.................. 62-1 ELECTRIC SWITCHES .............................................................................. 63-1 0607 - INSTRUMENT OR ENGINE CONTROL PANEL ........................................ 64-1 ELECTRIC HOURMETER .......................................................................... 64-1 BOOM DETENT RELEASE ........................................................................ 65-1 ELECTRIC GAGES AND INSTRUMENT PANEL....................................... 66-1 0609 - LIGHTS........................................................................................................ 67-1 CAB HEADLIGHT ....................................................................................... 67-1 MISCELLANEOUS LIGHTS........................................................................ 68-1 Illus Fig

40 41 42 43 44 45 46

GROUP

04

47

GROUP

05

48 49 50 51 52 53 54 55 56 57

GROUP

06

58 59 60 61 62 63 64 65 66 67 68

iii

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 0610 - SENDING UNITS AND WARNING SWITCHES ....................................... SENDING UNITS AND WARNING SWITCHES ....................................... 0611 - HORN, SIREN ........................................................................................... BACKUP ALARM ...................................................................................... HORN ........................................................................................................ 0612 - BATTERIES, STORAGE ........................................................................... BATTERIES AND CABLES....................................................................... 0613 - HULL OR CHASSIS WIRING HARNESS ................................................. ELECTRICAL WIRING.............................................................................. CAB LIGHT WIRING ................................................................................. INSTRUMENT PANEL WIRING HARNESS ............................................. GROUP 07 TRANSMISSION 0705 - TRANSMISSION SHIFTING COMPONENTS .......................................... TRANSMISSION CONTROLS .................................................................. TRANSMISSION CONTROLS AND RELATED PARTS........................... 0708 - TORQUE CONVERTER OR FLUID COUPLING ...................................... CONVERTER ASSEMBLY........................................................................ CONVERTER ASSEMBLY, EXPLODED VIEW ....................................... CONVERTER AND RELATED PARTS..................................................... 0710 - TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS..................... TRANSMISSION CASE ............................................................................ TRANSMISSION ASSEMBLY................................................................... TRANSMISSION ASSEMBLY AND RELATED PARTS ........................... TRANSMISSION GEARS ......................................................................... TRANSMISSION SHAFTS........................................................................ TRANSMISSION SHAFTS AND RELATED PARTS ................................ TRANSMISSION REVERSE, THIRD AND FOURTH CLUTCH ............... ASSEMBLY TRANSMISSION FIRST AND SECOND CLUTCH ASSEMBLY............... TRANSMISSION TOP COVER ASSEMBLY ............................................ TOP COVER, EXPLODED VIEW ............................................................. 0721 - COOLERS, PUMPS, MOTORS ................................................................ TRANSMISSION OIL COOLER ................................................................ TRANSMISSION LINES, FILTER, AND RELATED PARTS1................... 0725 - IDLER G E A RS........................................................................................ TRANSMISSION IDLER GEAR ................................................................ MIDMOUNT BEARING ASSEMBLY ......................................................... PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER, AND CLAMP ASSEMBLY 0900 - PROPELLER SHAFTS.............................................................................. TRANSMISSION TO REAR AXLE PROPELLER SHAFT ASSEMBLY ............... CONVERTER TO TRANSMISSION PROPELLER SHAFT ASSEMBLY............. PROPELLER SHAFT ASSEMBLY ....................................................................... PROPELLER SHAFT ASSEMBLY AND RELATED PARTS................................ GROUP 10 FRONT AXLE 69-1 69-1 70-1 70-1 71-1 72-1 72-1 73-1 73-1 74-1 75-1 76-1 76-1 77-1 78-1 78-1 79-1 80-1 81-1 81-1 82-1 83-1 84-1 85-1 86-1 87-1 88-1 89-1 90-1 91-1 91-1 92-1 93-1 93-1 94-1 Illus Fig 69 70 71 72 73 74 75

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94

GROUP

09

95-1 95-1 96-1 97-1 98-1

95 96 97 98

GROUP

09

FRONT AXLE 1000 - FRONT AXLE ASSEMBLY........................................................................ 99-1 FRONT AXLE ASSEMBLY ....................................................................... 99-1 1002 - DIFFERENTIAL ......................................................................................... 100-1 FRONT DIFFERENTIAL CARRIER ASSEMBLY...................................... 100-1 FRONT DIFFERENTIAL AND CARRIER, EXPLODED VIEW ................. 101-1 iv

99 100 101

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 1003 - PLANETARY OR FINAL DRIVE.......................................................... PLANETARY CARRIER, EXPLODED VIEW ...................................... GROUP 11 REAR AXLE 1100 - REAR AXLE ASSEMBLY .................................................................... REAR AXLE ASSEMBLY ............................................................................... 1102 - DIFFERENTIAL ................................................................................... DIFFERENTIAL CARRIER ASSEMBLY ............................................. DIFFERENTIAL, EXPLODED VIEW ................................................... 1103 - PLANETARY OR FINAL DRIVE.......................................................... PLANETARY CARRIER, EXPLODED VIEW .............................................................. BRAKES 1201 - HANDBRAKES.................................................................................... PARKING BRAKE CONTROLS .......................................................... PARKING BRAKE LEVER ASSEMBLY.............................................. 1202 - SERVICE BRAKES ............................................................................. BRAKE HEAD ASSEMBLY................................................................. 1204 - HYDRAULIC BRAKE SYSTEM........................................................................ BRAKE POWER CLUSTER................................................................ 1206 - MECHANICAL BRAKE SYSTEM ........................................................ BRAKE PEDAL.................................................................................... 1208 - AIRBRAKE SYSTEM........................................................................... BRAKE PEDAL VALVE....................................................................... BRAKE PEDAL VALVE, EXPLODED VIEW ....................................... BRAKE COMPENSATOR ASSEMBLY............................................... REAR AIR RESERVOIRS AND VALVES .......................................... REAR AIRBRAKE LINES AND RELATED PARTS............................. AIR VALVES AND RELATED PARTS ................................................ FRONT AIRBRAKE LINES AND VALVES.......................................... 1209 - AIR COMPRESSOR ASSEMBLY 119-1 AIR COMPRESSOR ASSEMBLY AND ATTACHING PARTS............ AIR COMPRESSOR LUBRICATION SYSTEM .................................. AIR COMPRESSOR AIR INTAKE ...................................................... AIR COMPRESSOR COOLING SYSTEM .......................................... WHEELS AND TRACKS 1311 - WHEEL ASSEMBLY ........................................................................... WHEEL ASSEMBLY ........................................................................... WHEEL HUB, DISK, AND RELATED PARTS .................................... 1313 - TIRES, TUBES, TIRE CHAINS ........................................................................ TIRE ............................................................................................................. 14 13 12 102-1 102-1 Illus Fig

102

103-1 103-1 104-1 104-1 105-1 106-1 106-1

103 104 105 106

GROUP

107-1 107-1 108-1 109-1 109-1 110-1 110-1 111-1 111-1 112-1 112-1 113-1 114-1 115-1 116-1 117-1 118-1 119-1 120-1 121-1 122-1

107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122

GROUP

123-1 123-1 124-1 125-1 125-1

123 124 125

GROUP

STEERING 1401 - MECHANICAL STEERING GEAR ASSEMBLY .................................. STEERING GEAR ASSEMBLY....................................................................................................... STEERING WHEEL SUPPORTS ................................................................................................... STEERING DRAG LINK ASSEMBLY ............................................................................................. STEERING PUMP ATTACHING PARTS........................................................................................ STEERING PUMP ASSEMBLY ...................................................................................................... v

