Chuttle Track System for DRE V Series Lights › assets › documents › 4b...Pre ‐Instal Track Mo ... ts at 12 Amp voltage to su e 1) The ship container a issing comp arness and

Chuttle Track System forDRE V Series LightsInstallation Manual

DRE Veterin1-800-979-6

Special noDRE Med

Pre‐Instal

Track Mo

Dimensio

Weight: 4

Power ReVAC singletype capaassembly

General InCarefully Check it foassembly,two trollemounting

ary Equipment -6795 | 1800 Willia

ote: installatiical does not

llation Inform

unt Specifica

ns (Assemble

44 lbs. Approx

quirements: e phase 50/6able of supplyto be mount

nformation (Rremove the tor any visible, trolley assemey assembliesg it to the ceil

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ion and repai warranty an

mation

ations:

ed): 5’‐10 5/8”

x.

Power cable 0 Hz. power. ying 1400 Wated for proper

Refer to Figurrack from the damage or mmbly, a wire h and two wireing.

nary.com Louisville, KY 40

ir of this equiny damage or

” Long x 10 1/

exiting the trThe power sutts at 12 Ampr voltage to su

re 1) The shipe container amissing compharness and je harness cab

0223

ipment shour injuries as a

/2” Wide x 5”

ack can be coupply line rouperes. Refer tupply to the t

pping carton cnd take off thonents. The munction box. bles. Some dis

ld be performresult of imp

” High

onnected to 1uted to the tro the Model/track.

contains the the protective major compoDual trolley Msassembly of

med by qualifproper install

115/120 VAC rack must be a/Serial label lo

track mount fwrap and ca

onents providModel No. 04the unit is re

fied persons lation.

60 Hz. or 230a 3 wire grouocated on the

fully assemblerdboard coveed are the tra44012 will havequired befor

1

only.

0/240 unded e arm

ed. ering. ack ve e


Pre‐Instal

Before ins

Astsu

ThThsolig

CThinfe

Thea


llation Requi

stallation, che

structural cetructural mouupporting a whe track mouhe track mouolid or “droppght system anheck the lenghe rod lengthnches to 8 feeeet 6 inches. Ihe mounting ach. (3/8” dia


rements

eck to insure

eiling mount munting shownweight of at lent should notnt must be mped” type. Mond the arm asgth of the ceilhs available foet 6 inches. A If a problem obolts used toameter bolts a


the following

meeting the s in Figures 2 teast 200 pount be mountedmounted at thounting the ussembly mouling rod suppor the Chuttle25” long rod occurs, contao fasten the trare required.

0223

g conditions a

specificationsthrough 5. Thnds and a loadd higher thanhe finished ceunit higher thnted too highlied (Located eTrak are 16” is available fct our customrack must be

are provided a

s of the archithe installationd of 167 poun 9 feet 6 incheiling level whan 9 1/2 feeth to be accessin the cartonlong for a moor a mountinmer service deable to supp

and in place.

tectural plansn must be capnds at 30” offhes (9 1/2 feehether the ceit may result insible. n with the lighounting heighng height of 8 epartment atort a minimu

s, or suggestepable of f center. t) above the filing surface in instability o

ht Head and Aht of 7 feet 6 feet 7 inchest (818) 838‐30m of 200 pou

2

ed

floor. s of the

Arm).

s to 9 025. unds

DRE Veterinary Equipment - www.dreveterinary.com 1-800-979-6795 | 1800 Williamson Court | Louisville, KY 40223

3

Disassembly of the Track Mount before Installation

NOTE: For installations where there are 2 trolley assemblies on a single track (Dual Trolley Model No. 044012), the left and right trolley must be removed from the track from their respective side. When disassembling the track, remove both end plates from the unit. Remove the right trolley from the the right side and the left trolley from the left side of the track. IMPORTANT: Care must be taken to avoid mixing the right and left trolley assemblies. The cord bracket within each trolley is positioned to make electrical connection for the right and left light fixtures respectively.

Temporarily mark each trolley if needed to make sure they are assembled onto the track in the proper location and orientation.

When performing this procedure DO NOT disassemble the components of the trolley assembly or remove the track extrusion channel from the plywood pallet. Follow these steps:

1. (Refer to Figure 6) Take the end plate off of one side of the track by removing the 2 screws. 2. (Refer to Figure 7) Take off the 2 side panels by removing the wood screw at the end of each

panel. 3. (Refer to Figure 8) Loosen the 3 set screws along each side of the track channel extrusion. (Use

the hex Allen wrench provided). Remove both dress covers. Keep the side panels and dress covers in a safe place to prevent damage until reassembly.

4. (Refer to Figure 9) Remove the 2 stop pins and the flat head screws holding them in place from the track end that has the end plate removed. Secure all screws and hardware until it is time for reassembly.

5. Slide the trolley assembly off of the track.


Track Mo

Warning: Make cerload of 16

Follow the

1. (Rflsipevfaal


unt Installati

Improper fasrtain the insta67 pounds at

ese steps:

Refer to Figurush or just bede panels onallet for the bvenly spaced asteners can allow mountin


ion Procedure

stening of theallation is cap30” off cente

res 2, 3 & 10) elow the surface the track ibolts. Countealong the paalso be placedng the fixture


e

e track mounpable of supper.

