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Dixon Bayco Dry Bulk 2009 catalog Distributed By:

Chicago, IL Los Angeles, CA Alberta, Canada

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Page 1: Chicago, IL Los Angeles, CA Alberta, Canada

Albany, NY518-725-0998178A Corporate DriveGloversville, NY 12078Fax: 518-725-8542

Atlanta, GA770-486-9619101 T.D.K. BoulevardSuite APeachtree City, GA 30269 Fax: 770-486-9813

Charlotte, NC704-376-5755 332-B Atando AvenueCharlotte,NC 28206Fax: 704-376-1557

Chestertown, MD410-778-2002800 High StreetChestertown, MD 21620Fax: 410-778-4702

Chicago, IL800-323-444040 Chestnut AvenueWestmont, IL 60559 Fax: 630-323-4120

Cleveland, OH330-425-30001900 Enterprise Parkway Twinsburg, OH 44087 Fax: 330-425-1527

Houston, TX713-678-42916525 Homestead RoadHouston, TX 77028Fax: 713-678-8105

Kansas City, MO816-241-7111 1814 N. CorringtonKansas City, MO 64120 Fax: 816-241-7121

Los Angeles, CA909-605-64008840 Flower RoadSuites150/160Rancho Cucamonga, CA 91730Fax: 909-605-6200

Portland, OR503-289-0400 2642 North Marine DrivePortland, OR 97217 Fax: 503-289-0600

Salt Lake City, UT801-972-1180McGillis Ind. Pk. Bldg., #41972 South 4370 WestSalt Lake City, UT 84104Fax: 801-972-8063

Tampa, FL813-247-35005120 Adamo DriveSuite ETampa, FL 33619Fax: 813-247-7910

Alberta,Canada780-469-54447011-68 AveEdmonton, AlbertaT6B 3E3Fax: 780-463-9205

Ontario,Canada705-436-11252315 Bowman StreetInnisfil, Ontario L9S 3V6 Fax: 705-436-6251

Quebec,Canada514-422-9292536 Av LepineDorval, Quebec H9P 2V6 Fax: 514-422-0166

Wingfield SA,Australia61-8-8202-6000Fax: 61-8-8202-6099

Preston,England44-1-77-232-3529Fax: 44-1-77-231-4664

Troisdorf-Spich,Germany49-2241-84406-0Fax: 49-2241-8440679

Monterrey,Mexico52-81-8354-5649Fax: 52-81-8354-8197

© 2009 Printed in the USADBYDRY109-1P5M

Dry BulkProducts

pages 2 - 19

Dry BulkReplacement

Partspages 20 - 29

Indexpages 30 - 32

Dixon BaycoDry Bulk 2009 catalog

Distributed By:

Dixon Bayco Limited2315 Bowman Street, Innisfil, Ontario L9S 3V6Customer Service: 705-436-1125 • 800-355-1991Fax: 705-436-6251 • 877-436-6251

Dixon Bayco800 High Street, Chestertown, MD 21620Customer Service: 410-778-2002 • 800-355-1991Fax: 410-778-4702 • 800-283-4966

www.dixonbayco.com

Dixon is recognized as the premier manufacturer and supplier of hose fittings and accessories spanning a wide range of industrial uses. Dixon’s reach includes products for fire protection, food, dairy processing, beverage and brewery, mobile tankers, mining, construction, chemical processing, petroleum, oilfields, refining, agriculture and manufacturing.

Goodyear Rubber Products
Ordering products
Please call Goodyear Rubber Products to order products from this catalog 1-866-711-4673 toll free in the USA. Email inquiries to: [email protected]
Page 2: Chicago, IL Los Angeles, CA Alberta, Canada

LIMITED WARRANTY

Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manu-factured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by oth-ers than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the full-est extent allowable by applicable law.

OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DIS-CLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGO-ING CONSTITUTES DIXON’S SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.

Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require A Minimum Quantity For Ordering.

Table of Contents

Dry Bulk Products ......................................................2-19Air / Pressure Relief Valves ................................................................ 2-4Vacuum Relief Valves ............................................................................4PVC Coated Lanyards ...........................................................................4Pneuclean™ Pneumatic Filtration System ............................................5Tube Doors .............................................................................................6TTMA Series Flange Adapters ................................................................6Flanged Gaskets ....................................................................................7In-Line Sight Glass ................................................................................7High Flow Swing Check Valves ..............................................................8Swing Check Manifold Valves ...............................................................9Standard Swing Check Valves ...............................................................9Butterfly Valves ................................................................................10-11 400 Series ........................................................................................10 390 Series ........................................................................................11 Accessories ......................................................................................11Hopper Tees ........................................................................................12Disk Fluidizers ......................................................................................13Cam & Groove ................................................................................ 14-15 Adapters & Couplers x 150# Flanged Drilling ..................................15 Adapters & Couplers x Round Tank Truck Flange ...........................15 Adapters & Couplers x Straight Pipe Thread ...................................15D.O.T. Push-In Fittings ................................................................... 16-17D.O.T. Air Brake Tubing Rolls ...............................................................17Gauges .................................................................................................18Adapter Nipples ....................................................................................19Quick Release Couplings .....................................................................19

Replacement Parts ...................................................20-29Air Relief Valves ............................................................................. 20-22Vacuum Relief Valves ..........................................................................23Swing Check Valves ...................................................................... 24-29

Index ..........................................................................30-32

• Toensurethatinternalandexternalcustomerneedsareidentifiedandthatourproductsandservicesmeettheseneeds.• To fully meet and exceed the requirements of the ISO 9001 Quality Program.• To strive for quality in each and every phase of our business.• To exceed competitor’s quality.• To provide systems and training for all Dixon Bayco employees.• Tocreateanenvironmentthatwillalloweachemployeetodoitrightthefirsttime,andaccepttheresponsibilityforquality in each and every task they perform.• That no employee will ever be called on to do anything morally, legally or ethically wrong.

Dixon Bayco has gone to considerable effort to assure the accuracy of the information provided. Please report any irregularities foundforclarificationorcorrection.DixonBaycoreservestherighttomodifyorchangeproductspecificationortowithdrawproductofferings at any time without prior notice.

Product Changes and Corrections

We Commit

Page 3: Chicago, IL Los Angeles, CA Alberta, Canada

Dixon Bayco 2009 �800.355.�99�

Bayco brand Dry Bulk products are designed for use with bulk trailers and truck blowers for the pneumatic transfer of dry bulk commodities such as powders, grains and plastic pellets. Other industrial applications are possible when pneumatic control of air or dry products is required.

Hose Accessories

Air and Vacuum Relief Valves

Pneuclean™ Filter Systems

Tube Doors

Fluidizers

Swing Check Valves

Butterfly Valves and Hopper Tees

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Dry Bulk Products

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Air Relief Valves

Periodic Inspection, Cleaning and MaintenanceImportant Note: Dixon Bayco air relief valves are designed and built to provide accurate and consistent operation; however periodic inspection, cleaning, and maintenance of these valves is required to ensure continued trouble free service.

Dixon Bayco air relief valves consist of a spring-loaded poppet valve that seals against a rigid annular valve seat. When the system pressure reaches the valve opening pressure the poppet lifts and system air passes under the poppet and out to atmosphere. When a sufficient volume of air has been relieved the system pressure will drop and the poppet will re-seat.

When these valves are used in applications that subject them to particulate laden air, there is potential for contamination of the valve, larger particles such as Grains, Plastic pellets etc. can get trapped between the valve seating surfaces. Applications involving fine particles such as Cement, Fly ash, Lime, Flour etc. can result in a cementing of hardened product on the valve seat or poppet surface. These situations can prevent the valve from fully re-seating, prevent it from opening and can lead to early opening or leakage from the valve.

To prevent this from occurring we advise that Air/Vacuum relief valves be regularly inspected, cleaned and maintained. At a minimum the valve seat and poppet sealing surface should be inspected and cleaned, and the small air vent hole in the top casting checked for blockage. The inspection, cleaning, and maintenance should be carried out with the valve removed from the system, and in a clean environment.

Air / Pressure Relief Valves

Theory of OperationAll Bayco air relief valves are spring-loaded system-pressure actuated devices consisting of a valve disc held in a closed position against a valve seat by means of a spring. The pressure in the system to be protected acts on the valve disc and tends to open the valve; however, the spring load is set to ensure that at normal operating pressures, the pressure in the system is insufficient to open the valve. However, when the system pressure builds to a level where the pressure load on the valve disc is equal or near to the load exerted by the spring, the valve will begin to open. If the pressure in the system were to be held at this level, the load due to system pressure and the spring load would remain in equilibrium and the valve would be neither opened nor closed. In such circumstances the valve will tend to flutter on the valve seat and may release a small amount of air but will not be relieving significant pressure from the system. This point is known as the Warning Pressure, Cracking Pressure or Hissing Pressure.

If the pressure in the system continues to rise, the load acting on the face of the valve will also rise and will begin to exceed the load exerted by the spring. When the load due to system pressure exceeds the spring load, the valve will open and will remain open as long as the system pressure remains sufficient. This point is known as the Opening Pressure or Set Pressure (also referred to as Rated or Popping Pressure). The difference between the Crack Pressure and Opening Pressure varies between valves and is related to the system flow rate. However, the two should not be confused as there is a significant difference in pressure between the two points.

If the system pressure continues to rise, the valve will continue to open and will relieve more and more air until the valve is fully open. At this point the valve will be relieving close to its maximum airflow rate; further increase in system pressure will show only relatively minor increases in flow rate. If the system pressure decreases, the relieving airflow rate will reduce and the valve will start to close. However, the valve will not fully re-seat until some pressure below the Opening Pressure. This pressure is known as the Reseating Pressure and the difference between the two pressures is known as "Blowdown". In practice the valve should be matched to the system to be protected such that the maximum airflow rate of the valve is never utilized, i.e. the valve should be capable of relieving a sufficient volume flow rate of air at the opening pressure to ensure that the system pressure drops significantly. If the valve is open and the system pressure continues to rise above the opening pressure then the valve is relieving less air than is being put into the system. This is a potentially dangerous situation that may lead to over pressurization. The relieving airflow rate of an air relief valve at the maximum allowable system pressure, and ideally at the Opening Pressure, should be well in excess of the system input flow rate at that same pressure.

