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Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors deployment experience Xue Shanhu 2014.11.26

China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

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Page 1: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

China advanced Water-Cooled Reactors

deployment experience

Xue Shanhu

2014.11.26

Page 2: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

Success Factors and Challenges in nuclear energy

deployment

China advanced Water-Cooled Reactors deployment

experience

Contents

Page 3: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

Success Factors and Challenges in nuclear energy

deployment

China advanced Water-Cooled Reactors deployment

experience

Contents

Page 4: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

� National position:energy demand (especially in developing

country, industrialization, urbanization, growing population),

environmental pressure, energy security, political consideration.

� Legal and regulatory framework : completed law and code

system, including national laws, ministerial ordinances and

regulatory guides.

� Nuclear regulatory authority: implement the NPP siting, design,

construction, commissioning, decommissioning, operation safety

review and supervision.

Key elements of nuclear energy deployment

� Nuclear technology: import (such

as turn-key project) or self-reliance

develop

Page 5: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

� Human Resource: both technical and managerial trained and

experienced personnel as plant designer, researcher,

constructor, operator and regulatory supervisor.

� Fund: capital investment and financing, government encourage,

financial risk due to engineering uncertainty

Key elements of nuclear energy deployment

� Site Preparation: site investigation, selection and evaluation

carry Feasibility Study (FS), Site Safety Evaluation and

Environmental Impact Evaluation, etc

� Electrical Grid: a basis for plant

size selection and development

scale

Page 6: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

� Equipment & Fuel Supply (Supply Chain

Management): import or local manufacture

� Radioactive Waste: radioactive gaseous and

liquid treatment and discharge, packed solid

waste disposal

� Emergency Planning: onsite and offsite

emergency plan and procedure under nuclear

accident

� Public Acceptance: nuclear power basic

knowledge publicize, information openness,

keep communication

Key elements of nuclear energy deployment

Page 7: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

Success Factors and Challenges in nuclear energy

deployment

China advanced Water-Cooled Reactors deployment

experience

Contents

Page 8: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

From 2008, China government initiated Large Advanced PWR Project

� As one of National Science and Technology Major Projects

� Aim to develop and build GIII passive NPP independently

1. China advanced PWR deployment Program

Assimilation and absorption

of AP1000

CAP1400 R&D Demonstration

project

CAP1700 R&D

Generic technology and

critical equipment and material

research

Large Advanced

PWR Project

Page 9: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

Present Status:

� AP1000 introduction, digestion and absorption has finished.

� CAP1000 plant design and equipment manufacture has

realized localization, and used in several projects.

� CAP1400 R&D has almost completed. CAP1400 demonstration

plant is going to FCD early next year.

1. China advanced PWR deployment program

CAP1400 MilestoneCAP1400 Milestone

Page 10: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.1 National energy policy

78.40%

17.08%

2.22% 2.30%

Power generation of the 2rd quarter of 2014

� To improve environment, optimize

energy structure and meet energy

demand, nuclear power is significant

option for China.

� Take advantage of energy police, get

greater policy support and financial

support on NPP R&D, construction

and operation (provide research

expenses and government subsidies)

Page 11: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.2 Interaction with the nuclear safety authority

� Comply with nuclear technical policy. After Fukushima event,

NNSA publishes “Safety requirements of new nuclear power plant

in the 12th Five Year”, requires the new units must meet GEN III

safety standards.

� NNSA involvement in new plant R&D

• Safety Analysis Review

• Experiment witness

• Independent analysis

• independent experiment

CAP1400 IVR test witness

CAP1400 PSAR Review Meeting

CAP1400 CERT test witness

Page 12: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2.3 Extensive cooperation with nuclear industry

Domestic participants: 100+ organizations involved, covering:

� R&D institute

� Manufacturer

� Construction

� Utility

� Academic

2. Experience to share

Page 13: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

International participants:

2. Experience to share

Westinghouse(US) provides design consultation

L&M (US) participates in PMS development

OSUs (US) participates in test verification

EMD(US) and KSB (Germany) participate in the development

of Reactor Coolant Pump

GRS (Germany)participates in engineering verification

Laboratories of OECD provide large amounts of test data

Corporate from US, Canada and Japan participate in

equipment material research and test verification

Page 14: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.4 Standard Design

� Standardization for the System, structure, component, NI/CI design

interface and CI configuration as well as the common specification,

general technical requirement, and design management document.

� Scope of standard design include NI, CI and part of BOP, divide into

three types:

BuildingReactorBuilding

Auxiliary Building

Annex Building

Radioactive Building

Diesel Generator Building

System “A” type system: 48

“B” type system: 60 “C” type system: 13

Item Nonstandard item: 56

General Equipment:317

Structural Module: 84

Mechanical Module:53

Type A

Standardization

Type BRecommended standardization

Type C

Site applicability design

Page 15: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.4 Standard Design

� With envelop site condition

Standard site parameter Design Value

Atmosphere Temperature -40~46℃

Wind SpeedExtreme wind speed:65m/s

Tornado:134m/s

Seismic SSE=0.3g (applicable for the high seismic area)

Design base flood level Lower than plant elevation (dry site)

Ground Water level -0.6m Lower than plant elevation

Rain 525.8mm (1hr)

Snow / Ice 3.6 kPa

Site exclusion area ≥800m

CAP1400 standard design site parameter

Page 16: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.5 Equipment localization

� For key equipment, set special research subjects to realize localized

manufacture. If necessary, carry out verified test.

� Equipment for competition:

generally 2~3 suppliers,

decrease risk and avoid

monopoly.

� The key and large-amount

materials must be localized.

� Build qualified supplier chain. China Equipment Manufacturing Base

Page 17: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.5 Equipment localization - Gen III qualified supplier chain

� Gen III qualified supplier chain were basically formed.

� 88 Chinese companies were qualified.

� Covering mechanical, electrical, material, design and construction.

� Design analysis and test verification capability significantly improved.

RV SG PRHR HXPRZ

RCP test loop RCP motor RCP Heat shield

guide vane

CMT

RCS Pipe

Squib valves

Page 18: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to share

2.6 Experience feedback management

� Establish experience feedback system

� Set manage organization

� Complete work procedure

� AP1000 self-reliance project experience

feedback

� Build AP1000 DCP implementation

mechanism of feedback to CAP design

� Build AP1000 E&DCR implementation

mechanism of feedback to CAP design

� Build experience feedback channel with

owners, constructors, AE, collect

improvement information.

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100

200

300

400

500

600

EDCR处理统计处理统计处理统计处理统计

EDCR处理统计

Page 19: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors

Success Factors and Challenges in the Deployment of

Advanced Water-Cooled Reactors

2. Experience to Share

2.7 Human Resource & Knowledge Management

� Take nuclear R&D institute for example

Research, Test, Design

Review

Field service

technical supporting

Class Training

On-job Training

Multi-project and Multi-

platform exercises

International

Conference

Page 20: China advanced Water-Cooled Reactors deployment experience · Success Factors and Challenges in the Deployment of Advanced Water-Cooled Reactors China advanced Water-Cooled Reactors