Chp 2- Mos Design and Layout

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  • 7/31/2019 Chp 2- Mos Design and Layout

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    MOS Design and Layout

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    Layout (the Final Frontier!)

    Schematic

    Transistors

    Stick Diagram

    VLSI Layout

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    pullup

    network

    VDD

    pulldown

    networkVSS

    outinputs

    CMOS Logic Circuits

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    Basic Idea = duality between pull-ups and pull-downs.

    The structure of the pFET array is the dual of the nFET array!

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    Stick Diagrams VLSI design aims to translate circuit concepts onto

    silicon.

    Stick diagrams are a means of capturing topography

    and layer information - simple diagrams.

    Stick diagrams convey layer information throughcolor codes (or monochrome encoding.

    Does not show exact placement, transistor sizes,

    wire lengths, wire widths, tub boundaries, or anyother form of compliance with layout or design rules.

    Useful for interconnect visualization, preliminarylayout, layout compaction, power/ground routing,

    clock routing, etc.

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    MOS Layers in Stick DiagramsMetal 1

    Metal 2

    Poly

    ndiff

    pdiff

    Can also draw

    in shades of

    gray/line style.

    Blue

    Purple

    Red

    Green

    Yellow

    ContactsBlack

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    PMOS and NMOS Stick Diagrams

    S

    D

    G B

    G B

    D

    S

    NMOS Transistor

    PMOS Transistor

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    Vdd

    Vss

    CMOS Inverter Stick Diagram

    Demarcation Line

    A A

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    CMOS NAND GATE

    Vdd

    Vss

    A

    B

    O/P

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    Stick Diagram - Example I

    NOR Gate

    OUT

    B

    A

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    Logic Circuits -- Duality

    1. Every input is connect to both an nFET and a pFET.

    2. Two logic arrays are required - one for pull up to +5v,

    one for pull down to ground.

    3. When the inputs are stable, only one logic block conducts.

    4. Series connected nFETs produce a NAND function.

    Parallel connected nFETs produce a NOR function

    5. Series connected pFETs produce a NOR function.

    Parallel connected pFETs produce a NAND function

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    Stick Diagram - Example II

    Power

    Ground

    B

    C

    OutA

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    Factors influencing MOS Layers in Stick Diagrams

    Cost:

    i) The Layer which costs more, should

    be used few times.

    ii) The Layer which costs less, shouldbe used frequently.

    iii) The order of layers in terms of decreasing cost:

    a)Polysilicon b) N-diff & P-diff c) Metal.

    Complexity:

    If the Layers cross over each other frequently, thencomplexity increases and vice-versa.

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    Logic Circuits I.

    Multiplexer Example

    A

    S

    BY

    Y = S * A + S * B

    Y = (S*A) + (S*B)

    = (S*A) * (S*B)

    Y = NAND( NAND(S,A),NAND(NOT(S),B))

    DEF: (P*Q) = NAND(P,Q)

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    Y = NAND(NAND(S,A),NAND(NOT(S),B))

    N

    NS

    A

    Vss

    Vd

    P P

    NAND(S,A)

    N

    P

    NOT(S)

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    Y = NAND( NAND(S,A),NAND(S,B))

    Vss

    Vd

    N

    N

    P P

    B

    NAND(NOT(S),B)S

    A N

    N

    P P

    N

    P

    S

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    Y = NAND(P,Q)

    Vss

    Vd

    N

    N

    P P

    B

    S

    A N

    N

    P P

    N

    P

    P Q

    N

    N

    P P

    Y

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    Sticks Layout for 2:1 MUX

    Vdd

    Vss

    A

    BS

    S

    Area = 17 * 4 = 68 2

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    NMOS Encoding

    Name of Layer Stick Encoding Color

    Polysilicon Red

    N-diff, N-active Green

    Metal1 Blue

    Implant Yellow

    Contact Cut Black

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    NMOS Depletion and Enhancement

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    Stick diagram of nMOS invertor

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    NMOS Logic Example

    Y=(A.B+C)

    A

    B C

    VDD

    VSS

    Y

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    BiCMOS Encoding

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    Stick diagram of BiCMOS invertor

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    Layout

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    Why Design Rules

    When "drawing layouts from stick diagram, there are rules that apply tospacing and sizes.

    Scalability of Layout is achieved by defining the unit of measure of yourdrawing.

    For example, if you draw a box to represent the diffusion mask, how big isthat box in terms of the actual size of the diffusion region created in thesilicon wafer?

    One approach is to set up a translation between the scale used for thedrawing.

    For example, when creating this Word document, there is a "ruler" on thetop defining the page, with units "1," "2," "3," etc.