• Designed to relieve air pressure at a specific pressure setting (customer to advise when ordering - typical setting 15-25 PSI) Refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.• Air Relief Flow Rates: A2180 up to 500 SCFM A2182 up to 1400 SCFM A3180 up to 1300 SCFM• All 2180 and 2182 series valves use white food grade, high temperature elastomer diaphragms.• Tamper proof safety is improved by replacing old wire/lead seals with new more secure cup seals.• In the US the customer can choose the preset pressure tolerance: a) the conventional tolerance is set pressure +3/-0 PSI b) the "A" absolute tolerance is set pressure +1/-0 PSI. The tighter tolerance air reliefs are designated with the prefix "A". (A2180, A3180, A2182)• For the Canadian market only the "A" or absolute (+1/-0 PSI) tolerance air reliefs are available.

Note: Adjustable models A2180ADJ and A3108ADJ are only available with absolute (+1/-0 PSI) tolerance settings and areadjustable + or - 3 PSI from specified setting.

Safety Note: Air/vacuum relief valves must be regularly inspected, cleaned and maintained. Product particles can prevent thevalve from fully re-seating which can lead to early opening/leakage from the valve or can prevent it from opening at all.

For ease of removal and installation, to allow for inspections, cleaning and maintenance all 2180 and 2182 series air relief valves areavailable with either male cam and groove or victaulic grooved connections.

Relief Valve Flow Rates vary depending on the preset relief pressure, for specific relief rates contact Dixon.

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Designed for trailer service

adjustable 2" female NPTadjustable 3" female NPT

A2180/xxADJA3180/xxADJ

DescriptionPart #2" female NPT2" female NPT3" female NPT3" female NPT

2180/xxA2180/xx3180/xxA3180/xx

DescriptionPart #

2" adapter2" adapter

2180B/xxA2180B/xx

DescriptionPart #

2" grooved end2" grooved end

2180V/xxA2180V/xx

DescriptionPart #

Shown with optional safety lanyard (CAL25) attached (available on page 4)

Shown with optional safety lanyard (CAL25) attached (available on page 4)

Designed for high capacity blower or trailer service

2" female NPT2" female NPT2" male NPT2" male NPT

2182F/xxA2182F/xx2182/xxA2182/xx

DescriptionPart #

The 2182 has advantages over other similar sized air relief valves. It provides nearly four times the relieving capacity and is con-structed with an anti-galling anodized aluminum base, which reduces weight. Even though the 2182 is physically larger than the 2180 both weigh approximately 4 lbs. The 2182 has a silicone rubber coated poppet which reduces the tendency of products that "cake" such as cement, lime and flour to stick to the poppet.

CupSeal

CupSealCup

Seals

/xx refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.

Air Relief Tester

Air / Pressure Relief Valves

DB9000

Part #

DB9001

Part #

• Use shop air supply to test Bayco air relief valves• ASME approved tank with safety pop off • 20 gallon tank• High flow pressure regulator• Safely test and repair Bayco air relief valves

This test stand is designed to duplicate the setting and testing conditions at our factory. Unit has ASME approved pressure vessel with stored air capacity to provide the proper flow of air during testing cycle. High flow air regulator with the flow needed to conduct a proper function test of Bayco air relief valves. Unit is provided with a test platform to safely hold air relief valve in test stand. This also allows for the safe disassembly and reassembly of valve for internal inspection or repair.

NEW

• Can be assembled to test valve in vertical or horizontal position• Uses air supply from blower unit to test valve• Liquid filled stainless steel gauge• Modular design can be assembled quickly

This simple and low cost unit is designed to use air supply from a truck mounted or stationary blower package to test air relief valves. Unit can be assembled to test valves in the vertical or horizontal position the same as they are mounted in service.Locking cam and groove couplers ensure safe operation. Unit can be assembled to test male or female threaded air relief valves. Includes liquid filled stainless steel gauge for high accuracy. Modular design can be assembled quickly and taken apart for easy storage.

NEW

DescriptionPart #2182B/xxA2182B/xx2182V/xxA2182V/xx

2" adapter2" adapter2" grooved end2" grooved end

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Air Relief Repair Kits

2" male2215/xx

DescriptionPart #

• Medium performance displacement• For temperature applications to 500°F• All metal construction (no diaphragm)• With tamper proof seal• 2" male inlet made of anti-galling material

/xx refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.

Vacuum Relief ValvesVacuum relief valves are safety valves which relieve vacuum (instead of pressure) when exceeding a specific setting.Customers must advise vacuum setting required when ordering - typical setting 10-18 inches of mercury.

1½"2"3"

1120/xx2120/xx3120/xx

SizePart #

1120inlet

outlet

2120inlet

outlet

3120inlet

outlet

PVC Coated Lanyards

15" long PVC coated carbon steel with aluminum crimp sleeves.One end factory crimped, one end un-crimped for field installation.25" long PVC coated carbon steel with aluminum crimp sleeves.One end factory crimped, one end un-crimped for field installation.

CAL15

CAL25

DescriptionPart #

Construction:• Aluminum top• Anti-galling alloy inlets• Bronze valve• Stainless steel spring• Male inlets / female outlets

Air / Pressure Relief Valves

2180 series repair kit, 15 PSI setting, -0/+2 PSI spring tolerance2180 series repair kit, 18 PSI setting, -0/+2 PSI spring tolerance2182 series repair kit, 15 PSI setting, -0/+2 PSI spring tolerance2182 series repair kit, 18 PSI setting, -0/+2 PSI spring tolerance

2180RK152180RK182182RK152182RK18

2180 and 2182 Series

DescriptionPart #Each repair kit contains:• Complete instructions• 15 or 18 PSI spring• Spring seat• Diaphragm• Valve plate• 4 bolts and lock washers• Tamper proof seal• Label

Safety Note: The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this rebuild kit will void the product warranty and could result in personal injury and extensive property damage.

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Pneuclean™ Pneumatic Filtration SystemThe Pneuclean™ unit is designed to remove microscopic particles generated by blowers during pneumatic conveying of contaminant-sensitive dry bulk products. Contaminants such as iron and hydrocarbons are produced by blowers and can adversely affect dry products such as plastic pellets and food materials.

These filter units are typically used on dry bulk tanker trucks and placed after the blower and before the bulk storage tanker. This in-line pneumatic system is also suitable for industrial applications or wherever microscopic filtration (up to 4 microns) of impurities is required.

Standard units employ 4" inlets and outlets. However, 3" plumbing can be used with available weld-on 4" x 3" cam and groove adapters.

Special cartridge-style filter elements have a typical life expectancy of approximately 12 months or 2000 hours of service.

In-Line High Pressure Air Filtration for 4" Air Lines• Redesigned heavy duty aluminum canister• Easy to inspect and service• Noise reduction filter reduces noise by 13.8 db at 600 CFM• FDA medium with 99.99% maximum efficiency at 4 microns• Maximum air flow 1000 CFM's• Back pressure: .05 PSI• Quick release V clamp for easy inspection• Overall weight 26 lbs.

PC5000

schedule 40 pipe inlet and outlet4" cam and groove adapter inlet and outlet4" victaulic inlet and outlet4" TTMA inlet and 4" threaded male 90° outlet

PC5000PC5000AAPC5000VVPC5000TTTE

DescriptionPart #

Complete Pneuclean™ Canister Filter Systems

NEW

Pneuclean™ filter elementMounting bracket (sold separately, 2 required)Lid V clampLid O-ringBottom gasketLid

PC5001PC5003PC5004PC5005PC5006PC5007

Replacement PartsDescriptionPart #

PC5000TTTE

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• Welds to standard aluminum hose tube• Stainless steel spring• Lockable• Quality cast aluminum

TDF7

used for 6" hose tubeused for 7" hose tubeused for 8" hose tube

TDF6TDF7TDF8

DescriptionPart #

TDF6 TDF8

The TTMA pattern bolts quickly and easily to standard 4" TTMA flanges and provides a 3" or 4" male NPT thread. The adapter provides a simple and easy way to convert female threaded components to standard TTMA flange configuration. Made of lightweight solid cast aluminum it is more durable than welded fabrications. The advanced design improves flow through adapters even on the 3" reducer. Compact size reduces the overall space needed for installation.

• Available in male NPT and weldable designs• Strong and lightweight• Solid one piece design

TTF4AL-FT

TTF4AL-4MT

TTF4AL-4EMT

TTF4AL

3" TTMA flange x 3" male NPT thread4" TTMA flange x 3" male NPT thread4" TTMA flange x 3" male NPT thread hard-coated4" TTMA flange x 4" male NPT thread4" TTMA flange x 4" male NPT thread hard-coated

TTF3AL-3MTTTF4AL-3MTTTF4ALHC-3MTTTF4AL-4MTTTF4ALHC-4MT

TTMA flange x standard male NPTDescriptionPart #

4" TTMA flange x 3" male NPT thread 3" extended length4" TTMA flange x 4" male NPT thread 3" extended length

TTF4AL-3EMTTTF4AL-4EMT

TTMA flange x extended length male NPTDescriptionPart #

4" TTMA flange x 3" female NPT thread4" TTMA flange x 4" female NPT thread

TTF4AL-3FTTTF4AL-4FT

TTMA flange x female NPTDescriptionPart #

Weldable aluminum flange, 3" TTMA bolt patternWeldable aluminum flange, 4" TTMA bolt pattern

Reducing flange, 4" TTMA to 3" TTMA aluminum

TTF3ALTTF4AL

4443

DescriptionPart #

Weldable Flanges

Tube Doors

TTMA Series Flange Adapters

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Flange GasketsFor use with TTMA flanged fittings.

