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Description Stage-I Stage-II TRACK- HOPPER Length of hoppers 205.634 Meter Capacity 4000MT Height of track hopper 7.2 Meter Width of track hopper 6 Meter Depth from top of concrete floor 10.3 Height of flow table 2.6 Meter (from top liner) Hopper opening 1700 1700 +10 mm Tunnel inside 8 Meter Belt Conv. CAPACITY 1600 MTPH SPEED 3.35 M/Sec. WIDTH. 1400 mm Top Cover Thickness 5 mm Bottom Cover Thickness 2 mm No. OF PLY 4 Paddle feeder Motor Hydraulic Motor Speed 14 – 145 Coupling Flexible Coupling. FC – 13” Paddle Wheel dia. 2800 / 3100 mm Travel Length 225 Meter Track rail 90 lbs/Yd Capacity Adjustment 20% to 125% (Stepless range by varying speed) Reduction Gear Bevel Helical Gear Extra bearing unit On output shaft of reduction gear KBV – 280 Elecon , 7.1: 1 No. Of vanes per feeder 6 nos.

Chp Specifiction

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Page 1: Chp Specifiction

Description Stage-I Stage-II

TRACK- HOPPER Length of hoppers 205.634 MeterCapacity 4000MTHeight of track hopper 7.2 MeterWidth of track hopper 6 MeterDepth from top of concrete floor 10.3Height of flow table 2.6 Meter (from top liner)Hopper opening 1700 1700 +10 mm Tunnel inside 8 Meter

Belt Conv. CAPACITY 1600 MTPH SPEED 3.35 M/Sec.WIDTH. 1400 mmTop Cover Thickness 5 mm Bottom Cover Thickness 2 mmNo. OF PLY 4

Paddle feeder Motor Hydraulic Motor Speed 14 –145Coupling Flexible Coupling. FC – 13”Paddle Wheel dia. 2800 / 3100 mmTravel Length 225 MeterTrack rail 90 lbs/YdCapacity Adjustment 20% to 125% (Stepless range by varying

speed)Reduction Gear Bevel Helical GearExtra bearing unit On output shaft of reduction gear

KBV – 280 Elecon , 7.1: 1No. Of vanes per feeder 6 nos.Paddle blade speed 2 – 14 RPM

Travel Drive Unit Motor 2 Nos.Hyd. MotorTravel Speed 0.75 to 2.5 m/min.Travel Wheel Dia.- 315mm, Material- Cast Steel Impact Table : impact idler 190 mm Dia. rubber disc type

Page 2: Chp Specifiction

Description Stage-I Stage-II

Grizzly feeders TYPE Electro mechanical through unbalanced weight

CAPACITY 800 TPH ( RATED)960 TPH ( DESIGN)

DECK SIZE 2500 mm X 5000 mmSOLID DECK 2500 mm X 2000 mm

(IN 2 STEPS)GRIZZLY DECK 2500 mm X\ 3000 mm

( IN 3 STEPS )MOUNTING 4 X 2 Nos. SPRING SUPPORTSFREQUENCY OF VIBRATIONS 1000 CPM ( NOMINAL )MOTOR 2 X 22 KW X 1000 RPM

Crushers (Ring granulator)

Type Ring Granulator type ETK22-54B(Without bypass) Elecon make

Capacity 800 TPH (Rated) 960 TPH ( Designed)

Max. Coal Lump size - 250 mmProducts size -20 mm ( Nominal)Electric Motor 700 KW x 1440 RPM (Make Kirl’ar)Rotor RPM 600Fluid coupling CDR 760xRNU SIME (France Make) Gear Box SAN – 355 S/SOI – 2.5:1 with built in

pump and Fan Cooling. Thermal Rating – 970 KW

Hammer Rings Austenitic Manganese Cast Steel Gr – 3, IS – 276A. Plain Hammers – 30 Nos.Toothed Hammers – 32 Nos.

Flexible Coupling FC-630 ( Slow speed )FCF – 16 ( High speed) at drive end of fluid coupling

Page 3: Chp Specifiction

Description Stage-I Stage-IIBelt Feeder Belt Speed 0.5 m/sec.

Capacity 800 MTPH ( Rated )900 MTPH (Design )

Belt Tensioning Screw take-up, Travel – 450 mmDrive Motor 15 KW x 1000 RPM Reduction Gear Box Helical gear

Size : SCN225Ratio : 60:1Splash lubrication

Coupling BZ WE 560 Gear Coupling (H’ speed)BZWE 1500 Gear Coupling (S’speed)

Belt Speed 0.5 m/sec.Capacity 800 MTPH ( Rated )

900 MTPH (Design )Belt Tensioning Screw take-up , Travel – 450 mmDrive Motor 15 KW x 1000 RPM

Motorised Trippers Quantity 04 Nos.( 2 Nos. each for conv. 5A & 5B

Tripper speed 0.302 M/Sec.Tripper lift 4.550 meterDrive 11KW x 154 RPM x 415 VoltsGear Box Type : NK-KCU 280/H

Bevel Helical gear, Ratio 20:1 L.H. HandlingReversible, Splash lubrication

Tripper Wheel Dia. 750 & 400 mm Double FlangeBrake ET 3250 Thrustor operated, 400 Dia.

Brake drum Coupling FBC - 400 ( High Speed )Rails 60 lbs / YardRail clamp Manual operated typeControl Panel Mounted on tripperAnti colision device Provided 1 No. on each tripperCable reeling drum 1 No. motorised per tripper

Page 4: Chp Specifiction

Description Stage-I Stage-IIStacker/Reclaimer Material characteristics 800 Kg/M Cube of coal by volume

1040 kg/M Cube.Lump size -20 mmAngle of repose 380 ( approx )Temperature 500 CLength of stockpile 320.25 metersHeight of stockpile 10.0 metersSlewing range of boom ± 1050 Max.

Boom Hoisting - 10.250 to +120 with horizontal

Working Radious :Stacking

Reclaiming

Machine near head endStarting : 88 M ( Approx )Operating : 48 M ( Approx )Holding down pulleys will take care of.

Travel MechanismType of rail 50 kg/m ( 105 lb / yard )Rail Gauge 7.0 metersDrive Wheels 12 Nos.Driven wheels 22 Nos.Travel speed 20 M/Min.(Max) 6 M/Min. (minm)Electric Motor 6 x 7.5 KW, 1500 RPM

AC Slip ring type foot mountedReversible motor

Coupling Flexible Brake coupling With 250 Φ brake drum Size : FBC 250

Reduction Gear Spiral Bevel & helical GearType : NK : KCU 160/HRatio : 63 : 1 ReversibleHanding : 3 Nos LH, 3 Nos. RH

Brake Thrustor operated, Jaw Brake suitable for 250 brake drum ET – 240

Page 5: Chp Specifiction

Description Stage-I Stage-IIBoom Conveyor Boom Pulley Centre 29.657 Mtrs.

Stacking / Reclaiming capacity 1600 TPH ( Avg.) :1900 TPH (Maxm.)Belt Speed 3.39 meter /secondBelt width 1400 mm

Electric Motor75 KW 1500 RPM AC. Sq.. CageReversible type

Fluid coupling Type:420 C DIR Nu Mounting XRFlexible coupling FCFB 9 with 400 mm brake drumBrakeThrustor

jaw brake for 400 mm brake drum, ET – 2100

Gear BoxBevel helical Gear UnitKCH 250,18 : 1 Rev. LH. Handling.

