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Introduction & RoadmapEXPERION UNIT OPERATIONS SUITEChris Peters
June 19, 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What is Experion Unit Operations Suite (UOS)?
1
Collection of Existing Products (with enhancements)
New DCS Hardware Platform
Modified Licensing Model
Experion PKS
Experion Batch Manager
Procedure Analyst
MES Integration API
REFERNECE FB (LEAP)
ControlEdge UOC
900 Controller
900 UIO
Virtual UOC
Custom Batch Reporting
Golden Batch Tracking
Batch & Continuous View
Third Part Historian
Connector
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Unit Operations Suite Development Objectives
2
Deliver offering to meet the needs of the overall Batch markets with specific
emphasis and focus on Pharmaceutical, Specialty Chemicals and Food & Bev
• Modular Control & IO platform for Experion PKS
• S88 (Batch Standard) alignment in automation workflow, usability and
terminology
• Scalable solution (250 IO and up)
• Simplify licensing of Batch Projects
• Optimized for legacy system replacement
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What is ControlEdge?
3
The next set of new releases involves our
new ControlEdge™ technology, a next
generation family of controllers using either
the rack-based ControlEdge 900 or
ControlEdge 2020 platform.
In addition to the ControlEdge PLC and
ControlEdge HC900, PAS is introducing
several releases using this compact form
factor.
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What is Experion Unit Operations Controller (UOC)?
4
1) ControlEdge 900 Platform with DCS Engine (CEE)
1) Controller (Optionally Redundant)
2) Power Supplies
3) UIO (First Release)
4) Classic IO (Second/Third Release)
5) 6 Rack Options (7th coming soon)
2) Virtual UOC (Digital Twin of UOC, vUOC)
1) Virtual Machine based UOC
Simulation Controller
Batch Engine with Large Memory
Pilot Plant and R&D Facility
Non-critical Applications
Keep the vUOC and UOC as digital twins!
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
What is Experion Unit Operations Controller (UOC)?
5
•Redundant Controller (Optional)
• Embedded Firewall (no CF9 needed)
•Redundant PS (Optional) 60W (110/240 VAC, 24VDC)
• Ethernet Comms - FTE up and Ring [HSR & DLR] or Star down [PRP]
• IO Racks (4, 8, 12 Slots)
•CEE/Control Builder - Application Development (same as C200/C300)
• Firmware Manager – Management of Firmware
•Operating temperature - 0 to 60°C
•Certifications - CE, UL, CSA & CSA US, RoHS compliant
•Component Level Certifications (Honeywell cabinet not Required)
Unit Operations Controller - Key Features
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Honeywell ControlEdge Unit Operations Controller
6
1. Redundant power supply option 60W
(110/240 VAC, 24VDC)
2. PSM Module (optional Power status module)
3. Redundant CPM option (Redundancy can be
added later)
4. SD memory card slot (future use)
5. Support up to 12 IO Cards/Rack (4, 8, 12 Slot Racks)
6. Uplink ports for FTE communications
7. Downlink ports to IO Network (Ring or Star)
8. 16 Channel Universal IO module
Redundant Controller Option
Rack to Rack Redundant
Controller Option in 2018
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Controller (CPM) & IO Rack Scanner (EPM)
7
CPM
EPM
FTE
IO & EIPRing Star
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
I/O Network Support for Ethernet/IP
Ring Network
Total 12 racks
UOC Controller
Turck I/O
First ReleaseRockwell I/O
(Future Release)
900 Series I/O
First Release (R505)Smart MCCs
First Release (R505)
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Human Factors
Wide Access IO Door
Plastic doors with a metal hinge - when
opened, enables unobstructed access and
visibility to the terminal blocks and the
paper labels
Faster Wiring and Troubleshooting
Security Cover
Cover prevents
accidental
memory card
ejection and
helps secure
Ethernet cables
in place
Reduce Human
Error
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Potential Phase 2 (2018Q2) IO Module Options
New IO Modules Based on Proven Platform Offer Flexibility in System Configuration
10
• Phase 2 IO modules offer multiple
choices and flexibility in system
design to meet specs
• Improves our ability to serve more
applications needing AC/ DC or
sinking/sourcing IO ability
• Improves product fit in Americas
with AC modules for DI and DO
DI
24VDC
DI
120/240 VAC
UAI
TC, RTD, V
DO
24VDC
DO
120/240 VAC
UIO
24VDC
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Universal IO HART Support & FDM Integration
HART-enabled UIO with FDM Integration Reduces Solution Cost and Improves Maintenance Tasks
11
• On-board HART Support for all 16 Universal IO
Channels – No Extra Hardware
• Individual Embedded Hart Modem per channel
FDM Integration
• Fast & Accurate Commissioning of Field Devices
- Pre-built templates from FDM
- Easy device configuration, downloads and uploads
• Better Maintenance Decisions
- Simplifies diagnostics
- FDM highlights device specific faults
- More productive (& fewer) site trips
- No need to go into hazardous areas
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Why a new platform?