Cork/Buna Square FlangeKlinger Square Flange

White EPDM Square Flange

3"3"3"

300GDBSQCB300GDBSQK300GDBSQE

4-1/2"4-1/2"4-1/2"

3-3/8"3-3/8"3-3/8"

1/8"1/16"1/8"

Square GasketsSize Part # OD ID THK

Cork / BunaDixon Teflon® Envelope with Klinger Filler

KlingerCork / Buna

Dixon Teflon® Envelope with Klinger FillerKlinger

3"3"3"4"4"4"

300GTTFCB300GTTFTK300GTTFK400GTTFCB400GTTFTK400GTTFK

5-5/8"5-5/8"5-5/8"6-5/8"6-5/8"6-5/8"

3-1/2"3-1/2"3-1/2"

4-9/16"4-9/16"4-9/16"

1/8"1/16"1/8"1/8"

1/16"1/16"

Round GasketsSize Part # OD ID THK

Teflon® with soft fiber coreTeflon® with soft fiber core

Sump Gasket, Teflon® with soft fiber core

3"4"4"

40321TF40322TF40323TF

5-7/8"6-7/8"8-3/8"

3-1/2"4-9/16"6-9/16"

1/4"1/4"1/4"

API Round GasketsSize Part # OD ID THK

NEW

• Designed for dry bulk transfer applications• Available in combination of 3" and 4" coupler or adapter ends• Includes: Aluminum bodies Buna seals Acrylic sight glasses Stainless steel hardware Bronze cam arms (on couplers)

4" coupler x 4" adapter3" coupler x 3" adapter4" coupler x 3" adapter3" coupler x 4" adapter

3544CA3533CA3543CA3534CA

DescriptionPart #

3" adapter x 3" adapter4" adapter x 4" adapter3" adapter x 4" adapter

3533AA3544AA3534AA

DescriptionPart #

4" coupler x 4" coupler3" coupler x 3" coupler4" coupler x 3" coupler

3544CC3533CC3543CC

DescriptionPart #

3544CA

Replacement sight glass kit,(2 Buna O-rings and sight glass)Sight glass bolt spacer (4 required)Bolts (4 required)Hex nuts (4 required)Lock washer (4 required)

6400SGK

6544CA-1SC5-16-18x2.75P110978110977

Replacement PartsDescriptionPart #

In-Line Sight Glasses

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High Flow Swing Check ValvesSwing check valves are designed specifically for service with pneumatic equipment which transfers dry bulk commodities. Check valves allow one way directional flow only. They are used as a protective safety device to prevent flow reversal should back pressure occur.• High air flow body design• Large maintenance / inspection lid• Captive drop-in spring loaded food grade flapper assembly prevents contamination

• Heavy duty cast aluminum body with stainless steel hardware

2" female NPT, white EPDM spring loaded flapper3" female NPT, white silicone spring loaded flapper3" female NPT, spring loaded silicone flapper3" female NPT, spring loaded metal flapper4" female NPT, spring loaded white silicone flapper4" swing check valve with threaded ends, metal flapper4" swing check valve with threaded ends, silicone flapper

3020TE3030TE3030TE-SSP3031TE4040TE4041TE4042TE

4-5/8"7-1/8"7-1/8"7-1/8"

9"9"9"

DescriptionPart # Length

Threaded End (NPT)

2" square flange, white EPDM spring loaded flapper3" square flange, white silicone spring loaded flapper3" square flange, spring loaded metal flapper3" square flange, white silicone spring loaded flapper

3020SQ3030SQ3031SQ3030SQ-SSP

4-5/8"6-7/8"6-7/8"6-7/8"

DescriptionPart # Length

Square Flanged (TTMA)

3" round TTMA flange, white silicone spring loaded flapper3" round flange, spring loaded silicone flapper3" round flange, spring loaded metal flapper4" round TTMA flange4" swing check valve, round flange, metal flapper4" swing check valve, round flange, silicone flapper

3030RD3030RD-SSP3031RD4040RD4041RD4042RD

6-7/8"6-7/8"6-7/8"

9"9"9"

DescriptionPart # Length

Round Flanged (TTMA)

3020TE

3020SQ

3030SQ

4040RD

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3000 Series Swing Checks• Cast aluminum bodies with bronze inspection caps• Safety flapper assembly - all flapper assemblies are drilled and pinned and will not come apart

Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper

3000TE3000TESP3000TEB3000TES3000TEBSP3000TESSP

7-1/8"7-1/8"7-1/8"7-1/8"7-1/8"7-1/8"

DescriptionPart # Length

3" Threaded End (NPT)

Swing Check Manifold Valves

• Choice of seals: metal-to-metal, Buna or silicone rubber seals• Choice of models with or without spring loaded flapper• Large cap designs allow flapper repair/rebuild on unit

Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper

3001SQN3001SQSP3001SQB3001SQS3001SQBSP3001SQSSP

6-7/8"6-7/8"6-7/8"6-7/8"6-7/8"6-7/8"

DescriptionPart # Length

3" Square End (NPT)

Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper

3000N3000SP3000B3000S3000BSP3000SSP

5-5/8"5-5/8"5-5/8"5-5/8"5-5/8"5-5/8"

DescriptionPart # Length

3" Round End (NPT)

3000N

3000TE

3001SQ

Gaskets can be found on page 7.

3" high flow swing check valve x 4" TTMA adapter, complete with 2" female NPT port for mounting an air relief valve

3090MA

3" swing check manifold - silicone flapper3" swing check manifold with 3" adapter - silicone flapper3" swing check manifold with 4" adapter - silicone flapper3" swing check manifold with 4" metal to metal seatSecurity kit for 3" swing check manifold3" swing check manifold with security kit installed - silicone flapper3" swing check manifold with 3" adapter and security kit installed - silicone flapper3" swing check manifold with 4" adapter and security kit installed - silicone flapper3" swing check manifold with 3" adapter metal to metal flapper3" swing check manifold with 3" adapter with dust cap and chain - silicone flapper3" swing check manifold with 4" female NPT threaded end - silicone flapper3" swing check manifold with 3" adapter and special bolt holes for Wittig® blowers - silicone flapper

3090M3090MA3090MB3091MB3030SK3090MS3090MAS

3090MBS

3091MA3090MA-DC

3090F3090MA-W

DescriptionPart #

NEW

Standard Swing Check Valves

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400 Series Butterfly ValvesHousing: AluminumDiscs: Type 316 stainless or nodular ironStem Packing: Buna-NStem Bushings: Thermal plastic polymer, top and bottomResilient Seat: Nitrile

Handle: High strength 713 alloy aluminum with retrogressive reaging process - stronger than industry standard cast iron handles. Stainless steel spring and locking lever pin.Throttling Plate: Five position, high strength aluminum alloy

Nodular Iron

Stainless Steel

Dimensions and Weights

• Aluminum body• Nodular iron disc

• 17-4 stainless steel stem• Nitrile, FDA approved black seat

2-400-15003-400-15004-400-15004A-400-15005-400-15006-400-15008-400-150010-400-1500

2"3"4"

4" TTMA5"6"8"10"

Part #Size

Complete Valve withNodular Iron Disc

2-400-422237F3-400-422237F4-400-422237U5-400-422237U6-400-422237U8-400-422237010-400-4222370

2"3"4"5"6"8"

10"

Part #Size

Nodular IronReplacement Discs

2-400-4225003-400-4225004-400-4225004A-400-4225005-400-4225006-400-4225008-400-42250010-400-422500

2"3"4"

4" TTMA5"6"8"

10"

Part #Size

BlackReplacement Nitrile Seats

3-400-35014-400-35015-400-35016-400-3501

3"4"5"6"

Part #Size

Complete Valve with316 Stainless Steel Disc

2-400-422209F3-400-422209F4-400-422209U5-400-422209U6-400-422209U

2"3"4"5"6"

Part #Size

316 Stainless SteelReplacement Discs

2-400-4225013-400-4225014-400-4225014A-400-4225015-400-4225016-400-422501

2"3"4"4"5"6"

Part #Size

WhiteReplacement Nitrile Seats

• Aluminum body• 316 stainless steel disc

• 17-4 stainless steel stem• Nitrile, FDA approved white seat

2"3"�"5"�"

Size

35899

lbs.A

�.000�.000�.000�.000�.000

B

.3�5

.3�5

.�38

.�38

.�38

C

.5�3

.5�3

.�25

.�25

.�25

D

�.250�.250�.250�.250�.250

E

3.938�.8�5�.000�.000�.500

F

�.�255.3�5�.8�5�.�258.�50

G

2.�253.�25�.�255.�88�.�25

H

�.�25�.�502.0002.�252.�25

Q

�.�882.8�53.8�55.000�.000

Notes:• All dimensions are given in inches.• Q dimension is the minimum allowable inside diameter of the pipe or mating flange.

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390 Series Butterfly ValvesHousing: AluminumDiscs: Type 316 stainlessBody Screws: Cadmium plated steelStem Packing: Buna-NStem Bushings: Thermal plastic polymer, top and bottom

Resilient Seat: NitrileHandle: High strength 713 alloy aluminum with retrogressive reaging process - stronger than industry standard cast iron handles. Stainless steel spring and locking lever pin.Throttling Plate: Five position, high strength aluminum alloy

Stainless Steel• Two piece aluminum body• One piece 316 stainless steel disc and stem

• Nitrile, FDA approved white seat

3-390-8285014-390-828U5015-390-828U5016-390-828U501 1

3"4"5"6"

Part #Size

Complete Valve with316 Stainless Steel Disc

3-390-209F4-390-209U5-390-209U6-390-209U

3"4"5"6"

Part #Size

316 Stainless SteelReplacement Discs

3-400-422501 2

4-400-422501 2

5-400-422501 2

6-390-393501

3"4"5"6"

Part #Size

WhiteReplacement Nitrile Seats

Order handles separately, see below.