It is recommace of the plys mounted. Drbore the holllet at the oud in the interat the plywoo

0223

nt can cause sporting a weig

ended that thywood pallet.Drill (6) 7/16”les to 1” diamtside edge ofior of the tracod pallet.

serious injuryight of at leas

he head of ea. This will allo diameter cle

meter x 3/8” df the track back extrusion i

y and/or propst 200 pound

ach mountingow for easier aearance holesdeep. The holse extrusion. if ceiling cond

perty damageds on center a

g bolt be receassembly of ts in the plywoles should be NOTE: The ditions do not

4

e. and a

ssed the ood

t


2. Mpty

3. (RnIMleb(mhca

4. Aasthanfixe

5. (RInsathcothMb

6. Slp


Mark the hole allet. Drill theype of fasteneRefer to Figureeded to supMPORTANT Nevel ceiling strefore mountiminimum lengardware is noan be placed n electrical jus possible to the junction bond must be faxture(s). Wirelectrical code

Refer to Figurnsert the pin iame amount he roll pin to orrectly can che 4 set screwMolex connectracket until itlide the trolleositioned so i


locations on e proper sizeder that has bere 11) This steport the fixtu

NOTE: Proper ructure. Checing the base. gth) hex boltsot provided). between the unction box isthe power caox then connastened to ane routing andes.

re 12 & 13) Reinto the ceilinon both sidesrest in the indcause serious ws in the trolltor must be lot locks in placey and rod onit is next to th


the ceiling std pilot or cleaeen chosen.ep requires twure at the ceilmovement ock the ceiling Install the bas with flat waIf a small amotrack pallet as provided if oble exiting thect the powen earth groun connections

emove the 1/ng rod end ths of the ceilindentation in tinjury and/orey hub. Inserocated at thece. to the track. he Molex con

0223

tructure to marance holes i

wo people to ling while thef the trolley rwith a levelinase to the desshers or hex ount of shimmand the ceilinone is not avahe back of theer source to thd to insure pr must be don

/4” x 2” roll piat has one hog rod. Install the trolley. Wr property damrt the wire hae roll pin end.

The cord monector on the

atch the holein the ceiling

mount the tre other personrequires the tng device in tsired locationlag screws wming is requing surface to aailable in the e track. Routehe cable. NOTroper groundne in accordan

in taped dowole in both wathe ceiling ro

WARNING: Faimage. Securerness throug Insert the M

unting brackee power cord

e locations onstructure dep

rack base. Onn fastens thetrack must behe length and with (6) 3/8”ith washers (red (1/4” or lachieve a leveceiling. Fastee the cable froTE: A ground ding reliabilitynce to local a

wn in the trollealls. The pin sod into the troilure to installe the ceiling rh the ceiling

Molex connect

et in the trolld. Insure that

n the plywoodpending on th

e person is bolts. e mounted tod width direct” diameter x 4Fastening ess), flat wasel installationen the box as om the track wire is providy for the lightnd national

ey assembly. should extendolley and allol the roll pin rod by tightenrod. The largetor into the co

ey should be the trolley ro

5

d he

a tions 4”

shers n. close to ded ing

d the ow

ning e ord

olls


frsc

7. (Rcoflthtrimbfl

8. If atd


reely along thcrews and poRefer to Figurord does not at within the he mating conrolley is rolledmportant to cecome twisteat inside the

the power cat the open traamaging the


he track. If adjsition the sidre 15) IMPORTget twisted wtrack. Make nnector from d along the trcorrect the pred, loosen thetrack. Tighten

able and trollack end. Caretrolley compo


justment is ne rollers agaiTANT NOTE: Wwhen attachina simple radithe wire harack. If this dooblem beforee cable clampn the cable cl

ey move propefully slide theonents, wire

0223

ecessary, refenst the base tWhen perforng it to the cous turn in theness. The powoes not occur,e proceeding p at the centeamp then che

perly along the center dressconnections

er to Figure 1track extrusioming this steord bracket. Me cord then atwer cord sho, check the cawith the inst

er of the trackeck the trolle

he track, repls covers throor the covers

14. Loosen theon. Tighten thp it is critical Make sure thettach the Mould maintain able for twisttallation. If thk. Rotate the ey and cord m

ace the 2 stough the trolles as you posit

e adjustmenthe screws. that the powe power cordlex connectothe radius ass or pinchinge cord does cord until it l

movement.

p pins and scey. Avoid ion them in p

6

t

wer lays r to s the . It is

ies

rews

place.

DRE Veterinary Equipment - www.dreveterinary.com 1-800-979-6795 | 1800 Williamson Court | Louisville, KY 40223

7

Tighten the 3 set screws along both sides of the track to secure the covers in place. 9. Position each side panel and fasten in place with the wood screws. The holes in the side panel

have to be oriented to match the holes in the pallet before fastening. NOTE: If the bolt heads were not previously set flush with the plywood, clearance holes need to be drilled in each panel to allow them to sit against the plywood pallet.

10. Fasten the end plate with the 2 screws previously removed.

To install the light fixture to the end of the ceiling rod, refer to the installation manual supplied with the light. If 1 light fixture is to be mounted to the rod, refer to “Single Ceiling Mount Installation” section. When 2 light fixtures are to be mounted to the ceiling rod, refer to the “Dual Ceiling Mount Installation” section.

Chuttle Track Ceiling Mount Installation Instructions CoverChuttle Track Ceiling Mount Installation Instructions.pdfChuttle Track Ceiling Mount Installation Instructions back

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Chuttle Track System for DRE V Series Lights › assets › documents › 4b...Pre ‐Instal Track Mo ... ts at 12 Amp voltage to su e 1) The ship container a issing comp arness and