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Market Requirements Matrix
Requirements Upstream, Refining,
Petrochem
Pharma, Spec Chem,
Food & Beverage
Certification Body Certification Required Required
Controller Redundancy Required Required
I/O Redundancy Required Rare
Remote I/O Emerging Required
Zone 2 Certification Required Required
Increasing Environmental Specs Emerging Limited
Sequence Application Petrochemical Batch Required
Memory Intensive Applications Rare Required
Third Party I/O System Rare Required
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Comparing C300 & UOC
Requirements Upstream,
Refining,
Petrochem
C300 Capability Pharma, Spec
Chem,
Food & Bev
UOC Capability
Certification Body Certification Required CE, UL, CSA & CSA US,
RoHS
In Cabinet
Required Certified Component not
cabinet
CE, UL, CSA & CSA US,
RoHS
Controller Redundancy Required Supported Required Supported
I/O Redundancy Required Supported Rare Not Supported
Remote I/O Emerging Universal Cabinets Required Supported via Ethernet no
cabinet restrictions
Zone 2 Connected Devices Required Supported Required Supported
Increasing Environmental Specs Emerging -40/+55 Deg C Limited Operating temperature 0 to
60°C
Sequence Application PetroChem Batch Experion Sequence Facilities Required Experion Sequence Facilities
Memory Intensive Applications Rare Memory Limited Required Increased Memory Capacity
Third Party I/O System Rare EIP/Profibus/
DeviceNet
Required Supported via EIP & PCDI
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Unit Operations Suite Development & Overview
15
• Extension of Experion Batch Manager (with differentiating enhancements) running on the
new ControlEdge Unit Operations Controller
• Target Applications
Continuous / batch applications in Specialty Chemical, Pharmaceutical and Food &
Beverage
• Virtual Controller (vUOC) targeted for Batch Engine & IO Connected Process Applications
• Utilize ControlEdge PLC Hardware
• Announcements at NA (June) HUG in 2017 for Release 1
• Release 1 in Q3 2017
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UOS Licensing
Licensing Optimized for Targeted Segments
• Same base license, SCADA license, OPC, etc.
• IO Point (Analog & Discrete) based licensing for UOC based control (server wide)
- Continue Process Point licensing for C200/C300/ACE based control
• Minimal UOC CEE license
- Encourage behavior of purchasing controllers (in alignment with S88)
• Regulatory & Compliance Point to enable QVCS & Electronic Signature
- Match server total IO Point count
• Batch Point (next slide)
• Same product and licensing for Direct and Indirect Channels
16
Model
Number
Model Description Comments
EP-ANLG50 50 Analog IO Point Adder typically 20% to 30% of total IO
EP-DISC50 50 Discrete IO Point Adder typically 70% to 80% of total IO
TC-SWCS90 ControlEdge UOC Process Solver (Valid for
either Embedded or Virtual UOC)
Low price to encourage use of more controllers
TC-RCMP01 50 PT REG COMPLIANCE ADDER
EP-1UOS50 50 T1 Batch Point Adder
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
UOS Licensing Batch Points
Quick Quote Turnaround!!!
• Batch Points will need to match the total IO Points license (Analog IO
Points + Discrete IO Points)
• Batch Points include all the common components
- Recipe Control Modules
- Class Based Recipes
- Procedure Analyst
- Experion ODBC Connection
- MES Integration API
- Recipe Studio
No need to count or estimate any Batch details other than IO Points!!!
17
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Licensing Exercise
18
1) Standard Experion Base License
2) Analog & Discrete Points (assume an 80/20 mix)
1) Analog IO Points = 200 (50 x 4)
2) Discrete IO Points = 800 (50 x 16)
3) CEE License (8 or 9 controllers)
4) Reg & Compliance Points (1000)
5) Batch points (1000)
6) Op Stations (5)
Model Number Description Quantity
EP-DBASE1 Experion Base License 1
EP-ANLG50 50 Analog IO Point Adder 4
EP-DISC50 50 Discrete IO Point Adder 16
TC-SWCS90 ControlEdge UOC Process Solver (Valid for
either Embedded or Virtual UOC)8 or 9
TC-RCMP01 50 PT REG COMPLIANCE ADDER 20
EP-1UOS50 50 T1 Batch Point Adder 20
Flex Station Flex Station 5
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
IO Points & Simulation
19
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
REFERENCE Function Block & Simulation
20
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Does UOC Suit My Application?
Good Fit
✔DCS Replacements reusing cabinets
✔Applications where space is premium
✔Existing facility with crowded IO rooms
✔In MCCs
✔Custom field mounted JBs
✔Batch Process
✔Small IO Count (500 or less)
✔Large Discrete IO Count
Pharmaceutical, Food & Beverage,
Specialty Chemical, Fine Chemical, Pulp &
Paper
Poor Fit
✖Redundant IO
✖Existing PMIO (any IO Link)
✖CAB Requirements
Upstream & Midstream Oil & Gas, Refining
Large Petrochemical
21
Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.
Batch Control / Discrete Control Integrated Options
Experion
Server
Control Execution Environment
Via Control BuilderIEC-61131 Environment
Via ControlEdge Builder
Batch
Production
Plant
Product
Transport
System
Common Operator StationCommon Engineering Station
Unit Operations
Controller
ControlEdge
PLC
Common Field Device Manager