1 6" 390 series, uses special handle 400-206-65 or 400-237-610, see below.2 3" thru 5" seats are interchangeable with the 400 series.

Dimensions and Weights

3"�"5"�"

Size

��99

lbs.A

�.000�.000�.000�.000

B

.3�5

.�38

.�38

.�38

C

.5�3

.�25

.�25

.�25

D

�.250�.250�.250�.250

E

�.8�5�.000�.000�.500

F

5.3�5�.8�5�.�258.�50

G

3.�25�.�255.�88�.�25

H

�.�502.0002.�252.�25

Q

2.8�53.8�55.000�.000

Notes:• All dimensions are given in inches.• Q dimension is the minimum allowable inside diameter of the pipe or mating flange.

Butterfly Valve Accessories

2-400-4222403-400-4222404-400-4222405-400-4222406-400-422240

2"3"4"5"6"

Part #Size

17-4 stainless stems

206-23-5206-46-5400-206-65 1

2" and 3"4" thru 6"6" (390)

Part #Size

Aluminum handle kit5 position plate

237-23-10237-46-10400-237-610 1

2" and 3"4" thru 6"6" (390)

Part #Size

Plated iron handle kit10 position plate

• Includes handle plate kit and handle/lever assembly

2-3-400-99-BPKIT4-6-400-99-BPKIT6-99-400BPKIT 1

2" and 3"4" thru 6"6" (390)

Part #Size

Bushing and packing kits

2-3-2134-5-6-213

2" and 3"4" thru 6"

Part #Size

316 stainless screw sets

1 Use on 6" 390 series, 6-390-828U501, see above.

206-810206-1010

8"10"

Part #Size

Aluminum handle kit10 position plate

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Hopper TeesStraight Tees

• Durable lightweight cast aluminum construction• One piece casting design• Groove x groove x flange design• Dimensionally interchangeable with industry standard offerings

Bottom Drop Tees

4" flange x 4" grooved ends5" flange x 4" grooved ends5" flange x 4" grooved ends low profile6" flange x 4" grooved ends4" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends - urethane lined6" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends low profile with retention flange

4x4-S TEE5x4-S TEE5x4-VRST TEE6x4-S TEE4x4-S TEE-E5x4-S TEE-E6x4-S TEE-E5x4-VRST TEE K

DescriptionPart #

• Durable lightweight cast aluminum construction• Groove x groove x flange design• Dimensionally interchangeable with industry standard offerings• Easy to use swing out bottom drop

4" flange x 4" grooved ends5" flange x 4" grooved ends5" flange x 4" grooved ends low profile6" flange x 4" grooved ends8" flange x 4" grooved ends4" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends - urethane lined6" flange x 4" grooved ends - urethane lined8" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends low profile with retention flange

4x4-BD TEE5x4-BD TEE5x4-VRBD TEE6x4-BD TEE8x4-BD TEE4x4-BD TEE-E5x4-BD TEE-E6x4-BD TEE-E8x4-BD TEE-E5x4-VRBD TEE K

DescriptionPart #

Accessories and Replacements Parts

4x4 bottom drop door only5&6 bottom drop door only8x4 bottom drop door only4x4 bottom drop gasket only5x4 bottom drop gasket only6x4 bottom drop gasket only8x4 bottom drop gasket only4x4 bottom drop door assembly with gasket5x4 bottom drop door assembly with gasket6x4 bottom drop door assembly with gasket8x4 bottom drop door assembly with gasket5x4 bottom drop weld on replacement ring (each)6x4 bottom drop weld on replacement ring (each)8x4 bottom drop weld on replacement ring (each)4x4 bottom drop door T-bolt (each)4x4 bottom drop door threaded insert (each)5/6/8 bottom drop wing nut (each)5/6/8 bottom drop bolt (each)Gasket retainer - all sizesS/S 3/8 gasket retainer bolt and locknut - all sizesRetension flange for low profile tee's

4x4BD DOOR5/6BD DOOR8x4BD DOOR4x4-BD GASKET5x4-BD GASKET6x4-BD GASKET8x4-BD GASKET4x4BD DOORASBLY5x4BD DOORASBLY6x4BD DOORASBLY8x4BD DOORASBLY5x4 WING6x4 WING8x4 WING3/8 T-BOLT3/8 INSERTBD WINGNUTBD BOLTSGASKET RETAINER3/8 RETAINERBOLT5-RF

DescriptionPart #

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Disk Fluidizer

Product Features• Seals completely to the hopper or wear plate to stop the back flow of product into aeration lines - even when flood loading• Designed to provide the optimum amount of air volume for efficient pneumatic unloading of your bulk trailer, allowing more airflow, less back pressure and higher unloading rates• Durable, food grade silicone resists hardening, cracking or tearing. Robust design does not have snap retention legs that can break off or flimsy disks that crack and wear prematurely.• Material is either a clear-view engineered plastic or grey nylon. Fluidizer component parts are manufactured from FDA approved materials and will withstand operating temperatures up to 350°F.• Fluidizer components can be used as direct replacements for Sure Seal, Fruehauf, Heil or Polar aerators.

Works effectively to provide aeration, vibration and directional air flow required for rapidunloading of dry bulk trailers and containers.

Trailer Components

Blue silicone disk, food gradeWhite silicone disk, food grade

Grey stem, brass insertNatural stem, stainless insertAluminum stemCarbon steel stem

Hopper saver, 1½" opening,white silicone backing

Blue silicone manifold gasket, food gradeWhite silicone manifold gasket, food grade20" stainless steel fluidizer plate 16" ID (includes 3 disks)20" carbon steel fluidizer plate 16" ID (includes 3 disks)Neoprene gasket 20" OD

41244134

4125413541554157

4126B

4127

4137

5050

5052

5012

DescriptionPart #

Manifold, 1-port greyManifold, 2-port greyManifold, 3-port grey

Manifold, 1-port clearManifold, 2-port clearManifold, 3-port clear

Tee handle assembly, stainlessRaised tee handle assemblyHex bolt assembly, stainlessInternal hex bolt assembly, stainlessBolt assembly, T.I.R., stainless

Hopper plug with gasket,1-3/8" holeHopper plug with gasket,1-1/2" hole

412141224123

462146224623

4129413041394149

4159

4111

4167

DescriptionPart #

Commonly Used Assemblies

1-port assembly, blue disk, grey stem hopper saver, blue gasket, 1-port grey manifold, tee handle3-port assembly, blue disk, grey stem hopper saver, blue gasket, 3-port grey manifold, tee handle

111111111131

DescriptionPart #

These are standard assemblies for most non-food grade trailers. It has a hopper saver which is used in aluminum trailers that haul abrasive products like cement and sand.

1-port assembly, blue disk, grey stem hopper saver, blue gasket, 1-port clear manifold, tee handle3-port assembly, blue disk, grey stem hopper saver, blue gasket, 3-port clear manifold, tee handle

111141111161

DescriptionPart #

These are standard assemblies being used in Heil trailers.

1-port assembly, blue disk, grey stem, blue gasket, 1-port grey manifold, tee handle3-port assembly, blue disk, grey stem, blue gasket, 3-port grey manifold, tee handle

113111113131

DescriptionPart #

These are typical assemblies used in steel trailers. They do not include the hopper saver.

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Cam and Groove Couplings• Sizes available from ½" through 8"• Swaged connections available• Interchange with products manufactured to MIL-C-27487F• Available in aluminum, brass, iron, stainless steel, plastic

• Extremely easy to open and close without inserting clips or pins. Ideal for vibration tolerant locking. • Resistant to accidental disconnection when dragged.

• Cast-in lugs allow safety clips to be attached once the lugs are passed through slots in the special cam lever arms. These clips prevent the coupler from being unlocked until they are removed, providing a positive locking action.

• Durable stainless steel cam arm pins will not rust or bind.• Recess holds gasket firmly in place, ensuring proper placement.• Long shank design allows proper banding thus eliminating the major cause of hose damage.

Boss-LockEZ Boss-Lock Dixon

See Current Dixon Price List for complete pricing and part#'s.

Type A(male adapter x female NPT)

Type B(female coupler x male NPT)

Type C(female coupler x hose shank)

Type D(female coupler x female NPT)

Type E(male adapter x hose shank)

Type F(male adapter x male NPT)

Type DC *(dust cap)

Type DP *(dust plug)

* Dust caps and dust plugs are not to be used in pressure applications for safety and environmental reasons.

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4" angled adapter x round tank truck flange

40022ALTAL4" 4" adapter at a 22½° angle from a round tank truck flange

Aluminum Part #Size Description

Adapter x round tank truck flange

300-ALT-AL3040ALT-AL400-ALT-AL600-ALT-AL

3"3" x 4"

4"6"

300-ALT-SS*---400-ALT-SS*---

Aluminum Part #Size Stainless Steel Part #

Adapters and Couplers x 150# Flanged Drilling

Adapters and Couplers x Round Tank Truck Flange

4" angled coupler x round tank truck flange

40022DLTAL4" 4" coupler at a 22½° angle from a round tank truck flange

Aluminum Part #Size Description

Coupler x round tank truck flange

300-DLT-AL3040DLT-AL400-DLT-AL600-DLT-AL

3"3" x 4"

4"6"

Aluminum Part #Size

Flange gaskets are on page 7

DixonCoupler x 150# ASA flange drilling

------200-DL-AL300-DL-AL400-DL-AL600-DL-AL800-DL-AL*

1"1½"2"3"4"6"8"

100-DL-SS150-DL-SS200-DL-SS300-DL-SS400-DL-SS600-DL-SS---

Aluminum Part #Size Stainless Steel Part #

Straight Design

Angled Design

EZ Boss-LockCoupler x 150# ASA flange drilling

1"1½"2"3"4"6"

RDL100EZ*RDL150EZ*RDL200EZRDL300EZ*RDL400EZ*RDL600EZ*

Size Stainless Steel Part #

Adapter x 150# ASA flange drilling

------200-AL-AL300-AL-AL400-AL-AL600-AL-AL800-AL-AL*

1"1½"2"3"4"6"8"

