36
CIVIL ENGINEERING DEPARTMENT FRITZ ENG;:r:NEERING LABORATORY HYDRAULICS DIVISION Memorandum. Noo. STATUS REPORT OF RESEARCH ,PROJECT . .oN· IMPROVING DESIGN A HOPPER DREDGE PUMP Prepared by John Bo' Herbich Prepared for U:oS. Army Engineer District, Ph:iladelphia. of Engineers Philadelphia 29, Pennsylvania No. J 1962 Bethlehem, Pennsylvania. Report No. 277 .. 3401

CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

Embed Size (px)

Citation preview

Page 1: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

CIVIL ENGINEERING DEPARTMENT

FRITZ ENG;:r:NEERING LABORATORY

HYDRAULICS DIVISION

Memorandum. Noo. M~32

STATUS REPORT OF RESEARCH ,PROJECT

. .oN·

IMPROVING DESIGN O~ A HOPPER DREDGE PUMP

Prepared by

John Bo' Herbich

Prepared for

U:oS. Army Engineer District, Ph:iladelphia.

Corp~ of Engineers

Philadelphia 29, Pennsylvania

Contra~t No. DA-36-l09-CIYENG~59-ll2

J a~'lUary 1962

Bethlehem, Pennsylvania.

FoL~ Report No. 277 .. 3401

Page 2: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

STATUS REPORT OF RESEARCH PROJECT,

ON

.IMPROVING DESIGN OF A HOPPER D~EDGE PUMP

10 INTROPUCTION

The fol1qwing reportsurnrnarizes the studies per­

formed during the months of November and Decembe~ 1961,

at the Hydraulics Division .of Fritz Engineering Labora­

tory, under terms of Contract Nc;> o. DA- 36.,.109-ClVENG-59",:,1120

Earlier work was described in Status Reports dated:

December 1958(1)~~, February 1959, Apri11959, June 1959,

December 1959, February 1960, March 1960, April 1960,

May 19.60, June 1960, July 1960, August 1960, Septem­

ber 1960, October 1960, Novemb.er 1960, December 1960,

February 1961, March ~961, April 1961, May 1961, July

1961, August 1961, October 1961, and Project Reports

dated Septemher 1959 and September 19610

IIo EXPERIMENTALSTUDI~S

Ao General Comments

The detailed analysis of the performance of the

pump under the variety of conditions inve$tigatedunder

phases 2 and 3 is under way as part of phase 4 of the

project.

Numbers .in parentheses indicate References

Page 3: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

_.. 2

B~ Piscussi0n of Results

1.. <>; Effe'ct of Vane Shape

(a) Comparison ofeffi~i~,cies between a plain are

and an involute ourve (constant flow =. 1000~pm, all speeds p

entranoe angle 4,$°, @x1t angle 3,°).,,·

T,,' g •• 11

1000

1170

1240"

1~20

1380

1,~2 79~O

7291 r8.9

69.4 78.,

67.8 77.4... 72'~"I"":' .. ,'-' ...... ' '.. '''78.'2

• • I

$.8

6,7

9.1

9,6

4.1I •• .·r v • I r. '" Ill' ;

As shown above, the involute curve is,oona1de~,,,:,

ably mo~e effioient than the plain are, partioularly for

densi ties Qf 1240 ~~d 13,20 gil.. .'

(b) Comp~rison of effi'oiencies between a logarith.... .

mic spiral apdan involute curve (oon~tant flow;= 1000' ..

.gpm, . al1speeds,e:t).tranceangle 45 0 ,exit angle 28°45 v ) ~

D~nsit1 Logarith- ': Invol~te Inc:easegil ... Il1i.~ ....§p.1~gl, .. ,. __ .QJJ.:r,YEl.. ~n

(TD-5) (TD~6), Efficiency= . . cr. • ,

.loao 82.9 ; 82'\4 -005

,117'? 78.• 9 80 __ 9 1.0

1240 -80.4 79.2 -1.2

1320 78'.8 78.8 0

1380 77.1, ,·77.9 0.8

Page 4: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

clearance between the volute tongue and the impeller

3

There is v.ery little difference in efficiency

between .~ logari tbmic spiral and an involute cu,rve.

