13
chemical engineering research and design 9 5 ( 2 0 1 5 ) 34–46 Contents lists available at ScienceDirect Chemical Engineering Research and Design journal h om epage: www.elsevier.com/locate/cherd Experimental and kinetic studies of ethyltoluenes production via different alkylation reactions Luqman A. Atanda a , Abdullah M. Aitani a , Sulaiman S. Al-Khattaf a,b,a Center of Research Excellence in Petroleum Refining & Petrochemicals, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia b Chemical Engineering Department, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia a r t i c l e i n f o Article history: Received 31 March 2014 Received in revised form 21 October 2014 Accepted 2 January 2015 Available online 13 January 2015 Keywords: Ethyltoluenes Alkylation Toluene Ethylbenzene Ethanol a b s t r a c t Ethyltoluenes production via two alkylation reactions vis: toluene ethylation and ethylben- zene (EB) methylation on ZSM-5 and mordenite (MOR) was studied in a batch fluidized-bed reactor at a temperature range of 200–300 C for reaction times of 5–20 s. Toluene ethylation with ethanol gave better yield and selectivity to ethyltoluenes on ZSM-5 compared with EB methylation with methanol. A maximum ethyltoluenes yield of 22.0% was achieved during toluene ethylation whereas 7.3% yield was attained in EB methylation on ZSM-5. To achieve enhanced para-ethyltoluene selectivity, ZSM-5 was modified by silylation treatment using tetraethyl orthosilicate (TEOS). While toluene conversion on silylated ZSM-5 (HZ80-6L) was decreased, 100% para-isomer selectivity was obtained due to the reduction of the effec- tive pore channel and strength of acid sites. A comprehensive kinetic study of the toluene ethylation reaction is reported in this paper using the power-law approach for the model development. A satisfactory correlation between experimental data and the model result was achieved. The required apparent activation energy for the alkylation step of toluene ethylation reaction over ZSM-5, HZ80-6L and MOR catalysts was determined to be 70 kJ/mol, 63 kJ/mol and 28 kJ/mol, respectively. © 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved. 1. Introduction Ethyltoluenes (ETs) are aromatic compounds useful for a wide variety of applications in the petrochemical and chemical industries. For example, p-ethyltoluene (p-ET) is used in the synthesis of poly(p-methylstyrene) which are adaptable to food packages subjected to thermal conditions (Canteniro, 1980; Forward et al., 1984). Poly(p-methylstyrene) has advan- tage over polystyrene due to its low density, higher glass transition temperature, and flash point. It has also poten- tial in the area of flame retardancy or ignition resistance (Kaeding et al., 1981). Ethyltoluenes are usually produced via alkylation of toluene with ethanol or ethylene (Walendziewski Abbreviations: DEB, diethylbenzene; EB, ethylbenzene; ET, ethyltoluenes; EtOH, ethanol; m-ET, meta-ethyltoluene; MOR, mordenite; o-ET, ortho-ethyltoluene; TMB, trimethylbenzene; p-ET, para-ethyltoluene. Corresponding author at: Center of Research Excellence in Petroleum Refining & Petrochemicals, P.O. Box 5040, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia. Tel.: +966 13 860 2029; fax: +966 13 860 4509. E-mail addresses: [email protected] (L.A. Atanda), [email protected] (A.M. Aitani), [email protected] (S.S. Al-Khattaf). and Trawczy ´ nski, 1991; Villareal et al., 2002; Parikh, 2008; Manivannan and Pandurangan, 2010). Most often this reac- tion is conducted on medium pore zeolites especially ZSM-5, because of its shape selective properties favoring para- selectivity. Further improvement of para-selectivity of ZSM-5 can be achieved by impregnation of the zeolite channels with metal or non-metal oxides (Engelhardt et al., 1992; Parikh et al., 1992; Zheng et al., 2003) and/or modification of the external acid sites with a siliceous material (Hui et al., 2011; ˇ Cejka and Wichterlová, 2002) or by carbonaceous material in form of coke deposit (Kaeding et al., 1984; Odedairo and Al-Khattaf, 2010). The kinetics of toluene alkylation with ethylene has been investigated in a fixed bed reactor. Bhandarkar and http://dx.doi.org/10.1016/j.cherd.2015.01.001 0263-8762/© 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

cinetica del etiltolueno.pdf

Embed Size (px)

Citation preview

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    Contents lists available at ScienceDirect

    Chemical Engineering Research and Design

    journa l h om epage: www.elsev ier .com/ locate /cherd

    Exper ethyltoluenesprodu ea

    Luqman n Sa Center of R hd UnMinerals, Dhb Chemical E rals,

    a r t i c

    Article histor

    Received 31 March 2014

    Received in revised form 21 October

    2014

    Accepted 2

    Available on

    Keywords:

    Ethyltoluen

    Alkylation

    Toluene

    Ethylbenzen

    Ethanol

    o alky

    zene (EB) methylation on ZSM-5 and mordenite (MOR) was studied in a batch uidized-bed

    reactor at a temperature range of 200300 C for reaction times of 520 s. Toluene ethylation

    with ethanol gave better yield and selectivity to ethyltoluenes on ZSM-5 compared with EB

    1. In

    Ethyltoluenvariety of industries. synthesis ofood packa1980; Forwtage over transition tial in the(Kaeding etalkylation o

    Abbreviao-ET, ortho-

    CorresponPetroleum &

    E-mail ahttp://dx.do0263-8762/January 2015

    line 13 January 2015

    es

    e

    methylation with methanol. A maximum ethyltoluenes yield of 22.0% was achieved during

    toluene ethylation whereas 7.3% yield was attained in EB methylation on ZSM-5. To achieve

    enhanced para-ethyltoluene selectivity, ZSM-5 was modied by silylation treatment using

    tetraethyl orthosilicate (TEOS). While toluene conversion on silylated ZSM-5 (HZ80-6L) was

    decreased, 100% para-isomer selectivity was obtained due to the reduction of the effec-

    tive pore channel and strength of acid sites. A comprehensive kinetic study of the toluene

    ethylation reaction is reported in this paper using the power-law approach for the model

    development. A satisfactory correlation between experimental data and the model result

    was achieved. The required apparent activation energy for the alkylation step of toluene

    ethylation reaction over ZSM-5, HZ80-6L and MOR catalysts was determined to be 70 kJ/mol,

    63 kJ/mol and 28 kJ/mol, respectively.

    2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

    troduction

    es (ETs) are aromatic compounds useful for a wideapplications in the petrochemical and chemicalFor example, p-ethyltoluene (p-ET) is used in thef poly(p-methylstyrene) which are adaptable toges subjected to thermal conditions (Canteniro,ard et al., 1984). Poly(p-methylstyrene) has advan-polystyrene due to its low density, higher glasstemperature, and ash point. It has also poten-

    area of ame retardancy or ignition resistance al., 1981). Ethyltoluenes are usually produced viaf toluene with ethanol or ethylene (Walendziewski

    tions: DEB, diethylbenzene; EB, ethylbenzene; ET, ethyltoluenes; EtOH, ethanol; m-ET, meta-ethyltoluene; MOR, mordenite;ethyltoluene; TMB, trimethylbenzene; p-ET, para-ethyltoluene.ding author at: Center of Research Excellence in Petroleum Rening & Petrochemicals, P.O. Box 5040, King Fahd University of

    Minerals, Dhahran 31261, Saudi Arabia. Tel.: +966 13 860 2029; fax: +966 13 860 4509.ddresses: [email protected] (L.A. Atanda), [email protected] (A.M. Aitani), [email protected] (S.S. Al-Khattaf).

    and Trawczynski, 1991; Villareal et al., 2002; Parikh, 2008;Manivannan and Pandurangan, 2010). Most often this reac-tion is conducted on medium pore zeolites especially ZSM-5,because of its shape selective properties favoring para-selectivity. Further improvement of para-selectivity of ZSM-5can be achieved by impregnation of the zeolite channels withmetal or non-metal oxides (Engelhardt et al., 1992; Parikh et al.,1992; Zheng et al., 2003) and/or modication of the externalacid sites with a siliceous material (Hui et al., 2011; Cejka andWichterlov, 2002) or by carbonaceous material in form of cokedeposit (Kaeding et al., 1984; Odedairo and Al-Khattaf, 2010).