    These numbers represent inches when you print out the page withmagnification = 1.

    The size of the box below is easily measured with a ruler.

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    DESIGN RULES

    Mask layers are tools formanufacturing of ICs.

    Manufacturing processes haveinherent limitations in accuracy.

    Design rules specify geometry of

    masks which will providereasonable yields. i.e. size andspacing of layers.

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    Design rules (Contd..)

    Allow translation of circuits(usually in stick diagram orsymbolic form) into actual

    geometry in silicon Interface between circuit

    designer and fabricationengineer

    Compromise

    designer - tighter,smaller

    fabricator - controllable,reproducible

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    Lambda Based Design Rules

    Design rules based on single parameter, (lambda) :abstractunit.

    Scale the design to the appropriate actual dimensions using(.25m) when the chip is to be manufactured.

    Properties:

    1) Simple for the designer

    2) Wide acceptance

    3) Provide feature size independent way of setting out mask

    4) If design rules are obeyed, masks will produce working

    circuits

    5) Minimum feature size is defined as 2

    6) Used to preserve topological features on a chip

    7) Prevents shorting, opens, contacts from slipping out of area

    to be contacted

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    Lambda Based Design Rules

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    Design rules for layers

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    Design rules for Transistors

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    Design rules for Contacts

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    Design rules for Contacts

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    Contact cuts

    Butting Contact:

    Poly to n-diff (p-diff)

    using metal.

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    Double Metal Process Rules

    Metal2 is another metal layer which isDark Blue or Purple.

    Metal2 should be used for global powerand Clock rails.

    Metal1 should be used for local signaland power rails.

    The Contact between metal2 to metal1contact is calledVIA.

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    Advantages and Disadvantages

    Advantages

    Enables technology changes

    Enable design reuse

    Reduce design cost

    Disadvantages Not optimal design

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    2 Double Metal Double PolyCMOS/BiCMOS Rules - Layers.

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    2 Double Metal Double PolyCMOS/BiCMOS Rules - Transistors

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    2 Double Metal Double PolyCMOS/BiCMOS Rules - Contacts

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    N-well Spacing and Width

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    BiCMOS NPN Transistor Layout

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    Interconnect - Wiring Concepts

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    Basic Wiring Concepts Interconnections between the Layers in the IC are represented by

    wires.

    These Wires have parameters such as

    Resistance Capacitance

    Delay

    Rise and Fall Time Estimation.

    These parameters have different values for different Technologies

    (1.2m, 2m, 5 m).

    Interconnect parameters impact

    reduce reliability

    effect performance and power consumption

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    Modern Interconnect

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    RESISTANCE

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    Sheet Resistance (Rs)

    Resistance of a square slabof Conducting layer or

    material is SheetResistance (Rs) .

    Length (L) = Width (W)

    Parameters of the layer.

    Let is Resistivity

    Let A is Area.

    t w L

    X

    Y

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    Sheet Resistance (Rs)

    Rs=/t where = Resistivity,

    t = Thickness,

    Rs is Independent of Area of square. Rs of Layers depends on Resistivity and Thickness.

    For Poly and Metal Layers

    Resistivity and Thickness are known easily.

    For Diffusion layers Diffusion Depth - Thickness.

    Doping Level Resistivity.

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    Sheet resistance for layers

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    Silicide

    Silicides: WSi2, TiSi2, PtSi2and TaSi

    Silicides are the interconnecting medium forthe Polysilicon due to its low resitivity thanPolysilicon.

    Properties: Conductivity: 8-10 times better than Poly Resistivity : very less then Poly

    Examples:

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    Silicide - Polycide Gate MOSFET

    n+n+

    SiO2PolySilicon

    Silicide

    p

    Silicides: WSi2, TiSi2, PtSi2and TaSiConductivity: 8-10 times better than Poly

    Resistivity : very less then Poly

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    Dealing with Resistance

    Selective Technology Scaling

    Use Better Interconnect Materials

    reduce average wire-length

    e.g. copper, silicides

    More Interconnect Layers

    reduce average wire-length

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    Interconnect Resistivity - Metals

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    Intel 0.25 micron Process

    5 metal layers

    Ti/Al - Cu/Ti/TiN

    Polysilicon dielectric

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    CAPCITANCE

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    Area Capacitance of Layers

    Conductive Layers are separated by

    dielectric in MOS Transistor, so parallel

    plate capacitive effects must be

    present.

    Area Capacitance is denoted by C.

    C = 0insA / D Farads

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    Standard Area Capacitance values

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    Standard unit of Capacitance

    Standard unit of Capacitance is the

    gate to channel capacitance of MOS

    Transistor having W=L feature size.