2. 'Effect of Exit Angle

The effect of vane exit angle on efficiency for

various values of fluid densi.ty are shown in Figure 10

It appears that the maximum effi<;}ienpy was between

22=1/2° and 28° 4.5 t for densities of 1000 and 1170 gil,

and close to 22-1/2° for other densitieso

T'.nere is a possibil.ity that the maximum efficiency

might occur for lower exit aJ;lgle, particularly for densi­

ties of 1240,: 1320, and 1380 gil. . An additional series

of tes·ts of an impeller wi th 16-1/~0 exit angle' and 4.5°

entrance angle, an.d an involute shape ;would, no doubt,

clear.up this pointo Additional funds, hqwever, would be

requir~d to study this questio;no

"0••_.

Volute Studies.

Further analysis of data is planned; it appears

that the volute casing ~hould pe re-designed and the

Lreduceq from the present 16 inches in the prototype by

one-.tllird, to about 11 inphes 0 A word is being awaited

from the .sponsor T s representatives whether this reduction

is feasible from the operational stalldpointo

Page 5: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

\(/R( Hj,gh~Speed Movies

Several high-speed movies were taken of flow in

the 4-1/2 inoh plextgla~ seption of the suction pipe.

One-eighth inch diameter plastic balls were introduced

into the flow;o TIle moviEls indicate some pre-rotl:l.tion

in the pipe,. particularly at high rates of flowo De-

tailed analysis is being planned, B.nd addi·tional movies

will be taken after the high-sp~ed camera is returned

from the repair shop ../

15·jo Proj ect Report No. 33

Twenty-five copies of the comple,te report on..

P~ases 2 and 3 of the dredge pump inye;tigation have

been submitted to the sponsor late in December 1961.

4

Page 6: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

(1) He~bich•. J.B.et al

5

REF E,R EN C E S

STATUS REPORT OF RESEARCH PROJECT ONIMPROVING DESIGN OF'A HOPPER DREDGE'PUM,P,.Fritz Engineering L'aboratory

Memoranda No" M-l ,toM-6, M-8 toM 15 , ·'M-17," M-19 ,to M-22, M,,:,24-iM 26 t6 M~28, M~31

t~high U~1vers~~y, 1958~1961

CHARACTERISTICS'OF'AMODELDREDGE PUMP, FritzEngineering Laboratory Report

No. '277~P.Ho 31,Lehigh University, 110 pages

September 1959

(3) Herbich, JoB. EFFECT OF IMPELLER DESlqN CHANGES ONVall~ntine, H.R. CHARACTERISTICS OF A MODEL DREDGE

PUMPFritz--Engin~ering Laboratory ReportNo. 277-P~,R. 33,

Lehigh University, 207 pagesSeptember 1961

\,

Page 7: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

6

363433

~~ , ---~ ~-- ~~ -........ - ~

~--.-- - ~

~-- - - -- -- '-..... ...........-'1-' - - - ' ..........

r----."-~ ~,,~- - -... 000 De :J,sity- .........."""---- I- --.... ~ ,,-~',

~...... .... t'-, '"-....',",~,

", ,r-+"3~0'"~, 0

",," . ........ ,,"" ........ ,~"".,"" ,::.....' .. "

" '" /',

"-

, ,~240Vane shaI: e: Involt te curve ,

"-Pump spee d . 1440 r pm 'l:.." '",*320

-,"

2 2 l 20 28 0 22

80 '

84

64

! , .p

s::(lj()

76I H

Q)

P..

l>:>()

s::72I C\)

'rl()

" 'rlr,..,~

eLl

68

Vane 'Exit Angle - degrees

Figo 1 Effect of vane exit angle on pump efficiency

Page 8: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i
Page 9: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

CIVIL ENGINEERING DEPARTMENT

FRITZ ENGINEERING LABORATORY

HYDRAULICS DIVISION

Memo~andum No~ M~33

STATUS REPORT OF RESEARCH PROJECT

ON

IMPROVING DESIGN OF A HOPPER DREDgE PUMP

Prepared by

John B. Herbich

Prepared for

U.S. Army Engineer District, Philadelphia

Corps of ,Engineers

Philadelphia '29, Pennsylvania

Contract No. DA- 36,-109-CIVENG-59-112

March 1962I' '. ~,.

Page 10: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

STATUS REPORT OF RESEARCH PROJECT

ON

IMPROVING DESIGN OF A HOPPER DREDGE PUMP

I. INTRODUCTION

The following report summarizes the studies per­

formed during the months of January and February 1962, at

the Hydraulics Division of Fritz Engineering Laboratory,

under terms of Contract No. DA-36-109-CIVENG-59-112.