    The kinetics of toluene alkylation with ethylene hasbeen investigated in a xed bed reactor. Bhandarkar and

    i.org/10.1016/j.cherd.2015.01.001 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.imental and kinetic studies ofction via different alkylation r

    A. Atandaa, Abdullah M. Aitania, Sulaimaesearch Excellence in Petroleum Rening & Petrochemicals, King Faahran 31261, Saudi Arabiangineering Department, King Fahd University of Petroleum & Mine

    l e i n f o

    y:

    a b s t r a c t

    Ethyltoluenes production via twctions

    . Al-Khattafa,b,

    iversity of Petroleum &

    Dhahran 31261, Saudi Arabia

    lation reactions vis: toluene ethylation and ethylben-

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 35

    Nomenc

    Ci

    Ei

    ki

    koi

    MWiriR t T ToV WcWhc

    yi

    Greek lett

    Bhatia (19using Langthe EleyRimodel bettface reactiunmodiedtion energyKinetic anaon LHHW (1985) usingthat ethylereaction malkylation ics of the rwas wash-ccates p-ET to-Ethyltoluable quanta result of ET and theActivation ation reactZSM-5 alwacompared tascribed toet al., 1991;

    Alkylatihand, has nreaction went catalysbut they prhave undertion reactiomechanismX type zeoring alkylaton basic ze

    ion and carbonium ion mechanism governed the alkyl-and nismhylathis pbatc

    of izedratiotrating icing cuseematcted

    theodel eprenism

    Ex

    Ma

    ms oratiompl+ wiobtaical liensiated

    rred h wituatid ates uslature

    concentration of specie i in the riser simulator(mol/m3)apparent activation energy of the ith reaction(kJ/mol)apparent rate constant for the ith reaction(m3/kg of catalyst s)pre-exponential factor for the ith reaction afterre-parameterization (m3/kg of catalyst)molecular weight of specie ireaction rateuniversal gas constant (kJ/kmol K)reaction time (s)reaction temperature (K)average temperature of the experimentvolume of the riser (45 cm3)mass of the catalyst (0.81 g)total mass of the hydrocarbon injected the riser(0.162 g)mass fraction of ith component

    erscatalyst deactivation constant

    94) studied the kinetics of toluene alkylationmuirHinshelwoodHougenWatson (LHHW) anddeal mechanism and demonstrated that the LHHWer represents the reaction mechanism. The sur-on of the co-adsorbed toluene and ethanol on

    HZSM-5 required approximately 62 kJ/mol activa- for ET to be formed as reported by the authors.lysis of ethylation of toluene on HZSM-5 basedmechanism was also reported by Lee and Wang

    ethylene as the alkylating agent. They concluded

    carbanation mechademet

    In tidized the useof uidregeneconcenpromisenhanalso foA systconduwell aslaw msions rmecha

    2.

    2.1.

    Na formolar The sathe Na2 h to chemiA suspwas hethe stiat 70 Cby evaccalcinesix timne adsorption was the rate determining step of theechanism and the estimated activation energy forwas 75.4 kJ/mol. Parikh (2008) reported the kinet-eaction using a monolith reactor on which ZSM-5oated. He proposed a rate expression which indi-o be the primary product of the alkylation reaction.ene was not accounted for due to negligible observ-ities while the net rate of m-ET formation was asthe total rate of toluene consumption to form p-

    subsequent isomerization rate of p-ET to m-ET.energy of 64 kJ/mol was estimated for the alkyl-ion. It is noteworthy to point out that modiedys has higher activation energy for alkylation wheno the unmodied ZSM-5. This variation has been

    lowering of acid strength after modication (Lnyi Bhandarkar and Bhatia, 1994).on of ethylbenzene (EB) with methanol on the otherot been extensively reported in the literature. Thisas studied by Ko and Huang (1993) using differ-ts. The kinetics of the reaction was not studiedoposed a reaction network of EB on HY zeolite togone alkylation, disproportionation and dealkyla-ns. Inuence of acidity and basicity on the reaction

    of methylation of EB was also investigated usinglites (Huang and Ko, 1993). Acidic zeolite favoredion whereas side-chain alkylation was promotedolite. On KX zeolite which has mainly basic sites,

    deposition Toluene

    (100.0%) wattempt wa

    2.2. Ca

    Powder X-ra Shimadztion ( = 0.1recorded indetector an

    The texacterized bQuantachrogassed at 2physisorptimined from0.060.3, asarea of th(PSD) was BarrettJoythe PSD waysis was uspore volum

    Temperawas condudealkylation reactions, respectively. Free radical leading to the formation of dehydrogenation andion products also took place.aper, we report the ethylation of toluene using a u-h reactor whereas previous studies have reportedxed bed reactor. We seek to exploit the advantages

    bed over xed bed such as the ease of catalystn as well as the elimination of temperature andion gradients. p-Ethyltoluene is considered to be ofndustrial interest, hence, the effect of silylation inpara-selectivity of ZSM-5 was examined. This studyd on detailed kinetic investigation of the reaction.ic kinetic analysis of the alkylation reaction wasto account for the toluene ethylation reaction as

    concomitant isomerization taking place. A poweris employed to develop the mathematical expres-senting the reaction rates for the proposed reactions.

    perimental

    terials

    f ZSM-5 (Si/Al molar ratio 80) and mordenite (Si/Al 180) were obtained from Tosoh chemicals, Japan.es were ion exchanged with NH4NO3 to replaceth NH4+, then followed by calcination at 600 C forn the proton (H+) form. HZ80-6L was prepared byquid deposition as reported by Zheng et al. (2006).on of parent ZSM-5 zeolite (Si/Al = 80) in n-hexane

    until reux at 70 C. TEOS solution was added toeated mixture and silylation was continued for 2 h

    h reux and stirring. Excess n-hexane was removedon. The sample was dried at 100 C for 24 h and then

    550 C for 4 h. Silylation treatment was conducteding the same procedure to obtain six layers of TEOS(4 wt% SiO2) on the parent zeolite.

    (99.6%), ethanol (99.9%), EB (99.8%) and methanolere obtained from SigmaAldrich and no furthers made to purify the chemicals.

    talyst characterization

    ay diffraction (XRD) patterns were recorded onu powder diffraction system using Cu K radia-54 nm, 45 kV and 35 mA). The XRD patterns were

    the static scanning mode from 1.2 to 60 (2) at agular speed of 0.01/s and step size of 0.02.tural properties of the zeolite samples were char-y N2 adsorption measurements at 196 C usingme Autosorb 1-C analyzer. Samples were out-20 C under vacuum (105 torr) for 3 h before N2on. The BET specic surface areas were deter-

    the desorption data in the relative P/P0 range fromsuming a value of 0.164 nm2 for the cross-sectione nitrogen molecule. The pore size distributioncalculated from the adsorption branch using thenerHalenda (BJH) method, and the maximum ofs considered as the average pore size. t-Plot anal-ed to determine the micropore surface area ande.ture-programmed desorption of NH3 (NH3-TPD)cted using Quantachrome Autosorb 1-C/TCD to

  • 36 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    determine total acid sites on the catalyst samples. Sampleswere pretre2 h. This win helium) a helium sbound ammThe sampla heating rwhile mon

    Infrareddetermine and/or Lewducted usiFTIR spectform of a 20 mm in form layermounted iwindows (Mheated undadsorptiontitative chaabsorption1545 cm1,and 1454 cet al., 2009)

    2.3. Ca

    Experimenscale uidioperated ition rates apre-determlocations oiment, 0.8 gcrushed anbasket of tmal activatat 620 C foand ethanofor methylais of 1:1 mo

    All exppressure anwas analyzwith a aInnowax, 6diameter otal runs wthe range product yiefollows:

    % toluene (

    = T (or EB

    % yieldi = w

    % selectivit

    1

    FTI80-6L

    -sele

    Re

    Tex

    al pr1. Bytionolumibite. Themeth

    mayels bystalion thous

    Acidity results

    2 shows the acid properties of the catalyst samples.tal concentration of acid sites measured by NH3-TPDdied zeolite (HZ80-6L) was lower compared to the par-olite (ZSM-5). In addition, FTIR of chemisorbed pyridined reduced peak intensities (Fig. 1) as well as reduction inantied Brnsted and Lewis acidities (Table 2) after sily-treatment. It can thus be concluded that the introducedas partly deposited onto the acid sites of the zeolite

    e, reducing the number of available acid sites that cant with the probe gases (ammonia and pyridine).