Inter. Conveyor Int. Boom. Pulley CRS 27.557 mtrs.Capacity 1600 TPH Avg. :1920 TPH Maxm.Belt speed 3.39 m/sec.Belt width 1400 mmElectric Motor 90 KW, 1500 RPM AC Sq. CageFluid Coupling Type : 480 CDIR NU Mounting XRFlexible coupling FCFB 10 with 400 Brake drumBrakeThrustor

Jaw Brake for 400 brake drumET – 3150

Reduction Gear BoxBevel Helical GearType : KCH 315, 18:1: RH Handing

Page 6: Chp Specifiction

Description Stage-I Stage-IISlewing Meahaanism

Slewing Range ± 1050

Slewing speed at bucket wheel shaft

8 - 32 m/min ( Approx)

Type of Slewing Ring Ball/Roller bearing without tooth.Toothed rima. Nos. of tooth 232b. Pressure Angle 200

c. Module 24Nos of teeth on pinion 16Electric Motor 2 X 10 KW DC MotorCoupling Elsi coupling: Type DA 200/M/1/Br.BrakeThrustor

Jaw Brake 315 brake drum ET – 240

Slewing Gear Box Type - VK5 S/424: Ratio : 570 : 1

Luffing Mechanism Type : Hydraulic system. Servo System - 68

Luffing Range -10.250 + 120 with horizontal

Luffing speed at bucket wheel

centre

5 m/min. Approx.

Stroke Length 1850 mm approx.

Cylinder Type- Differential hydraulic Cylinder

Hyd. Medium Hyd. Oil ( Mineral Base Oil) of

Viscosity : 2.8-380 CST

for 5-300 mm Sq./Sec. At -10 to 700

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:

Page 8: Chp Specifiction

SPECIFICATIONS - BELT CONVEYOR-ST- I

COMMON SPECIFICATION: DESCRIPTION BELT CONVEYOR BELT FEEDER1. CAPACITY - 1600 MTPH 800 MTPH 2. SPEED - 3.35 M/Sec. 0.5 M/Sec.3. WIDTH. - 1400 mm 1400 mm4. Top Cover Thickness - 5 mm 5 mm5. Bottom Cover Thickness - 2 mm 2 mm6. No. OF PLY - 4 47.GEAR BOX - Elecon Make Bevel Helical With Fan Elecon Make Helical Gear

Conv.6 Without Fan - Ratio - 18 : 1 Ratio - 60 : 1

8. MOTOR - Kirlosker Make SQ. Cage Induction Motor

Page 9: Chp Specifiction

GENERAL SPECIFICATIONSl.No.

Description Conv. Length(Meter)

Belt Specification

Lift (Meter) / Angel

Gear Box Specification

MotorSpecification

Coupling Gear Coupling

Th. Brake

C. Wt.(MT)Fluid Flexible

01 Conv.1A/1B 443.05 NN-14OO 25.8 /120 KCN – 400 (HB) 350 KW CDR 660 FCFB-14 BZWE-7500 ET-3250Ф500mm

9.3

02 Conv. 2AConv.2B

218.55212.35

NN-1000 23 / 90 SBN – 355 (HB) 280 KW CDIR-584 FCFB-13 BZWE-5600 ET-3250Ф400mm

7.5

03 Conv. 3A/3B 508.35 NN-1000 7.7 /11.20 SBN – 355 (HB) 280 KW CDIR-584 FCFB-13 BZWE-5600 ET-3250Ф400mm

17.2

04 Conv. 4A/4B 417.27 NN-14OO 46.32 / KCN – 450 (HB) 450 KW CDR 660 FCFB-14 BZWE-10600

NIL 10.5

05 Conv. 5A/5B 258 NN-1000 Conv.- 3.6Tripper–4.5/15.50

KCN – 355 (HB) 250 KW CDR-584 FCFB-13 BZWE-5600 NIL 7.53

06 Conv. 6 112.9 NN-630 2.5/1.2680 SBN – 255 (HB) 90 KW CDIR-480 FCFB-10 BZWE-1500 ET- 275Ф400mm

2.7

07 Conv. 7 111.4 NN-630 8/4.1070 KCN – 280 (HB) 125KW CDR-480 FCFB-10 BZWE-5600 NIL 3.6

08 Belt Feeder BF # 1 & 4BF # 2 & 3

8.96.9

NN-630 Nil SCN - 225 15 KW High Speed G-Coupling – BZWE-560Low Speed G-Coupling – BZWE-560

NIL NIL

SPECIFICATIONS- BELT CONVEYOR - PULLEYSCOMMON SPECIFICATION:

1. LAGGING- 12mm (Drive Pulley Herring Bone Pattern) 3. Bearing - DRSA Spherical Roller Bearing2. Shaft Material - CK – 45 N 4. Width - 1600mm

Sl. N0.

Description Conv.1A/1B

Conv.2A/2B

Conv.3A/3B

Conv.4A/4B

Conv.5A/5B

Conv.6

Conv.7

Belt Feeder

Tripper

1 Head Pulley Diameter (in mm ) Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

800 800 800 1000 800 630 800 630 800

190 190 190 210 190 130 190 130 200

180 180 180 200 180 115 180 115 180

22240 CK+H3140

22240 CK+H3140

22240 CK+H3140

22244 CK+H314

22240 CK+H3140

22226CK+H3126

22240CK+H3140

22226 CK+3126

22240 CK+H3140

2 Tail Pulley Diameter Shaft dia. at Hub (in mm)

630 630 630 800 630 500 630 630 800

140 140 140 150 140 120 140 130 200

Page 10: Chp Specifiction

Bearing dia. (in mm) Bearing Size

125 125 125 140 125 100 125 115 180

22228 CK+H3128

22228 CK+H3128

22228 CK+H3128

22232 CK+H3132

22228 CK+H3128

22222 CK+H3132

22228 CK+H3128

22226 CK+H3126

22240 CK+H3140

3 Snub Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

500 500 500 630 500 500 500

115 115 115 140 115 115 115

100 100 100 125 100 100 100

22222 CK+H322

22222 CK+H322

22222 CK+H322

22228 CK+H3128

22222 CK+H322

22222 CK+H322

22222 CK+H322

4 GR. Bend Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

630 630 630 800 630 500 630

140 140 140 150 140 115 140

125 125 125 140 125 100 125

22228 CK+H3128

22228 CK+H3128

22228 CK+H3128

22232 CK+H3132

22228 CK+H3128

22222 CK+H322

22228 CK+H3128

5 Holding down Pulley Diameter Shaft dia. at Hub (in mm) Bearing dia. (in mm) Bearing Size

NIL 318 318

90 90

75 75

22217 CK+H320

22217 CK+H320

Page 11: Chp Specifiction

CHP – SPECIFICATIONS

1. TRACK- HOPPER 1. No. Of hoppers : 12. Length of hoppers : 205.634 Meter3. Capacity : 4000MT4. Height of track hopper : 7.2 Meter5. Width of track hopper : 6 Meter6. Depth from top of concrete floor : 10.3