126-1 126-1 127-1 128-1 129-1 130-1

126 127 128 129 130

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 1401 - MECHANICAL STEERING GEAR ASSEMBLY (Cant) REAR STEERING PUMP RELATED PARTS ..................................... FRONT STEERING PUMP ATTACHING PARTS .............................. STEERING SYSTEM HOSES AND RELATED PARTS ..................... 1412 - HYDRAULIC OR AIR CYLINDERS..................................................... STEERING CYLINDER ASSEMBLY................................................... GROUP 15 FRAME, TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS 1501 - FRAME ASSEMBLY............................................................................ FRAME AND ATTACHING PARTS .................................................... FRAME RELATED PARTS ................................................................. LADDER AND STEP........................................................................... 1502 - COUNTERWEIGHTS .......................................................................... COUNTERWEIGHT ............................................................................ BODY CAB, HOOD, AND HULL 1801 - BODY CAB, HOOD, AND HULL ASSEMBLIES.................................. HOOD AND RELATED PARTS .......................................................... PLATES AND RELATED PARTS ....................................................... COCKPIT SOUNDPROOFING ........................................................... COCKPIT ASSEMBLY ........................................................................ ROLL-OVER PROTECTIVE STRUCTURE (ROPS)........................... CAB ASSEMBLY AND PANELS . ..................................................... CAB TRIMSTRIPS .............................................................................. 1802 - FENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING PARTS, OUTRIGGERS, WINDSHIELD, GLASS, ETC ...................... WINDSHIELD, GLASS, AND MOLDING ............................................ 1806 - UPHOLSTERY SEATS, AND CARPETS............................................ SEAT AND ATTACHING PARTS ....................................................... 1808 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC TOOLBOX ........................................................................................... BODY, CHASSIS, AND HULL ACCESSORY ITEMS 2201 - CANVAS, RUBBER, OR PLASTIC ITEMS ......................................... CANVAS BAG MOUNTING ................................................................ 2202 - ACCESSORY ITEMS .......................................................................... REAR WINDSHIELD WIPER .............................................................. FRONT WINDSHIELD WIPER, MOTOR, AND RELATED PARTS ... FRONT WINDSHIELD WIPER KIT ..................................................... DEFROSTER FAN ASSEMBLY.......................................................... HEATER HOSES AND RELATED PARTS ......................................... HEATER ASSEMBLY.......................................................................... 2210 - DATA PLATES AND INSTRUCTION HOLDERS ............................... DATA PLATES .................................................................................... HYDRAULIC AND FLUID SYSTEMS 2401 - PUMP AND MOTOR ........................................................................... MAIN PUMP ATTACHING PARTS ..................................................... MAIN PUMP ........................................................................................ vi Illus Fig

131-1 132-1 133-1 134-1 134-1

131 132 133 134

135-1 135-1 136-1 137-1 138-1 138-1

135 136 137 138

GROUP

18

139-1 139-1 140-1 141-1 142-1 143-1 144-1 145-1 146-1 146-1 147-1 147-1

139 140 141 142 143 144 145

146 147

148-1 149-1 149-1 150-1 150-1 151-1 152-1 153-1 154-1 155-1 156-1 156-1 157-1 157-1 158-1

148

GROUP

22

149 150 151 152 153 154 155 156

GROUP

24

157 158

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page 2402 - MANIFOLD AND/OR CONTROL VALVES ......................................... MAIN BOOM VALVE ASSEMBLY....................................................... MAIN BUCKET SECTION VALVE ...................................................... MAIN CONTROL SECTION VALVE ................................................... MAIN RELIEF VALVE ......................................................................... TRIPLE SPOOL MAIN VALVE............................................................ MAIN PILOT VALVE ........................................................................... PILOT VALVE RELATED PARTS....................................................... THREE SPOOL PILOT VALVE........................................................... BUCKET PILOT VALVE...................................................................... BOOM AND COVER END PILOT VALVE .......................................... PILOT VALVE (INLET/OUTLET) ........................................................ DECLUTCH VALVE ASSEMBLY........................................................ FEEDER MANIFOLD .......................................................................... MOUNTING CONTROL VALVE ......................................................... SOLENOID VALVE ............................................................................. PLUNGER AND PILOT VALVE ASSEMBLY ...................................... PILOT VALVE ASSOCIATED PARTS ................................................ 2403 - HYDRAULIC CONTROLS AND/OR MANUAL CONTROLS............... CONTROL LEVER AND LINKAGE..................................................... CONTROL LEVER AND LINKAGE (THREE SPOOL)........................ 2406 - STRAINERS, FILTERS, LINES, AND FITTINGS, ETC ...................... HYDRAULIC LINES AND FITTINGS .................................................. THREE SPOOL VALVE PIPING ......................................................... MAIN HYDRAULIC LINES .................................................................. BOOM HYDRAULIC LINES AND FITTINGS ...................................... FEEDER LINES AND RELATED PARTS ........................................... 2407 - HYDRAULIC CYLINDERS .................................................................. BUCKET CYLINDER........................................................................... BOOM CYLINDER .............................................................................. 2408 - LIQUID TANKS OR RESERVOIRS..................................................... HYDRAULIC RESERVOIR.................................................................. RESERVOIR RELATED PARTS......................................................... GROUP 47 GAGES (NONELECTRICAL), WEIGHING AND MEASURING DEVICES 4702 - GAGES, MOUNTINGS, LINES, AND FITTINGS ............................................. TRANSMISSION DIPSTICK........................................................................... 74 CRANES, SHOVELS, AND EARTHMOVING EQUIPMENT COMPONENTS 7404 - ELECTRICAL CONTROLS ................................................................. BOOM LIMIT SWITCH ........................................................................ 7436 - LIFT ARMS AND PIVOT ASSEMBLIES.............................................. BOOM ................................................................................................. BUCKET TEETH AND ADAPTERS .................................................... 7437 - LOADER BUCKET ASSEMBLY OR FORKLIFT...................... BUCKET .............................................................................................. REPAIR KITS 9401 - REPAIR KITS ...................................................................................... REPAIR KITS ...................................................................................... vii 159-1 159-1 160-1 161-1 162-1 163-1 164-1 165-1 166-1 167-1 168-1 169-1 170-1 171-1 172-1 173-1 174-1 175-1 176-1 176-1 177-1 178-1 178-1 179-1 180-1 181-1 182-1 183-1 183-1 184-1 185-1 18S-1 186-1 Illus Fig

159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186

187-1 187-1

187

GROUP

188-1 188-1 189-1 189-1 190-1 191-1 191-1 KIT-1 KIT-1

188 189 190 191

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94

KIT

TM 5-3805-257-24P TABLE OF CONTENTS (Cont) Page GROUP 95 GENERAL USE STANDARDIZED PARTS 9501 - BULK MATERIEL ................................................................................ BULK-1 BULK MATERIEL ................................................................................ BULK-1 SECTION III SECTION IV SPECIAL TOOLS (NOT APPLICABLE) CROSS-REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX ................................................ PART NUMBER INDEX ...................................................................... FIGURE AND ITEM NUMBER INDEX ................................................ l-1 I-25 I-100 Illus Fig

BULK

viii

TM 5-3805-257-24P

UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS)

SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Unit, Direct Support, and General Support Maintenance of the Scoop-type Loader. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General. In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section I. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section II. Repair parts for reparable special tools are also listed in the section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV Cross-reference Indexes. A list, In National Item Identification Number (N]IN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration/figure and item number appearance. The figure and item number index lists figure and item 1 numbers in alphanumeric sequence and crossreferences NSN, CAGE, and part numbers.