    Catalytic activity

    Ethylation of toluenerature and time dependence of toluene conversion is

    in Fig. 2A and B for the alkylation of toluene withl on both ZSM-5 and MOR. Expectedly, conversionene rose with increase in temperature and time. Atn conditions of 300 C and 20 s, toluene conversion ofated at 450 C in a ow of helium (25 ml min1) foras followed by the adsorption of ammonia (5 vol.%at 100 C for 30 min. Samples were then purged intream for 2 h at 120 C in order to remove looselyonia (i.e. physisorbed and H-bonded ammonia).

    es were then heated linearly from 100 to 700 C atate of 10 C/min in a ow of helium (25 ml min1)itoring the evolved ammonia using TCD.

    spectroscopy of adsorbed pyridine was used tothe types of available acid sites (i.e. Brnstedis acid sites). The measurements were con-

    ng a Fourier transform infrared using Nicoletrometer (Magna 500 model). The samples in theself-supporting wafer (ca. 60 mg in weight anddiameter) were obtained by compressing a uni-

    of the powdered samples. The wafer was thenn an infrared vacuum cell equipped with KBrakuhari Rikagaku Garasu Inc., Japan), and pre-er vacuum (ca. 103 torr) at 450 C for 2 h. The

    temperature of pyridine was 150 C. For a quan-racterization of acid sites, the following bands and

    coefcients were used: pyridine (PyH+) band at = 0.078 cm mol1; pyridine (PyL) bands at 1461m1, = 0.165 cm mol1 (Gil et al., 2008; Zilkov.

    talytic test

    ts were conducted on a riser simulator, a benchzed bed reactor invented by de Lasa (1991). It isn a batch mode under high gas phase circula-s well as intense catalyst mixing conditions andined reaction times, thereby simulating variousf riser/downer type reactor units. In a typical exper-

    of the catalyst sample which has already beend sieved to 60 m was loaded into the catalysthe reactor. Before the catalytic activity test, ther-ion of the catalyst was done in the presence of Arr 15 min. The reactant feed is a mixture of toluenel (1:1) for ethylation reaction, EB and methanol (1:1)tion reaction. For both reactions, the feed mixturelar ratio.erimental runs were conducted at atmosphericd under isothermal condition. The reactor efuented in an Agilent model 6890N gas chromatographme ionization detector and a capillary column0 m cross-linked methyl silicone with an internalf 0.32 mm. Reproducibility check of the experimen-as performed. Typical errors were found to be inof 2%. The terms for toluene or EB conversion,ld, ET selectivity and p-ET selectivity are dened as

    T) or EB conversion

    ) in feed T (or EB) in productT (or EB) in feed

    100

    wt% of product it% of toluene in feed

    100%

    y = wt% of ethyltouene (ET) in productwt% of aromatic in product

    100

    Fig. 1 (B) HZ

    % para

    3.

    3.1.

    TexturTable adsorppore v6L exhZSM-5t-plot whichchanntive crsilylatamorp

    3.2.

    Table The toon moent zeshowethe qulation silica wsamplinterac

    3.3.

    3.3.1. Tempeshownethanoof tolureactiowavenu mber (c m-1)

    (A)

    (B)

    140015001600700

    R of chemisorbed pyridine onto (A) ZSM-5 and.

    ctivity = wt% of p-ET in productwt% of ET in product

    100

    sults and discussion

    tural properties of catalysts

    operties of the catalyst samples are presented in applying the multiple-point BET model on the

    branches of the N2-isotherm, the BET areas andes were calculated. As shown in Table 1, HZ80-d lower BET area and pore volume compared to

    estimated micropore volume obtained from theod also show reduction for the modied ZSM-5

    be due to partial pore blockage of the zeolite porey the deposited silica. From the XRD results, rela-linity of ZSM-5 reduces from 100% to 85% after thereatment indicating that the incorporated silica is.

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 37

    Table 1 Textural properties of the catalysts.

    Catalyst SBET (m2 g1) Smeso (m2 g1)a Vmicro (cm3/g)a Vmeso,N2 (cm3/g)b RC (%)c

    ZSM-5 451 51.0 0.19 0.09 100HZ80-6L 424 45.0 0.17 0.08 85MOR 514 0.24 0.05 100

    a Obtained from t-plot.b Pore volume in the range of 4100 nm derived from N2 adsorption.c Relative crystallinity derived from XRD measurements.

    Table 2 Acid sites properties of the catalysts.

    Catalyst NH3-TPD (mmol g1)a FTIR-chemisorbed Pyr. (mmol g1)

    Tb L.T. (weak) H.T. (mediumstrong) T B L

    450 Cc

    ZSM-5 0.354 1.00 0.194 0.16 0.205 0.165 0.040HZ80-6L 0.307 0.95 0.187 0.12 0.158 0.131 0.027MOR 0.04 0.270 0.05 0.22

    a L.T. and H.T. correspond to low- and high-temperature NH3 desorption peak, respectively.b Total number of acid sites is based on the amount of NH3 desorbed above 300 C (i.e. H.T. region).c Strong ac

    approximaMOR, respetion tempewhich was all tempera200 C whefact that etsion. This iboth alkylaalso increasand B) on value of totand 20 s for

    Activityover ZSM-5reaction prto insignialkylation carbenium

    paraollowannaeactil is p

    e to fyl cahe oT. Thethylphilns.

    isom in hampland ution

    Table 3

    Reaction te

    Reaction ti

    Toluene coEthanol coProduct yie

    p-ET m-ET o-ET Total ETGases BenzeneEB Xylenes TMBs DEBs ET select

    ET composp-ET m-ET o-ET id sites of Brnsted and Lewis nature, respectively.

    tely 30.8% and 33.3% was achieved on ZSM-5 andctively. In contrast to toluene conversion, reac-rature has negligible effect on ethanol conversionin the range of 8087% after 20 s of reaction time fortures. The only exception is with MOR catalyst atre ethanol conversion is 52.6%. Noteworthy is thehanol conversion is higher than toluene conver-s because of the reactivity of ethanol to undergotion and dehydration reactions. The total ET yielded with toluene conversion or temperature (Fig. 3Aboth catalysts but selectivity reduced. Maximumal ET yields of 22% and 14.6% was recorded at 300 C

    ZSM-5 and MOR, respectively. results of the alkylation of toluene with ethanol

    and MOR are detailed in Tables 3 and 4. Theoduct comprises mainly of ET isomers and smallcant amount of other observed products. Typical

    orthoring fManivsible rEthanosamplto ethboth tform Ethe melectropositio

    Them-ETsFor exm-ET distribreaction of aromatic compounds is governed by ion type mechanism involving the direct

    49.9% (m-Eand Wang

    Catalytic performance of ZSM-5 in toluene alkylation with ethan

    mp. (C) 200 225

    me (s) 10 20 10 20

    nversion (%) 5.8 13.7 7.4 18.8 nversion (%) 65.9 79.7 67.6 81.8 ld (%)

    2.4 4.3 2.8 5.4 3.3 7.2 3.9 10.4 0.2 0.5 0.2 1.0 5.9 12.0 6.8 16.8

    14.4 13.4 14.7 10.5 0.1 0.1

    0.1 0.2 0.1 0.4 0.2 0.4 0.2 0.4 0.2 0.6

    ivity (%) 95.2 96.0 95.8 91.8 ition (%)

    41.0 35.9 40.4 32.1 55.9 60.0 56.6 62.3 3.10 4.10 3.10 5.60 attack of the alkylation agent on the benzeneed by positional isomerization (Perez, 1978;n and Pandurangan, 2009). Fig. 4 presents a plau-on pathway for toluene alkylation with ethanol.rotonated by the Brnsted acid site of the zeolite

    orm ethyl oxonium ion which is then transformedtion. This subsequently reacts with toluene atrtho- and para-positions of the benzene ring toe reaction takes place at these positions because

    group of toluene is an orthopara director andic attack of ethyl cation occurs at ortho and para

    er distribution of ET on ZSM-5 favors both p- andigher quantities than o-ET as shown in Fig. 5A.e, ET isomers distribution at 300 C, 20 s for p-ET,o-ET is 27.5%, 61.4% and 11.1%, respectively. This

    is near equilibrium concentration of 33.7% (p-ET),

    T) and 16.3% (o-ET) at 330 C as reported by Lee(1985). The excess concentration of m-ET above

    ol.