100-AL-SS150-AL-SS200-AL-SS300-AL-SS400-AL-SS600-AL-SS---

---------300-AL-MI---------

Alum. Part #Size St. Stl. Part #Iron Part #

* welded fabrication

Adapter

400-AS-AL4"

Aluminum Part #Size

Vegetable fiber gaskets are standard in threaded end. Replacement fiber gasket part # 400GAGFI

Adapters and Couplers with Straight Pipe Thread (NPSM)Boss-Lock Coupler

ADS4004"

Aluminum Part #Size

* welded fabrication

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D.O.T. Push-in FittingsMaterials:• Body (straights) tube, supports and grippers: brass CA360• Forged elbows and tees: brass CA377• O-ring: Buna-N• Thread sealant: Loctite 516Working Pressure: Vacuum to 150 PSIWorking Temperature: -40°F to 200°FThreads: NPTF standardCompatible Tubing: Designed for use with SAE J844 nylon tubing meets Department of Transportation FMVSS-106

Swivel Male Elbows(Tube to Male NPT)

AQ69DOTS4x2AQ69DOTS4x4AQ69DOTS4x6AQ69DOTS6x4AQ69DOTS6x6

1/8"1/4"3/8"1/4"3/8"

1/4"1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Male Elbows(Tube to Male NPT)

AQ69DOT4x2AQ69DOT4x4AQ69DOT6x4

1/8"1/4"1/4"

1/4"1/4"3/8"

Part #MaleNPT

TubeO.D.

Male Connectors(Tube to Male NPT)

AQ68DOT4x2AQ68DOT4x4AQ68DOT4x6AQ68DOT6x4AQ68DOT6x6

1/8"1/4"3/8"1/4"3/8"

1/4"1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Swivel Male Branch Tees(Tube to Male NPT)

AQ71DOTS4x2AQ71DOTS4x4

1/8"1/4"

1/4"1/4"

Part #MaleNPT

TubeO.D.

Swivel Male Branch Tees(Tube to Tube)

AQ72DOTS4x2AQ72DOTS4x4

1/8"1/4"

1/4"1/4"

Part #MaleNPT

TubeO.D.

Union Tees(Tube to Tube)

AQ64DOT4AQ64DOT6

1/4"3/8"

Part #TubeO.D.

Union Connectors(Tube to Tube)

AQ62DOT4AQ62DOT6

1/4"3/8"

Part #TubeO.D.

Unions(Tube to Tube)

31065600DOT31066000DOT

1/4"3/8"

Part #TubeO.D.

Union Elbows(Tube to Tube)

31025600DOT31026000DOT

1/4"3/8"

Part #TubeO.D.

Union Tees(Tube to Tube)

31045600DOT31046000DOT

1/4"3/8"

Part #TubeO.D.

Y Unions(Tube to Tube)

31405600DOT31406000DOT

1/4"3/8"

Part #TubeO.D.

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D.O.T. Push-in Fittings

Male Elbows(Tube to Male NPT)

31095614DOT31095618DOT31096014DOT31096018DOT

1/4"3/8"1/4"3/8"

1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Straight Male Connectors(Tube to Male NPT)

31155614DOT31155618DOT31156014DOT31156018DOT

1/4"3/8"1/4"3/8"

1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Male Branch Tees(Tube to Male NPT)

31085614DOT31085618DOT31086014DOT31086018DOT

1/4"3/8"1/4"3/8"

1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Male Branch Tees(Tube to Male NPT)

31035614DOT31035618DOT31036014DOT31036018DOT

1/4"3/8"1/4"3/8"

1/4"1/4"3/8"3/8"

Part #MaleNPT

TubeO.D.

Y Connectors(Tube to Male NPT)

31485614DOT1/4"1/4"

Part #MaleNPT

TubeO.D.

Straight Female Connectors(Tube to Male NPT)

31145614DOT31146018DOT

1/4"3/8"

1/4"3/8"

Part #MaleNPT

TubeO.D.

D.O.T. Air Brake Tubing Rolls

• Meets Department of Transportation FMVSS-106 nylon material conforming to SAE J844• Shipped in lengths of 100'• Working Pressure: 150 PSI• Temperature Range: -40°F to 200°F

100'100'100'100'100'100'

1/4"1/4"1/4"3/8"3/8"3/8"

J844-04-BL-100J844-04-B-100J844-04-R-100J844-06-BL-100J844-06-B-100J844-06-R-100

BlackBlueRedBlackBlueRed

LengthO.D. Part #Color

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Vacuum Gauges

Panel Mount Gauges

Standard Dry Gauges

• ASME B40.1, Grade B accuracy (+/- 3-2-3 % accuracy)• ABS plastic case• Bronze bourdon tube• Polycarbonate crystal• Black aluminum pointer• Brass movement with polyester segment, designed for extended wear• Ambient temperature range of -40°F to 150°F

2" Face(¼" Lower Mount)

GL1050.5"30" 5"

Part #MinorGrad.

Mercury (Hg)

Fig.Inter.

2" Face(¼" Center Back Mount)

GL2050.5"30" 5"

Part #MinorGrad.

Mercury (Hg)

Fig.Inter.

2½" Face(¼" Lower Mount)

GL3050.5"30" 5"

Part #MinorGrad.

Mercury (Hg)

Fig.Inter.

• Accuracy class: +/- 1% of span• Material of wetted parts: copper alloy• Window: acrylic, snap in• Dial: aluminum, white• Pointer: aluminum, black, adjustable• Mounting flange/bracket: rear flange, stainless steel

4½" Face(¼" Lower Mount)

4277750-00014277768-00014277776-0001

0-150-300-60

Part #PSI

• Polycarbonate crystal• Black aluminum pointer• PowerFlex™ movement with polyester segment, designed to resist the effects of shock, vibration and pulsation.• Ambient temperature range of -40°F to 150°F• ASME B40.1, Grade B (+/- 3-2-3% accuracy)• ABS plastic case• C-shaped bronze safety bourdon tube (600 PSI and lower) helical wound bronze safety bourdon tube (1000 PSI and higher)

1½" Face(⅛" Center Back Mount)

GC605GC610GC615GC620GC625

.51255

0-300-600-1000-1600-200

55102020

Part #MinorGrad.PSI Fig.

Inter.

2" Face(¼" Center Back Mount)

GC200GC215GC220GC225GC230GC235GC240

.5

.512555

0-150-300-60

0-1000-1600-2000-300

155

10202030

Part #MinorGrad.PSI Fig.

Inter.

2" Face(¼" Lower Mount)

GL100GL115GL120GL125GL130GL135GL140

.5

.512555

0-150-300-60

0-1000-1600-2000-300

155

10202030

Part #MinorGrad.PSI Fig.

Inter.

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Adapter Nipples

Short Hex Style (series HN)

A712SA7125SA713SA714S

2"2½"3"4"

Part #Size

These fittings are designed to provide minimum pressure drop and uniform strength. Maximum working pressure is 1000 PSI.

Long Pipe Style (series AN)

A712A7125A713A714A715A716

2"2½"3"4"5"6"

Part #Size

Victaulic x Weld

AVN2000-200AVN2500-200AVN3000-200AVN4000-200

2"2½"3"4"

VNR2000-200VNR2500-200VNR3000-200VNR4000-200

VN2000-200VN2500-200VN3000-200VN4000-200

Aluminum Part #Size 316 Stainless Steel Part #Carbon Steel Part #

Quick Release CouplingsQuick Release couplings are specially designed for applications requiring a quick connection and/or disconnection of a pipe joint. A locking pin through the handle prevents accidental opening of the coupling. Ductile iron body with zinc plating and steel safety clip. Maximum working pressure is 300 PSI.

1.900"2.375"2.875"3.500"4.500"6.625"

1½"2"

2½"3"4"6"

H315H32H325H33H34H36

850132921202886477110341

1.52.54.03.86.08.6

H315BUH32BUH325BUH33BUH34BUH36BU

Pipe ODNominalSize

Part # w/EPDM gasket

Max. EndLoad lbs.

Approx.Weight lbs.

Part # w/Buna-N gasket

• Interchangeable with: Victaulic #78 Grinnell's #7003

Items will be discontinued as stock is depleted.

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2180 Series 2" Air Relief Valves

3180 Series 3" Air Relief Valves

Vent cowlTop bodyValveSpringValve seatDiaphragmSpacersBody boltBody bolt washerCup sealPlug

123456789

1011

111111-4411

DescriptionItem # Qty

Bill of Materials

Bottom cowlCoverSpring seatSpringSet washerHex screwDrilled screwLock washerCup SealPlugValve sub-assembly

123456789

1011

11111224111

DescriptionItem # Qty

Bill of Materials

Important Note !Only �5 PSI and �8 PSI repair kits are available (below), all valves of other

pressure settings must be returned to Dixon Bayco for rebuilding.

The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this

rebuild kit will void the product warranty and could result in personal injury or death and extensive property damage.

2180-15 repair kit, 15 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2180-15 repair kit, 15 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label2180-18 repair kit, 18 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2180-18 repair kit, 18 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label

2180RK-15

2180RK-15A

2180RK-18

2180RK-18A

3, 4, 5, 6, 8, 9, 10

3, 4, 5, 6, 8, 9, 10

3, 4, 5, 6, 8, 9, 10

3, 4, 5, 6, 8, 9, 10

DescriptionPart # includes item #s

Repair Kits

Repair kits fit the "2180 series" (non adjustable) relief valves with female NPT, victaulic groove and cam & groove adapter ends. (not for use in the adjustable "2180 series")

models 2180 and A2180

models 3180 and A3180

Important Note !Repair kits are not available. All "3�80 & A3�80" relief valves

must be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

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Vent cowlTop bodyValve seatDiaphragmSpringLock washerValve plateSpacerCup sealCapBody bolt

1234567891011

1111141-114

DescriptionItem # Qty

Bill of Materials2182 "High Flow" Series 2" Air Relief Valves

Vent cowlTop bodyValveSpringSpring plateAdjustable screwLock nutAdjustment capCap screwBody screwBody screw lock washerCup seal topCup seal bottomPlugLock washerSpring seatDiaphragmCap screw cup seal

123456789101112131415161718

111111112441111111

DescriptionItem # Qty

Bill of Materials

2" and 3" Adjustable Air Relief Valvesmodels A2180ADJ and A3180ADJ

Important Note !Repair kits are not available. All "Adjustable" relief valves

must be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

Important Note !Only �5 PSI and �8 PSI repair kits are available (below), all valves of other

pressure settings must be returned to Dixon Bayco for rebuilding.