(39.3) to bottom floor (29.0)7. Height of flow table : 2.6 Meter (from top liner)8. Flow table thickness : 0.15 Meter9. Hopper angle : 6 Meter

10. Hopper sliding surface : 50 mm (thick Gunniting)11. Height of Paddle feeder rail top : 2.012 Meter12. Height of center roller of Tr. Idler : 1.2 Meter13. Hopper opening : 1700 +10 mm 14. Tunnel inside : 8 Meter

2. PADDLE FEEDER

A. PADDLE DRIVE1 Motor : Hydraulic Motor Speed 14 –145 RPM 2. Coupling : Flexible Coupling. FC – 13”3. Paddle Wheel dia. : 2800 / 3100 mm4. Travel Length : 225 Meter5. Track rail : 90 lbs/Yd6. Capacity Adjustment : 20% to 125% (Stepless range by

varying speed)

7. Reduction Gear : Bevel Helical Gear Size : KBV – 280 EleconRatio : 7.1: 1

8. Extra bearing unit : On output shaft of reduction gear 9. No. Of vanes per feeder : 610. Paddle blade speed : 2 – 14 RPM11. Paddle blade liner : 12 mm Tiscral C – 4515. Skirt liner plate : 6mm EN-8 / EN – 4216. Material of blade : ST- 42

B.Travel Drive unit 1. Motor : 2 Nos.Hyd. Motor2. Travel Speed : 0.75 to 2.5 m/min.3. Propellor Shaft : Make: Relay Corpn. X LO India / Equip.4. Travel Wheel : Dia.- 315mm, Material- Cast Steel

Page 12: Chp Specifiction

C. Impact Table 2. 190 mm Dia. rubber disc type impact idler3. 159 mm Dia Plain roller

D. Buffers4Nos. bufferrs are provided at both ends

E. Limit Switch2Nos. limit switch for over travel per Paddle feeder

F. Anti-Collision switchProvided in each paddle feeder

G. Cable reeling drumMotorised monospiral type Cable reeling drum

H. Principal of operation Positive discharge

I. Feeder carriage controlLocal & Remote control

J. Rope Actuator stop switch1 No. for travelling structure for emergency use

K. Rail cleaners location Both at leading & trailing edge side of the feeder carriage

3. GRIZZLY FEEDERS

01. TYPE ELECTRO MECHANICAL THROUGH UNBALANCED WEIGHT

02. CAPACITY 800 TPH ( RATED)960 TPH ( DESIGN)

03. LUMP SIZE - 250 MM04. MOISTURE CONTENT 20% (MAX.)05. DENSITY OF COAL 800 KG/Cu.m.06. PRODUCT SIZE

(PASSING THROUGH GRIZZLY BARS )

- 20 MM NOMINAL

07. DECK SIZE 2500 mm X 5000 mm

08. SOLID DECK 2500 mm X 2000 mm( IN 2 STEPS )

09. GRIZZLY DECK 2500 mm X\ 3000 mm( IN 3 STEPS )

10. MOUNTING 4 X 2 Nos. SPRING SUPPORTS11. FREQUENCY OF

VIBRATIONS 1000 CPM ( NOMINAL )

DRIVE UNIT

01. MOTOR 2 X 22 KW X 1000 RPM02. CARDEN SHAFT

MATERIAL OF CONSTRUCTION

01. SOLID DECK TISCRAL / LA – 55

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Page 13: Chp Specifiction

02. LINER ON SOLID DECK03. GRIZZLY DECK PLATES TISCRAL / LA – 5504. SUPPORT SPRINGS SS Si7 / EN – 45 / EQUIV. SPRING

STEEL MATERIAL05. SUPPORT STRUCTURE

AND BASE FRAMESt – 42

06. BEARIANG SPHERICAL ROLLER BEARING

4. CRUSHERS ( RING GRANULATOR )

(A) CRUSHER1 No. of crushers 042. Type Ring Granulator type ETK22-54B

(Without bypass) Elecon make 3. Capacity 800 TPH (Rated)

960 TPH ( Designed) 4. Max. Coal Lump size - 250 mm5. Products size -20 mm ( Nominal)6. Max. Moisture 20%

(B) DRIVE

1. Electric Motor 700 KW x 1440 RPM ( Make Kirloskar )2. Rotor RPM 6003. Fluid coupling CDR 760 x RNU SIME ( France Make) 4. Gear Box SAN – 355 S/SOI – 2.5:1 with built in

pump and Fan Cooling. Thermal Rating – 970 KW

5. Flexible Coupling FC-630 ( Slow speed )FCF – 16 ( High speed) at drive end of

fluid coupling6. Hammer Rings Austenitic Manganese Cast Steel

Gr – 3, IS – 276B. Plain Hammers – 30 Nos.C. Toothed Hammers – 32 Nos.

7. Type of Bearing Spherical Roller Bearing – 22244 CCKC38. Lubricant in Crusher

BearingGrease Servogem EP-2 (IOC)

5. RACK & PNION GATES

1. Quantity 4 Nos.2. Rotary Actuator Type:PR2/PGH2, M/s PPE Co.

Torque Rating - 450 kgm (Min)3. Rack pitch 25.14 mm

Material : LA/554. Pinion PCD : 144 mm

No. of teeth : 18Material : CK 45N/Equiv.

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Page 14: Chp Specifiction

5. Shaft Dia. 90 mm Material : CK 45N

6. Bearing Sq. Flange bearing unit of 75 mm Dia.7. Gate Plate 10mm thick plate Material : ST42

IS : 226 with 10mm thick SS AISI 304 Liner plate

8. Flange Roller 80 mm Dia. Singal Flange Roller Material : Nylon – MOS.2

9. Plain Roller 90 mm Dia. Material : Nylon – MOS.2

10. Operation Manual with chain wheel provided on actuator

11. Limit switches Long lever type : LL2Make : Cutler Hammer

06. METAL DETECTORLOCATION : Conveyor 2A/2B & 5A/5B

01. Search Coil Type EQA 140 x 40Make M/s PBL

02. Sand bag Marker Provided03. Material to be detected Ferrous and non ferrous

07. BELT FEEDER

01. Quantity 4 Nos.02. Belt Speed 0.5 m/sec.03. Capacity 800 MTPH ( Rated )

900 MTPH (Design )04. Belt Tensioning Screw take-up

Travel – 450 mm05. Drive Motor 15 KW x 1000 RPM

Sq. Cage Induction MotorKirloskar make TEFC Frame LD200 LMKII

06. Reduction Gear Box Helical gearSize : SCN225Ratio : 60:1Splash lubrication

07. Coupling BZ WE 560 Gear Coupling ( High speed )BZWE 1500 Gear Copuling ( Slow speed)

08. Internal Scraper 1 No.V-Scraper provided per Belt Feeder

09. Pull Cord 08 Nos.10. Zero Speed 04 Nos.

08. MAGNETIC SEPARATORSLOCATION : Conveyor 1A/1B & 4A/4B

01. Type OVBM - N-KM – 180/14002. Magnet 1810 x 2120 x 935 H03. Material High permeability Steel

Magnet : ST 42/ST 42W Welded ConstructionST 42 IS : 226/ST 42W IS : 2062

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Page 15: Chp Specifiction

04. Head Pulley & Tail Pulley

1000 mm Dia. x 1450 mm Face

05. Gear Box Shaft Mounted - HFA – 50D – 132 – M – 47.5 hp x 71 RPMPBL Make

06. Belt Cleated, 1400 mm Belt width, Nylon Belt 07. Coil Winding Aluminium08. Class of Insulation H – Class09. Zero Speed Switch Provided10. Metal Detector Type EQa 140 x 15011. Head Pulley Dia 1000 mm12. Control Panel Type EMS : 1213. Control Panel Rating 30 KW14. Belt speed Conveyor Belt : 3.35 m/sec.