    250 300

    10 20 10 20

    17.3 25.9 24.2 30.866.6 84.2 68.6 80.2

    4.6 6.2 5.3 6.19.4 12.9 11.7 13.50.9 1.5 1.8 2.4

    14.9 20.6 18.8 22.08.7 10.3 8.2 10.50.1 0.2 0.3 0.50.4 0.7 0.8 1.20.3 0.6 0.8 1.2 0.1 0.1 0.20.4 0.6 0.5 0.7

    92.5 90.4 88.3 85.3

    31.2 30.3 28.4 27.563.0 62.5 61.9 61.45.80 7.20 9.70 11.1

  • 38 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    Table 4 Catalytic performance of MOR in toluene alkylation with ethanol.

    Reaction temp. (C) 200 225 250 300

    Reaction time (s) 10 20 10 20 10 20 10 20

    Toluene conversion (%) 6.9 22.2 14.0 23.7 10.6 24.5 22.4 33.3Ethanol conversion (%) 47.7 52.6 69.4 85.2 57.7 79.0 64.6 84.3Product yield (%)

    p-ET 0.7 1.0 1.1 2.1 1.1 2.5 2.3 3.6m-ET 1.4 2.5 3.1 6.1 3.5 7.3 5.9 8.7o-ET 3.3 5.1 4.6 4.6 2.8 2.9 1.7 2.4Total ET 5.4 8.6 8.8 12.8 7.4 12.5 9.9 14.7Gases 9.5 16.3 10.5 10.8 8.4 7.6 6.9 6.8Benzene 0.1 0.1 0.3 0.4 0.8EB 0.2 0.2 0.9 1.2 2.0Xylenes 0.1 0.2 1.0 1.6 2.8TMBs 0.1DEBs 0.2 0.4 0.8ET selectivity (%) 100 100 100 96.9 93.6 83.9 73.3 69.3

    ET composition (%)p-ET 12.9 12.0 12.8 16.4 14.3 19.9 23.2 24.4m-ET 26.0 29.1 34.9 47.8 47.7 56.6 59.4 59.4o-ET 61.1 58.9 52.3 36.1 38.0 23.5 17.4 16.2

    0 4 8 12 16 200

    5

    10

    15

    20

    25

    30

    35

    40 200 C 225 C 250 C 300 C

    Tolu

    ene

    conv

    ersi

    on /

    %

    Reaction time / s

    A

    0 4 8 12 16 200

    5

    10

    15

    20

    25

    30

    35

    40B 200 C

    225 C 250 C 300 C

    Tolu

    ene

    conv

    ersi

    on /

    %

    Reaction time / s

    Fig. 2 Catalytic activity of (A) HZSM-5 and (B) MOR, foralkylation of toluene with ethanol. Reaction conditions:temperature = 200300 C, reaction time = 520 s,toluene/EtOH molar ratio = 1:1. Experimental data (datapoints), model predicted values (solid lines).

    100 200 30 0 4000

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

    Sel

    ectiv

    ity /

    %

    Con

    vers

    ion

    & Y

    ield

    / %

    Reaction tem perature / C

    A

    100 20 0 30 0 40 00

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100B

    Sel

    ectiv

    ity /

    %

    Con

    vers

    ion

    & Y

    ield

    / %

    Reaction tempe rature / C

    Fig. 3 Temperature effect on the activity of (A) ZSM-5 and(B) MOR at 20 s reaction time. () toluene conversion, ()ethyltoluene selectivity, () ethyltoluene yield.

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 39

    Fig. 4 Reaction pathway for toluene ethyla

    100 20 0 30 0 40 010

    20

    30

    40

    50

    60 B

    Eth

    ylto

    luen

    e se

    lect

    ivity

    / %

    Reaction tempe rature / 0C

    100 20 0 30 0 40 00

    10

    20

    30

    40

    50

    60

    Eth

    ylto

    luen

    e se

    lect

    ivity

    / %

    Reaction temperature / C

    A

    Fig. 5 Ethyltoluene selectivity as a function of temperatureon (A) ZSM-5 and (B) MOR at 20 s reaction time. () para, ()ortho, () meta.

    equilibriumon the exteshows thatthat obtain200 C, isomof o-ET (6with rise inat 300 C. Woccurs to acentration be assumeization of omainly formalkylation oThe yield ofrom directsolid acid cortho-positof alkylatioManivanna

    0

    20

    40

    60

    80

    100

    Xyl

    ene

    isom

    er d

    istri

    butio

    n / %

    Fig. 6 Xylat 300 C antion with ethanol.

    value is ascribed to the isomerization of p-ETrnal surface of the crystal (Parikh, 2008). Fig. 5B

    the ET isomer distribution on MOR differs fromed on ZSM-5, especially at low temperatures. Aterization is slow, and therefore a high selectivity

    0%) was observed. However, o-ET selectivity drops temperature to a near equilibrium value of 16%ith increase in temperature, isomerization rate

    great extent, thereby resulting in increased con-of m-ET in the ET isomer distribution. Thus, it cand that m-ET is produced mainly from the isomer--ET. Cejka et al. (1991) also reported that m-ET ised from o-ET previously generated by preferential

    f toluene with ethylene on a H-Y zeolite catalyst.f p-ET also increases with temperature, arising

    alkylation of toluene with ethanol. Therefore, overatalysts where no shape selectivity are expected,ion is preferentially attacked, and the initial stagen involves o-ET formation (Coughlan et al., 1982;n and Pandurangan, 2010).

    MOR ZSM-5 HZ80-6L

    m-xylene o-x ylene p-xylene

    ene isomer distribution over the zeolite catalystsd 20 s.

  • 40 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    0

    10

    20

    30

    40

    50

    60To

    luen

    e co

    nver

    sion

    & p

    rodu

    ct y

    ield

    / %

    Fig. 7 Information

    Silylatiothe silica sTable 5 sho5 (HZ80-6Lof silica gretoluene conditions of 3selectivity whereas ontoluene cowere achievdistributionpore mouthnal surfacepore mouthand coveraerization oalso be exteproduced frHZ80-6L as

    The molthe effect otoluene forratio of toluthrough a mreactivity otion whichother handtionation oethylbenzeof toluene:

    3.3.2. MeIn order tomethylatiosimultaneoaromatic rcomparisoncatalytic aproducts oproducts a

    0

    5

    0

    5

    0

    Comtion tic co

    (199nol e thre m

    EB/bense

    is inethahat tropoeadin rou

    studeth

    actiylbe

    toluses wnol thylb3:11:11:3

    Toluene:EtOH molar ratio

    Toluene conv. gases EB Bz Total ET

    uence of toluene:EtOH molar ratio on theof ethyltoluenes over MOR at 300 C and 20 s.

    n treatment of ZSM-5 was conducted using TEOS asource, in order to improve para-isomer selectivity.ws the catalytic performance of the modied ZSM-) for alkylation of toluene with ethanol. Additionatly enhanced p-ET selectivity and yield, however,version was reduced. For example, at reaction con-00 C and 20 s, toluene conversion, p-ET yield andon ZSM-5 are 30.8%, 6.1% and 27.5%, respectively,