3. Explanation of Columns (Sections 11 and 111). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instructions, as shown in the following breakout: Source Code 1st two positions XXxxx How you get an item. Maintenance Code xxXXx 3d position Who can install, replace, or use the item. 4th position Who can do complete repair* on the item.

Recoverability Code xxxxX 5th position

Who determines disposition action on an unserviceable item. *Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment In order to restore serviceability to a failed item. (1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follows:

Code PA PB PC** PD PE PF

Application/Explanation Stocked items; use the applicable NSN to request/requisition items with these source codes. They are authorized to the category indicated by the code entered in the 3d position of the SMR code. ** Items coded PC are subject to PG deterioration. Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance category indicated in the 3d position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requested/requisitioned Individually. They must be madefrom bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the Bulk Material group of the repair parts list in this RPSTL. If the item is authorized to you by the 3d position code of the SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance. Items with these codes are not to be requested/requisitioned individually. The parts that makeup the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicted by the source code. If the 3d position code of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

KD KF KB

TM 5-3805-257-24P Installation drawing, diagram, instruction sheet, field service drawing, that is identified by the manufacturers part number. XD Item is not stocked. Order an "XD"-coded item through normal supply channels using the CAGE and part number given, if no NSN is available. NOTE: Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded "XA" or those aircraft support items restricted by requirements of AR 700-42.

XC -

MO-(Made at UM/ AVUM Level) MF-(Made at DS/ AVUM Level) MH-(Made at GS Level) ML-(Made Spe-) cialized Repair Activity (SRA) MD-(Made at Depot)

(2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance. Code Application/Explanation Crew or operator maintenance done within unit maintenance or aviation unit maintenance. Unit maintenance or aviation unit category can remove, replace, and use the item. Direct support or aviation intermediate level can remove, replace, and use the item. General support level can remove, replace, and use the item. Specialized repair activity can remove, replace, and use the item. Depot level can remove, replace, and use the item.

CO F H L D

AO-(Assembled by UMI AVUM Level) AF-(Assembled by DSIAVIM Level) AH-(Assembled by GS Category AL-(Assembled by SRA) AD-(Assembled by Depot) XA XB

(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair functions). (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance codes: Code OApplication/Explanation Unit maintenance or aviation unit is the lowest level that can do complete repair of the item. Direct support or aviation intermediate is the lowest level than can do complete repair of the item.

Do not requisition an "XA-coded item. Order its next higher assembly. (Also refer to the NOTE following.) If an "XB" item is not available from salvage, order it using the CAGE and part number given.

F

2

TM 5-3805-257-24P Crew or operator maintenance done within unit maintenance or aviation unit maintenance. H General support is the lowest level that can do complete repair of the item. L Specialized repair activity Is the lowest level that can do complete repair of the Item. D Depot is the lowest level that can do complete repair of the item. ZNonreparable. No repair is authorized. BNo repair is authorized. (No parts or special tools are authorized for the maintenance of a "B"-coded item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user level. (3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR code as follows: Application/Explanation No repair is authorized. (No parts or special tools are authorized for the maintenance of a "B"-coded item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user level. ZNonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the 3d position of the SMR code. O Reparable item. When uneconomically reparable, condemn and dispose of the item at unit maintenance or aviation unit level. F Reparable item. When uneconomically reparable, condemn and dispose of the item at the direct support or aviation intermediate level. H Reparable item. When uneconomically reparable, condemn and dispose of the item at the general support level. D Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item not authorized below depot level. L Reparable item. Condemnation and disposal of item not authorized below specialized repair activity (SRA). A Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for specific instructions. c. CAGEC (Column (3)). The Commercial and Government Entity (CAGE) Code (C) is a 5-digit alphanumeric code which is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. 3 Code B-

C-

d. PART NUMBER (Column (4)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements to identify an item or range of items. NOTE: When you use an NSN to requisition an item, the item you receive may have a different part number from the part ordered. e. DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)). This column includes the following information: (1) The Federal item name and, when required, a minimum description to identify the item. (2) Physical security classification. Not Applicable. (3) Items that are included in kits and sets are listed below the name of the kit or set on Figure KIT (4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item line entry. (5) Part numbers for bulk materials are referenced in this column in the line item entry for the item to be manufactured/fabricated. (6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line(s) of the description (before UOC). (7) The usable on code, when applicable (see paragraph 5, Special Information). (8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each special tool, special TMDE, and other special support equipment. When density of equipments supported exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately. (9) The statement "END OF FIGURE" appears just below the last item description in Column 5 for a given figure in both Section 1i and Section 111. f. QTY (Column (6)). The QTY (quantity per figure column) Indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A "V" appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. 4. Explanation of Columns (Section lIV). a. NATIONAL STOCK NUMBER (NSN) INDEX. (1) STOCK NUMBER column. This column lists the NSN by National Item Identification Number (NIIN)

TM 5-3805-257-24P sequence. The NIIN consists of the last nine NSN digits of the NSN (i.e., 5305-01-574-1467). When NllN using this column to locate an item, ignore the first4 digits of the NSN. However, the complete NSN should be used when ordering items by stock number. (2) FIG. column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in Section 11 and Section Ill. (3) ITEM column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumeric sequence (i.e., vertical arrangement of letter and number combination which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). (1) CAGEC column. The Commercial and Government Entity (CAGE) Code (C) is a 5-digit alphanumeric code used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. (2) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements to identify an item or range of items. (3) STOCK NUMBER column. This column lists the NSN for the associated part number and manufacturer identified in the PART NUMBER and CAGE columns to the left. (4) FIG. column. This column lists the number of the figure where the item is identified/located in Sections 11 and Ill. (5) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. c. FIGURE AND ITEM NUMBER INDEX. (1) FIG. column. This column lists the number of the figure where the item is identified/located in Sections 11 and lll 4 (2) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. (3) STOCK NUMBER column. This column lists the NSN for the item. (4) CAGEC column. The Commercial and Government Entity (CAGE) Code (C) Is a 5-digit alphanumeric code used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. (5) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards and inspection requirements to identify an item or range of items. 5. Special Information. a. USABLE ON CODE. The usable on code appears in the lower left corner of the Description column heading. Usable on codes are shown as "UOC: ......... in the Description column justified left) on the first line following applicable item description/nomenclature. Uncoded items are applicable to all models. Identification of the usable on codes used in the RPSTL are: Code Used On T26 Model 175B, Type I T27 Model 175B, Type 11 b. FABRICATION INSTRUCTIONS. Bulk materials required to manufacture items are listed in the Bulk Material Functional Group of this RPSTL. Part numbers for bulk materials are also referenced in the Description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in TM 5-3805-257-14&P c. ASSEMBLY INSTRUCTIONS. Detailed assembly instructions for items source coded to be assembled from component spare/repair parts are found in TM 5-3805-257-14&P Items that make up the assembly are listed immediately following the assembly item entry or reference is made to an applicable figure. d. KITS. Line item entries for repair parts kits appear in group 9401 in Section 11. e, INDEX NUMBERS. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the National Stock Number/Part Number Index and the bulk material list in Section 11.