The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this

rebuild kit will void the product warranty and could result in personal injury or death and extensive property damage.

2182-15 repair kit, 15 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2182-15 repair kit, 15 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label2182-18 repair kit, 18 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2182-18 repair kit, 18 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label

2182RK-15

2182RK-15A

2182RK-18

2182RK-18A

3, 4, 5, 6, 7, 9, 11

3, 4, 5, 6, 7, 9, 11

3, 4, 5, 6, 7, 9, 11

3, 4, 5, 6, 7, 9, 11

DescriptionPart # includes item #sRepair Kits

Repair kits fit the "2182 series" relief valves with female NPT, male NPT, victaulic groove, and cam & groove adapter ends.

models 2182 and A2182

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2215 Series 2" Air Relief Valve

DescriptionItem # Qty

Bill of Materials

BodyBaseValve ringValveValve bearingRod endRodValve nutSpring bottom washerSpringSpring top washerShort lock screwScrewLock screw nutAdjusterAdjuster nutCapSealThread cap

123456789

10111213141516171819

1111111111111111111

1120 Series 1½" Vacuum Relief Valve

DescriptionItem # Qty

Bill of Materials

CoverBottomValveSpringStem guideSpacerDrilled screwScrewLock washerCup sealLabelGasket

123456789

101112

111112224111

Important Note !Repair kits are not available. All "22�5" relief valves must

be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

Important Note !Repair kits are not available. All "��20" relief valves must

be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

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2120 Series 2" Vacuum Relief Valve

DescriptionItem # Qty

Bill of Materials

CoverBottomValveValve stemValve guideSpringSet washerDrilled screwScrewLock washerCup sealLabelThread plugGasket

1234567891011121314

11111122241111

3120 Series 3" Vacuum Relief Valve

DescriptionItem # Qty

Bill of Materials

Top coverBottom bodyValveValve stemStem guideSpringSet washerScrewDrilled screwLock washerCup sealThread plugGasket

12345678910111213

1111113426121

Important Note !Repair kits are not available. All "2�20" relief valves must

be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

Important Note !Repair kits are not available. All "3�20" relief valves must

be returned to Dixon Bayco for rebuilding.

Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.

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Swing check bodyValve flapper assemblywith metal sealValve flapper assemblywith Buna sealValve flapper assemblywith Silicone sealShaftShaft nutClean out capSpring(for units with spring return flapper)Clean out cap O-ring seal

12M

2B

2S

3456

7

11

1

1

1211

1

DescriptionItem#

Qty

Bill of Materials

-use kit 300-SPK

use kit 300-BSPK

use kit 300-SSPK

3000-43000-5363000-10SPRG/L4603

O-RINGAS238

Part #

Bayco Classic 3000 Series 3" Swing Check Valves

Silicone seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealSilicone seal flapper assembly, shaft, nuts and clean out cap O-ring sealBuna seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealBuna seal flapper assembly, shaft, nuts and clean out cap O-ring sealMetal seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealMetal seal flapper assembly, shaft, nuts and clean out cap O-ring seal

300-SSPK300-SK300-BSPK300-BK300-SPK300-K

2S, 3, 4, 6, 72S, 3, 4, 72B, 3, 4, 6, 72B, 3, 4, 72M, 3, 4, 6, 72M, 3, 4, 7

DescriptionPart # includes item #s

Repair Kits

"3000" Threaded & "3001" Square Flange units

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Bayco Classic 3000 Series 3" Swing Check Valves

Silicone seal flapper assembly, shaft, nuts & flapper springSilicone seal flapper assembly, shaft, & nuts Buna seal flapper assembly, shaft, nuts & flapper spring Buna seal flapper assembly, shaft & nuts Metal seal flapper assembly, shaft, nuts, & flapper springMetal seal flapper assembly, shaft & nuts

300-SSPK300-SK300-BSPK300-BK300-SPK300-K

2S, 3, 4, 62S, 3, 42B, 3, 4, 62B, 3, 42M, 3, 4, 62M, 3, 4

DescriptionPart # includes item #s

Repair Kits

"3000" Round Flange units

11

1

1

12111

Qty

Swing check bodyValve flapper assemblywith metal sealValve flapper assemblywith Buna sealValve flapper assemblywith Silicone sealShaftShaft nutClean out capSpring(for units with spring return flapper)

12M

2B

2S

3456

DescriptionItem#

Bill of Materials

-use kit 300-SPK

use kit 300-BSPK

use kit 300-SSPK

3000-43000-53000CAPSPRG/L4603

Part #

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Bayco "High Flow" 3020 Series 2" Swing Check Valves

Top cover plate kit, cover plate, spring clip assembly & O-ring sealReplacement white EPDM flapper kit, flapper assembly, shaft, shaft bearings, springs & shaft plugs

3020CS3020FA

4, 82, 3, 5, 6, 7, 10

DescriptionPart # includes item #s

Repair Kits

Swing check bodyValve flapper assembly, white EPDMShaftCover plate & retaining ringShaft bearingRight springLeft springCover O-ringCapThreaded shaft plugShaft bushingFlange close clearance nuts(2 provided with 3020SQ, due to close clearance between flange and body)

12

3456789

1011**

11

1121111222

DescriptionItem#

Qty

Bill of Materials

-use kit 3020FA

390777use kit 3020CS1113211113241113251112363020C111443390784111485

Part #

** not illustrated

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Bayco "High Flow" 3030 Series 3" Swing Check ValvesRound Flange, Square Flange, Threaded & Victaulic Groove Ends

Replacement white EPDM flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3030RD, 3030SQ, 3030TE & 3030VIC)Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3030RD-SSP, 3030SQ-SSP, 3030TE-SSP & 3030VIC-SSP)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3031RD, 3031SQ, 3031TE & 3031VIC)Complete rebuild kit kit, white EPDM flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3030RD, 3030SQ, 3030TE & 3030VIC)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3030RD-SSP, 3030SQ-SSP, 3030TE-SSP & 3030VIC-SSP)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3031RD, 3031SQ, 3031TE & 3031VIC)Replacement bolts & lock washersReplacement left and right springsOptional: 2 drilled bolts (similar to item 10) with wire "tamper resistant" seal

3030RK1

3090RK3

3091RK2

3030RK2

3090RK2

3091RK1

3030HK3030RK33030SK

2, 3A, 4, 5, 6, 7, 8

2, 3B, 4, 5, 6, 7, 8

2, 3C, 4, 5, 6, 7, 8

2, 3A, 4, 5, 6, 7, 8, 10, 112, 3B, 4, 5, 6, 7, 8, 10, 11

2, 3C, 4, 5, 6, 7, 8, 10, 1110, 116, 7not illustrated

DescriptionPart # includes item #s

Repair Kits

Swing check bodyFlapper valve yokeValve flapper assemblywith white EPDMValve flapper assemblywith orange Silicone Valve flapper assemblywith metal sealRight hand shaftLeft hand shaftLeft hand springRight hand springCover gasketCover BoltLock washer

12

3A

3B

3C

4567891011

111

1

1

11111166

DescriptionItem#

Qty

Bill of Materials

-341595use kit 3030RK1

use kit 3090RK3

use kit 3091RK2

390798390799use kit 3030RK3use kit 3030RK3111932341611use kit 3030HKuse kit 3030HK

Part #

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The smaller torsion springs will not return the flappers contained in the 4041RK1, 4041RK2, 4042RK1 & 4042RK2 kits to a fully closed position if the valve is mounted vertically or upside down. Ensure that these mounting positions are avoided if the

smaller springs are used with the 4041RK1, 4041RK2, 4042RK1 & 4042RK2 kits.

DescriptionItem#

Qty

Bill of MaterialsPart #

Swing check bodyValve flapper assemblywhite EPDM (4040RD & 4040TE)Valve flapper assemblymetal seal (4041RD & 4041TE)Valve flapper assemblyorange Silicone (4042RD & 4042TE)Flapper valve yokeLeft hand shaft (4040RD & 4040TE)Left hand shaft (4041RD, 4042RD,4041TE, 4042TE)Left hand spring (4040RD &4040TE)Left hand spring (4041RD, 4042RD, 4041TE & 4042TE)Right hand shaft (4040RD &4040TE)Right hand shaft (4041RD, 4042RD,4041TE & 4042TE)Right hand spring (4040RD & 4040TE)Right hand spring (4041RD, 4042RD, 4041TE & 4042TE)Cover gasketCoverBoltLock washer

12A

2B

2C

34A4B

5A

5B

6A

6B

7A

7B

89

1011

11

1

1

111

1

1

1

1

1

1

1166

-use kit 4040RK1

use kit 4041RK2

use kit 4042RK2

341595390799390846

use kit 3030RK3

use kit 4041RK3

390798

390847

use kit 3030RK3

use kit 4041RK3

111215340039use kit 3030HKuse kit 3030HK

Bayco "High Flow" 4040 Series 4" Swing Check ValvesRound Flange and Threaded Units

* Important Note !Kits 4041RK1, 4041RK2, 4042RK1 & 4042RK2 contain 2 sets of shafts and springs. Swing check valves manufactured after March 2007 should use the larger axial

shafts and larger torsion springs. Swing check valves manufactured prior to March 2007 will require the use of the shorter axial shafts and the smaller torsion springs.