    HZ80-6L, values of 18.8%, 13.5% and 77.1% fornversion, p-ET yield and selectivity, respectively,ed. It is suggested that 100% p-ET in the ET isomer

    is caused by two reasons: one is the reduction of and the other is coverage of acid sites on the exter-

    of zeolite (Kaeding et al., 1984). The reduction of prevents diffusion of m- and o-ET out of the pores,ge of outer surface acid sites suppresses the isom-f p-ET on the external surface. These reasons cannded to why p-xylene is the only isomer of xylene

    1

    1

    2

    Tota

    l eth

    ylto

    luen

    e yi

    eld

    / %

    Fig. 8 ethylaaroma

    Huangmethadescribsteps aand Das a cowhichwith mgests tor dispplace lreactioof thisof EB-m

    Thethe eththat ofincreamethature. E

    om the disproportionation reaction of toluene over shown in Fig. 6.ar ratio of toluene:ethanol was varied to investigatef concentration of the alkylating agent on ethyl-

    mation. Fig. 7 shows that with the increase in molarene to ethanol, total ethyltoluene formation goesaximum at 1:1. At low toluene:ethanol ratio, high

    f ethanol led to huge gaseous hydrocarbon forma- include ethylene, ethane and diethyl ether. On the, high toluene:ethanol ratio promotes dispropor-f toluene to benzene and its successive alkylation tone. From this result, the most suitable molar ratioethanol appears to be 1:1.

    thylation of ethylbenzene investigate an alternate route to producing ETs,n of EB is conducted. The idea is to look at theus effect of increasing the alkyl substituent on theing and reduction of the alkylating agent size in

    with toluene ethylation. It was found that thelkylation of EB with methanol gave a variety ofn both ZSM-5 and MOR. Most signicant of there DEB, ET, toluene and benzene (Table 6). Ko and

    300 C and correspondFig. 8 comptemperaturethylation an exampltoluene ethproduced ialkylation rzeolite samthe stabilitble than mcation frommethanol. from alkylaof EB withat 300 C ansented in Fis much hicatalyst sativity is simThis meanmuch variaZSM-5 MOR HZ80-6L

    Tol + EtOH EB + MeOH

    parison of total ethyltoluene yield via tolueneand EB methylation reactions at 300 C and 20%nversion.

    3) has proposed the reaction paths for the EB-reaction which can be adapted in this study toe observed product mixture. The primary reactionethylation and disproportionation of EB to give ETnzene, respectively. Benzene and toluene may be

    quence of dealkylation of EB and ET, respectively,uenced by temperature. Benzene can further reactnol to give toluene and the presence of xylene sug-oluene subsequently undergoes either methylationrtionation reaction. The multiple reactions takingng to a wide range of alkyl aromatics suggest thiste is non-selective toward ET formation. The scopey therefore will not include detailed investigationanol reaction mechanism.vity of all the catalysts in terms of conversion fornzene methylation reaction (Table 6) is similar toene ethylation reaction. Ethylbenzene conversionith both reaction time and temperature whereas

    conversion seems to be unaffected by tempera-enzene conversion on ZSM-5, MOR and HZ80-6L at20 s is 40.4%, 54.5% and 26.6%, respectively with aing methanol conversion of 85.9%, 86.3% and 85%.

    ares the yield of total ET produced at 300 C reactione and 20% aromatic conversion via both tolueneand EB methylation reactions. Taking ZSM-5 ase, approximately 20% ET yield was formed duringylation reaction while about 4.4% yield of ET wasn the methylation reaction of EB. Similar trend ofeaction inuencing ET yield was observed in otherples as well. This is caused by the difference in

    y of attacking carbocation. Ethyl cation is more sta-ethyl cation. Accordingly, the formation of ethyl

    ethanol is easier than that of methyl cation fromThis can explain why the total yield of ET is highertion of toluene with ethanol than from alkylation

    methanol. The selectivity to total ETs and p-ETd 20% aromatic conversion are plotted and pre-

    ig. 9A,B. Fig. 9A clearly shows that selectivity to ETgher in the toluene ethylation reaction on all themples. It was however found out that p-ET selec-ilar irrespective of the type of alkylation reaction.

    s that the choice of alkylating route does not havetion on para-isomer distribution. A look at the p-ET

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 41

    Table 5 Catalytic performance of HZ80-6L in toluene alkylation with ethanol.

    Reaction temp. (C) 200 225 250 300

    Reaction time (s) 10 20 10 20 10 20 10 20

    Toluene conversion (%) 3.3 3.8 3.7 9.5 6.2 10.3 13.5 18.8Ethanol conversion (%) 64.3 85.3 65.8 85.5 68.8 83.8 71.8 86.7Product yield (%)

    p-ET 3.8 5.3 5.7 10.4 7.7 11.4 11.0 13.5m-ET o-ET Total ET 3.8 5.3 5.7 10.4 7.7 11.4 11.0 13.5Gases 16.0 20.6 12.5 14.5 11.3 11.7 12.0 14.7Benzene 0.1 0.1 0.2 0.4 0.7EB 0.1 0.2 0.2 0.6 0.5 0.8 1.3 2.0Xylenes 0.1 0.1 0.2 0.4 0.3 0.6 0.8 1.3TMBs DEBs ET selectivity (%) 95.0 94.6 93.4 90.4 89.5 87.7 82.1 77.1

    ET composition (%)p-ET 100 100 100 100 100 100 100 100m-ET o-ET

    selectivity on ZSM-5 for example for both alkylation reactionswas approxrium value

    4. Kinreaction

    The reactiostudied uslar to a urepresentinbased on tthe model,the design amount of was assumpseudo-rsinvolved ina function o

    was dened for all reactions. Using the rst order rate reactiontch re of

    i = ri

    ri an speis tht) is

    accoalysle conn of ehe ch

    iWhcWiV

    Table 6

    Reaction te

    Catalyst sa

    EB conversMethanol cProduct yie

    p-ET m-ET o-ET Total ET Gases BenzeneTolueneXylenes TMBs DEBs ET select

    ET composp-ET m-ET o-ET imately 27% and this value is close to the equilib- (Kaeding et al., 1984).

    etics of the toluene ethylation

    n kinetics for the toluene ethylation reaction ising a riser simulator whose operation is simi-idized bed batch reactor. Mathematical modelsg the rates of chemical reactions are developedhe observed product distribution. In formulating

    isothermal operating condition is assumed givenof the riser simulator unit and the relatively smallreacting species. The rate of reaction for alkylationed to follow simple second-order kinetics and at order reaction kinetic was assumed for all species

    the reactions. Catalyst deactivation is taken to bef reaction time, and a single deactivation function

    for a bathe rat

    V

    Wc

    dC

    dt

    whereof eachtor, Wcexp(whichthe cat

    Mofractiofrom t

    Ci =y

    MCatalytic performance of EB alkylation with methanol at 20 s rea

    mp. (C) 250

    mples ZSM-5 MOR HZ80-6L

    ion (%) 29.5 40.9 13.7 onversion (%) 84.5 72.3 82.3 ld (%)

    2.1 2.1 2.6 4.7 5.6 0.6 2.3 7.3 9.8 2.6 6.8 3.1 9.5

    2.1 4.4 1.6 1.5 3.1 1.4 1.6 1.7 0.8 1.6 1.0 9.3 3.4 6.1

    ivity (%) 31.2 41.9 20.8 ition (%)

    28.6 21.0 100 63.7 55.8 7.7 23.2 eactor and employing the power law rate equation,reaction can be written as:

    exp(t) (1)

    d Ci are the reaction rate and mole concentrationcies in the system, V is the volume of the reac-e mass of the catalyst, t is time in seconds, while

    the reaction time catalyst deactivation functionunts for catalytic activity loss and is known ast.centration, Ci, can be expressed in terms of weightach species yi, which are the measurable variablesromatographic analysis, we have:

    (2)ction time.