TM 5-3805-257-24P f. ASSOCIATED PUBLICATIONS. The publications listed below pertain to the Scoop-type Loader and its components: Publication TM 5-3805-257-14&P I Short Title Clark Model 175B, Types and 11 6. How to Locate Repair Parts. a. When National Stock Number or Part Number is Not Known: (1) First. Using the table of contents, determine the assembly group or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided into the same groups. (2) Second. Find the figure covering the assembly group or subassembly group to which the item belongs. (3) Third. Identify the item on the figure and use the Figure and Item Number Index to find the NSN. b. When National Stock Number or Part Number is Known:

(1) First. Using the National Stock Number or Part Number Index, find the pertinent National Stock Number or Part Number. The NSN Index is in National Item Identification Number (NIIN) sequence (see paragraph 4.a.(1)). The part numbers in the Part Number Index are listed in ascending alphanumeric sequence (see paragraph 4.b). Both indexes crossreference you to the Illustration/figure and item number of the Item you are looking for. (2) Second. Turn to the figure and item number, verify that the item is the one youre looking for, then locate the item number in the repair parts list for the figure.

7. Abbreviations. For standard abbreviations see MIL-STD-12D, Military Standard Abbreviations for Use on Drawings, Specifications, Standards, and in Technical Documents. Abbreviations Explanation NIIN ....................National Item Identification Number (consists of the last9 digits of the NSN) RPSTL................Repair Parts and Special Tools List ROPS .................Roll-over Protective Structure

5

SECTION II

TM 5-3805-257-24P

TA235463

FIGURE 1. ENGINE.

SECTION II (1) (2) (3) ITEM SMR NO CODE CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 01 ENGINE GROUP 0100 ENGINE ASSEMBLY FIG. ENGINE

1

PAFHD 72582

7083-7000

ENGINE, DIESEL......................................................... END OF FIGURE

1

1-1

SECTION II

TM 5-3805-257-24P

TA235464

FIGURE 2. ENGINE MOUNTING.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0100 ENGINE ASSEMBLY FIG. 2 ENGINE MOUNTING

1 2 3 4 5 6 7

PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ

72582 96906 96906 96906 72582 96906 72582

5179360 MS90728-62 MS35338-8 MS90728-74 5122294 MS90728-124 5179345

SUPPORT ASSEMBLY................................................ SCREW, CAP, HEXAGON H....................................... WASHER, LOCK.......................................................... BOLT ............................................................................ TRUNNION ................................................................. BOLT ............................................................................ RING ............................................................................ END OF FIGURE

1 2 6 2 1 4 1

2-1

SECTION II

TM 5-3805-257-24P

TA235465

FIGURE 3. ENGINE LIFTING BRACKETS.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0100 ENGINE ASSEMBLY FIG. 3 ENGINE LIFTING BRACKETS

1 2 3 4

PFFZZ PFFZZ PFFZZ PFFZZ

72582 72582 96906 72582

5109900 5137761 MS27183-16 454933

BRACKET, SPECIAL ................................................... BRACKET, ENGINE..................................................... WASHER, FLAT........................................................... SCREW, CAP, HEXAGON .......................................... END OF FIGURE

1 2 4 4

3-1

SECTION II

TM 5-3805-257-24P

TA235466

FIGURE 4. CYLINDER BLOCK.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0101 CRANKCASE, BLOCK CYLINDER HEAD FIG 4 CYLINDER BLOCK

1 2 3 4 5

PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

72582 72582 96906 10001 72582 72582 96906 96906 72582 72582 24617 72582 96906 24617 24617 24617 72582 72582 72582 24617 72582 72582 72582 72582 72582 72582 72582 72582 81348 72582 72582 73342 72582 77445 72582 72582 24617 72582 72582 96906 96906 72582 72582 72582 72582

5102562 5121459 90727-57 26585PC88 5117059 5117058 35338-8 90728-60 5102551 5199137 103196 8924140 35782-6 5152121 141346 5151576 141214 9428477 5139988 4 5150014 5132410 5117186 5123862 5138646 5138659 5111798 8924751 5142549 WW-P-471BCB 5145014 5115214 5130896 5144472 191663 5116122 5186579 5119944PC5119973 5183330 5132445 35338-48 90728-109 5132422 5121459 5121835 5132572

6 PFHZZ 7 PFHZZ 8 PFHZZ 9 PFHZZ 10 PFHHH 11 PFHZZ 12 PFHZZ 12 PFHZZ 13 PFHZZ 14 PFHZZ 14 PFHZZ 14 PFHZZ 15 PFHZZ 15 PFHZZ 15 PFHZZ 15 PFHZZ 15 PFHZZ 15 PFHZZ 15 PFHZZ 16 PFHZZ 17 PFHZZ 17 PFHZZ 17 PFHZZ 18 PFHZZ 18 PFHZZ 18 PFHZZ 18 XDHZZ 18 PFHZZ 19 PFHZZ 20 PFHZZ 21 PFHZZ 22 PFHZZ 23 PFHZZ 24 PFHZZ 25 PFHZZ 26 PFHZZ 27 PFHZZ 28 PFHZZ 29 PFHZZ 30 PFHZZ

PLATE, CYLINDER BLOC........................................ INSERT, SCREW THREAD ..................................... SCREW CAP, HEXAGON H ................................... WASHER, FLAT ....................................................... GASKET END PLATE COVER PART OF KIT P/N 5196374 ............................................................. COVER, ACCESS..................................................... WASHER, LOCK ...................................................... SCREW, CAP, HEXAGON H ................................... GASKET PART OF KIT P/N 5196374 ...................... BLOCK ASSEMBLY- ................................................ .STUD, PLAIN...........................................................COCK. DRAIN ........................................................COCK, PLAIN .......................................................... .STUD, PLAIN........................................................... .PIN, STRAIGHT, HEADLE ...................................... .PIN, STRAIGHT, HEADLE ...................................... .PIN, STRAIGHT, HEADLE ...................................... .PLUG EXPANSION ................................................ , .PLUG STAINLESS .................................................. .PLUG EXPANSION CORE HOLE, ........................ .PLUG EXPANSION STAINLESS ........................... .PLUG EXPANSION STAINLESS ........................... .PLUG EXPANSION SPECIAL ................................ .PLUG, PROTECTIVE, DUS..................................... .GASKET PART OF KIT P/N 5196374 .................... .PLUG, PIPE SQUARE SOCKET HEAD .................. .PLUG, PIPE SQUARE SOCKET HEAD .................. .PLUG, PIPE SQUARE SOCKET HEAD .................. .PLUG, PIPE ............................................................ .PLUG, PIPE MAGNETIC ........................................ , .PLUG, PIPE ............................................................. .PLUG, PIPE ............................................................ .PLUG PRIMED ........................................................ .WASHER FLAT ...................................................... WASHER FLAT END WATER HOLE...................... GASKET WATER HOLE .......................................... GASKET PART OF KIT P/N 5196374 ...................... GASKET PART OF KIT P/N 5196374 ...................... GASKET PART OF KIT P/N 5196374 ...................... WASHER LOCK ....................................................... SCREW, CAP, , HEXAGON H ................................. PLATE, CYLINDER BLOC........................................ .INSERT, SCREW THREAD .................................... GASKET PART OF KIT PIN 5196374 ...................... GASKET LARGE PART OF KIT P/N 5196374 ....................................................................