Magnetic Separator : 3.72 m/sec.15. Operating height 400 mm 16. Megnet zone 900 mm ( approx)17. Head Pulley Non Magnetic

(Pulley shell & Diaphragm plate material SSA ISI304)

09. BELT WEIGHERSLocation : Conveyor 2A/2B & Conveyor 4A/4B

01. Make PBL-Ramsey02. Type Microprocessor based electronic belt weighers03. Weighing Range 20-120% of capacity ( 1600 TPH)04. Weighing

accuracy ± 0.5%

05. Weigh Bridge type

10-20-2

06. Techo Generator type

60/120 with mounting connection suitable to tail pulley of conveyor

07. Control Cabinet 10-201

08. Remote accessories

a) Totalisers – 1 No. in track hopper control room 1 No. in CHP control room ( For BS#1&2 of Conv.2A/2B)

1 No. in CHP Control room ( For BS#3&4 of Conv. 4A/4B) b) Flow Indicator – CHP control room 1 No. for each belt weigher

10 MOTORISED TRIPPERS :

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Page 16: Chp Specifiction

01. Quantity 04 Nos.( 2 Nos. each for conv. 5A & 5B

02. Tripper speed 0.302 M/Sec.03. Tripper lift 4.550 meter04. Drive 11KW x 154 RPM x 415 Volts

TEFC enclosure Geared Motor P.B.L. make05. Gear Box Type : NK-KCU 280/H

Bevel Helical gear, Ratio 20:1 L.H. HandlingReversible, Splash lubrication

06. Tripper Wheel Dia. 750 & 400 mm Double Flange07. Brake ET 3250 Thrustor operated, 400 Dia. Brake

drum 08. Coupling FBC - 400 ( High Speed )09. Travel Limit Switch 2 Nos. per tripper10. Rails 60 lbs / Yard11. Rail clamp Manual operated type12. Control Panel Mounted on tripper13. Anti colision device Provided 1 No. on each tripper14. Cable reeling drum 1 No. motorised per tripper

11. STACKER – RECLAIMER :

A. GENERAL SPECIFICATION

1. Material characteristics

800 Kg/M Cube of coal by volume 1040 kg/M Cube.

2. Lump size -20 mm3. Angle of repose 380 ( approx )4. Temperature 500 C5. Length of stockpile 320.25 meters6. Height of stockpile 10.0 meters7. Slewing range of

boom± 1050 Max.

8. Boom Hoisting - 10.250 to +120 with horizontal

9 Working Radious :Stacking

Reclaiming

Machine near head endStarting : 88 M ( Approx )Operating : 48 M ( Approx )Holding down pulleys will take care of.

B. TRAVEL MECHANISM1. Type of rail 50 kg/m ( 105 lb / yard )2. Rail Gauge 7.0 meters3. Drive Wheels 12 Nos.4. Driven wheels 22 Nos.5. Travel speed 20 M/Min.(Max) 6 M/Min. (minm)

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Page 17: Chp Specifiction

6. Electric Motor 6 x 7.5 KW, 1500 RPMAC Slip ring type foot mountedReversible motor

7. Coupling Flexible Brake couplingWith 250 Φ brake drumSize : FBC 250

8. Reduction Gear Spiral Bevel & helical GearType : NK : KCU 160/HRatio : 63 : 1 ReversibleHanding : 3 Nos LH, 3 Nos. RH

9. Brake Thrustor operated, Jaw Brake suitable for 250 brake drum ET – 240

C. BOOM CONVEYOR

01. Boom Pulley Centre 29.657 Mtrs.

02. Stacking / Reclaiming capacity 1600 TPH ( Avg.)

1900 TPH (Maxm.)

03. Belt Speed 3.39 meter /second

04. Belt width 1400 mm

05. Carrying idler 152.4 mm - 350 toughing

06. Return Idler 152.4 mm - 2 piece

07. Impact idler 190 mm

08. Electric Motor 75 KW 1500 RPM AC. Sq.. Cage

Reversible type

09. Fluid coupling Type : 420 C DIR Nu

Mounting XR

10. Flexible coupling Type : FCFB 9

with 400 mm brake drum

11. Brake Thrustor operated jaw brake for 400 mm

brake drum

12. Thrustor ET – 2100

13. Gear Box Bevel helical Gear Unit

Type : KCH 250

Ratio : 18 : 1

Reversible type LH. Handling.

D. BUCKET WHEEL

01. Reclaiming capacity 1600 TPH (Avg.)

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Page 18: Chp Specifiction

1920 TPH (Maxm.)

02. Dia of bucket wheel 7.2 M

03. Nos. Of buckets 10

04. Type of buckets Cell-less type

05. Bucket capactiy 0.65 M3 excluding ring volume

06. Total ring volume 3 M Cube

07. Discharge 65 buckets per min.

08. Speed of bucket 6.37 RPM

09. Electric Motor 110 KW, 1500 RPM, A.C. Sq. Cage

Reversible type foot mounted.

10 Fluid coupling Type : 480 CDIR NU Mounting XR

11. Flexible coupling Type FCFB 10 with brake durm 400

12. Brake Thrustor Operated Jaw Brake

400 brake drum

13. Thrustor ET – 3150

14. Reduction Gear Box Bevel Helical Hear unit

Ratio 219 : 1 RH handing

Reversible type

15. Material specification of bucket wheel ST42 - IS : 226 &

ST42W IS – 2062

E. INTERMEDIATE CONVEYOR

01. Int. Boom. Pulley CRS 27.557 mtrs.

02. Capacity 1600 TPH Avg.

1920 TPH Maxm.

03. Belt speed 3.39 m/sec.

04. Belt width 1400 mm

05. Carring Idler 152.4 mm - 350 Toughing

06. Return Idler 152.4 mm - 2 piece

07. Impact idler 190 mm 50 , 100 , 150 , 200 , 250 , 300

Toughing

08. Electric Motor 90 KW, 1500 RPM AC Sq. Cage

09. Fluid Coupling Type : 480 CDIR NU Mounting XR

10. Flexible coupling FCFB 10 with 400 Brake drum

11. Brake Thrustor Operated Jaw Brake

for 400 brake drum

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Page 19: Chp Specifiction

12. Thrustor ET – 3150

13. Reduction Gear Box Bevel Helical Gear

Type : KCH 315

Ratio : 18:1

RH Handing

F. SLEWING MEAHAANISM

01. Slewing Range ± 1050

02. Slewing speed at bucket wheel shaft 8 - 32 m/min ( Approx)

03. Type of Slewing Ring Ball/Roller bearing without tooth.

04. Toothed rim

a. Nos. of tooth 232

b. Pressure Angle 200

c. Module 24

05. Nos of teeth on pinion 16

06. Electric Motor 2 X 10 KW DC Motor

07. Coupling Elsi coupling

Type DA 200/M/1/Br.

