Clamp Body Profiled Design - hydraulicmegastore.com...(ASTM D412) Tensile E-Module Notch Impact Strength Low Temperature Notch Impact Strength 8,3 MPa (ASTM D412) 9,0 MPa (DIN 53504)

Standard Series DIN 3015, Part 1 Components: Dimensions / Order Codes

Clamp Body � Profiled DesignProfiled Inside Surface with Tension Clearance

Group Outside Diameter Nominal Bore Order Codes Dimensions

STAU

FF

DIN

Pipe / Tube Copper Tube (2 Clamp Halves) (mm/in)Ø D1 Pipe ASTM B88(mm) (in) (in) (in) (QQ = Material) L1 L2 H S min. Width

1 0

6 106 QQ

28 9,5 27 0,4 306,4 1/4 106,4 QQ

8 5/16 108 QQ

9,5 3/8 1/4 109,5 QQ 1.10 .37 1.06 .02 1.1810 1/8 110 QQ

12 112 QQ

1A 1

6 106A QQ

37 20 27 0,4 306,4 1/4 106,4A QQ

8 5/16 108A QQ

9,5 3/8 1/4 109,5A QQ 1.46 .79 1.06 .02 1.1810 1/8 110A QQ

12 112A QQ

2 2

12,7 1/2 3/8 212,7 QQ

42 26 33 0,6 30

13,5 1/4 213,5 QQ

14 214 QQ

15 215 QQ1.65 1.02 1.30 .02 1.18

16 5/8 1/2 216 QQ

17,2 3/8 217,2 QQ

18 218 QQ

3 3

19 3/4 319 QQ

50 33 36 0,6 3020 320 QQ

21,3 1/2 321,3 QQ

22 3/4 322 QQ 1.97 1.30 1.42 .02 1.1825 325 QQ

25,4 1 325,4 QQ

4 4

26,9 3/4 426,9 QQ

59 40 42 0,6 3028 428 QQ

28,6 1 428,6 QQ2.32 1.57 1.65 .02 1.18

30 430 QQ

32 432 QQ

5 5

32 1-1/4 532 QQ

71 52 58 0,8 30

33,7 1 533,7 QQ

35 1-1/4 535 QQ

38 1-1/2 538 QQ2.80 2.05 2.28 .03 1.18

40 540 QQ

41,3 1-1/2 541,3 QQ

42 1-1/4 542 QQ

6 6

44,5 1-3/4 644,5 QQ

86 66 66 0,8 3048,3 1-1/2 648,3 QQ

50,8 2 650,8 QQ 3.39 2.60 2.60 .03 1.1854 2 654 QQ

7 7

57,2 2-1/4 757,2 QQ

121 94 93 0,8 3060,3 2 760,3 QQ

63,5 2-1/2 763,5 QQ

70 2-3/4 770 QQ 4.76 3.70 3.66 .03 1.1873 2-1/2 (ANSI B 36-10) 773 QQ

76,1 3 2-1/2 (DIN EN 10220) 776,1 QQ

8 888,9 3 888,9 QQ 147 120 118 0,8 30

102 4 3-1/2 8102L QQ 5.79 4.72 4.65 .03 1.18

Standard Materials

Polypropylene Colour: Green Material code: PP

Polyamide Colour: Black Material code: PA

Thermoplastic Elastomer (87 Shore-A) Colour: Black Material code: SA

Aluminium Colour: Self-Colour Material code: AL

See pages A88 / A89 for material properties and technical information.

Special Materials

Please consult STAUFF for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards.

See pages A90 / A91 for material properties and technical information.

Product Features

� Proven, tested and trusted product in various markets � Recommended for the safe installation of rigid pipes and tubes

� Available for all commonly used pipe and tube outside diameters

� Environmental protection due to vibration/noise reducing design

� Excellent weathering resistance, even under extreme conditions

Order Codes

Clamp Body *1*06*PPClamp Body, STAUFF Group 1A *1*06A*PP

One clamp body is consisting of two clamp halves.

* STAUFF Group 1

* Exact outside diameter Ø D1 (mm) 06

* Material code (see below) PP

Additional outside diameters are available upon request. Please consult STAUFF for further information.

L1

H

10 L 2

ø D 1

S

L 2

ø D 1L 1

S

H

STAUFF Group 1 STAUFF Group 1A to 8

.39

A6 www.stauff.comDimensional drawings: All dimensions in mm (in).

