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Chiral resolution and deracemization through co-crystallization Crystallization workshop Barcelona, 11 th March 2019 Tom Leyssens

Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Page 1: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

Chiral resolution and deracemization through

co-crystallization

Crystallization workshop

Barcelona, 11th March 2019

Tom Leyssens

Page 2: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Page 3: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Personal Expertise!

�2.5y, Automation Team Leader UCB Pharma (2007-2009)

�Process optimization (Crystallization process)

�Polymorphism issues, optimization, purity, crystal

form, PSD, …

Page 4: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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??Citric acid

Mandelic acid

Caffeine

Isonicotinamide

??

�UCL Professor in Physical chemistry (2009-…)

Personal Expertise!

Page 5: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

60% of all drug compounds contain

at least one chiral center

Enantiomers � ≠ biological

properties

5/1

1

� Regulatory instances push

towards the development of

enantiopure drugs

Chirality and drug compounds

Page 6: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Diastereomeric salt formationLess costly process

But only for compounds that can form salts

Chiral chromatography

Used for many compounds

Expensive technique

Resolution by entrainment

Chirality and drug compounds

Less costly process

Only for conglomerates

Page 7: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Chirality and drug compounds

Entrainment

Enantiospecific

Deracemizat.

Page 8: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

Resolution by entrainment/

preferential crystallization

8

Page 9: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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1. Resolution by entrainment

CaCl2, MgCl2, ZnCl2

� Selectracetam, Brivaracetam, Piracetam, …. CrystEngComm 2014, 5887.

*O. Shemshuk, L. Song, Chem. Comm., 2018.

� Entrainment

Enantiospecific

Deracemizat.

Page 10: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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� ETI and LEV co-crystals have different stoichiometry!!

� No other forms identified

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 11: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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� Simulated and experimental XRPD match

Lev.ZnCl2 Eti2.ZnCl2

5 10 15 20 25 30 35 40 45 50

Lev·ZnCl2 calc.

Lev·ZnCl2 exp.

2θ / deg

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 12: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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LEV + ZnCl2

1:1

2LEV.ZnCl2

2LEV.ZnCl2

+ ZnCl2

ZnCl2ZnCl2

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 13: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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ETI + ZnCl2

2:1

2 2ETI2.ZnCl2

2LEV(S).ZnCl2

+ 1 eq. ZnCl2

2DEV(S).ZnCl2

+ 1 eq. ETI

Thermodynamically stable

racemic compound

Thermodynamically stable

conglomerate

!!Reversible stoichiometric switch!!

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 14: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Understand the solid state thermodynamics (Phase Diagram)

Single Phases

ZnCl2

S-ETIR-ETI

(1:1)-S(1:1)-R

(2:1)

RS-ETI+ S-ETIRS-ETI+ R-ETI RS-ETI

RS

-ET

I + 2:1

1:1 (R) + 1:1 (S)

Mixture of 2 phases

2:1+ RS-ETI

+S-ETI

2:1+ RS-ETI

+R-ETI

2:1+ 1:1 (S) +

S-ETI

2:1+ 1:1 (R) +

R-ETI

2:1+ 1:1 (S) +

1:1 (R)

1:1 (S) + 1:1 (R)

+ ZnCl2

Mixture of 3 phases

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 15: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Solvent included

� Importance of this PD: when adding solvent, one can only get one of the

combinations shown above in suspension eg.

� 2:1 + 1:1 (R) + 1:1 (S)

� 2:1 + ZnCl2

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 16: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Solvent included

� Importance of this PD: when adding solvent, one can only get one of the

combinations shown above in suspension eg.

� 1:1 (R) + 1:1 (S)

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 17: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

� Stoichiometric switch also holds in suspension

17

� Based on reasoning only

Solvent

ETI ZnCl2

ETI +2:1

ETI

2:1

2:1

ZnCl2

1:1 (S)

+2:1

+ 1:1 (R)

1:1 (S)

+ 1:1 (R)

1:1 (S)

+ 1:1 (R)

+ ZnCl2

Stable racemic compound

Stable conglomerate

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 18: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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� Theory and experiment allign !!!