    It is denoted by Cg.

    Cg can be evaluated for MOStransistors of different feature size.

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    Multilayer capacitances

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    Wiring Capacitances

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    Area Capacitance - Parallel Plate Model

    SiO2

    Substrate

    L

    W

    H

    tox

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    Fringing fields Capacitance

    For wide conductors with W >> H, capacitance to substrate (of any groundplane) can be determined as a parallel plate capacitor

    For most real conductors in todays IC technology, fringing fields contributea major part of the line capacitance and must be included in thecapacitance calculations.

    For W =~ H (below), fringing fields add more than the parallel plate portion tothe total line capacitance.!

    R. W. KnepperSC571, page 4-15

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    Fringing Capacitance effect for different W,H values

    W - H/2H

    +

    (a)

    (b)

    W>>H

    W=H W=H/2

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    Fringing Capacitance: Values

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    Interlayer Capacitance

    Substrate

    SiO2

    Insulator

    Level1

    Level2

    Creates Cross-talk

    The capacitance effects when multiple layers cross or underlies

    another is known interlayer capacitance.

    This Capacitance leads to Cross-talk.

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    Peripheral capacitance

    N-diffusion regions form junction with p-well andP-diffusion regions form junction with n-well,which leads to Peripheral capacitance.

    The smaller area of diffusion regions leads tohigh value of peripheral capacitance.

    Diffusion formed by implant have negligible

    peripheral capacitance due to negligible depth. This capacitance value is greater than area

    capacitance.

    Interconnect Cross-section for Dual Metal, Single Poly System

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    Delay Unit ()

    When one standard gate area capacitance(1Cg) is charged through one feature size ofn-channel resistance (1Rs), then delay unit() is

    = 1Rs x 1Cg sec.

    Delay unit can be calculated for 5m, 2m,

    1.2m technologies respectively.

    value can be increased by a factor of 2 or 3,if we consider worst case delays.

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    Delay Unit ()

    Delay unit value is approximately equal to Transit time(sd).

    Since Transit time depends on Vds, so as Delay unit ().

    So, can be calculated with Vds. All timings in the system can assessed with , so is

    the fundamental time unit.

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    Inverter Delays

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    Series NMOS Inverters Delay

    Pull-down delay = Rpd x 1 Cg

    Pull-up delay = Rpu x 1 Cg

    Asymmetry in rise and fall due to resistance differencebetween pull-up and pull-down (factor of 4) (due to

    mobilities of carriers)

    Delay through a pair of inverters is (fall time) + 4

    (rise time)

    Delay through a pair of NMOS inverters is therefore 5

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    Series CMOS Inverters Delay

    Pull-down delay = Rpd x 2 Cg

    Pull-up delay = Rpu x 2Cg

    Asymmetry in rise and fall due to resistance differencebetween pull-up and pull-down (factor of 2.5) (due to

    mobilities of carriers)

    Delay through a pair of inverters is 2 (fall time) + 5

    (rise time)

    Delay through a pair of CMOS inverters is therefore 7

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    Formal Estimation of CMOS Inverter Delay

    A CMOS Inverter discharges or charges through a Loadcapacitor CL , through which we can find Rise and FallTimes.

    Rise Time Estimation:

    Fall Time Estimation:

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    Factors effecting Rise and Fall Time Delays

    Mobility:

    Since mobility of electrons is 2.5 times greater thanmobility of holes, Rise times have 2.5 times more delay

    than Fall times.So, the Width of P-Channel should be 2.5 times greaterthan n-channel.

    Load capacitance:

    Both Rise and Fall times are proportional. Source Voltage:

    Both Rise and Fall times are inversely proportional.

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    Effects of Delay Unit

    In high speed digital circuits, signals on an interconnect line

    are delayed by , which places a limiting factor on the

    speed of the network

    VLSI processing are directed toward minimizing both

    Rsand Cg.

    Circuit designers are then faced with creating the fastest

    switching network within the limits of delay.

    Buffers may be used in long lines to reduce the total line

    delay.

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    Propagation Delays

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    Cascaded Pass Transistors

    Pass Transistors are used in series or parallel for switchlogic.

    If a signal Vdd is sent through a series of pass transistors,

    then the signal is degraded to Vdd-Vtp. A pass transistor can be assumed as RC network during

    the operation.

    Propagation Delay (p) can be calculated w.r.t distance xof the network.

    Overall Delay (d) is of n pass transistors can also becalculated through the series RC network.

    If n increases then d increases. So, the max value of n=4.