    300

    ZSM-5 MOR HZ80-6L

    40.4 54.5 26.685.9 86.3 85.0

    2.0 2.8 2.64.7 6.5 0.7 1.7 7.4 10.9 2.69.2 5.9 15.55.5 3.8 5.44.5 4.1 4.13.1 3.4 1.61.9 2.0

    11.1 6.9 6.922.1 35.1 12.6

    27.0 25.4 10063.3 59.4 9.7 15.2

  • 42 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    Tota

    l eth

    ylto

    luen

    e se

    lect

    ivity

    / %

    A

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100B

    Par

    a-et

    hylto

    luen

    e se

    lect

    ivity

    / %

    Fig. 9 Com(B) para-ethEB methylaconversion

    where WhcMWi is the

    The reathe concenki, can be exnius equati

    ki = ki0 exp

    where kEi is the ento as the cthe temperreduce parBrisk (1985

    Two reaation of toformation ethanol; Scwith succeelementarycussed belo

    e 1

    Alk

    ain rekylatd asroduactiorefo

    CTCE

    the r

    CT =ZSM-5 MOR HZ80-6L

    Tol + EtOH EB + MeOH

    Tol + EtOH EB + MeOH

    Schem

    4.1.

    The mis to algroupeother pside re

    The

    r1 = k1

    For

    V dZSM-5 MOR HZ80 -6L

    parison of (A) total ethyltoluene selectivity andyltoluene selectivity, via toluene ethylation andtion reactions at 300 C and 20% aromatic.

    is the weight of feedstock injected into the reactor,molecular weights of the species.ction rate, ri, is a function of the rate constant andtration of the reacting species. The rate constant,pressed in terms of temperature dependent Arrhe-on as:

    [Ei

    R

    (1T

    1T0

    )](3)

    i0 is the pre-exponential factor of reaction i andergy of activation of the reaction i. T0 is referredentering temperature which is the average of allatures for the experiment. This was introduced toameter interaction as postulated by Agarwal and).ction schemes have been proposed for the alkyl-luene with ethanol: Scheme 1 involves the directof ethyltoluenes by alkylation of toluene withheme 2 involves a two step reaction of alkylationssive isomerization. The rate equations for the

    reactions are derived using these schemes as dis-w:

    Wc dt

    rate of ETs

    V

    Wc

    dCEToldt

    =

    4.2. Alk

    This schemformation The rst sterization rethe channeation step (of the zeoliwith acid s1987). Furththe m-ET cor ortho poalso propos

    The ratreactions c

    r1 = k1CTCE

    r2 = k2(

    CP

    r3 = k3(

    CM

    where Keq1erization ocalculated

    The ratewritten as:

    rate of tol

    VWc

    dCTdt Toluene ethylation reaction to ethyltoluenes.

    ylation only

    action pathway of toluene alklylation with ethanoled products, i.e. the ET isomers. The ET isomers are

    a single product represented with Scheme 1. Allcts were neglected as a result of the insignicantn effects.re, reaction rate for the alkylation reaction is:

    (4)

    eacting species, rate of toluene consumption is:

    r1 exp(t) (5)

    formation

    r1 exp(t) (6)

    ylation with isomerization

    e considers a two-step reaction pathway for theof the ET isomers, neglecting other side reactions.ep of the reaction is alkylation followed by isom-action. For ZSM-5, p-ET is preferentially formed inl intersections of the zeolite during the initial alkyl-Cejka et al., 1991). The p-isomer then diffuses outte pores and isomerizes toward m-ET upon contactites on the zeolite external surface (Paparatto et al.,ermore, a rearrangement of the methyl group on

    an simultaneously occur, shifting either to the parasition to give p-ET or o-ET as shown in Scheme 2a,ed by Cejka et al. (1991).e equations for the alkylation and isomerizationan then be written as:

    (4)

    ET CMETKeq1

    )(7)

    ET COETKeq2

    )(8)

    and Keq2 are the equilibrium constants for isom-

    f p-ET to m-ET and m-ET to o-ET, respectively,from Alberty (1985).

    of reaction for each reacting species can then be

    uene consumption

    = r1 exp (t) (9)

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 43

    (a)

    (b

    Scheme 2 M-5.isomerizat

    Table 7 ethylation

    Catalyst

    ZSM-5 MOR

    Table 8 ethylation

    Pre-exponenk1 (m6/kgcak2 (m3/kgcak3 (m3/kgcaActivation eE1E2E3Deactivation

    rate of p-E

    V

    Wc

    dCPETdt

    rate of m-

    V

    Wc

    dCMETdt

    rate of o-E

    V

    Wc

    dCMETdt

    Table 9 ethylation

    Kinetic par

    k1 (m6/kgca

    E1 (kJ/mol) )

    (a) Toluene ethylation and concurrent isomerization on ZSion on MOR.Estimated kinetic parameters for toluene using Scheme 1.

    k1 (m6/kgcat s) 102 E1 (kJ/mol)

    2.76 0.4 56.4 4.9 0.102 0.0022.41 0.7 21.2 6.4 0.040 0.034

    Estimated kinetic parameters for toluene on ZSM-5 using Scheme 2a.

    tial factor

    t s) 102 2.24 0.4t s) 101 1.06 0.4t s) 104 5.95 3.8nergy (kJ/mol)

    69.9 6.444.7 16.781.5 45.1

    constant0.16 0.023

    T formation

    = (r1 r2) exp(t) (10)

    ET formation

    (r2 r3) exp(t) (11)

    T formation

    r3 exp(t) (12)

    Estimated kinetic parameters for toluene on HZ80-6L using Scheme 2a.

    ameters Values

    t s) 102 1.33 0.562.7 14.90.12 0.06

    Table 10 ethylation

    Pre-exponenk1 (m6/kgcak2 (m3/kgcak2 (m3/kgcActivation eE1E2E2Deactivation

    In the caformation tion proceeof toluene.and p-ETs ation and mreaction. Tproducts ofshown belo

    The ratereactions c

    r1 = k1CTCE

    r2 = k2(

    Ca

    where Calkdirect alkylconstant foUnlike in ZSreaction teof temperatheir non-e

    The ratewritten as: (b) Toluene ethylation and concurrent

    Estimated kinetic parameters for toluene on MOR using Scheme 2b.

    tial factor

    t s) 102 2.10 0.5t s) 102 4.44 2.9

    2

    at s) 10 4.40 3.3nergy (kJ/mol)

    27.9 5.8133.3 34.7123.3 32.6

    constant0.08 0.02

    se of MOR, the reaction scheme for the ET isomeris represented by Scheme 2b. The alkylation reac-ds by direct attack on both the paraortho positions

    Due to the non-selective nature of MOR, both o-re produced primarily from direct alkylation reac--ET was formed through successive isomerizationherefore, o-ET and p-ET are grouped together as

    direct alkylation reaction in the reaction schemew:

    equations for the alkylation and isomerizationan then be written as:

    (13)

    lk CMETKeq3

    )(14)

    is the combined concentrations of the product ofation (i.e. CPET and COET) and Keq3 is the equilibriumr the isomerization of alkylated products to m-ET.M-5, the equilibrium constant is estimated at each

    mperature. This is because of the strong inuenceture on the ET isomer distribution in relation toquilibrium composition.

    of reaction for each reacting species can then be

  • 44 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    Table 11 Rate constants as a function of temperature evaluated for the ethylation of toluene ethylation over MOR basedon Scheme2b.

    Temp C k1 (m6/kgcat s) 102 k2 (m3/kgcat s) 102 k2 (m3/kgcat s) 102 Keq3(k2/k2)

    200 1.15 0.25 0.31 0.81225 1.64 1.38 1.49 0.92250 2.27 6.43 6.20 1.04300 3.97 93.2 73.5 1.27

    Table 12 Correlation matrix for parameters of tolueneethylation over ZSM-5 based on Scheme 1.

    k1 E1

    k1 1.0000 0.4948 0.9196E1 0.4948 1.0000 0.6338 0.9196 0.6338 1.0000

    rate of toluene consumption

    VWc

    dCTdt

    = r1 exp(t) (15)

    rate of alk

    V

    Wc

    dCalkdt

    rate of m-

    V

    Wc

    dCMETdt

    Adaptinsition consfor the tolucan be writ

    rate of tol

    VWc

    dCTdt

    rate of p-E

    V

    Wc

    dCPETdt

    Table 15 Comparison of activation energy obtainedwith reported values in literature.