� In zone V, resolution by entrainment becomes possible!!

Solvent

ETI ZnCl2

ETI +2:1

ETI

2:1

2:1

ZnCl2

1:1 (S)

+2:1

+ 1:1 (R)

1:1 (S)

+ 1:1 (R)

1:1 (S)

+ 1:1 (R)

+ ZnCl2

Stable racemic compound

Stable conglomerate

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 19: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Make ternary phase diagrams.

X X X X X X X X X

1. Resolution by entrainment

� Entrainment

Enantiospecific

Deracemizat.

Page 20: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

Resolution by

Diasteriomeric/enantiospecific

co-crystal formation

20

Page 21: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Diastereomeric salt formationLess costly process

But only for compounds that can form salts

Chiral chromatography

Used for many compounds

Expensive technique

Resolution by entrainment

Chirality and drug compounds

Less costly process

Only for conglomerates

Entrainment

� Enantiospec.

Deracemizat.

Page 22: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Just make some co-crystals, get some structures

and this will get us a publication ….

??Citric acid

Mandelic acid

Caffeine

Isonicotinamide

Levetiracetam

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 23: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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….

TRIAL AND ERROR APPROACH!!!

∆G of a few kcal.mol-1 , while for salts this goes up to 50 kcal.mol-1.

� Only 10% succesrate for cocrystals

� Difficult to become predictive

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

*G. Springuel, T. Leyssens, CrystGrowth Des. 2012-2015.

Page 24: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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4 co-crystals

40% Succesrate

D-tartaric acid 1:1

citric acid 1:1

citric acid 3:2

Mandelic acid (racemic) 2:1

R-mandelic acid 2:1

p-hydroxy-benzoic acid 1:1

2,3-dihydroxy-benzoic acid 1:1

2,4-dihydroxy-benzoic acid 1:1

2,5-dihydroxy-benzoic acid 1:1

3,4-dihydroxy-benzoic acid 1:1

3,5-dihydroxy-benzoic acid 1:1

D-tartaric acid 1:1

Mandelic acid (racemic) 1:1

S-mandelic acid 1:1

2,4-dihydroxy-benzoic acid 1:1

11 co-crystals with 10

different acids

Piracetam

Co-crystals

Levetiracetam

Co-crystals

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

NO

NH2

O

Page 25: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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D-tartaric acid 1:1

citric acid 1:1

citric acid 3:2

Mandelic acid (racemic) 2:1

R-mandelic acid 2:1

p-hydroxy-benzoic acid 1:1

2,3-dihydroxy-benzoic acid 1:1

2,4-dihydroxy-benzoic acid 1:1

2,5-dihydroxy-benzoic acid 1:1

3,4-dihydroxy-benzoic acid 1:1

3,5-dihydroxy-benzoic acid 1:1

D-tartaric acid 1:1

Mandelic acid (racemic) 1:1

S-mandelic acid 1:1

2,4-dihydroxy-benzoic acid 1:1

Piracetam

Co-crystals

Levetiracetam

Co-crystals

NO

NH2

O

(S,S)

(S,R)

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 26: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Piracetam Co-crystals:

S-tartaric acid R-tartaric acid

S-Mandelic acid R-Mandelic acid

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 27: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Levetiracetam Co-crystals:

S-tartaric acid R-tartaric acid

S-mandelic R-mandelic

NO

NH2

O

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 28: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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AND NOW WHAT???

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 29: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Separate two enantiomers in solution:

� No diastereomeric salts formation

� No column chromatography

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 30: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Variables:� S enantiomer of API

� R enantiomer of API

� Enantiopure chiral acid (coformer)

� Solvent

� Temperature

5 variables !!!

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 31: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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4 variables !

For a fixed temperature

RS-API

Cocrystal

Variables:� S enantiomer of API

� R enantiomer of API

� Chiral acid (coformer)

� Solvent

� Temperature

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 32: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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RS-API

Cocrystal

Solvent

R-API S-APIRS-API

RS-API

+ liq.

R-API

+ liq.

S-API

+ liq.

R-API +

RS-API +

liq.