1 11 2 2 1 1 13 13 1 1 1 2 1 14 4 4 3 1 5 2 2 12 2 2 2 10 1 6 5 1 3 2 14 3 6 12 2 8 1 2 2 1 13 1 2

4-1

SECTION II (1) (2) ITEM SMR NO CODE 31 32 33 34 35 36 37 38 39 40 41 PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ XOHZZ PFHZZ PFHZZ XDHZZ

(3) CAGEC 72582 96906 96906 96906 72582 96906 96906 72582 79470 72582 72582 00501

(4) PART NUMBER 5144186 M27183-12 M35338-45 M51968-5 5144327 M90728-32 M27183-12 5159490 W400X5 5132458 5132924 87708-

(5)

TM 5-3805-257-24P (6) QTY 2 14 15 14 2 1 1 1 2 4 4 2

DESCRIPTION AND USABLE ON CODES (UOC) COVER, ACCESS LARGE ...................................... WASHER, FLAT ....................................................... WASHER, LOCK ...................................................... NUT, PLAIN, HEXAGON .......................................... TUBE ASSEMBLY, METAL ...................................... BOLT, MACHINE ...................................................... WASHER, FLAT ....................................................... CLIP .......................................................................... ELBOW, PIPE TO TUBE .......................................... COVER, ACCESS MALL ......................................... GASKET MALL PART OF KIT P/N........................... 5196374 .................................................................... PLUG, PIPE .............................................................. END OF FIGURE

42 PFHZZ

4-2

SECTION II

TM 5-3805-257-24P

TA235467

FIGURE 5. CYLINDER HEAD.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0101 CRANKCASE, BLOCK, CYLINDER HEAD FIG. 5 CYLINDER HEAD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PFFHH PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

72582 81348 72582 72582 24617 72582 96906 72582 24617 72582 72582 72582 72582 72582 72915 80072 72582 72582 72582 96906 81381 72582 79150 24617 72582

5102771 WW-P-471ACA8CB 5117186 5150132 5193541 117049 M35338-8 5199527 5160037 5150362 5101377 5172874 5111332 178976 5154453 0346-177 5117344 5145014 5100929 M90728-3 5179709 5150268 25103 5150013 5117003

24 PFHZZ 25 PFHZZ

CYLINDER HEAD, DIESE ........................................ .PLUG, PIPE HEXAGON SOCKET HEAD ............... .PLUG, EXPANSION ................................................ .PLUG, EXPANSION ................................................ .PLUG CYLINDER HEAD ......................................... .NUT, PLAIN, HEXAGON ......................................... .WASHER, LOCK ..................................................... .PARTS KIT , FUEL INJE. ........................................ ..PACKING, PREFORMED PART OF KIT P/N 196374 PART OF KIT PIN 5196381......................... STUD, PLAIN........................................................... SCREW, CAP, HEXAGON H ................................... NOZZLE, WATER SINGLE OUTLET ...................... NOZZLE, WATER, CYLINDER DOUBLE OUTLET PLUG, CYLINDER HEAD ........................................ PLUG, MACHINE THREAD..................................... GASKET PART OF KIT P/N 5196374 PART OF KIT P/N 5196381 ............................................... COVER, ACCESS.................................................... PLUG, PIPE, MAGNETIC HEXAGON SOCKET ...... BUSHING, SLEEVE................................................. CREW, CAP, HEXAGON H ...................................... WASHER, FLAT COPPER ....................................... COVER, ACCESS PLAIN ......................................... GASKET PART OF KIT P/N 5196374 PART OF KIT P/N 5196381 ................................................ NUT, PLAIN, HEXAGON .......................................... BOLT, EXTERNALLY REL ....................................... END OF FIGURE

2 7 2 2 1 16 16 4 1 8 16 4 6 8 10 8 8 5 2 12 12 6 6 4 20

5-1

SECTION II

TM 5-3805-257-24P

TA235468

FIGURE 6. BEARING CAP STABILIZER.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODES (UOC) GROUP 0102 CRANKSHAFT FIG. 6 BEARING CAP STABILIZER

1 2 3 4 5 6 7 8

PFHZZ PFHZZ PFHZZ KFHZZ KFHZZ PFHZZ PFHZZ PFHZZ

72582 72582 72582 72582 72582 77445 77873 72582

5102413 5102374 05102373 5104525 5104303 191663 A30262300-4 5102370

STABILIZER, MAIN BEA PART OF KIT P/N BOLT, MACHINE ...................................................... WASHER, FLAT ....................................................... STABILIZER, MAIN PART OF KIT PIN 5149294 .................................................................... STABILIZER, MAIN PART OF KIT P/N 5149294 .................................................................... WASHER, FLAT ....................................................... BOLT, SELF-LOCKING ............................................ STABILIZER MAIN PART OF KIT P/N ..................... 5149294 .................................................................... END OF FIGURE

1 4 4 1 1 3 3 1

6-1

SECTION II

TM 5-3805-257-24P

TA235469

FIGURE 7. CRANKSHAFT

SECTION II (1) (2) ITEM SMR NO CODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PFHZZ PFHZZ PFHZZ XAHZZ XAHZZ XDHHH PAHZZ PAHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZ2 PFHZZ PFHZZ PFHZZ PFHZZ

(3) CAGEC 81782 72582 72582 72582 72582 72582 96906 72582 6N299 72582 72582 72582 24617 35311 24617 72582 72582 72582

(4) PART NUMBER E14-23-140B 5122214 5149556 5117010 5117011 5144275 MS35756-14 24549 4255490 5177528 5117005 5196317 141346 L12105 5192496 5116353 5102374 5102373

(5)

TM 5-3805-257-24P (6) QTY 1 1 7 1 1 1 1 1 4 2 28 7 28 1 1 10 4 14

DESCRIPTION AND USABLE ON CODE (UOC) SEAL, PLAIN ENCASED PART OF KIT P/N 5196374...................................................................... SPACER, RING.......................................................... BEARING, SLEEVE.................................................... 3EARING HALF, SLEEVE UPPER (STO) ................. BEARING HALF, SLEEVE LOWER (STD) ................ CRANKSHAFT ASSEMBLY...................................... KEY, WOODRUFF .................................................... KEY, WOODRUFF .................................................... PLUG PIPE ............................................................... PIN, STRAIGHT, HEADLE........................................ THRUST PLATE, CRANKS STANDARD, ................. CAP, PILLOW BLOCK ............................................... PIN, STRAIGHT, HEADLE ......................................... SEAL, PLAIN ENCASED SINGLE LIP, ..................... STANDARD ................................................................ RING, RETAINING USE WITH SINGLE LIP.............. OIL SEAL.................................................................... BOLT, EXTERNALLY REL......................................... BOLT MACHINE......................................................... WASHER .................................................................... END OF FIGURE

7-1

SECTION II

TM 5-3805-257-24P

FIGURE 8. CRANKSHAFT PULLEY, VIBERATION DAMPER, AND HOB

TM 5-3805-257-24P SECTION II SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5) DESCRIPTION AND USABLE ON CODE (UOC) FIG* 8 CRANKSHAFT PULLEY, VIBRATION DAMPER, AND HUB

(6) QTY

1 2 3 4 5 6 7 8 9

PFFZZ PFFZZ XDFZZ PFFZZ PFFZZ XDFZZ PFFZZ PAFZZ XDFZZ

24617 72582 72582 24617 72582 72582 80204 72582 72582

N271-108PC515362 3 5157930 5128122 5131724 179884 5106222 B1821BH050C150N 5120753 5128578

BOLT, MACHINE ........................................................... WASHER, FLAT ............................................................ PULLEY, GROOVE ....................................................... KEY, WOODRUFF ........................................................ SCREW, CAP, HEXAGON H ........................................ PULLEY ......................................................................... SCREW, CAP, HEXAGON H ........................................ PLATE, RETAINING, SHA ............................................ HUB ASSEMBLY ...........................................................