08. Brake Thrustor operated Jaw Brake

315 brake drum

09. Thrustor ET – 240

10. Slewing Gear Box Type - VK5 S/424

Ratio : 570 : 1

G. LUFFING MECHANISM

01. Type Hydrulic system . SERVO SYSTEM - 68

02. Luffing Range -10.250 + 120 with horizontal

03. Luffing speed at bucket wheel centre 5 m/min. Approx.

04. Stroke Length 1850 mm approx.

05. Cylinder Type- Differential hydraulic Cylinder

06. Hyd. Medium Hyd. Oil ( Mineral Base Oil) of

Viscosity : 2.8-380 CST

for 5-300 mm Sq./Sec. At -10 to 700

H. BELT WEIGHER

01. Type Miscroprocessor based electronic weigher

02. Location On boom conveyor of S/R

03. Weighting Range 20 - 120% of Av. Capacity

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Page 20: Chp Specifiction

04. Capacity 1600 TPH Avg. : 1920 TPH Maxm.

05. Weighing Accuracy ± 5%

06. Enclosure Class IP-62

I CABLE REELING DRUM Type 19/1154 BH Motorised

240 Volts 8.6 KW

DE Mag Make

J. LUBRICATION SYSTEM Centralised 2 - Liner Grese

Lubrication system (Motorised) for 58

lubricating points . Working Pr. : 125 kg/cm

Sq. Quantity perpoint : 0.5-2 CC/Stroke

K. LINER ELECTRIC ACTUATOR FOR

BACK PLATE

415 Volts± 6%, 3 Ph

Push Pull force ; 450 kgs

Push Pull Speed ; 100 mm/sec

Stroke : 0 - 300 mm

Quantity Required : 2 Nos.

Totally enclosed weather proff Tropical

treated trunion mnounted type.

COAL SAMPLERS TP # 3 ( CRUSHED COAL )

01. Primary samplerModel HyD 800, C type cuttterSpeed 450 mm/sec ( variable )Motor Hydraulic MotorMatl of Construction Cutter - stainless steel 304 with cast SS 304

Tip Housing : M.S fabricatedDust Door Hydraulic cyliner operatedNo. of sampler per hour 43Total samples collected per hour

2795 Kgs /hr.

Limit switches 2 nos of Control travel to righ or left.2 Belt Feeder :

Type ReversuvkeBelt width 350 mmBelt Nylong/Nylon construction type NN 200/2 with 3 mm top

and 1.5 mm bottom conver of FR gradeBelt speed 2.5 m/minCapacity 3.7 MTPHHead Pulley 300 mm having 10 mm thk natural

rubber laggingTail pulley 300 mmMotor 1 HP variable speed pulley drive

100

Page 21: Chp Specifiction

Gate 1. No. Relief gateBias chute & Sample bin 3 mm thk M.S. plate construction

3. CrusherType Impactor type with gratebars and built in tramp.

Iron collectors with a venting arrgt.Capacity 3.7 MTPHSize of product 95% passing 8 mesh 100% passing 4 mesh.Drive 25 HP electric motor with V-belt drive guard & base plate.

4. Secondary sampler :Model No. HYC 200, C type cutterSpeed 152 mm/sec ( variable)Stroke 250 mmSize of cutter Normal 32 mm Range 32 to 75 mm Sample collected 20 kgsMatl. Of constructiona. Housing M.S. Constructionb. Hoper Fabricated from SS 304c. Cutter Fabricated from SS 304Drive Hydraulic cyliner

5. Reject belt conveyorCapactiy 3.7 MTPHBelt width 300 mmBelt speed 2.5 m/minDrive motor 1 HPBelt Nylon / nylon 200/2 with 3 mm top & 1.5 mm bottom of

FR gradeHead pulley 300 mm with 10 mm thk natural rubber laggingTail pulley 300 mm

06. Sample collectorModel RSC-2100 ROTARYMatl. Of Const.Can SS304Housing M.S.Capacity 40 Ltrs/ canFlap Gate Manually ooperated

07. Chute WorkBefore Crusher 5 mm thk SS304 plateAfter crusher 3 mm thk SS304 PlateReject chute 3 mm thk M.S. Plate

08. Hydraulic Power PackTank Capacity 250 LitresPump Capacity 20 GPMElectric Motor 10 HP x 1440 RPMOther components Direction & brake control valves OFM filter Gauges,

Speed Control ValvesControl Voltage 240V, 50HZ, Single phase A.C.

COAL SAMPLER - TP # 1 - ( UNCRUSHED COAL )

101

Page 22: Chp Specifiction

01. Primary SamplerType Sweep SWAX 700Drive 30 HP Electric MotorMaterial - Cutter M.S. with SS304 & LinersHOusing M.S. Fabricated

02. Primary Belt FeederType ReversibleBelt width 750 mmMotor 2 HPSpeed .88 mm / min.Design. Capacity 8 MTPHToothing Angle 20ºBelt Nylon Construction 315/3, 3mm top x 1.5 mm bottom

Cover Grade – FR03. Secondary Sampler

Type 8 MTPHDesign. Capacity 152 mm/sec.Cutter speed 0.5 HPDrive 250 mmMateria - Cutter SS 304 FabricatedHopper SS 304 FabricatedHouseing M.S.Fabricated

04. Primary CrusherModel 30 FT FLEX TOOTHDesign Capacity 8 MTPHDrive 40 HPProduct Size 95% passing 8 mesh

100% passing 4 mesh

05. Sample ColectorModel RSC-2100 RotaryNo. Canes 8Can Capacity 4 Litres eachDrive 25 HPMaterial - Can SS 304 FabricatedHousing MS

06. Reject Screw ConveyorScrew Dia & Pitch 276 mmScrew length 6875 mmDrive 2 HP

07. Flap GateModel Motorised type

102

Page 23: Chp Specifiction

GEAR BOX BEARING DETAILS

SL.NO.

GEAR BOX DESCRIPTION

QTY LOCATION SHAFT DETAIL

BEARING DETAILS( ONE GEAR BOX)BEARING Qty. NO. NO.

OIL SEAL( ONE GEAR BOX)DETAIL Qty.

NO.

1. KBV- 280(GEAR-RATIO-18:1)

4 Paddle feeders Input

Inter.Output

22315313153231930228

01020202

AS 70x70x10CS 40x200x15

0101

2. KCN - 400(HB)(GEAR-RATIO-18:1)

2 Conv. 1A / 1B Input

1st Inter.2ndInter.