Earlier work was described in Status Reports dated:

December 1958~:-, February 1959, Apri+' 1959, June 1959,

December 1959, February 1960, March 1960, April 1960,

May 1960, June 1960, July 1960, August 1960, Septem­

ber 1960, October 1960, November 1960, December 1960,

February 1961, March 1961, April 1961, May 1961, July

1961, August 1961, October 1961, January 1962, and

Project Reports dated September 1959 and September 1961.

II. EX:PERIMENTAL STUDIES

A. General Comments

The detailed analysis of the performance of the

pump under the variety of conditions investigat~d 'under

phases 2 and 3 is under way as part of phase 4 of the

project.

~:- See References for complete listing

Page 11: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

2

B. Discussion of Results

1. Effect of Exit Angle

The effect of vane exit angle on efficiency for a

number of densities, constant model flow of 1000 gpm, and

constant model speed of 1440 rpm, was presented in Memo­

randum No. M-32. Additional plots for model speeds of

1150, 1300, 1550, 1650, and 1760 rpm, and for two

model discharges of 800 and 1000 gpm were prepared.

In general, the maximum efficiencies for flow of

1000 gpm were obtained at vane exit angle of 22-1/2° for

the majority of fluid densities and all speeds with the

exception of 1150 rpm. The data for 800 gpm for the same

speeds and densities tend to substantiate the conclusions

drawn from the exit angle-efficiency curves for 1000 gpm.

A typical curve tends to show that the most efficient

exit angle may qe below 22-1/2°.

Eff.

Z2~" Z8-x." 35°

The data also indicates that:

(a) Efficiency decreases as fluid density ipcreases

(b) Higher efficiencies were obtained at 1000 gpm,

as compared with 800 gpm, as was expected

Page 12: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

3

(c) Since there is a possibility that the most efficient

exit angle may be below 22-1/2°, it is recommended

that an additional series of tests with an impell­

er having a 16~1/2° exit angle will be authorized.

C. Clearance Tests

One of the criteria of selecting a dredge pump im­

peller is the amount of clearance it has to permit passage

of large objects through the pump.

(a) The first approach to this problem was to measure

the smallest width between the impeller vanes on

a two-dimensional drawing" of an impeller. A sketch

herewith shows the approximate location of this

dimension.

The :results of

the measurements are

shown in the table be­

low. These measurements

are of value when one

considers the largest

size spherical object

'that can pass .through

the impeller.. However, they do not indicate the

effect of vane design on passage of objects of

other geometry, such as long and narrow objects.

In such cases the thre~-dimensional nature of the

impeller passages 'should be considered.,

Page 13: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

4TABLE I

Impeller NumberCritical Dimension (Cd)

(tnc~es)

No.1 1.8

TD.,.4 2.0

TD-5 2.1

TD-6 1.9

TD-7 2.• 1

TD-8 108-

Table I indic.ates that all trial design impellers

have a slightly larger clearance, as determined by the·

"critical dimension", than the original impeller (No.1),

with the exception of TD-8 which has an equal value to

impeller No.1.

(b) Since an obje9t must pass through the grating on

the drag head before it can enter the impeller, the great-

est danger of c~ogging would come from an object that is

long and narrow. To s.tudy the passage of such objects

.through the pump, wooden .blocks of the following sizes,'. . \

were used:.

lJ310ck Model Size Prototype SizeNUIilber (inche 8)' (inches)

1 1 x 1-1/2 x 4 8 x 12 x 32g 1 x 1-:1/2 x 5 8 x 12 x 40j 1 x 1-1/2 x 5-1/2 8 x 12 x 444 1 x i-l/2 x 6 8 x 12 x 485 1 x 1-1/2 x 6..,1/2 8 x 12 x 526 1 x 1":1/2 x 7 8 x 12 x 56

7 1 x 1..,1/2 x 8 8 x 12 x 648 1 x 1-1/2 x 9 8 x 12 x 72

Page 14: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

5

It was attempted to fit these blocks through the

impeller, making sure that they would also pass through

the suction pipe into the pump 0

The following results were obtained:

Impeller

No.1

TD-5

TD-6

TD-7

TD-8...

Smallest block not passingthrough impeller'

8

6

2

3

7

Next, the drawings of the drag head of ESSAYONS

were examined and a cl:leck made to determine the maximum

length of the same cross-section (8" x 12") that would

pass through the grating. The maxim~ length was found

to be 46 inches, or halfway between blocks No~ 3 and 4.Theoretically, therefore, such a block may not pass

th.roug1l. impellers TD- 6 and TD-7,., However, considering. I

this s~ze range and the path the opjec~ must travel to

reach the impeller, it may be concluded that clearance

is not a maj or problem with any, of t_he impellers tested.