1 1 1 2 10 1 10 1 1

END OF FIGURE

8-1

SECTION II

TM 5-3805-257-24P

FIGURE 9. FLYWHEEL AND HOUSING.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0103 FLYWHEEL ASSEMBLY FIG. 9 FLYWHEEL AND HOUSING

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ XDFHH PFHZZ PFHZZ PFFZZ

72582 72582 72582 72582 72582 96906 72582 96906 88044 72582 96906 72582 24617 72582 72582 96906 96906 80204 72582 80045 72582 72582 24617 72582 72582 72582 72582

5117173 117049 8925184 5122227 8922716 MS35338-8 186315 MS90725-84 AN960-716 5122281 MS90728-59 5138619 5117061 5121466 9409248 M590728-60 MS90728-62 B1821BH05OC325N 9409028 23MS35338-10 5142549 8924751 122408 5136022 5120753 9412014 5166664

GASKET PART OF KIT P/N 5196374 ........................... NUT, PLAIN, HEXAGON ............................................... HOUSING, FLYWHEEL................................................. GASKET PART OF KIT P/N 5196374 ........................... COVER, ACCESS ......................................................... WASHER LOCK ............................................................ SCREW, CAP, HEXAGON H ........................................ SCREW, CAP, HEXAGON H ........................................ WASHER FLAT ............................................................. COVER ACCESS .......................................................... SCREW CAP HEXAGON H .......................................... WASHER, ENGINE ....................................................... GASKET PART OF KIT P/N 5196374 ........................... BOLT, SPECIAL ............................................................ BOLT, MACHINE ........................................................... SCREW, CAP, HEXAGON H ........................................ SCREW, CAP, HEXAGON H ........................................ SCREW, CAP, HEXAGON H ....................................... BOLT, SELF-LOCKING ................................................. WASHER LOCK. ........................................................... PLUG, PIPE ................................................................... PLUG, PIPE ................................................................... SCREW, CAP, HEXAGON H ........................................ FLYWHEEL ASSEMBLY ............................................... PLATE, RETAINING, SHA FLYWHEEL...................... SCREW, CAP, HEXAGON H ....................................... GEAR, SPUR................................................................. END OF FIGURE

1 1 1 2 2 5 2 2 2 5 11 2 7 6 2 11 6 6 14 3 1 8 1 1 6 1

9-1

SECTION II

TM 5-3805-257-24P

FIGURE 10. PISTON AND CONNECTING ROD.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0104 PISTONS AND CONNECTING RODS FIG. 10 PISTON AND CONNECTING ROD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PFHZZ PFHZZ PFHZZ PFHZT PFHZZ KFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZH PFHZZ PFHZZ XDHZZ PFHZZ PFHZZ PFHZZ

72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582

23502022 5122321 5148035 8924084 5149982 5149982 8922221 5144836 5144843 5144744 5180250 5148373 5144846 5199827 R5144848 5132383 5117629 5149572 5149572 5199569 5184484

CYLINDER SLEEVE PART OF KIT P/N........................ 5199822 ......................................................................... RING, PISTON .............................................................. RING, PISTON .............................................................. RING, PISTON .............................................................. PISTON, INTERNAL COM CROSSHEAD PART OF KIT P/N 5199822. .................................................... PISTON, INTERNAL COM .......................................... RING PISTON ............................................................. SKIRT, PISTON, DIESEL............................................ BEARING, SLEEVE SLIPPER TYPE......................... PIN, PISTON ............................................................... DISK, SOLID, PLAIN ................................................... BOLT ........................................................................... BUSHING, SLEEVE .................................................... RING, PISTON .............................................................. CONNECTING ROD, PIST............................................ BOLT, CONNECTING ROD ........................................ NUT, PLAIN, HEXAGON............................................. BEARING HALF, SLEEVE............................................. BEARING, SLEEVE..................................................... SHIM 0.002 OVERSIZE................................................. SEAL RING, METAL......................................................

8 8 8 1 8 1 1 1 1 1 2 2 2 8 8 2 2 8 2 8 8

END OF FIGURE 10-1

SECTION II

TM 5-3805-257-24P

FIGURE 11. CAMSHAFT AND GEAR.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 11 CAMSHAFT AND GEAR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PFHZZ PFHZZ PFHZZ PFHZZ PAHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

24617 72582 72582 72582 72582 24617 72582 72582 96906 72582 72582 72582 72582 72582 72582 96906 96906 72582 24617 72582

5150087 5177769 5138717 5116485 5106223 9414268 5117984 5117243 M535756-35 5117649 5115572 5196026 5117854 5151277 5111424 MS35338-8 MS90728-62 5121816 186627 5172734

NUT PLAIN, HEXAGON ................................................ WASHER, LOCK ........................................................... PULLEY, GROOVE ....................................................... SPACER, RING CAMSHAFT GEAR, FRONT.............. SEAL, PLAIN ENCASED FRONT LEFT BANK............ PART OF KIT P/N 5196374........................................... BOLT, MACHINE FRONT ............................................. BEARING, SLEEVE FRONT, STD ............................... GASKET PART OF KIT P/N 5196374 ........................... KEY, WOODRUFF ........................................................ SET, SCREW ................................................................ RING, RETAINING ........................................................ BEARING HALF SET, SL STANDARD ........................ CAM, SHAFT, ENGINE LEFT BANK, RH .................... PIN, STRAIGHT, HEADLE ............................................ BEARING, WASHER, THRU STANDARD .................... WASHER, LOCK .......................................................... SCREW, CAP, HEXAGON H REAR. ........................... GEAR, HELICAL LEFT BANK, REAR .......................... SCREW, CAP, HEXAGON H- ....................................... PLATE, RETAINING, SHA ............................................

2 2 1 1 1 6 2 1 2 6 6 6 1 2 4 20 6 1 2 1

END OF FIGURE

11-1

SECTION II

TM 5-3805-257-24P

FIGURE 12. CAMSHAFT AND RELATED PARTS

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 12 CAMSHAFT AND RELATED PARTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

24617 72582 72582 72582 96906 72582 72582 72582 72582 72582 72582 24617 72582 72582

5150087 5177769 5126904 5145732 MS35763-1033 5116485 5153914 5117853 5151277 5145612 5121815 9413980 5108876 5172734

NUT, PLAIN, HEXAGON ............................................... WASHER, LOCK ........................................................... GEAR, HELICAL RIGHT BANK, FRONT ..................... WEIGHT, CRANKSHAFT B .......................................... BOLT, SELF-LOCKING ................................................. SPACER, RING FRONT............................................... KEY, WOODRUFF ........................................................ CAMSHAFT, ENGINE RIGHT BANK , RH .................... PIN, STRAIGHT HEADLE ........................................... WEIGHT, CAMSHAFT .................................................. GEAR, HELICAL RIGHT BANK, RH REAR ................. NUT, SELF-LOCKING, HE ............................................ SCREW, MACHINE FLAT HEAD ................................. PLATE, RETAINING, SHA ............................................ END OF FIGURE