Output

22315B31315J232319U22326-GC/W3332038

01020202

02

90x70x10190x220x15

3. SBN - 355(HB)(GEAR-RATIO-18:1)

4 Conv. 2A / 2BConv. 3A / 3B

InputInter.Output

30317U3032432034 XU

010202

120x85x12200x170x15

4. KCN - 450 (HB)(GEAR-RATIO-18:1)

2 Conv. 4A / 4B Input

1st Inter.2ndInter OutputLub oil Pump

22317313173232222330320406005

010202020202

AS 80x100x10CS200x230x15

0101

5. KCN- 355 (HB)(GEAR-RATIO-18:1)

2 Conv. 5A / 5B Input

1st Inter.2ndInter Output

2231431314323173022432034

0102020202

65x85x10170x200x15

6. SBN- 255 (HB)(GEAR-RATIO-14:1)

1 Conv. 6 InputInter.Output

303113231430322

020202

85x55x8130x110x12

7. KCN - 280 (HB)(GEAR-RATIO-18:1)

1 Conv. 7 Input

1st Inter.2ndInterOutput

231231312323123231930228

0102020202

55x72x8140x170x15

8. SCN 225(GEAR-RATIO-60:1)

4 Belt Feeder Input1st Inter.2ndInter Output

30831031430222

02020202

40x72x7110x130x12

9. NK-KCU-280/H(GEAR-RATIO-20:1)

04 Travelling Tripper

Input

1st Inter.2ndInter.Output

NUP2312313123231230319SL182936

0102020202

CS130x210x1550x72x8Int. Circlip 472

Page 24: Chp Specifiction

GEAR BOX BEARING DETAILS

SL.NO.

GEAR BOX DESCRIPTION

Qty LOCATION SHAFT DETAIL

BEARING DETAILS( ONE GEAR BOX)BEARING Qty.NO NO.

OIL SEAL( ONE GEAR BOX)DETAIL Qty.

NO.10. CRD -

Tr. TripperInput Output

3020363043305W

020101

11. KCH - 315 2 St./ReclimerInt. Conv.

Input

Inter.

Output

NUP 2313C3131332314SL 162944(Needle Roller)30322

010202020202

AS 60x80x8CS220x250x15

0104

12. GR 219:1 2 St./ReclimerBucket Wheel

InputInter.

Output

6076222222223022317NU316E2316E

020202020101

AS 75x100x10ASx95x120x10365x40sx18

13. VK 5 S/424 (GR-570:1)

02 St./ReclimerSlew Drive

Input

Inter.

Output

3214604462096310631822216NJ 2285NJ318NJ22265

010104020101010101

AS 50x65x8CS90x120X12CS220x250x15

020101

14. NK-KCU-160M 12 St./ReclimerLong Travel Drive

InputInter.

Output

303103030630307NUP2306SL 182922

0202020102

AS 26x47x07CS110x130x15

15 SAN 355 04 Crushers InputOutput

3203432226

0202

150x180x15170x200x15

104

Page 25: Chp Specifiction

EQUIPMENTS BEARING DETAILS

SL.NO.

EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS(OFONE EQUIPMENT) BEARING Qty.NO No.

Remarks

1. Paddle Feeder 04 1. Extra Bearing Housing2. Extra Bearing Housing3. Travel Drive Bearing Block4. M3 Hyd. Motor Bearing5. Track Roller6.CRD Gear Box

7. A2F Pump8. A4V Pump

3222422224CUCF-216NJ 2116308 C36206-ZZ6306 ZZC332207B841771 CE

010108020401010101

2. Crusher 04 1. Rotor Shaft Bearing 2. Jack Shaft Bearing

22244 HLK22228

02

3. Grizzly Feeder 04 1. Main shaft2.Corden shaft

22326 C4BBU 3652 P

0404

4. Magnetic Seperator

04 Pulley Plummer Block UCF X 15 08

5. Flap Gate Flap Ggate End Bearins UCF X 15 (For shaft dia. 90 mm)

02

6. STACKER / RECLAIMER

2 1. Drive Bogie2. Drive Bogie3. Idle bogie4. Cross beam support point5. Single wheel bogie6. Boom support point7. Torque arm for bucket wheel 8. Assembly for locking arm 9. Assembly of hyd. Rail clamp

10. Bucket wheel shaft

11. Slew mechanism 12. Auto greasing system 13. Boom luffing cylinder

23226C22222C23226CGE 180 UK 2RS23226CGE 220 UK 2RSGE 70 ES22207 HL22207 HL62082 RS23060 HLK+AH 306023052 HLK+AH 3052H22240 CC32305CGE 120 D0

4x6 = 242x6 = 124x6 = 24012x10 =2002111x2 = 28x2 = 16010102

2x2 =4

105

Page 26: Chp Specifiction

EQUIPMENTS BEARING DETAILS

SL.NO.

EQUIPMENT QTY LOCATION DESCRIPTION BEARING ETAILS(OFONE EQUIPMENT)

BEARING QtyNO. No.

Remarks

8. Coal sampler -1 01. 1. Primary B.F. Drive Pulley Non- Drive Pulley

2. Reject screw conv. DE NDE

3. Primary crusher DENDE

4. Primary sampler DENDE

1216 CK+UC 214+ UCT 214

302083020622218 CK+22218 CK+2222022220

0202

010101010101

9. Coal sampler -2 01.

1. Primary B.F. & reject B.F. Head Pulley

2. Primary Belt Feeder Tail pulley3. Primary crusher

1210 CK+

1209 CK + H

6314 CK

2x2 =4

2x2 =4

02

10 Fluid Coupling 1. CDR - 760

2. CDR - 660

3. CDR - 584

4. CDR - 480

5. CDR - 420

60361036/16036/6236/633660326028

602860246032602160186021

0101

0101

010101010101

Oil seal – 210 x 240 x 50170 x 200 x 15

Oil seal – 140 x 170 x 15120 x 150 x 12

11. Thruster ET - 5500ET - 3250ET - 3150ET - 275ET - 240

6004 ZZ6202 ZZ

6201ZZ

0101

01

Oil seal-CS 15 x 35 x 10

12 Dust Suppression pump

FNB / FND - DE NDEFQD - DE & NDE

N205N204N209

010102

1x 22 = 221x 22 = 222 x 4 = 8

106

Page 27: Chp Specifiction

EQUIPMENTS BEARING DETAILS

SL.NO.

EQUIPMENT QTY LOCATION DESCRIPTION BEARING DETAILS(OFONE EQUIPMENT)

BEARING Qty.NO NO.

Remark

13 Ventilation Fans / DE Fans

Ventilation Track Hopper

DE (Crusher House)

DE (Bunker Floor)ECS ( Control Room )

ECS ( Track Hopper )

21316 CCK + H316

23222 CCK + H3222

22211 EK + H31121315 CCK + H315

22211 EK + H311

2 x 5 = 10

2 x 2 = 4

2 x 4 = 82 x 2 = 4

2 x 2 = 414. Sump Pump Track Hopper 7307 CEP 1 x 8 = 815. Idlers 1. Carrying Idlers

2. 02 piece return idlers3. 01 return idler4. Self cleaning idler5. Impact Idler6. Guide roller7. Bunker sealing roller

620662046205/62046206620662046205

02020202020101

16. R.P. Gate UCF - 15 0217. Flow Devider UCF - 13 02

107

Page 28: Chp Specifiction

LUBRICATION SCHEDULE

SR. NO.