( c) Additional cheek was made .to determine the maxi-

mum block size which would clear the volute cut-off under

the worst possible condition, With the present prototype

clearance of 16 inches between volute tongue and impeller,

,block No,. 6 would pass through the pump.

Page 15: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

Should the clearance between volute cut-off and. ,

impeller be reduced to ll'inches, block Noo4 would pass

through the pump.

Do Volute Studies

The design consi.der,ations indic,atethat the clear­

ance between volute cut-off and impeller should be reduced

to 11 inches. It is understood that a private company is

considering reducing this distance, to about 8 inches for

a similar size dredge pump.

The volute casing is now being re-designed, using

the ll-inch clearance value and four centers of circular .

arcs defining the volute shape (3).

It is recommended that additional series of tests

wi th re-design,ed volute and the most efficient impeller

be authorized.

E. High-Speed Movies

High-speed movies of flow in the suction pipe

were analyzed, but no appreciable prerotation was ob­

served for any speed or flow conditions.

A bronze impeller with a plexiglas shroud on the

suction side wa,s received frOm the manufacturer; however,

as the preparations for movie taking were being made, the

camers was found to be defective and is being returned to

the manufacturer's ~epair shop. This is unfortunate, as

it will cause a total delay of approximately six weeks on

this phas~ of the project.

Page 16: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

7

F. DimensionlessPlot~

Figures 19 to 22 of Reference 3, showed the per- .

formances of the impellers TD-5, TD-,6, TD-7, and TD-,8.,

in the form of dimensionless plots of gH/D 2 N2 versus

Q/ND 3• In these plots N was calculated in radians per

second, and H in feet of water. If the H units are ex­

pressed in feet of liquid, all the data tends to fallon

the one curve for the H-Q relationship,as H in feet of

liquid (Euler's head, etc.) is indepeI1dent of density.

The curves were re-plotted and ar~ presented in

Figures 1 to 4.

III. PROJECT REPORT NO~ 33

The following misprints were noticed in the

Project Report No. 33.

p. 45 Equation 9 SHOULD READ oC D = 8D + ~D - ~D

p. 57 - First line SHOULD READ:

"proper, 360° - 9 is equally ", ......IV. FUTURE STUDIES

It is recommended that additional studies.should

be performed with an impeller having a 16-,1/2° exit angle,

45° entrance angle, and an involute shape vane ..

It is also recommended that additional studies

be performed with are-des~gned volute.

We shall be glad to prepare propo.sals outl:ining

this work.

Page 17: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

(1) Herbich, JoB.et al

(2) Herbich, J.B.

8

REF ERE N C E S

STATUS REPORT OF RESEARCH PROJECT ONIMPROVING DESIGN OF A HOPPER DREDGE"PUMP. " Fritz Engin~ering Laboratory

Memoranda No. M~l to M-6, M~8 toM-15, M-17, M~19to M-22~ M~24,M-26 to M-28, M-31, M-32

Lehigh University, 1958~1962

CHARACTERISTICS OF A MODEL DREPGE PUMPFritz Engineering Laboratory ReportNo. ~77-P.R~ 31, "Lehigh University, 110 pages

September 1959

(3) Herbich, J.B." EFFECT OF IMPELLER DESIGN CHANGES ONVallentine, H.R." CHARACTER:rSTICS OF A MODEL" DREDGE-·

PUMPFritz Engineering LaboratoryReport No. 277-P~R." 33,

Lehigh University,- ?Q7 pagesSepteIflber 1961

Page 18: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

Symbol

I.. 16-~-

12

11II

,... ..1.- __

•oo~

•,...~.-

-Dens1ty ..

(gil) ;::.-::

1000-:.

1170 :::

1240 ::1320 :.

1380 :::. ...:....

t--... _._

::-t=..:....J:::.:.:- _.. : ...-- -:-=~- - .:: ::.:

. t=:.~::: .j-~_ .

. --. --I--.. -- ..: :~::r:~..:~ _:... : ...:1-::: .. :::.

--------~ --- - - -

8 t--- .

o 4 8 12 16 20qJRD8 X (10)-

28 32

-- .... _ .-_.- - .

... :::::::.: .

36

Fig. 1 Dimens10nless Head - !low Curves tor Impeller TD-5

Page 19: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-- --~- :-

Symbol Density E(gil) ~--:::

• 1000 ::0 1170 ~0 1240 -;-8 1320 -

• 1380 ..:..