2 2 1 1 2 1 1 1 2 2 1 4 4 1

12-1

SECTION II

TM 5-3805-257-24P

FIGURE 13. CRANKSHAFT TIMING GEAR.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC)

GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG 13 CRANKSHAFT TIMING GEAR 1 2 PFHZZ PFHZZ 72582 96906 5117102 MS35763-1033 GEAR, HELICAL RH ROTATION.................................. BOLT, SELF-LOCKING ................................................. 1 6

END OF FIGURE

13-1

SECTION II

TM 5-3805-257-24P

FIGURE 14. BALANCE WEIGHT COVER AND RELATED PARTS.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC)

GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 14 BALANCE WEIGHT COVER AND RELATED PARTS 1 2 3 4 5 6 7 PFHZZ PFHZZ PFHZZ PFOZZ PFOZZ PFOZZ PFHZZ 72582 24617 72582 72582 96906 96906 96906 5141661 141236 181371 5117733 MS90728-59 MS27183-14 M590725-67 COVER ASSEMBLY, BALA........................................... PIN, STRAIGHT, HEADLE .......................................... SCREW, CAP, HEXAGON H ........................................ COVER, ACCESS PLAIN .............................................. UOC:T26........................................................................ SCREW, CAP, HEXAGON H ........................................ WASHER, FLAT ............................................................ SCREW, CAP, HEXAGON H ........................................ 1 3 6 1 4 4 2

END OF FIGURE

14-1

SECTION II

TM 5-3805-257-24P

FIGURE 15. BALANCE WEIGHT COVER, EXPLODED VIEW.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 15 BALANCE WEIGHT COVER (EXPLODED VIEW)

1 2 3 4 5 6 7

PFFZZ PFFZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ

72582 96906 72582 96906 72582 72582 72582

179888 MS27183-18 181371 MS27183-14 5123638 117049 5122680

SCREW ......................................................................... WASHER, FLAT ............................................................ SCREW, CAP, HEXAGON H ........................................ WASHER, FLAT ............................................................ GASKET PART OF KIT P/N 5196374 ........................... NUT, PLAIN, HEXAGON ............................................... COVER, ACCESS .........................................................

3 3 4 4 1 3 1

END OF FIGURE

15-1

SECTION II

TM 5-3805-257-24P

FIGURE 16. ROCKER ARM AND RELATED PARTS.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 16 ROCKER ARM AND RELATED PARTS

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PFFFF PFFFF PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ

72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582 73342 72582 72582 72582 72582 72582 72582 72582 72582 96906 96906 72582 24617 72582 72582

5148472 5148475 5150311 5122445 5150312 5150314 5123700 8923543 5150311 5150318 5150312 5150314 5123700 5151601 5150303 5150302 5186858 5123250 5128640 8924439 8923814 05106413 MS35338-44 MS90728-6 23500714 5151272 5150325 5103903

ROCKER ARM, ENGINE P LEFT, EXHAUST VALVE ROCKER ........................................................... ROCKER ARM, ENGINE P RIGHT, EXHAUST VALVE ROCKER ........................................................... BEARING, SLEEVE SMALL INJECTOR AND EXHAUST VALVE ......................................................... BUSHING, SLEEVE LARGE EXHAUST VALVE.......... CLEVIS, ROD END........................................................ PIN, HOLLOW PUSH ROD END ................................. BUSHING, SLEEVE CLEVIS........................................ ROCKER ARM, ENGINE P INJECTOR, ROCKER...... BEARING, SLEEVE SMALL INJECTOR AND EXHAUST VALVE ......................................................... BEARING, SLEEVE LARGE INJECTOR, ROCKER........................................................................ CLEVIS, ROD END........................................................ PIN, HOLLOW PUSH ROD END ................................. BUSHING, SLEEVE CLEVIS........................................ NUT, PLAIN, HEXAGON ............................................... RING, RETAINING ........................................................ SEAT, HELICAL COMPRE............................................ SPRING, HELICAL, COMP ........................................... SEAT, HELICAL COMP................................................. PUSH ROD, ENGINE POP............................................ CAM, CONTROL ........................................................... ROLLER, LINEAR-ROTAR............................................ GUIDE, CAM FOLLOWER ............................................ WASHER, LOCK ........................................................... SCREW, CAP, HEXAGON H ........................................ SHAFT ASSEMBLY, ROCK .......................................... PLUG, PROTECTIVE, DUS .......................................... BOLT, FLUID PASSAGE ............................................... BRACKET, EYE, ROTATIN ROCKER SHAFT.............

8 8 1 1 1 1 1 8 1 1 1 1 1 1 24 24 24 24 24 24 1 8 16 16 8 1 16 16

END OF FIGURE

16-1

SECTION II

TM 5-3805-257-24P

FIGURE 17. ROCKER ARM VALVES.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 17 ROCKER ARM VALVES

1 2 3 4 5 6 7 8 9 10 11 12

PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PAFZZ PFFZZ

72582 73342 72582 72582 72582 72582 72582 72582 72582 72582 72582 72582

5117565 5151601 5129101 23500501 5111337 5117564 5117563 5117561 5196148 5129919 5199913 5101101

BRIDGE, EXHAUST VALV ............................................ NUT, PLAIN, HEXAGON EXHAUST VALVE ............... SETSCREW EXHAUST VALVE.................................... PARTS KIT, ENGINE PO .............................................. LOCK, VALVE SPRING R HALVES............................. PIN, STRAIGHT, HEADLE PRESSED IN .................... TYPE, EXHAUST VALVE BRIDGE ............................... SEAT, HELICAL COMPRE GUIDE, EXHAUST VALVE SPRING R ......................................................... SPRING, HELICAL, COMP EXHAUST VALVE............ SEAT, HELICAL COMPRE EXHAUST VALVE SPRING ......................................................................... GUIDE, VALVE STEM EXHAUST VALVE .................... INSTALLER, EXHAUST V ............................................. SEAT, VALVE EXHAUST VALVE ................................

16 16 16 32 1 16 32 32 32 32 32 32

END OF FIGURE

17-1

SECTION II

TM 5-3805-257-24P

FIGURE 18. ROCKER ARM COVER.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 18 ROCKER ARM COVER

1 2 3 4 5 6 7

PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ

72582 72582 96906 72582 72582 72582 72582

5150333 5157194 MS16562-33 5196748 5115520 5143406 5148504

WASHER, FLAT. ........................................................... THUMB, SCREW........................................................... PIN, SPRING ................................................................. COVER, ENGINE POPPET........................................... COVER, ENGINE POPPET........................................... GASKET NEOPRENE PART OF KIT P/N 5196374 PART OF KIT P/N 5196381............................ STUD, PLAIN.................................................................