EQUIPMENT LUBRICANT RECOMMENDED

QTY. OF LUBRICANT

FREQUENCY OF LUBRICANT INSPECTION PERIOD

METHOD OF LUBRICANT

1(a)

DRIVEHelical Gear Unit Servomesh SP-320 of

Indian Oil or Equip.Refer

Annexure – 1The first oil change after 200 working hours. Subsequent oil change must be made after every 1500 to 5000 operating hours depending upon working condition the oil change intervals not exceed 18 months.

Periodically check oil level to correct mark

Splash / Oil Filled

(b) Arm Gear Unit Servomesh – 533 or Servomesh – 40 of Indian

oil or Equip.

Refer Annexure – 1

The first oil change after 500 working hours. Subsequent change after 3000 working hours. The intervals however should exceed 12 months.

Periodically check oil level to correct mark

Splash / Oil Filled

(c) Fluid Coupling ( High Speed )

Servomesh HLP – 46 of Indian oil or Equip.

Refer Annexure – 2

Refer attached Maint. Manual. - Oil Filled

(d) Geared Motor for Tripper

Servomesh SP – 460 of Indian oil or Equip.

Refer Annexure – 3

Refer attached Maint. Manuals. - Oil Filled

(e) Bearing of Motor Lithium base Grease - 6 - At every 3 to 4 Months Periodically Grease Nipple(f) Geared Couplings Servogem EP- 2 Refer

Annexure – 3Level should be check @ 8000 hrs and regular interval. Before this period expires to ensure correct levels. It is recommended that grease be renewed at 2 year interval.

- Oil Filled

2 PULLEYSBearing Blocks fitted with Spri- roller bearing

Brg. Block fitted with sphe. Roller bearing. Lithium base grease lithon –2 of H.P. Beacon 2 of Esso.

Refer Annexure – 4

Relubricate after 2 or 3 Months Periodically Grease Nipple

3 IDLERS Ball Brg. For all idler and guide rollers.High Grade Lithium base grease.

Factory Lubricated

All Bearings labyrinth & grease chambers are grease packed for life time.

- -

Page 29: Chp Specifiction

LUBRICATION SCHEDULE

SR. NO.

EQUIPMENT LUBRICANT RECOMMENDED

QTY. OF LUBRICANT

FREQUENCY OF LUBRICANT

INSPECTION PERIOD

METHOD OF LUBRICANT

4 H O RI Z O N TA L G R A V I T Y T A K E F O R C O N V. NO. 3A / 3B :- (a) Trolley Wheels

bush bearingLithium base Grease , Lithium 2 of H. P. or Beacon 2 of ESSO or Hylak -–F-30 of H. P.

Inject grease till it comeout from through outer

periphery of cover

At the intervals 3 to 4 Months.

Periodically Grease Nipple

(b) Wire Rope Sheave Bush

- do - - do - - do - - do - - do -

5. F L A P G A T E : -(a)

1.

Liner Electric Actuator

Push Pull Shaft GEM EP-2 of Indian Oil or Equi.

Factory Lubricated Refer enclosed Manuals. Periodically -

2. Trunion Bracket - do - Inject grease through grease

nipple

At every six Months Periodically Through Grease Nipple

3 Ball Bearings Pillow Blocks

Lithium base Grease Lithium 2 of HP or Beacon 2 of ESSO.

Refer Annexure - 5

Relubricate every 3 Months

- do - - do -

6 F L O W D I V I D E R :-(a) Ball Bearing Pillow

Blocks - do - - do - - do - - do - - do -

7 R A C K A N D P I N I O N G A T E S :(a) Rotary Actuator Lithium Base Grease

Lithon 2 of HP or Becon 2 of ESSO

Refer Annexure - 5

Relubricated after every 3 Months

- do - - do -

8. Tripper Bearings - do - Refer Annexure 5

- do - - do - - do -

9. Anticollision Device - do - - do - - do - - do - - do -

109

Page 30: Chp Specifiction

ANNEXURE-1LUBRICATION SCHEDULE FOR HELICAL , BEVEL HELICAL ,WORM GEAR UNIT

Sl.No.

Conv. No.

M/C No. Size of Gear Unit

Lubricant Qty. of Lub. Per Gear Unit in

Liters

No. Gear Unit In

No.

Total Qty. of Lub In

liters.1 1A/B CO/1188/1 AB KCN 400

Ratio – 18 : 1Servomesh SP-300 of Indian Oil or Equip.

125 2 250

2 2A/B CO/1188/2 AB SBN 355Ratio – 18 : 1

- Do - 60 2 120

3 3A/B CO/1188/3 AB SBN 355Ratio – 18 : 1

- Do - 60 2 120

4 4A/B CO/1188/4 AB KCN 450Ratio – 18 : 1

- Do - 180 2 360

5 5A/B CO/1188/5 AB KCN 355Ratio – 18 : 1

- Do - 90 2 180

6 6 CO/1188/06 SBN 225Ratio – 18 : 1

- Do - 14 1 14

7 7 CO/1188/07 KCN 280Ratio – 18 : 1

- Do - 46 1 46

8 Bed 1 to 4

CO/1188/08 SCN 225Ratio – 18 : 1

- Do - 22 4 88

9 Tripper CO/1188/10 NK-KCU 280 / HRatio – 20 : 1

- Do - 70 4 280

10 Flow Divider

Shaft mounted worm Gear

SMM 4.Ratio – 40 : 1

Servo system 533 Or Servomesh – 40 of

IOC

1 2 2

110

Page 31: Chp Specifiction

ANNEXURE-2

LUBRICATION SCHEDULE FOR FLUID COUPLINGS

Sl.No. Conv. No.

M/C No. MOTOR K.W. FLUID COUPLING SIZE OIL FILLING ANGLE

APPROX OIL QTY.

TOTAL OIL QTY. LT.

1 1 A/B CO / 1188 / 1AB 350 CDR 660 80 36 X 2 72

2 2 A/ B CO / 1188 / 2AB 280 CDIR 584 72 27 X 2 54

3 3A CO / 1188 / 3A 280 CDIR 584 70 27 X 1 27

4 3B CO / 1188 / 3B 280 CDIR 584 70 27 X 1 27

5 4 A / B CO / 1188 / 4AB 450 CDR 660 80 36 X 2 72

6 5 A / B CO / 1188 / 5AB 250 CDR 584 80 23 X 2 46

7 6 CO / 1188 / 06 90 CDIR 480 80 14 X 1 14

8 7 CO / 1188 / 07 125 CDR 480 70 16 X 1 16

111

Page 32: Chp Specifiction

ANNEXURE-3LUBRICATION SCHEDULE MOTOR FOR ELECTRIC HOIST

FOR CROSS TRAVEL GEARED

SL. NO.

TYPE OF GEAR UNIT OF GEARED MOTOR

RECOMMENDED LUBRICANT

QTY. OF LUB. PER GEAR UNIT IN LITIRE

TOTAL NO GEARED MOTOR

TOTAL QTY. OF OIL IN LITRE

1 32.1 K SERVOMESH SP 460 OF INDIAN OIL OR EQUP.

0.5 17 NOS. 8.5

2 42. 1K - DO - 0.75 7 NOS. 5.253 HFA 50 - DO - 1.25 1 NO. 1.254 FOR TRIPPER

72 K – D160- DO - 2.5 4 NOS. 1.0

TOTAL : 16 Litres.