    Authors Catalyst Activationenergy (kJ/mol)

    Lee and Wang (1985) ZSM-5 75Bhandarkar and Bhatia

    (1994)ZSM-5 62

    Parikh (2008) ZSM-5 supportedon monolith

    64

    Present work ZSM-5 70

    4.3. Model parameter evaluation

    intries 1is toeric

    s preterstiones 12le 14ith varam

    paraisk, nd ptionThis.m Sc

    for t/mol7). T

    Table 13 r ZSM-5 based on Scheme 2a.

    k3 E3

    k1E1k2E2k3E3

    Table 14

    k1E1k2E2k2E2 ylated products formation

    = (r1 r2) exp(t) (16)

    ET formation

    = r3 exp(t) (17)

    g Scheme 2a to HZ80-6L, whose ET isomer compo-ists solely p-ET, k2 and k3 0. The rate equationsene consumption and p-ET formation respectivelyten as:

    uene consumption

    = r1 exp(t) (9)

    T formation

    = r1 exp(t) (18)

    The Schemanalysto nummodelparamcorrelain Tablin Tablevel wlevel pkineticand Brdata acorrela(0.99). model

    Fromated26.1 kJ(Table

    Correlation matrix for parameters of toluene ethylation ove

    k1 E1 k2 E21.0000 0.4736 0.8552 0.1614 0.4736 1.0000 0.6254 0.1196 0.8552 0.6254 1.0000 0.2571

    0.1614 0.1196 0.2571 1.0000 0.3186 0.1124 0.2293 0.0626

    0.0359 0.2305 0.0658 0.0009 0.9116 0.6649 0.9395 0.1791

    Correlation matrix for parameters of toluene ethylation over MO

    k1 E1 k2 E2

    1.0000 0.3137 0.3683 0.1234 0.3137 1.0000 0.2365 0.1244 0.3683 0.2365 1.0000 0.5847

    0.1234 0.1244 0.5847 1.0000 0.3284 0.2114 0.9748 0.6111

    0.0839 0.1119 0.6111 0.9521 0.9385 0.3485 0.3710 0.1019 nsic kinetic parameters for both reaction and 2 were estimated using non-linear regressiongether with fourth order RungeKutta routineally integrate the rate equations. The developedovide approximate estimates of all the kinetic

    which are reported in Tables 711. The cross- matrices of Schemes 1 and 2a for ZSM-5 are given

    and 13, and that of Scheme 2b for MOR is reported. Most of the correlation coefcients are at lowery few at moderate level. This is indicative of loweter interaction, which implies that the estimatedmeters are statistically valid and reliable (Agarwal

    1985). In addition, parity plot of the experimentalredicted values shown in Fig. 10AC gives a good

    with a R2 value of the regression close to unity also conrms the suitability of the proposed

    heme 1, activation energy of 56.4 kJ/mol was esti-he alkylation of toluene to ETs on ZSM-5 whereas,

    of energy is required for the same reaction on MORhe huge difference in the activation energy can be0.3186 0.0359 0.91160.1124 0.2305 0.66490.2293 0.0658 0.9395

    0.0626 0.0009 0.17911.0000 0.1238 0.24250.1238 1.0000 0.0675

    0.2425 0.0675 1.0000

    R based on Scheme 2b.

    k2 E2

    0.3284 0.0839 0.93850.2114 0.1119 0.34850.9748 0.6111 0.3710

    0.6111 0.9521 0.10191.0000 0.6677 0.3300

    0.6677 1.0000 0.06690.3300 0.0669 1.0000

  • chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446 45

    0 0

    10

    20

    30

    40P

    redi

    cted

    val

    ue

    0 0

    10

    20

    30

    40

    Pre

    dict

    ed v

    alue

    0 0

    10

    20

    30

    40

    Pre

    dict

    ed v

    alue

    Fig. 10 Pa(Scheme 1)

    related to thsizes whosof the aromMeanwhileble mobilityconstants abeen dedu

    is of sorption accompanied by chemical reactions ons. ThationEi + Endehavelecu 200 C 225 C 250 C 300 C

    analyszeolitesummEapp = (is depealysts the mo10 20 30 40

    Experimental data

    A

    10 20 30 40

    B

    Experimental data

    200 C 225 C 250 C 300 C

    10 20 30 40

    C

    Experimental data

    200 C 225 C 250 C 300 C

    rity plot of toluene conversion on (A) ZSM-5, (B) ZSM-5 (Scheme 2a) and (C) MOR (Scheme 2b).

    e channel size of the zeolite pores. ZSM-5 has poree channel diameter is close to kinetic diametersatic molecules, thereby hindering free mobility.

    , MOR is a large pore size zeolite with apprecia- of the reacting molecules. Hence, reaction kineticre inuenced by diffusion. Similar conclusion hasced by Palekar and Rajadhyaksha (1986) in their

    inuencingenergy of a(Table 8) w62.7 kJ/molET and m-E44.7 kJ/molisomerizatipared to this thermodrequired totion. Table alkylation close in ma

    Schemethe ET isomactivation ethe product27.9 kJ/molated produfor the bacalso determdistributionthe rate cotion (k2/k

    as a functioTable 11.

    5. Co

    Alkylation oa uidized tiveness ofto MOR. Fuwas achievdeposition.ZSM-5 provselectivity, of the pyridica resultedsurface, whReduction ifrom the Ncontributed

    Methylaunder the strum of proand xylenethat in tanddue to alkyis not selec

    Kineticspower law anism. Theand silylaterespectivelsary for this is because apparent activation energy is half the of intrinsic and diffusion activation energies, i.e.

    d)/2 (Levenspiel, 1999). Intrinsic activation energynt on acid strength of the catalyst. Since both cat-

    similar acid content, the energy requirement ofles to freely move, Ed, is therefore the main factor

    the Eapp. According to Scheme 2a, the activationlkylating toluene to p-ET over ZSM-5 is 69.9 kJ/molhereas HZ80-6L (silylated ZSM-5) gives a value of

    as shown in Table 9. Isomerization of p-ET to m-T to o-ET require apparent activation energies of

    and 81.5 kJ/mol, respectively. This suggests thaton of p-ET to m-ET occurs with relative ease com-at of m-ET to o-ET. This is may be because m-ETynamically more stable, hence, higher energy is

    shift the methyl group from meta to ortho posi-15 shows a comparison of activation energy for thestep reported by some authors. These values aregnitude to that calculated in our present study.

    2b represents the proposed reaction pathway forer distribution over MOR. The estimated apparentnergies are given in Table 10. p- and o-ETs, being

    of the alkylation step, requires activation energy of. Meanwhile, successive isomerization of the alkyl-cts requires 133.3 kJ/mol of energy. The parameterskward isomerization reaction (k2 and E2) wereined and given in Table 10. Since the ET isomer

    over MOR is temperature dependent, the ratio ofnstants of the forward and backward isomeriza-

    2) was used to compute the equilibrium constantn of temperature and the values are tabulated in

    nclusion

    f toluene with ethanol has been investigated usingbed reactor operated in batch mode. Shape selec-

    ZSM-5 favored more yield of p-ET as comparedrther improvement of p-ET selectivity on ZSM-5ed via silylation treatment which involves silica

    The use of TEOS as the silica source to modifyed to be an effective way of enhancing para-isomereliminating undesired isomer yields. The resultsine FTIR and NH3-TPD showed that deposited sil-

    in partial coverage of acid sites on the externalich are responsible for para-isomer isomerization.n the pore openings of ZSM-5 channels was evident

    2 adsorption analysis. These two factors combined to the enhanced para-isomer selectivity.tion of EB in comparison with ethylation of tolueneame reaction conditions resulted in a wide spec-ducts. Side products such as DEB, benzene, toluene

    are found in higher amounts. This is an indicationem with EB methylation, disproportionation of EB

    l side chain cracking is occurring, hence, this routetive toward ET formation.

    of the toluene alkylation reaction modeled byis well represented by the two-step reaction mech-

    activation energy for p-ET formation on ZSM-5d ZSM-5 (HZ80-6L) is 70 kJ/mol and 63 kJ/mol,

    y whereas, lower energy of 28 kJ/mol is neces-e alkylation of toluene with ethanol over MOR.