4 4 4 1 1 2 4

END OF FIGURE

18-1

SECTION II

TM 5-3805-257-24P

FIGURE 19. OIL PUMP

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC)

GROUP 0106 ENGINE LUBRICATION SYSTEM FIG, 19 OIL PUMP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ PFHZZ 96906 80045 72582 72582 24617 72582 24617 72582 72582 72582 72582 72582 96906 96906 96906 MS51095-420 23MS35338-10 5102019 5102020 5150014 5117587 9409011 5117599 5117588 5117466 5121714 5117020 MS35338-8 MS90728-72 MS90728-122 SCREW, CAP, HEXAGON H ........................................ WASHER, LOCK ........................................................... OIL PUMP ASSEMBLY, E ............................................. HOUSING, OIL PUMP AS ............................................. PLUG, EXPANSION OIL FILLER HOLE ....................... GEAR, SPUR WIDE ..................................................... BOLT, SELF-LOCKING ................................................. PLATE, OIL PUMP ........................................................ GEAR, SPUR WIDE ...................................................... SHAFT, OIL PUMP ........................................................ GASKET PART OF KIT P/N 5196374 ........................... GEAR, SPUR................................................................. WASHER, LOCK ........................................................... SCREW, CAP, HEXAGON H ........................................ SCREW, CAP, HEXAGON H ........................................ 2 6 1 1 1 1 8 1 1 1 1 1 2 2 4

END OF FIGURE

19-1

SECTION II

TM 5-3805-257-24P

FIGURE 20. OIL DISTRIBUTION SYSTEM.

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC)

GROUP 0106 ENGINE LUBRICATION SYSTEM FIG. 20 OIL DISTRIBUTION SYSTEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 XDOZZ PFOZZ PFOZZ XDOZZ XDOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ 72582 96906 96906 72582 72582 72582 72582 72582 96906 72582 72582 72582 24617 19207 96906 96906 72582 5131304 MS35338-8 MS90728-57 5131305 5131373 5117242 181371 5118302 MS90728-63 5153284 5126143 5126320 5167380 9409010 MS35338-45 MS27183-12 117049 BRACKET ...................................................................... WASHER, LOCK ........................................................... SCREW, CAP, HEXAGON H ........................................ PIPE LOWER ................................................................ PIPE UPPER ................................................................ GASKET AT PUMP PART OF KIT P/N 5196374 ......................................................................... SCREW, CAP, HEXAGON H ........................................ STRAINER, OIL PUMP.................................................. SCREW, CAP, HEXAGON H ........................................ CLIP, RETAINING ......................................................... STRAINER ELEMENT, SE ............................................ STRAP , RETAINING .................................................... GASKET AT SCREEN COVER PART OF KIT P/N 5196374 .................................................................. BOLT, SELF-LOCKING ................................................. WASHER, LOCK ........................................................... WASHER, FLAT ............................................................ NUT, PLAIN, HEXAGON ............................................... END OF FIGURE 2 10 2 1 1 2 4 2 4 2 2 2 4 2 2 2 2

20-1

SECTION II

TM 5-3805-257-24P

FIGURE 21. OIL PRESSURE REGULATOR AND RELIEF VALVE ASSEMBLY

SECTION II (1) (2) ITEM SMR NO CODE

(3) CAGEC

(4) PART NUMBER

(5)

TM 5-3805-257-24P (6) QTY

DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0106 ENGINE LUBRICATION SYSTEM FIG. 21 OIL PRESSURE REGULATOR AND RELIEF VALVE ASSEMBLY

1 2 3 4 5 6 7 8 9

PFFFF PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ

72582 72582 72582 72582 72582 96906 96906 72582 72582

5122895 5117957 5126327 8922740 5122894 MS90728-60 MS35338-8 5117269 457008

VALVE, SAFETY RELIEF ASSEMBLY......................... SEAT.............................................................................. SPRING, HELICAL, COMP ........................................... PLUNGER, OIL RELIEF ................................................ BODY, REGULATOR, OIL PAN RAIL ........................... MOUNTED..................................................................... SCREW, CAP, HEXAGON H ........................................ WASHER, LOCK ........................................................... GASKET PART OF KIT P/N 5196374 ........................... PIN .................................................................................

1 1 1 1 1 2 2 1 2

END OF FIGURE

21-1

SECTION II

TM 5-3805-257-24P

FIGURE 22. OIL FILTER.

TM5-3805-257-24P SECTION II (1) ITEM NO (2) SMR CODE (3) CAGEC (4) PART NUMBER (5) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0106 ENGINE LUBRICATION SYSTEM FIG 22 OIL FILTER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 XDOOO PFOZZ PFOZZ PFOZZ PFOZH PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ PFOZZ 72582 08771 72582 72582 72582 72582 21450 72582 70040 34623 70040 72582 72582 24617 73342 73342 96906 70040 96906 96906 96906 72582 5134541 N80P19008C13 5134456 5134477 5133431 5134307 444618 5187308 OF203 A1264 6437298 5120740 5187310 5154538 5187309 00114498 MS35802-3 G259 MS90728-64 MS35338-8 MS27183-14 5121205 FILTER ASSEMBLY FULL FLOW......................................... 1 .SCREW,MACHINE ROUND HEAD...................................... 1 .RETAINER,HELICAL CO BY-PASS..................................... 1 .SPRING,HELICALICOMP BY-PASS.................................... 1 .DISK,VALVE BY-PASS......................................................... 1 .HEAD,FLUID FILTER ........................................................... 1 .PLUG,PIPE SQUARE HEAD................................................ 2 SPRINGIHELICAL,COMP ..................................................... 1 COVER,FLUID FILTER ......................................................... 1 VALVE,PLUG......................................................................... 1 *GASKET SET BOLT HEAD PART OF KIT .......................... 1 P/N 5196374 .......................................................................... BOLT,SHOULDER ................................................................ 1 .PACKING,PREFORMED RETAINER PART OF.................. 1 KIT P/N 5196374 ................................................................... .SPACER,RING ..................................................................... 1 .RETAINER,PACKINGG........................................................ 1 .NUT,PLAIN,HEXAGON ........................................................ 1 .FILTER ELEMENT,FLUI AC TYPE PF-132 ........................ 1 ..GASKET PART OF KIT P/N 5196374 ................................. 1 SCREW,CAP,HEXAGON ...................................................... 4 WASHER,LOCK .................................................................... 4 WASHER,FLAT ..................................................................... 4 GASKET,FILTER TO ADAPTER PART OF .......................... 1 KIT P/N 5196374 ................................................................... END OF FIGURE (6) QTY

22-1

TM5-3805-257-24P SECTION II

FIGURE 23. OIL COOLER

TM5-3805-257-24P SECTION II (1) ITEM NO (2) SMR CODE (3) CAGEC (4) PART NUMBER (5) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 0106 ENGINE LUBRICATION SYSTEM FIG. 23 OIL COOLER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 PFFFF XAFZZ PFFZZ PFFZZ XOFZZ XOFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ PFFZZ KFFZZ XDFZZ PFFZZ PFFZZ PFFZZ PFFZZ XDFZZ PAFZZ PAFZZ PFFZZ PFFZZ XDFZZ PFFZZ XDFZZ XDFZZ PFFZZ PFFZZ PFFZZ 27462 72582 96906 96906 72582 72582 72582 72582 24617 15434 72582 72582 72582 72582 96906 96906 96906 72582 72582 72582 72582 96906 19207 72582 72582 72582 72582 72582 72582 72582 8547547 8528885 MS90728-60 MS35338-8 5125597 5127923 8920763 5117535 5177772 60598 5177778 5177777 5125596 5102506 MS90728-61 MS35338-45 MS90728-33 117049 5121745 5125599 5125598 MS90728-62 6246296 5139809 5199780 5125595 5128270 215404 114981 9413341 COOLER, LUBRICATING ..................................................... 1 .CORE OIL COOLER ............................................................ 1 .SCREW,CAP,HEXAGON H ................................................. 1 .WASHER,LOCK ................................................................... 9 .COVER PLATE..................................................................... -1 .ADAPTER ....................................................