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    Long Poly and Diffusion wires

    Long Polysilicon wires also represents RC networks,which increase signal delay.

    This results in slow rise time and then noise.

    If noise is present, output values will switch between0 and 1 for inverters.

    Long Diffusion wires have high C value, which alsoincrease signal delay.

    So both Poly and diffusion wires should be used forshorter distances only.

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    Minimizing Propagation Delay

    In series pass transistors network, if a repeater is placed after 4

    pass transistors, then delay will be decreased.

    For Polysilicon wires, use of repeaters (buffers or inverters).

    1) speed-up the rise time.

    2) guard the effects of noise.

    So the output will not be toggled especially for inverters.

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    Nature of Interconnect

    Local Interconnect

    Global Interconnect

    SLocal = STechnology

    SGlobal = SDie

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    IDEAL WIRE

    No impact on electrical behaviour ofcircuits

    Whole wire is an equi-potential region

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    Scaling of MOS Circuits

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    Scaling - Introduction

    VLSI technology is constantly evolvingtowards smaller line widths

    Reduced feature size generally leads to Better / faster performance

    More gate / chip

    More accurate description of moderntechnology is ULSI (ultra large scaleintegration.

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    Scaling - Introduction

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    Properties of IC effected by Scaling

    Minimum feature size.

    Number of gates on one chip.

    Power dissipation.

    Maximum operational frequency.

    Die size

    Production cost.

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    Full Scaling

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    Scaling Rules

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    Scaling Models

    Constant Electric field Scaling

    Constant Voltage Scaling

    Combined Voltage and Dimensionscaling.

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    Constant Electric field Scaling

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    Constant Electric field ScalingBefore Scaling After scaling

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    Constant Electric field Scaling

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    Constant Voltage Scaling

    Scaling Factors - Combined

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    Scaling Factors Combinedvoltage & Dimension scaling

    In our discussions we will consider 2scaling factors, and

    1/ is the scaling factor for VDD andoxide thickness D

    1/ is scaling factor for all other linear

    dimensions We will assume electric field is kept

    constant

    Scaling Factors for Device

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    Scaling Factors for DeviceParameters

    It is important that you understand how the followingparameters are effected by scaling

    Gate Area

    Gate Capacitance per unit area

    Gate Capacitance Charge in Channel

    Channel Resistance

    Transistor Delay

    Maximum Operating Frequency

    Transistor Current Switching Energy

    Power Dissipation Per Gate (Static and Dynamic)

    Power Dissipation Per Unit Area

    Power - Speed Product

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    Limitations of scaling

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    Substrate Doping

    Built-in-potential VB dependson substratedoping level NB.

    VB should be added toVdd for obtainingeffective voltage.

    To scale down depletion width, NB should beincreased andVB should also increase.

    Then Vdd should also be scaled.

    Now the total is the sum of VB andVdd

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    Channel Length (L)

    Scaling of Length depends on photolithographictechnology.

    If Channel length (L) scaling is more, then

    depletion width decreases and depletion

    region of source comes closer to drain.

    To maintain proper transistor action, Channel Lengthshould be twice the depletion width.

    It also depends on substrate doping and supplyvoltage.

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    Scaling Limits

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    Scaling of Interconnects

    Resistance:

    Resistance of track R ~ L / wt

    R (scaled) ~ (L / ) / ( (w/ )*

    (t /))

    R(scaled) = R

    Therefore resistance increaseswith scaling.

    Thickness should be scaled lessto decrease resistance.

    t w L

    A

    B

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    Scaling - Time Constant

    Time constant of track connected to gate,

    T = R * Cg

    T(scaled) = R * ( / 2) *Cg = ( / ) *R*Cg

    Let = , therefore T is unscaled!

    Therefore delays in tracks dont reduce with scaling

    Therefore as tracks get proportionately larger, effectgets worse

    Cross talk between connections gets worse becauseof reduced spacing

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    Scaling - Time Constant (Contd..)

    Scaling device dimensions lengthens theinterconnections in the chip.

    So resistance, capacitance and time constant

    increases. The effects are

    1) Increased Propagation delay.

    2) Signal decay.3) Clock Skew.

    But delay of device will not increase.

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    Scaling - Time Constant (Contd..)

    Remedies:

    Multilayer interconnections with thicker and widerconductors reduce both R and C.

    Inclusion of cascaded drivers and repeaters in longinterconnects.

    Optical fibers, Lasers are used as longer interconnects dueto its advantage of high speed.

    The values of R and C are very less for optical fibers whencompared to Metal (Al).

    Integration of GaAs with optical fibers is more compatiblethan integration of Silicon with optical fibers