  • 46 chemical engineering research and design 9 5 ( 2 0 1 5 ) 3446

    Zeolites with MFI structure (ZSM-5 and HZ80-6L) requirehigher activation energy for the initial alkylation step com-pared to MOR, which can be ascribed to diffusional constraintarising from pore channel dimension.

    Acknowledgment

    The authors are grateful to King Abdulaziz City for Science& Technology (KACST) for nancial support of this researchthrough Project No. AR-34-22. The authors also appreciate thesupport from the Ministry of Higher Education, Saudi Ara-bia in establishment of the Center of Research Excellence inPetroleum Rening & Petrochemicals at KFUPM. The authorsare also grateful to the advice of Professor Hideshi Hattoriand to Mr. Mariano Gica for his assistance in catalyst activitytesting.

    Reference

    Agarwal, A.design foreparam203207.

    Alberty, R.Aof alkybe177192.

    Bhandarkarethyltolumodied

    Canteniro, Ppoly(p-m

    Cejka, J., Wiand dialtopology375421.

    Cejka, J., Witoluene Gen. 79,

    Coughlan, Bover ion-Soc. Fara

    de Lasa, H.IU.S. Pate

    Engelhardt,transformmodied

    Forward, C.,para selePatent N

    Gil, B., Zonepropertieinfrared

    Huang, C.S.methano

    Hui, T., Jun, W., Xiaoqian, R., Demin, C., 2011. Disproportionationof toluene by modied ZSM-5 zeolite catalysts with highshape-selectivity prepared using chemical liquid depositionwith tetraethyl orthosilicate. Chin. J. Chem. Eng. 19, 292298.

    Kaeding, W.W., Young, L.B., Prapas, A.G., 1981.Para-Methylstyrene A New Monomer and Polymer forIndustry. Mobil Chemical Co.

    Kaeding, W.W., Young, L.B., Chu, C.C., 1984. Shape selectivereactions with zeolite catalysts IV. Alkylation of toluene withethylene to produce p-ethyltoluene. J. Catal. 89, 267273.

    Ko, A., Huang, C.S., 1993. Alkylation of ethylbenzene withmethanol on HY, HM, and HZSM-5 zeolite. J. Chin. Chem. Soc.40, 345350.

    Lee, B.-J., Wang, I., 1985. Kinetic analysis of ethylation of tolueneon HZSM-5. Ind. Eng. Chem. Prod. Res. Dev. 24, 201205.

    Levenspiel, O., 1999. Chemical Reaction Engineering, third ed.John Wiley & Sons, New York.

    F., Enylationnan

    ylbenene nnanene et. Caro, T.ylatiotor.

    r, M.Gmica429.tto, Gylatio

    P.A.,ene y. In

    P.A.,ylatio. CheG., 19s. Chal, N.imaltasil ziew

    h eth S., Jea-seleal. 21

    S., Jeface-tal. 2, N.,

    silovaitect

    matic-35 zs

    K.M.L., Brisk, M.L., 1985. Sequential experimentalr precise parameter estimation 1. Use ofeterization. Ind. Eng. Chem. Process Des. Dev. 24,

    ., 1985. Standard chemical thermodynamic propertiesnzene isomer groups. J. Phys. Chem. Ref. Data 14,

    , B., Bhatia, S., 1994. Selective formation ofene by alkylation of toluene with ethanol over

    HZSM-5 zeolites. Zeolites 14, 439449..J., 1980. Chemically cross-linkedethylstyrene). US Patent No. 4,230,836.chterlov, B., 2002. Acid-catalyzed synthesis of mono-kylbenzenes over zeolites: active sites, zeolite, and reaction mechanisms,. Catal. Rev. Sci. Eng. 44,

    chterlov, B., Bednrov, S., 1991. Alkylation ofwith ethene over H-ZSM-5 zeolites. Appl. Catal. A:215226.., Carroll, W.M., Nunan, J., 1982. Alkylation reactionsexchanged molecular sieve zeolite catalysts. J. Chem.day Trans. 79, 311325.., 1991. Riser simulator for catalytic cracking studies.nt No. 5102628.

    J., Kall, D., Zsinka, I., 1992. Ethylation of toluene andation of p-ethyltoluene on H-ZSM-5 and ZSM-5

    with MgO. J. Catal. 135, 321324. Butler, J., Watson, J., Branum, G., 1984. Method forctive alkylation employing silicalite catalysts. USo. 4490570.s, S.I., Hwang, S., Bejblov, M., Cejka, J., 2008. Acidics of SSZ-33 and SSZ-35 novel zeolites: a complexand MAS NMR study. J. Phys. Chem. C 112, 29973007., Ko, A., 1993. Alkylation of ethylbenzene withl over X type zeolites. Catal. Lett. 19, 319326.

    Lnyi, eth

    Manivaethtolu

    ManivatoluKin

    Odedaiethreac

    Palekache371

    Paparaeth

    Parikh,Tolustud

    Parikh,ethEng

    Perez, Phy

    VillareOptpen

    Walendwit

    Zheng,parCat

    Zheng,surJ. Ca

    ZilkovMuarcharoSSZgelhardt, J., Kall, D., 1991. Para-selectivity of toluenen over ZSM-5 catalysts. Zeolites 11, 169177., R., Pandurangan, A., 2009. Formation ofzene and styrene by side chain methylation ofover calcined LDHs. Appl. Clay Sci. 44, 137143., R., Pandurangan, A., 2010. Side chain alkylation of

    with ethanol over hydrotalcite-like compounds.tal. 51, 5662., Al-Khattaf, S., 2010. Kinetic analysis of benzenen over ZSM-5 based catalyst in a uidized-bedChem. Eng. J. 157, 204215.., Rajadhyaksha, R.A., 1986. Sorption accompanied byl reactions on zeolites. Catal. Rev. Sci. Eng. 28,

    ., Moretti, E., Leofanti, G., Gatti, F., 1987. Toluenen on ZSM zeolites. J. Catal. 105, 227232.

    Subrahmanyam, N., Bhat, Y.S., Halgeri, A.B., 1992.ethylation with ethanol over Ga-MFI zeolite: a kineticd. Eng. Chem. Res. 31, 10121016.

    2008. Catalytic and kinetic study of toluenen over ZSM-5 wash coated honeycomb monolith. Ind.m. Res. 47, 17931797.78. Isomerization of ethyltoluenes in the gas phase. J.em. 82, 504507.E., Kharisov, B.I., Ivanova, I.I., Romanovskii, B.V., 2002.

    conditions of toluene alkylation by ethanol usingzeolite as catalyst. Appl. Catal. A: Gen. 224, 161166.ski, J., Trawczynski, J., 1991. Alkylation of tolueneanol. Ind. Eng. Chem. Res. 35, 33563361.ntys, A., Lercher, J., 2003. On the enhancedctivity of HZSM-5 modied by antimony oxide. J.9, 310319.ntys, A., Lercher, J., 2006. Xylene isomerization withmodied HZSM-5 zeolite catalysts: an in situ IR study.41, 304311.Bejblov, M., Gil, B., Zones, S.I., Burton, A.W., Chen, C.,, Z., Cejka, J., 2009. The role of the zeolite channelure and acidity on the activity and selectivity in

    transformations: The effect of zeolite cages ineolite. J. Catal. 266, 7991.

    Experimental and kinetic studies of ethyltoluenes production via different alkylation reactions1 Introduction2 Experimental2.1 Materials2.2 Catalyst characterization2.3 Catalytic test

    3 Results and discussion3.1 Textural properties of catalysts3.2 Acidity results3.3 Catalytic activity3.3.1 Ethylation of toluene3.3.2 Methylation of ethylbenzene

    4 Kinetics of the toluene ethylation reaction4.1 Alkylation only4.2 Alkylation with isomerization4.3 Model parameter evaluation

    5 ConclusionAcknowledgmentReferences