16 -- - -

--- - .............- -_. -. -: -::-:-:_- -~ -~:- .~-= :::

~ :.::.:... -:== :::: -:~:: :::: ::::: ::::-- - - - - - - . - -- - - --

- :~~-:=-,:.:~~~ :~:: :::~: :~------- ------------'--_e:=-= ::=- :-:-: :: : :: --

-=...:.-~ ;;~: ~>.- ---- - - ----

-1---- ~-:= ---: :::-== _:~~ -:~~::~ -..

--- :_- -- - - - - - ------1---- --

12

PiS- 2 Dimensionless Head - Flow Curves tor lmpe11er TD-6

36I ­i

44

Page 20: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

j-, I I I - I

T18 t--+--+--+--+---1-+---+--+--+--t-+---+--+--+---+-t--+--+-_.-.. t-.-.. +..-..-+--+--+--ir--+---+--+--+---+--+-

-

-

-

-

.. -

Dens1ty(gIl)

10001170124013201380

1

Ao[J

11>

--- I--- I--

!

- .:- --1-:-.. - :- - I

Symbol

::::. ::::

._-- .... --

_. - .... __ .. -:':':. -=:: : :::

iI:··

.: j.:::

... !

I.

:: .. 1.. ~",",:. ..:: :...::.:..:::-: •... _"_ :::: __ .

. :: :::.:.. ... ::_ :::: .::. ._:. __'-_':_=. :._::- _::.~_:.- ---- ... - -_ .... _. . .. :........ .:'i-..... "10 J--+~"":":"'+---4-:":"'.~....~.-~..Jtt·ilj'~~-~'..:)--IWa~·l!"~~~-q·~-+:·:~:-:-~':'~--~·~:d:;::;:':'-f::;::J;"+4d;;kF+--+4--4-~-~~ .........~...J..-+-~t-...:-~---...j11I--.. .. ",-1---".'-"._". '1 .....

1I:r .... - ...., _ 1a:~1 ~:.a .. :::: .... ::.:.-:-I-:-~.. ::.1-:-:-:-:-:::. ! ~ 1:lI"l-:.iI. . .. :~~::~ .lq~~:.. : .::: ::::.:.-:-:. I . ~.

. . . : .: -:::: I- _: .. -- ... .. I qo,

... - -- --_.. -- .. ::.:~ :~:: ::::-::-: ::-.:..=-:-. .::: :.:: :::- I.--+--f--l--+--f--l--+---f----jf---+---f----j,...-.-+-+--+--+--+--+--+--t--t--f--l--+---f----jf---+-+----l--+----4--r---i----f-------::::- :.:.:.:.r=---:::.=-:- ::.: :'.- .. _ -:: --- - ,-:--::: .: ::: .:.: ... ... ::-=--~:: :< --.. -.. i

.-1- ::: :::::::::-:: -- -.. - -.. - -- .. -. I8 l..-........_..L-....._..I-_i.__-l-._._::.l.C=-_:_::.01.-':_~....- _.._ ....- _ .......:-:::_:- ...~_-:=_:-.....;_:_==...=_.:_:=_,_'~~:...: f::::._'_--=-:,-'_--_-....._.-_-....-_._.·~.......--'-.......I_......._.L-.........-.01.-~-................Ii.--.......--:~--.J.-_ _=~--_.l...i'__--J

o • 8 12 16 20 24 28 32 36Q/ND3 x (10)3

!Pig. 3 Dimensionless Head - Plow Curves tor Impeller TD-7

Page 21: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-or-f-

18

16

14

.j.. .

!... - ...

...

.. ~ ::: - ::-: - :." ... - .... .. ~ r-::".. ::~. ::.:.:.. :~:: :::-: :::: :::. :::.: :=~...:; . ..:: ::: :::.... .. - ::. ~:.: :::: ::-:-: ..... ::.. '.':'::' ..- .. ....,. .._....

........ -_. ::~.:..:=..:.._... .... ....- :_.- '-:~--- _:...:.. :::-:. ::-:.:.. :.:~:- :::: "

... ~ : :- .-:: :: --:- :.:... ..:.= .::~: :::: :::: .. .. ... ........

:~::~.

Symbol

•o8

8.

.. ·1·..

: ~, .

,.:: I

i

Density(gIl)

10001170124013201380

12

10

8

Fig. 4: Dimensionles. Bead - Flow Curves tor Impeller TD-8

~:""!liil~

. : ~ .