Schellen_2013_EN_lay11.indd 6 10.12.2013 13:58:23

Technical Appendix

Material Code PP PA AL SA

Basic Material Copolymeric Polypropylene Polyamide Aluminium AlSi12 Thermoplastic Elastomer

Standard Colour Green Black Natural Black

Mechanical Properties

Tensile E-Module 1073 N/mm² (ISO 527)

> 1400 N/mm² (ISO 527)

> 65000 N/mm² 113 N/mm² at +23 °C / +73.4 °F (ASTM D412)

Notch Impact Strength 10 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)

> 15 kJ/m² at 23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)

Low TemperatureNotch Impact Strength

3,8 kJ/m² at -20 °C / -4.0 °F(acc. to Charpy / ISO 179 / 1eU)

> 3 kJ/m² at -30 °C / -22.0 °F(acc. to Charpy / ISO 179 / 1eU)

Tensile Strength at Yield(Tensile Strength)

26 MPa (ISO 527-2)

> 55 MPa (ISO 527)

> 240 MPa(ISO EN 10002)

15,9 MPa(ASTM D412)

Ball Indentation Hardness(Brinell Hardness)

45,4 MPa(ISO 2039-1)

> 65 MPa (ISO 2039-1) > 70 HBS

Shore Hardness 87 A(ISO 868)

Alternative hardnesses are available upon request! Consult STAUFF for details.

Standard Clamp Body Materials

Thermal Properties

Temperature Resistance (Continuous Exposure, Min ... Max) -30 °C ... +90 °C / -22 °F ... +194 °F -40 °C ... +120 °C / -40 °F ... +248 °F

(Brief exposure up to +140 °C / +284 °F) up to +300 °C / up to +572 °F -40 °C ... +125 °C / -40 °F ... +257 °F

Chemical Properties

Weak Acids conditionally consistent conditionally consistent conditionally consistent consistent

Solvents conditionally consistent conditionally consistent conditionally consistent conditionally consistent

Benzine conditionally consistent consistent consistent conditionally consistent

Mineral Oils conditionally consistent consistent consistent conditionally consistent

Other Oils consistent consistent consistent consistent

Alcohols consistent consistent consistent consistent

Seawater consistent consistent consistent consistent

A88 www.stauff.com

The information for the Polyamide material PA have been determined in a conditioned state according to ISO 1110.For Aluminium, the tensile strength (under reversed bending stress) and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases. STAUFF preserve the right to supply products made from different, but comparable materials with matching technical characteristics.

Special Clamp Body Materials

Please consult STAUFF for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards.

See pages A90 / A91 for properties and technical information.


STAU

FF

Clam

psA

Technical Appendix

www.stauff.com A89

SA EPDM Material Code

Thermoplastic Elastomer Ethylene Propylene Diene Monomer Basic Material

Black Black Standard Colour


16 N/mm² at +23 °C / +73.4 °F (ASTM D412)

Tensile E-Module

Notch Impact Strength


8,3 MPa(ASTM D412)

9,0 MPa(DIN 53504)



73 A(ISO 868)

70 A(DIN 53505) Shore Hardness

Standard Clamp Insert Materials

Thermal Properties

-40 °C ... +125 °C/ -40 °F ... +257 °F -50 °C ... +120 °C / -58 °F ... +248 °F Temperature Resistance (Continuous Exposure, Min ... Max)

Chemical Properties

consistent consistent Weak Acids

conditionally consistent consistent Solvents

conditionally consistent conditionally consistent Benzine

conditionally consistent conditionally consistent Mineral Oils

consistent conditionally consistent Other Oils

consistent consistent Alcohols

consistent consistent Seawater

Special Clamp Insert Materials

Please consult STAUFF for further details on fi re-proof clamp body materials, tested and approved according to several international fi re-protection standards.

See pages A90 / A91 for properties and technical information.

STAUFF Group 4 and 6 (Standard Series) STAUFF Group 4S to 6S (Heavy Series)

STAUFF Group 7S to 10S (Heavy Series)


Technical Appendix

A90 www.stauff.com

Material Code PAV0 PA-FF PPDA

Basic Material Polyamide Polyamide Polypropylene

Standard Colour Grey Black White


Tensile E-Module 1500 MPa(ISO 527-2)

1100 MPa(ISO 527-2)

1614 N/mm² (ISO 527) at +23 °C / +73.4 °F: 50 mm/min

Notch Impact Strength 35 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)

20 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)

13 kJ/m² at +23 °C / +73.4 °F(acc. to IZOD / ISO 179 / 1eA)


1,5 kJ/m² at -25 °C / -13.0 °F(acc. to IZOD / ISO 179 / 1eA)


45 MPa(ISO 527-2)

50 MPa(ISO 527-2)

12,4 MPa (ISO 527) at +23 °C / +73.4 °F: 50 mm/min


100 N/mm² (ISO 2039-1)

100 N/mm² (ISO 2039-1)

Shore Hardness

Special Clamp Body Materials (Selection)Preventive Fire Protection

Thermal Properties

Temperature Resistance (Continuous Exposure, Min ... Max) -30 °C ... +120 °C / -22 °F ... +248 °F -30 °C ... +120 °C / -22 °F ... +248 °F -25 °C ... +90 °C / -13 °F ... +194 °F

