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Maintenance

Work Orders

PMsM/C Spare parts list

MRO Parts (issued vs. desired)

MRO Parts (Min / Max)

Change Points

PE

PC! !a"le ## (M$g Side)

Work Orders

ECRs (%e& / Changed)

P'ME

Charts/ocu*entsChange Points

Production

Production /o&nti*e

Change points

ssociate &orking

+ #ntervie& (,uestionnaire)

Situation

Part/Model

Process

M$g Check (record) Op Check (record)

Charts/ocu*ents

Corrective ction -og

ick Outs / Scrap

C -og (P012)

Op Std

ualit3

4!R #n$or*ation

PC! !a"le #

PC! !a"le ## ( Op Side)

Charts/ocu*ents

Cali"ration

ra&ing (Spec. vs ctual)

Supplier Part (Spec. vs ctual)

4R

!raining Matrix

5ack6up Records

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Corrective ction %u*"er M/C (Process)

HTR Info4!R

4!R %u*"er

Co*plete #n$o7

Operator Quality Checksheet

OP Checksheet

ocu*ent

Speci8cations are correct $or process

ocu*entation consistent

Supplied Good

ata

Supplier

Supplier Part %u*"er

Part *eets Print

Past Supplier CRS related to part

Calibration

9age #n$o

9age %u*"er

9age !3pe

Correct $or Process

Drawing Reiew

ata

ra&ing %u*"er

Spec :s ctual :eri8ed

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Operation Standard

Operation Standard

ocu*ent

ualit3 concerns 6 %/9 ite* present

:isual Checks Correct

ocu*ents

Charts/ocu*ents

ocu*ent(s)

#n$o Correct

!QCT Table I

PC! !a"le #

ocu*ent %u*"er

Matches Process

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P#C

Revie&ed 53 Co*pleted ate

PC! !a"le ## ( Side) Revie&ed 53

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

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Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

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dditional #n$o

Co*pleted ate dditional #n$o

dditional #n$o dditional #n$o

dditional #n$o

dditional #n$o

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dditional #n$o

dditional #n$o

dditional #n$o

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Corrective ction %u*"er M/C

"aintenance #ork Orders $related to !rocess%

ispatch Order %o.Pro"le* Reported

ate Opened

ate Closed

ction !aken

!"s $related to !rocess%

ispatch Order %o.

PM Per$or*ed

ate Opened

ate Closed

"RO $related to !rocess%

MRO #te*s;

M/C Spare Parts -ist

MRO Parts (issued vs. desired)

MRO Parts (Min / Max)

* Spare Parts List exists, correct items used for repair, adequate stock of

Change !oints $related to !rocess & "aintenance%

Change Points

"nor*al Op Stds

eviations

ECRs

Others

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P#C

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

items

Revie&ed 53 Co*pleted ate

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dditional #n$o

dditional #n$o

dditional #n$o

dditional #n$o

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Corrective ction %u*"er M/C

"anufacturing ConditonsPC! !a"le ## (M$g Side)

ocu*ent

Speci8cations are correct $or process

ocu*entation consistent

!' #ork Orders

Work Order %o.

Pro"le* Reported

ate Openedate Closed

ction !aken

ECRS

ECRs (%e& / Changed)

ECR %u*"er

!itle

Status (Open/Closed)

#$ Open 6 at &hat step

!("')

P'ME

ocu*ent

'ailure Mode #denti8ed during CR

oes P'ME contain identi8ed 'ailure Mode

Severit3 Rank

etection Rank

Occurence Rank

Controls< 4ard or So$t

ocu*ents

Charts/ocu*ents

ocu*ent(s)

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#n$o Correct

Change !oints

Change Points

"nor*al Op Stds

eviations

Others

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P#C

M$g Checksheet Revie&ed 53

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

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Revie&ed 53 Co*pleted ate

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Co*pleted ate dditional #n$o

dditional #n$o

dditional #n$o

dditional #n$o

dditional #n$o

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dditional #n$o

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Corrective ction %u*"er M/C

!rocess

ProcessProcess at &hich %/9 produced

!art*"odel

ata

Model Ran

Shi$t %/9 Part Produced

%u*"er run during shi$t

!i*e Sta*p o$ %/9 part

!roduction *Downti+e

ctivit3

o&nti*e -ogs

Production -ogs

ssociate Working at ti*e o$ %/9 part

Change !oints

Change Points

"nor*al Op Stds

eviations

Others

,) )udit Interiew $use Q)--./01 as te+plate%

ctivit3

ctual -ocation

ctual Parts

ctual Situation (including ssociate)

"anufacturing Conditions Docu+ents

PC! !a"le ## (M$g Side)

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ocu*ent

#n Spec 7

Signed O=7

#$ Out o$ Spec> P012 co*pleted7

Operator Quality ChecksheetPC! !a"le ## (M$g Side)

ocu*ent

#n Spec 7

Signed O=7

#$ Out o$ Spec> P012 co*pleted7

Operation Standard

Operation Standard

ocu*entCorrect $or Process

Correct Revision on -ine

!raining Con8r*ed (Revie& Matrix)

ocu*ents

Charts/ocu*ents

ocu*ent(s)

#n$o Correct

2ickouts*Scrap

ickouts/Scrap

ite*s noted during shi$t

Corrective ction taken

Results

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P#C

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

M$g Checksheet Revie&ed 53

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OP Checksheet Revie&ed 53

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

Revie&ed 53 Co*pleted ate

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dditional #n$o

dditional #n$o dditional #n$o

dditional #n$o dditional #n$o

dditional #n$o

dditional #n$o

Co*pleted ate dditional #n$o

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Co*pleted ate dditional #n$o

dditional #n$o

dditional #n$o

dditional #n$o

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Corrective ction %u*"er M/C

Training "atri3

-ine / rea!raining Matrix

!raining Records

O?!s

E6-ogs

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P#C

Revie&ed 53 Co*pleted ate

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dditional #n$o