T:

.: i .1

.. i..,

J.:j .;

... f !,!I

I

Page 22: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i
Page 23: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

Civil Engineering Department

Fritz Ehgineering Laboratory

Hydraulics Division

~morandum Noo 34

STATUS .REPORT. OF. RESEARCH .PROJECT

ON

IMPROVING DESIGN OF A HOPPER DREDGE PUMP

Prepared by

John Bo Herbich

Prepared for

Uo So Army Engineer District, Fhiladelphia

Cor~sof Ehgineera

Philadelphia 29, Penns~lvania

Contract No. DA-36-109-CIVENG-59-112

May 1962

Bethlehem, Pennsylvania

Fritz Laboratory Report No!, 27703403

Page 24: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

STATUS REPORT OF RESEARCH PROJECT

ON

IMPROVING DESIGN OF A HOPPER DREDGE PUMP

I. INTRODUCTION'

The following report summarizes the studies performed

during the months of March and April 1962, at the Hydraulics

Division of Fritz Engineering Laboratory, under termsiof

COntract No. DA~36-109~CIVENG-59-112. Earlier work was

described in Status Reports dated~ December 1958*,

February 1959, April 1959, June 1959, December 1959, .,

February 1960, March 1960, April 1960, May 1960, June. 1960,.

July 1960, August 1960, September 1960, October 1960',.

November 1960, December 1960, February 1961, March 199~,

April 1961, May 1961, July 1961, August 1961, October.1961,

Janu:ary 1962, March 1962, and Project Reports dated Septem,,:,

ber 1959 and September 1961.

II. EXP'ERI~TAL STUDIES

Ao General Comments

The detailed analysis of the performance of the pump

under the variety of conditions investigated under phases 2

and 3 is under way as part o'fphase 4 of the project.

- ~ - ~ - - - - ~ - - - - - - - - - - - ~ - - - - - - - - -.~l- See References for complete listing

.\

Page 25: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-2

Bo Discussion of Results

10 Effect of Exit Angle

It was recommended in MemQrapdum Noo M~33 that aq.addi­

tional se.ries of tests with an impeller having a 16 1/2~ exit

angle be authorizedo A word is awaited from the Sponsor on

this mattero

Co Volute Studies

The volute casing has be~n :p~designed, using th~_~a.-!pch

clearance value and having ~our centers of circular ~rqfi

defining the volute shape 0 The method used was that qe=

- :scribed in Reference (3)0

Do High~Speed Movies

The analysis of high=spee,d movies of flow in the suction

pipe was completed, but no appreciable prerotation was ob=

served for any speed or flow conditionso The movie has been

edited and splicedo

In addition, movies taken earlier in the pro.gramhave

been edited and splicedo

A bronze, impeller with plexiglas shroud on the, suction

side was installed in the pump and preparations for high-speed

Page 26: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-3

movie are being takeno However i the camera has not arrived

back from the repair shopo After repeated inquiries we were

assured that the camera will be deliver'ed this weeko

III ANALYSIS

Ao Dimensionless Plots

Plots of dimensionless head versus dimensionless dis­

charge or gH/n2N2 versus Q/ND3 were presented in Memorandum

Noo M=33o A sample plot of dimensionless brakehorsepower

BHP/N3D5? versus dimensionless disch~rge Q/ND3 was pre­

pared and is attached to this report (Figo 1)0

The dimensionless head is sometimes called the head

coefficient and the dimensionless discharge the capacity

coefficient 0 With these curves we may determin,e head and

brakehorsepower for any geometrically similar pump at a

certain flow and speedo

The following is an example of the use of these curveso

Given~ Pump geometrically, similar to dredge pump with'impeller TD-7

Impeller diameter of 60 inches

Density of mixture is 1200 grams/liter

Flow ra te is 35000, gallons per minute.

Speed is 200 revol-q.tions pe,rtninute

Page 27: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-4

Find: Brakehorsepower, head and efficiency

Solution: Q/ND3 = 35,000 (20228xIO-3)/200(ol04~~0/12)3

= 3005xlO-3

From Figo 1, B~r/N3p5f.= 7035xIO-6

Thus BHP = 7035xIO-6(N3n5y)

= 70 35xlO-6{200 {oi047) ,}3 (5)5'(1094) (102)

BHP :::: ~03

.-', ~~ ..

Also, from Figo 2, lls/N2 D2 = 11'00xlO-2

Thus H = llxlO-2{200(01047)}2:{5)2:/32.17

H ~ 3707 feet of liquid

'.... -1

.' Water "HOrsepower 100Efficiency = Brake Horsepower x

Water ,Horsepower = Q~H/550

=~3$0'0«2 0228xlOc.3) Il ~2) (6204) (37 ~ if. 550- .