Features

Approvals / Properties Tested and approved acc. to UL94 (material thickness: 3 mm)

� Classification: V-0 (Vertical Burning Test)

Tested and approved acc. to DIN 5510, Part 2 (material thickness: 3 mm)

� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2 Tested and approved acc. to CEN/TS 45545-2 (material thickness: 3 mm)

� Requirement set: R23 HL1� complies with requirement set R22 HL1 acc. to DIN EN 45545

Tested and approved acc. to NF F 16-101 (material thickness: 3 mm)

� Classification: I3 / F2


� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2

Tested and approved acc. to NF F 16-101 (material thickness: 3 mm)

� Einstufung: I4 / F1

Tested and approved acc. to UL94 (material thickness: 3 mm)


Tested and approved acc. to Def Stan 07-247� Assessment: category B

Approved by the UK Ministry of Defence (MoD)

The information for PAV0 and PA-FF have been determined in a conditioned state according to ISO 1110.


STAU

FF

Clam

psA

Technical Appendix

www.stauff.com A91

PP6853 PPV0 SAV0 Material Code

Polypropylene Polypropylene Thermoplastic Elastomer Basic Material

White Black Natural Standard Colour


1264 MPa (ICE 60811-1-1)

113 N/mm² at +23 °C / +73.4 °F (ASTM D412)

Tensile E-Module

17 kJ/m² at +23 °C / +73.4 °F(acc. to IZOD / ISO 179 / 1eA)

5 kJ/m² at +23 °C / +73.4 °F(acc. to ISO 180/A) Notch Impact Strength


25 MPa(ICE 60811-1-1)

24 MPa(ISO 527)

15,9 MPa(ASTM D412)



86 A(ISO 868) Shore Hardness

Special Clamp Body Materials (Selection)Preventive Fire Protection

Thermal Properties

-25 °C ... +90 °C / -13 °F ... +194 °F -25 °C ... +90 °C / -13 °F ... +194 °F Temperature Resistance (Continuous Exposure, Min ... Max)

Features

Tested and approved according to BS 6853 (Code of practice for fire precautions in the design / construction of passenger carrying trains)

� Assessment: category 1a

Compliant to the requirements of London Underground / Metronet

(standard 2-01001-002: Fire Safety Performance of Materials)


� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2

Tested and approved according to Def Stan 07-247 � Assessment: category B





Approvals / Properties


Technical Appendix

Standard Clamp Body Designs

Profiled DesignProfiled Inside Surface with Tension Clearance

� Available in the Standard, Heavy, Twin and Heavy Twin Series � Recommended for the safe installation of rigid pipes or tubes � Available for all commonly used outside diameters and nominal sizes

� Vibration/noise reducing and impact absorbing effect towards the direction of the line provided by the grooves on the inside of the clamp bodies

Type H (Smooth)Smooth Inside Surface w/o Tension Clearance

� Available in the Standard, Heavy and Twin Series � Recommended for the safe installation of hoses or cables � Available for all commonly used outside diameters and nominal sizes

� Smooth inside surface and chamfered edges avoid damaging of the hose or cable

� To be used as fixed point clamp preventing the line from sliding (see page A95 for Maximum Loads in Pipe Direction)

� Clearance between the clamp halves provides tension of the tube or pipe

� To be used as guide allowing the line to slide � Choose internal diameter of the clamp body slightly smaller than the outside diameter of the hose or cable to use it as fixed point clamp preventing the line from sliding

Type RI (with Rubber Insert)

� Available in the Standard, Heavy and Heavy Twin Series � Recommended for the extra-gentle installation of pipes, tubes, hoses or cables

� Available for all commonly used outside diameters and nominal sizes

� Rubber insert made of Thermoplastic Elastomer with a hardness of 73 Shore-A provides most effective reduction of vibration and noise caused by vibration

Oval Design

� Available in the Standard and Heavy Series � Recommended for the safe installation of electric cables with diameters between 20 mm (.79 in) and 72 mm (2.83 in)

Rectangular Design � Type VK

� Available in the Standard Series (STAUFF Group 5) � Recommended for the safe installation of proximity switches according to DIN EN 60947-5-2 or similar, rectangular construction, with a square of 40 mm x 40 mm (1.57 in x 1.57 in) or 40 mm x 36 mm (1.57 in x 1.42 in)

A92 www.stauff.com


Documents

Clamp Body Profiled Design - hydraulicmegastore.com...(ASTM D412) Tensile E-Module Notch Impact Strength Low Temperature Notch Impact Strength 8,3 MPa (ASTM D412) 9,0 MPa (DIN 53504)