S-API +

RS-API +

liq.

At racemic composition

both enantiomers of API

crystallize in the same

crystal lattice

For a fixed temperature

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 33: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

RS-API

Cocrystal

33 33

Solvent

S-API S-coformerCocrystal

S-API

+ liq.

S-API

+ CC

+ liq.

CC +

liq.

CC +

S-cof.

+ liq.

S-cof.

+ liq.

Cocrystal formation of S-API

and S-coformer

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 34: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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4 variables !

RS-API

Cocrystal

Variables:� S enantiomer of API

� R enantiomer of API

� Chiral acid (coformer)

� Solvent

� Temperature

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 35: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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3 variables

Solvent

S-coformer

S-API

R-

API

S-coformer

S-API

R-

API

Solvent

S-API

R-

API

For a fixed temperature and

a fixed molar% of solvent

S-coformerVariables:� S enantiomer of API

� R enantiomer of API

� Chiral acid (coformer)

� Solvent

� Temperature

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 36: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Conditions for an effective chiral resolution:

S-coformer

S-APIR-API

S-coformer

S-coformer +

cocrystal

RS-API

cocrystal

+ RS-API

Liq.

RS-API

Cocrystal

1. Enantiospecific cocrystallization between one enantiomer

of an API and a chiral coformer in solution.

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 37: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Conditions for an effective chiral resolution:

S-coformer

S-APIR-API

S-coformer

S-coformer +

cocrystal

RS-API

cocrystal

+ RS-API

Liq.

RS-API

Cocrystal

1. Enantiospecific cocrystallization between one enantiomer of an API and a

chiral coformer in solution.

2. Area in which cocrystal solid phase is stable in suspension

need to cross the racemic composition line.

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 38: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Phase diagram of Etiracetam –

S-mandelic acid in 89%mol of

acetonitril at 9°C

S-2

S-1R-2

I. S-2

II. LSMA co-crystal

II+IV. RS-1 + LSMA

I+II. S-2 + LSMA

Liquid

IV. RS-1

IV+V. RS-1 + R-1

Phase diagram of Etiracetam –

S-mandelic acid in 89%mol of

acetonitril at -10°C

At 9°C At -10°C

Etiracetam – S-mandelic acid in acetonitrile

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 39: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Seeding

Chiral resolution through enantiospecific co-crystallization in solution

Works on compounds which do not or not easily form salts !!!

High yield (83%) in a single resolution step with 100% of ee

Solvent

Racemic compound

Chiral coformer

Diagram at crystallization

temperature

T� until complete

dissolutionT� to cyst. Temp.

Filtration

and

washing

Mother liquor enriched

in one enantiomer

Cocrystal of one enantiomer

and coformer

100% ee

2. Enantiospecific/diasteriomeric resolution

Entrainment

� Enantiospec.

Deracemizat.

Page 40: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

DE-racemization

40

Page 41: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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AND BEYOND????

MeOH, MeONa

3. Deracemization

Entrainment

Enantiospec.

� Deracemizat.

Page 42: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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3. Deracemization

Entrainment

Enantiospec.

� Deracemizat.

Page 43: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Chirality

Resolution

� Deracem.

3. Deracemization

96% ee, 34% yield

*B. Harmsen, Cryst. Growth Des., 2018, 18, 441-448.

Page 44: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

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Diasteriomeric dynamic deracemizationDuloxetine

FOR SALTS ONLY????

3. Deracemization

Entrainment

Enantiospec.

� Deracemizat.

Page 45: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

�Development of a co-crystallization based

one pot deracemization

Addition of racemizing agent

R

R

R

S

S

S

RR

R

SS

SR S

RRSS

SS SS

R S

S RSS

SS SS SS SS SS

R

S

SS SS SS SS

SS SS

R

SS

Addition of

racemic mixture

Addition of

chiral co-former

3. Deracemization

Page 46: Chiral resolutionand deracemizationthrough co …...3 Personal Expertise! 2.5y, Automation Team Leader UCB Pharma (2007-2009) Process optimization (Crystallization process) Polymorphism

Thank you for your attention!