= 34~

Efficiency = (348/503)xlOO

= 6903%

Page 28: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

REFERENCES

Herbich~ Jo Bo et alSTATUS REPORT OF RESEARCH PROJECT ON IMPROVING--m:sI GN OFA HOPPER ,DREDGE PUMPo Fritz Dlgineering'Laboratory'Memoranda Noo M-l toM=6~ M-8 to M-15, M=17~ M-19 toM-22,M=24~ M-26 to M=28, M=31~ M-32, M=33~Lehigh University~ 1958=1962

Herbich~ J.o Bo !"

CHARACTERISTICS OF A MODEL DREDGE PUMP,L~b9r~tory Report Noo 277-PoRo 31,Lehigh University~ 110 pages~ September

Friti:&1gineering-

1959

Herbich~ Jo Bo~ Val1entine~ Ho RoEFFECT OF IMPELLER DESIGN CHANGES ON CHARACTERISTICS OFA MODEL DREDGE PUMP, Fritz :Engineering Labor~tory

Report Noo 277-PoRo 33~ ,Lehigh University, 207'pages~ September 1961

Page 29: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

tL

.,

353020 25Q/ND8 x (10)3

Dimensionless Brake Bora.power - 110w Curves tor ~peller TD-7

5-

Page 30: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

·1

:: .. 1. ....."'::.... .:: :-:::-:::-: .:-::-: :::-..=.:: :::: -:':.'

-

-

-

-

. --

'-1-' .-

I

! I I I .' - I

Symbol Density(gIl)

A 10000 11700 1240A. 1320• 1380

. It

·1.: :: ::::- :::: ...

... _-_ .._.. _.~ .

~~ :... ..:: .: ::::... - . ... ... .. .._. . ..... - ... - - - ..

IIj :.

j.:

18 t--:.....!:_:.:+--+--+-.""""1.1_'-+--+--+--+--+__r--+-+--+'_.'..,..--+__r--+-+---+--+--+--t--+--+--+--+-+--+--+-

:::=--:::: ...... :::-

.t

·1J-

i

--'j' .....- :::.:..:::: :::: :::: :::-: ..- I

8 L........_ ......_........_.-L_......_L-.._..L.-_-_.........._.....r...._'_'.1.-_'.....1.-:._:..._....' ._::-_.~:_:_:--.1.-':_-::......: ._.._:L.=_~_-..L..:_::_: : :_:...J:...' _.-L_....I.---I_-L._..L---L_....r..._.l.---L_......_L-._..L-i~_....;..._.l..-....;...~-!-__--I..__---J

o • e 12 16 20 24 28 32 36Q/ND3 x (10)3

l'1g. 2 Dtmens10nless Head - Plow Curves tor Impeller TD-7

Page 31: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

Civil Engineering Department

Fritz Engineering Laborato~r

Hydraulics Division

Memorandum No. 35

STATUS REPO~ OF RESEARCH PROJECT

ON

D~~~~~~~TNEOEFRC'V'l ENGINEERING. ING LABORATOt<Y

" LEHIGH UNIVERSITY. BETHLEHEM,. PENNSYLVANIA

IMPROVING DESIGN OF A HOPPER DREDGE Pffi'lP

Prepared by

John B. Herbich

Prepared for

u. S. Army Engineer District, Philadelphia

Corps of Engineers

Philadelphia 29, Pennsylvania

Contract No. DA-36-l09-ClVENG-59-1l2

July 1962

Bethlehem, Pennsylvania

Fritz Laboratory Report No. 277.34.4

Page 32: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

STATUS REPORr OF RESEARCH PIDJECT

ON

IMPROVING DESIGN OF A HOPPER DREDGE PUMP

I. INT IDDUCTION

The following report summarizes the studies performed during

the months of May and June 1962, at the Hydraulic~ Division of

Fritz Engineering Laboratory, under terms of Contract No. DA-36-

109-CIVENG-.59-112. Earlier work was described in Status Reports

dated: December 19.58-l~, February 19.59, April 19.59, June 19.59,

December 19.59, February 1960, March 1960,:.Ap~i1 1960, May 1960,\

June 1960, July 1960, August 1960, September 1960, October 1960,

November 1960, December 1960, February 1961, March 1961, April

1961, May. 1961, July 1961, August 1961, October 1961, January

1962, March 1962, May 1962 and Project Reports dated September

19.59 and September 19610

II. EXPERIMENTAL STUDIES

A. General Comments

The detailed analysis of the performance of the pump under the

variety of conditions investigated under phases 2 and 3 is under .