Replacement white EPDM flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4040RD & 4040TE)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4041RD & 4041TE)Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4042RD & 4042TE)Complete rebuild kit kit, white EPDM flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4040RD & 4040TE)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4041RD & 4041TE)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4042RD & 4042TE)Replacement bolts & lock washersReplacement left and right springs (for 4040RD & 4040TE)Replacement left and right springs (for 4041RD, 4041TE, 4042RD & 4042TE)Optional: 2 drilled bolts (similar to item 10) with wire "tamper resistant" seal

4040RK1

4041RK2 *

4042RK2 *

4040RK2

4041RK1 *

4042RK1 *

3030HK3030RK34041RK33030SK

2A, 3, 4A, 5A, 6A, 7A, 8

2B, 3, 4B, 5B, 6B, 7B, 8

2C, 3, 4A, 5A, 6A, 7A, 8

2A, 3, 4A, 5A, 6A, 7A, 8,10, 112B, 3, 4B, 5B, 6B, 7B, 8,10, 112C, 3, 4A, 5A, 6A, 7A, 8,10, 1110, 115A, 7A5B, 7Bnot illustrated

DescriptionPart # includes item #s

Repair Kits

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Bayco "High Flow" 3090 Series Swing Check Manifold ValvesRound Flange x Adapter, Round Flange x 4" FNPT

Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3090M, 3090MA, 3090MB & 3090F)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3091MA)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3090M, 3090MA, 3090MB & 3090F)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3091MA)Replacement cover bolts & lock washersReplacement left and right springsOptional: 2 drilled bolts (similar to item 4) with wire "tamper resistant" sealOutlet bolts and lock washers

3090RK3

3091RK2

3090RK2

3091RK1

3030HK3030RK33030SK6000NPHK

2A, 3, 6, 7, 8, 9, 10

2B, 3, 6, 7, 8, 9, 10

2A, 3, 4, 5, 6, 7, 8, 9, 102B, 3, 4, 5, 6, 7, 8, 9, 104, 58, 9not illustrated14, 15

DescriptionPart # includes item #s

Repair Kits

DescriptionItem#

Qty

Bill of MaterialsPart #

Swing check manifold bodyValve flapper assemblyorange Silicone (3090M, 3090MA, 3090MB & 3090F)Valve flapper assemblymetal seal (3091MA)Flapper Valve YokeBoltLock washerLeft hand shaftRight hand shaftRight hand spring Left hand springCover gasketCover3" Adapter outlet (for 3090MA,3090MAS & 3091MA)4" Adapter outlet(for 3090MB, & 3090MBS )4" FNPT Outlet (for 3090F)Adapter outlet O-ringAdapter outlet hex bolt Adapter outlet Lock washer

12A

2B

34567891011

12A

12B

12C131415

11

1

1661111111

1

1144

-use kit 3090RK3

use kit 3091RK2

341595use kit 3030HKuse kit 3030HK390799390798use kit 3030RK3use kit 3030RK3111932341611340277

341202

6000-203090RK1use kit 6000NPHKuse kit 6000NPHK

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Part Number Page # Part Number Page # Part Number Page # Part Number Page #

100-AL-SS ....................................�5100-DL-SS ....................................�5�0-�00-�500 .................................�0�0-�00-�2223�0 ...........................�0�0-�00-�22500 .............................�0��09�� ............................................���09�8 ............................................������� ...........................................�3����3� ..........................................�3������ ..........................................�3������ ..........................................�3���2�5 ..........................................28���23� ..........................................2����32� ..........................................2����32� ..........................................2����325 ..........................................2������3 ..........................................2����932 ..........................................2����932 ..........................................29��20/xx ...........................................���3��� ..........................................�3��3�3� ..........................................�3150-AL-SS ....................................�5150-DL-SS ....................................�5

200-AL-AL ....................................�5200-AL-SS ....................................�5200-DL-SS ....................................�520�-23-5 .......................................��20�-��-5 .......................................��2�20/xx ...........................................�2�80/xx ...........................................32�80B/xx .........................................32180RK15 .....................................202180RK18 .....................................202�80V/xx .........................................32�82/xx ...........................................32�82B/xx .........................................32182F/xx .........................................32182RK15 .................................�, 2�2182RK18 .................................�, 2�2�82V/xx .........................................322�5/xx ...........................................�2-3-2�3 .........................................��2-3-400-99-BPKIT ........................��23�-23-�0 .....................................��23�-��-�0 .....................................��2-�00-�500 ...................................�02-400-422209F .............................�02-400-422237F .............................�02-�00-�222�0 ...............................��2-�00-�22500 ...............................�02-�00-�2250� .........................�0, ��

3/8 INSERT ..................................�2

3/8 RETAINERBOLT .....................�23/8 T-BOLT ...................................�23000-� ....................................2�, 253000-5 ....................................2�, 253000B .............................................93000BSP ........................................93000CAP ......................................253000N .............................................93000S .............................................93000SP ...........................................93000SSP ........................................93000TE ...........................................93000TEB .........................................93000TEBSP ....................................93000TES .........................................93000TESP ......................................93000TESSP ....................................9300�SQB ........................................9300�SQBSP ...................................9300�SQN ........................................9300�SQS ........................................9300�SQSP ......................................9300�SQSSP ...................................9300-AL-AL ....................................�5300-AL-MI .....................................�5300-AL-SS ....................................�5300-ALT-AL ...................................�5300-ALT-SS ..................................�5300-BK ....................................2�, 25300-BSPK ...............................2�, 25300-DL-AL ....................................�5300-DL-SS ....................................�5300-DLT-AL ...................................�5300GDBSQCB ................................�300GDBSQE ..................................�300GDBSQK ..................................�300GTTFCB ...................................�300GTTFK ......................................�300GTTFTK ....................................�300-K ......................................2�, 25300-SK ....................................2�, 25300-SPK .................................2�, 25300-SSPK ...............................2�, 253020C ...........................................2�3020CS .........................................2�3020FA .........................................2�3020SQ ..........................................83020TE ...........................................83030HK ................................. 2� - 293030RD ..........................................83030RD-SSP ..................................83030RK1 .......................................2�3030RK2 .......................................2�3030RK3 ............................... 2� - 293030SK ............................. 9, 2� - 29

3030SQ ..........................................83030SQ-SSP ..................................83030TE ...........................................83030TE-SSP ...................................8303�RD ..........................................8303�SQ ..........................................8303�TE ...........................................83040ALT-AL ..................................�53040DLT-AL ..................................�53090F .............................................93090M .............................................93090MA ..........................................93090MA-DC ....................................93090MAS ........................................93090MA-W ......................................93090MB ..........................................93090MBS ........................................93090MS ..........................................93090RK1 .................................2�, 593090RK2 .................................2�, 293091MA ..........................................93091MB ..........................................93091RK1 .................................2�, 293�025�00DOT ..............................��3�02�000DOT ..............................��3�035���DOT ..............................��3�035��8DOT ..............................��3�03�0��DOT ..............................��3�03�0�8DOT ..............................��3�0�5�00DOT ..............................��3�0��000DOT ..............................��3�0�5�00DOT ..............................��3�0��000DOT ..............................��3�085���DOT ..............................��3�085��8DOT ..............................��3�08�0��DOT ..............................��3�08�0�8DOT ..............................��3�095���DOT ..............................��3�095��8DOT ..............................��3�09�0��DOT ..............................��3�09�0�8DOT ..............................��3���5���DOT ..............................��3����0�8DOT ..............................��3��55���DOT ..............................��3��55��8DOT ..............................��3��5�0��DOT ..............................��3��5�0�8DOT ..............................��3�20/xx ...........................................�3��05�00DOT ..............................��3��0�000DOT ..............................��3��85���DOT ..............................��3�80/xx ...........................................33-390-209F ...................................��3-390-82850� ...............................��3-�00-�500 ...................................�0

3-�00-350� ...................................�03�0039..........................................283-400-422209F .............................�03-400-422237F .............................�03-�00-�222�0 ...............................��3-�00-�22500 ...............................�03-�00-�2250� ...............................�03-�00-�2250� ...............................��3�02��..........................................293��595..........................................283��595..........................................283��595..........................................293��598..........................................2�3����� ..........................................2�3533AA ...........................................�3533CA ...........................................�3533CC ..........................................�353�AA ...........................................�3534CA ...........................................�3543CA ...........................................�3543CC ..........................................�35��AA ...........................................�3544CA ...........................................�3544CC ..........................................�3� 3000-�0 ...................................2�390�8�..........................................2�390�98..........................................2�390�99..........................................28

�00-20�-�5 ...................................��40022ALTAL .................................�540022DLTAL .................................�5�00-23�-��0 .................................��400-AL-AL ....................................�5400-AL-SS ....................................�5400-ALT-AL ...................................�5400-ALT-SS ..................................�5400-AS-AL ....................................�5400-DL-AL ....................................�5400-DL-SS ....................................�5400-DLT-AL ...................................�5400GTTFCB ...................................�400GTTFK ......................................�400GTTFTK ....................................�40321TF .........................................�40322TF .........................................�40323TF .........................................��0�0RD ..........................................84040RK1 .......................................284040RK2 .......................................28�0�0TE ...........................................84041RK3 .......................................284042RK3 .......................................28�0��RD ..........................................8�0��TE ...........................................8