LUBRICATION SCHEDULE FOR GEAR COUPLINGS

SR. NO. CONVEYOR NO. COUPLING SIZE QTY. OF LUBRICANT PER COUPLING IN KGS

NO. OF COUPLING TOTAL QTY. OF LUBRICANT IN KGS.

1 CONVEYOR 1A / 1B BZWE - 7500 0. 45 2 0.902 CONVEYOR 2A / 2B BZWE - 5600 0.40 2 0.803 CONVEYOR 3A / 3B BZWE – 5600 0.40 2 0.804 CONVEYOR 4A / 4B BZWE – 10600 0.65 2 1.305 CONVEYOR 5A / 5B BZWE – 5600 0.40 2 0.806 CONVEYOR 6 BZWE – 1500 0.12 1 0.127 CONVEYOR 7 BZWE – 5600 0.40 1 0.408 BELT FEEDERS BZWE – 1500 0.12 4 0.48

TOTAL QTY. : 4.80 KGS

112

Page 33: Chp Specifiction

ANNEXURE-4LUBRICATION SCHEDULE FOR BEARING BLOCK FOR PULLEYS

SR NO.

CONV. NO. M/C NO. SHAFT DIA AT BRG. IN

MM

BRG BLOCK DESIGNATION

BEARING DESIGNATION

NO. OF BRG.

BLOCK IN NOS.

QTY. OF LUBRICANT

PER BRG. BLOCK IN KGS

TOTAL QTY. OF

LUBRICANT IN KGS.

1 1 A/B CO / 1188 / 1AB 180125100

22-3200-0022-3140-0022-3110-00

22240 CCK + H 314022228 CCK + H 312822222 CCK + H 322

4164

2.71.60.9

10.825.63.6

2 2 A/B CO / 1188 / 2AB 180125100

22-3200-0022-3140-0022-3110-00

22240 CCK + H 314022228 CCK + H 312822222 CCK + H 322

4164

2.71.60.9

10.825.63.6

3 3 A/B CO / 1188 / 3AB 18012510075

22-3200-0022-3140-0022-3110-0022-3085-00

22240 CCK + H 314022228 CCK + H 312822222 CCK + H 32222217 CCK + H 320

42444

2.71.60.90.6

10.838.43.62.4

4 4 A/B CO / 1188 / 4AB 200140125

22-3220-0022-3160-0022-3140-00

22244 CCK + H 314422232 CCK + H 323222228 CCK + H 3128

4168

3.01.61.6

12.025.612.8

5 5 A/B CO / 1188 / 5AB 180125

22-3200-0022-3140-00

22240 CCK + H 314022228 CCK + H 3128

416

2.71.6

10.825.4

6 6 CO / 1188 / 6 115100

22-3130-0022-3110-00

22226 CCK + H 312622222 CCK + H 322

210

1.40.9

2.89.0

7 7 CO / 1188 / 7 100125100

22-3200-0022-3140-0022-3110-00

22240 CCK + H 314022232 CCK + H 312822222 CCK + H 322

282

2.71.60.9

5.412.81.8

8 BFD1 TO 4

CO / 1188 / 8 115 22-3130-00 22226 CCK + H 3126 16 1.4 22.4

9 TRIPPER CO / 1188 / 10 18075

22-3200-0022-3085-00

22240 CCK + H 314022217 CCK + H 320

168

2.70.6

43.24.8

113

Page 34: Chp Specifiction

ANNEXURE-5

LUBRICATION SCHEDULE FOR FLANGED MOUNTED BEARING BLOCKSSR. EQUIPMENT M/C NO. SHAFT

AT BRG IN MM

BEARING DESIGNATION

NO. OF BRG. BLOCKS

QTY. OF LUBRICANT PER BRG. BLOCK ( GMS.) APPROX.

TOTAL QTY. OF LUBRICANT( GMS.) APPROX

1 R. P. GATE CO/1188/12 75 UCF X 15 8 20 1602 FLAP GATE CO/1188/11B 90 UCF X 18 26 25 6503 FLOW DEVIDER CO/1188/2AB 65 UCF X 13 4 26 64

LUBRICATION SCHEDULE FOR FESTON CABLE TROLLEYANTICOLLISION DEVICE & TRIPPER WHEELS

SR.NO. M/C NO. BRG. DESIGNATION NO. OF BRG. QTY. OF LUBRICANT PER BRG. BLOCK IN GRAMS

TOTAL QTY. OF LUBRICANT IN KGS.

1 CO / 1188 / 24 6000 – 2Z 640 15 102 CO / 1188 / 10 6210 32 50 1.63 CO / 1188 / 10 6216 16 65 1.14 CO / 1188 / 10 22232 CCK / W 33 16 1600 25.6

114

Page 35: Chp Specifiction

HOIST DETAILS

Sl.No.

Location Model No. Qty. Capacity In Ton

Lift (M)

1.a.

Track HopperFor PF W100S2/1R 2 5 23

b. For Sump Pump V16N4/1R 2 1.0 132

abc

TP # 1For Conv. 1A/1B 80N2/1R 1 4.0 8.5For IMS 1 & 2 S0125N4/1R 1 12.5 23For CS # 1 V63N2/1R 1 3.2 19

3.a.b.c.d.

CRUSHER HOUSEConv. 2A/2B 63N2/1R 1 3.2 8.5GF# 1,2, 3 & 4 V16N4/1R 2 1.25 13Crusher S0125N4/1R 2 12.5 27BF # 1,2,3 & 4 16N4/1R 2 1.2 6

4. TP # 2Conv. - 3A V63N2/1R 1 3.2 19

5. TP # 4Conv. – 6 V16N4/1R 1 1.0 13

6. TP # 5Conv.- 3B V63N2/1R 1 3.2 19

7.a.b.c.

TP # 3Conv. – 4A/4B V63N4/1R 1 5.0 8.5IMS 3 & 4 TVX320N2/1 1 12.5 60CS # 2 63N2/1R 1 3.2 8.5

8. BUNKER FLOORConv.- 5A/5B VX100S2/1R 2 5.0 40

Total Hoist 22

HOIST TECHNICAL DETAILS

Sl.No.

Model Qty. Capacity(MT)

Lift Mtr.

Motor Kw Factor of

Safety

Rope Dia.

(mm)Trolley Hoist1. W100S2/1R 02 5 23 0.55 12.5 6.4 162. V16N4/1R 05 1 & 1.25 13 0.55 3 9.46 6.53. 80N2/1R 01 4 8.5 0.55 6.3 6 144. S0125N4/1R 03 12.5 23 & 27 0.75 12.5 5.12 165. V63N2/1R 03 3.2 17 0.55 6.3 7.5 146. TVX320N2/1 01 12.5 60 2.2 18.5 4.7 227. 63N2/1R 02 3.2 8.5 0.55 6.3 7.5 148. 16N4/1R 02 1.25 6 0.55 3 9.46 6.59. VX100S2/1R 02 5 40 0.55 12.5 6.4 1610. V63N4/1R 01 5 8.5 0.75 6.3 9.6 14

Page 36: Chp Specifiction