.way as part of phase 4 of the project.

---~----------~----------------------------------------------------

*. See References for complete listing

Page 33: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-2

B. High-Speed Movies

The high-speed camera was received back from the .Fairchild

Camera and Instrument Company and the majority of the high-

speed movies were taken during the report period. Three' series

of movies were taken:

(1) One series with discharge kept constant at 1000 GPM

and the following pump speeds: 11.5.0, DOO, 1440,

1.5.50, 16.50, and 17.50 RPM.

(2) Second series with pump speed kept constant at 1440I

RPM and the following discharges: 0, 200, 400, 600,

800, 1000, 1200, and 1400 GPM.

(3) Third series with pump speed kept constant at 1300

RPM and the following discharges: 600~ 800, 1000,

and 1200 GPM.

All recent movies were taken with impeller No. TD-7 installed

in the pump,. the impeller has a plexiglas shroud on the suction

side of the pump.

Analysis of the movies is proceeding at an accelerated pace,

and the results of the analysis will be presented in the final

report currently in preparation.

III. ANALYSIS

A. Dimensionless Plots

Dimensionless brake-horsepower BHP/N3D.5~ versus dimensionless

discharge Q/ND3 plots similar to Figure 1 of Memorandum M-34 were

Page 34: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

-3

prepared for other impellers. It is believed that dimensionless

plots are very useful in predicting performance of prototype

pumps.

B. Specific Speed - Efficiency Plot

A sample plot of specific speed versus efficiency was ,prepared

f,or pump with impeller No. TD-7 handling, water. The maximum effic­

iency is for a specific speed of about 1800 as compared with

ESSAYONp'S specific speed' of 1680. (Fig. I)

C.Additional Plots

Additional plots are being prepared for the final report;

these include, but are not limited to, the "efficiency %of

normal ll versus "capacity, %of normal", "head, %normal" versus

"capacity, %of normal, etc.

Page 35: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

REFERENCES

Herbich, J. B.et a1

STATUS REPORT OF RESEARCH PROJECT ON IMPROVING DESIGN OFA HOPPER DREDGE PUMF. Fritz Engineering Laboratory­Memoranda No. M~l to M-6, M-8 to'M-15, M-17, M-19 to M-22,M-24, M-26 to M-28, M-31, M-32, M-33, M-34

Herbich, J. B.CHARAarERISTICS OF A IvIODEL DREDGE Plnv]p, Fritz EngineeringLaboratory Report No. 277-P.R. 31,Lehigh University~ 110 pages,September 1959

Herbich, J. B., Va11entine, H. R.EFFECT OF IMPELLER DESIGN CHANGES ON CHARACTERISTICS OFA MODEL DREDGE PUMP, Fritz Engineering LaboratoryReport No. 277~P. R. 33,Lerigh Un~versity, 207 pages, September 1961

Page 36: CIVIL ENGINEERING DEPARTMENT STATUS …digital.lib.lehigh.edu/fritz/pdf/277_34.pdf · pump under the variety of conditions inve$tigatedunder ... ·'M-17," M-19,to M-22, M,,:,24-i

..... .... ,', :.;.;\.n 1~'\ CIE.T7..lj .... ~'::~ ..:.J,:-"}:'('" ".- ~ .a, .=-" ~,' ; f" ~: .,. i

t:UCr:..'<!: "";; -/,";;'-'';(40', ~ I: I:. • '..

J~..

I .

SPEG/'FK.. SPEED·... E.:F~IaEN-e..Y

I/iIIPELL£.R:. ·7.D •.."p'~ 1000 ~Bf/l.

. I

_. -~~-~.- ' ..... --_.._­-i ._. ,

"~ .

.._.·~·'.~··('~-'.'-"~'f£:- -~

..,. ,.

" .

n : r,,1n

Q. ~p.-

q. .,~ 0" LifIf}I.···

-'......

SPE.ED. ,SPECIFIC

~:

80

,- ;_.i

..~ ----------------------------~-----------.~ 1000 .1ft;JC '/~, ol~ ~6oc> :"l :~('iQ,c:' ~3~o

" .. )... t

, Q""I'~· ',,~ .

..

.:.i ,.

ft•• l KR'ICIBNCY aa a t'mle'loD ot. SPECIfiC SPEED