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Index

Dixon Bayco 2009 3�800.355.�99�

Technical InfoIndex

Dry Bulk ProductsReplacement Parts

Part Number Page # Part Number Page # Part Number Page # Part Number Page #

�0�2RD ..........................................8�0�2TE ...........................................8���� ..............................................�3��2�..............................................�3��22..............................................�3��23..............................................�3��2�..............................................�3��25..............................................�3��2�B ...........................................�3��2�..............................................�3��29..............................................�3��30..............................................�3��3�..............................................�3��35..............................................�3��3�..............................................�3��39..............................................�3���9..............................................�3��55..............................................�3��5�..............................................�3��59..............................................�3����..............................................�3�2���50-000� ..............................�8�2����8-000� ..............................�8�2�����-000� ..............................���-390-209U ...................................���-390-828U50� .............................���-�00-�500 ...................................�0�-�00-350� ...................................�0�-�00-�22209U .............................�0�-�00-�2223�U .............................�0�-�00-�222�0 ...............................���-�00-�22500 ...............................�0�-�00-�2250� .........................�0, �����3................................................��-5-�-2�3 ......................................����2�..............................................�3��22..............................................�3��23..............................................�34-6-400-99-BPKIT ........................���A-�00-�500 .................................�0�A-�00-�22500 .............................�0�A-�00-�2250� .............................�0�x�BD DOOR ...............................�24x4BD DOORASBLY ....................�24x4-BD GASKET ..........................�2�x�-BD TEE ..................................�2�x�-BD TEE-E ..............................�2�x�-S TEE ....................................�2�x�-S TEE-E .................................�2

5/�BD DOOR ................................�250�2..............................................�35050..............................................�35052..............................................�35-390-209U ...................................��

5-390-828U50� .............................��5-�00-�500 ...................................�05-�00-350� ...................................�05-�00-�22209U .............................�05-�00-�2223�U .............................�05-�00-�222�0 ...............................��5-�00-�22500 ...............................�05-�00-�2250� .........................�0, ��5-RF ..............................................�25x� WING .....................................�25x4BD DOORASBLY ....................�25x4-BD GASKET ..........................�25x�-BD TEE ..................................�25x�-BD TEE-E ..............................�25x�-S TEE ....................................�25x�-S TEE-E .................................�25x�-VRBD TEE .............................�25x4-VRBD TEE K .........................�25x�-VRST TEE .............................�25x4-VRST TEE K ..........................�2

600-AL-AL ....................................�5600-AL-SS ....................................�5600-ALT-AL ...................................�5600-DL-AL ....................................�5600-DL-SS ....................................�5600-DLT-AL ...................................�5�-390-209U ...................................���-390-39350� ...............................���-390-828U50� .............................���-�00-�500 ...................................�0�-�00-350� ...................................�0�-�00-�22209U .............................�0�-�00-�2223�U .............................�0�-�00-�222�0 ...............................�0�-�00-�22500 ...............................�0�-�00-�2250� ...............................�06400SGK ........................................�6544CA-1 .......................................�6-99-400BPKIT .............................���x� WING .....................................�26x4BD DOORASBLY ....................�26x4-BD GASKET ..........................�2�x�-BD TEE ..................................�2�x�-BD TEE-E ..............................�2�x�-S TEE ....................................�2�x�-S TEE-E .................................�2

800-AL-AL ....................................�5800-DL-AL ....................................�58-�00-�500 ...................................�08-�00-�2223�0 .............................�08-�00-�22500 ...............................�08x� WING .....................................�28x�BD DOOR ...............................�2

8x4BD DOORASBLY ....................�28x4-BD GASKET ..........................�28x�-BD TEE ..................................�28x�-BD TEE-E ..............................�2

A2�80/xx .........................................3A2�80B/xx ......................................3A2�80V/xx ......................................3A2�82/xx .........................................3A2�82B/xx ......................................3A2182F/xx ......................................3A2�82V/xx ......................................3A3�80/xx .........................................3A��2 .............................................�9A��25 ...........................................�9A��25S .........................................�9A��2S ...........................................�9A��3 .............................................�9A��3S ...........................................�9A��� .............................................�9A���S ...........................................�9A��5 .............................................�9A��� .............................................�9ADS�00 ........................................�5AQ�2DOT� ...................................��AQ�2DOT� ...................................��AQ��DOT� ...................................��AQ��DOT� ...................................��AQ�8DOT�x2 ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�9DOT�x2 ...............................��AQ�9DOT�x� ...............................��AQ�9DOT�x� ...............................��AQ�9DOTS�x2 .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ��DOTS�x2 .............................��AQ��DOTS�x� .............................��AQ�2DOTS�x2 .............................��AQ�2DOTS�x� .............................��AVN2000-200 ...............................�9AVN2500-200 ...............................�9AVN3000-200 ...............................�9AVN�000-200 ...............................�9

BD BOLTS ....................................�2BD WINGNUT ..............................�2

CAL15 .............................................�CAL25 .............................................�

DB9000 ...........................................3DB900� ...........................................3

GASKET RETAINER ....................�2GC200 ..........................................�8GC215 ..........................................�8GC220 ..........................................�8GC225 ..........................................�8GC230 ..........................................�8GC235 ..........................................�8GC240 ..........................................�8GC605 ..........................................�8GC610 ..........................................�8GC615 ..........................................�8GC620 ..........................................�8GC625 ..........................................�8GL100 ...........................................�8GL105 ...........................................�8GL115 ...........................................�8GL120 ...........................................�8GL125 ...........................................�8GL130 ...........................................�8GL135 ...........................................�8GL140 ...........................................�8GL205 ...........................................�8GL305 ...........................................�8

H315 .............................................�9H315BU ........................................�9H32 ...............................................�9H325 .............................................�9H325BU ........................................�9H32BU ..........................................�9H33 ...............................................�9H33BU ..........................................�9H34 ...............................................�9H34BU ..........................................�9H36 ...............................................�9H36BU ..........................................�9

J8��-0�-B-�00 ..............................��J844-04-BL-100 ............................��J8��-0�-R-�00 ..............................��J8��-0�-B-�00 ..............................��J844-06-BL-100 ............................��J8��-0�-R-�00 ..............................��

O-RING-AS-238 .....................2�, 25

PC5000 ...........................................5PC5000AA ......................................5PC5000TTTE ..................................5PC5000VV ......................................5PC5001 ...........................................5PC5003 ...........................................5

Page 34: Chicago, IL Los Angeles, CA Alberta, Canada

Index

Dixon Bayco 2009 32 800.355.�99�

Tech

nical

Info

Inde

xDr

y Bulk

Pro

ducts

Repla

ceme

nt Pa

rts

Part Number Page # Part Number Page # Part Number Page # Part Number Page #

PC5004 ...........................................5PC5005 ...........................................5PC5006 ...........................................5PC5007 ...........................................5

RDL100EZ ....................................�5RDL150EZ ....................................�5RDL200EZ ....................................�5RDL300EZ ....................................�5RDL400EZ ....................................�5RDL600EZ ....................................�5

SC5-16-18x2.75P ...........................�SPRING/L4603 .......................2�, 25

TDF6 ...............................................�TDF7 ...............................................�TDF8 ...............................................�TTF3AL ...........................................�TTF3AL-3MT ..................................�TTF4AL ...........................................�TTF4AL-3EMT ................................�TTF4AL-3FT ...................................�TTF4AL-3MT ..................................�TTF4AL-4EMT ................................�TTF4AL-4FT ...................................�TTF4AL-4MT ..................................�TTF4ALHC-3MT .............................�TTF4ALHC-4MT .............................�

VN2000-200 .................................�9VN2500-200 .................................�9VN3000-200 .................................�9VN�000-200 .................................�9VNR2000-200 ...............................�9VNR2500-200 ...............................�9VNR3000-200 ...............................�9VNR�000-200 ...............................�9

Page 35: Chicago, IL Los Angeles, CA Alberta, Canada

LIMITED WARRANTY

Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manu-factured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by oth-ers than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the full-est extent allowable by applicable law.

OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DIS-CLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGO-ING CONSTITUTES DIXON’S SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.

Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require A Minimum Quantity For Ordering.

Table of Contents

Dry Bulk Products ......................................................2-19Air / Pressure Relief Valves ................................................................ 2-4Vacuum Relief Valves ............................................................................4PVC Coated Lanyards ...........................................................................4Pneuclean™ Pneumatic Filtration System ............................................5Tube Doors .............................................................................................6TTMA Series Flange Adapters ................................................................6Flanged Gaskets ....................................................................................7In-Line Sight Glass ................................................................................7High Flow Swing Check Valves ..............................................................8Swing Check Manifold Valves ...............................................................9Standard Swing Check Valves ...............................................................9Butterfly Valves ................................................................................10-11 400 Series ........................................................................................10 390 Series ........................................................................................11 Accessories ......................................................................................11Hopper Tees ........................................................................................12Disk Fluidizers ......................................................................................13Cam & Groove ................................................................................ 14-15 Adapters & Couplers x 150# Flanged Drilling ..................................15 Adapters & Couplers x Round Tank Truck Flange ...........................15 Adapters & Couplers x Straight Pipe Thread ...................................15D.O.T. Push-In Fittings ................................................................... 16-17D.O.T. Air Brake Tubing Rolls ...............................................................17Gauges .................................................................................................18Adapter Nipples ....................................................................................19Quick Release Couplings .....................................................................19

Replacement Parts ...................................................20-29Air Relief Valves ............................................................................. 20-22Vacuum Relief Valves ..........................................................................23Swing Check Valves ...................................................................... 24-29

Index ..........................................................................30-32

• Toensurethatinternalandexternalcustomerneedsareidentifiedandthatourproductsandservicesmeettheseneeds.• To fully meet and exceed the requirements of the ISO 9001 Quality Program.• To strive for quality in each and every phase of our business.• To exceed competitor’s quality.• To provide systems and training for all Dixon Bayco employees.• Tocreateanenvironmentthatwillalloweachemployeetodoitrightthefirsttime,andaccepttheresponsibilityforquality in each and every task they perform.• That no employee will ever be called on to do anything morally, legally or ethically wrong.

Dixon Bayco has gone to considerable effort to assure the accuracy of the information provided. Please report any irregularities foundforclarificationorcorrection.DixonBaycoreservestherighttomodifyorchangeproductspecificationortowithdrawproductofferings at any time without prior notice.

Product Changes and Corrections

We Commit