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Albany, NY518-725-0998178A Corporate DriveGloversville, NY 12078Fax: 518-725-8542
Atlanta, GA770-486-9619101 T.D.K. BoulevardSuite APeachtree City, GA 30269 Fax: 770-486-9813
Charlotte, NC704-376-5755 332-B Atando AvenueCharlotte,NC 28206Fax: 704-376-1557
Chestertown, MD410-778-2002800 High StreetChestertown, MD 21620Fax: 410-778-4702
Chicago, IL800-323-444040 Chestnut AvenueWestmont, IL 60559 Fax: 630-323-4120
Cleveland, OH330-425-30001900 Enterprise Parkway Twinsburg, OH 44087 Fax: 330-425-1527
Houston, TX713-678-42916525 Homestead RoadHouston, TX 77028Fax: 713-678-8105
Kansas City, MO816-241-7111 1814 N. CorringtonKansas City, MO 64120 Fax: 816-241-7121
Los Angeles, CA909-605-64008840 Flower RoadSuites150/160Rancho Cucamonga, CA 91730Fax: 909-605-6200
Portland, OR503-289-0400 2642 North Marine DrivePortland, OR 97217 Fax: 503-289-0600
Salt Lake City, UT801-972-1180McGillis Ind. Pk. Bldg., #41972 South 4370 WestSalt Lake City, UT 84104Fax: 801-972-8063
Tampa, FL813-247-35005120 Adamo DriveSuite ETampa, FL 33619Fax: 813-247-7910
Alberta,Canada780-469-54447011-68 AveEdmonton, AlbertaT6B 3E3Fax: 780-463-9205
Ontario,Canada705-436-11252315 Bowman StreetInnisfil, Ontario L9S 3V6 Fax: 705-436-6251
Quebec,Canada514-422-9292536 Av LepineDorval, Quebec H9P 2V6 Fax: 514-422-0166
Wingfield SA,Australia61-8-8202-6000Fax: 61-8-8202-6099
Preston,England44-1-77-232-3529Fax: 44-1-77-231-4664
Troisdorf-Spich,Germany49-2241-84406-0Fax: 49-2241-8440679
Monterrey,Mexico52-81-8354-5649Fax: 52-81-8354-8197
© 2009 Printed in the USADBYDRY109-1P5M
Dry BulkProducts
pages 2 - 19
Dry BulkReplacement
Partspages 20 - 29
Indexpages 30 - 32
Dixon BaycoDry Bulk 2009 catalog
Distributed By:
Dixon Bayco Limited2315 Bowman Street, Innisfil, Ontario L9S 3V6Customer Service: 705-436-1125 • 800-355-1991Fax: 705-436-6251 • 877-436-6251
Dixon Bayco800 High Street, Chestertown, MD 21620Customer Service: 410-778-2002 • 800-355-1991Fax: 410-778-4702 • 800-283-4966
www.dixonbayco.com
Dixon is recognized as the premier manufacturer and supplier of hose fittings and accessories spanning a wide range of industrial uses. Dixon’s reach includes products for fire protection, food, dairy processing, beverage and brewery, mobile tankers, mining, construction, chemical processing, petroleum, oilfields, refining, agriculture and manufacturing.
LIMITED WARRANTY
Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manu-factured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by oth-ers than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the full-est extent allowable by applicable law.
OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DIS-CLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGO-ING CONSTITUTES DIXON’S SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.
Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require A Minimum Quantity For Ordering.
Table of Contents
Dry Bulk Products ......................................................2-19Air / Pressure Relief Valves ................................................................ 2-4Vacuum Relief Valves ............................................................................4PVC Coated Lanyards ...........................................................................4Pneuclean™ Pneumatic Filtration System ............................................5Tube Doors .............................................................................................6TTMA Series Flange Adapters ................................................................6Flanged Gaskets ....................................................................................7In-Line Sight Glass ................................................................................7High Flow Swing Check Valves ..............................................................8Swing Check Manifold Valves ...............................................................9Standard Swing Check Valves ...............................................................9Butterfly Valves ................................................................................10-11 400 Series ........................................................................................10 390 Series ........................................................................................11 Accessories ......................................................................................11Hopper Tees ........................................................................................12Disk Fluidizers ......................................................................................13Cam & Groove ................................................................................ 14-15 Adapters & Couplers x 150# Flanged Drilling ..................................15 Adapters & Couplers x Round Tank Truck Flange ...........................15 Adapters & Couplers x Straight Pipe Thread ...................................15D.O.T. Push-In Fittings ................................................................... 16-17D.O.T. Air Brake Tubing Rolls ...............................................................17Gauges .................................................................................................18Adapter Nipples ....................................................................................19Quick Release Couplings .....................................................................19
Replacement Parts ...................................................20-29Air Relief Valves ............................................................................. 20-22Vacuum Relief Valves ..........................................................................23Swing Check Valves ...................................................................... 24-29
Index ..........................................................................30-32
• Toensurethatinternalandexternalcustomerneedsareidentifiedandthatourproductsandservicesmeettheseneeds.• To fully meet and exceed the requirements of the ISO 9001 Quality Program.• To strive for quality in each and every phase of our business.• To exceed competitor’s quality.• To provide systems and training for all Dixon Bayco employees.• Tocreateanenvironmentthatwillalloweachemployeetodoitrightthefirsttime,andaccepttheresponsibilityforquality in each and every task they perform.• That no employee will ever be called on to do anything morally, legally or ethically wrong.
Dixon Bayco has gone to considerable effort to assure the accuracy of the information provided. Please report any irregularities foundforclarificationorcorrection.DixonBaycoreservestherighttomodifyorchangeproductspecificationortowithdrawproductofferings at any time without prior notice.
Product Changes and Corrections
We Commit
Dixon Bayco 2009 �800.355.�99�
Bayco brand Dry Bulk products are designed for use with bulk trailers and truck blowers for the pneumatic transfer of dry bulk commodities such as powders, grains and plastic pellets. Other industrial applications are possible when pneumatic control of air or dry products is required.
Hose Accessories
Air and Vacuum Relief Valves
Pneuclean™ Filter Systems
Tube Doors
Fluidizers
Swing Check Valves
Butterfly Valves and Hopper Tees
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Air Relief Valves
Periodic Inspection, Cleaning and MaintenanceImportant Note: Dixon Bayco air relief valves are designed and built to provide accurate and consistent operation; however periodic inspection, cleaning, and maintenance of these valves is required to ensure continued trouble free service.
Dixon Bayco air relief valves consist of a spring-loaded poppet valve that seals against a rigid annular valve seat. When the system pressure reaches the valve opening pressure the poppet lifts and system air passes under the poppet and out to atmosphere. When a sufficient volume of air has been relieved the system pressure will drop and the poppet will re-seat.
When these valves are used in applications that subject them to particulate laden air, there is potential for contamination of the valve, larger particles such as Grains, Plastic pellets etc. can get trapped between the valve seating surfaces. Applications involving fine particles such as Cement, Fly ash, Lime, Flour etc. can result in a cementing of hardened product on the valve seat or poppet surface. These situations can prevent the valve from fully re-seating, prevent it from opening and can lead to early opening or leakage from the valve.
To prevent this from occurring we advise that Air/Vacuum relief valves be regularly inspected, cleaned and maintained. At a minimum the valve seat and poppet sealing surface should be inspected and cleaned, and the small air vent hole in the top casting checked for blockage. The inspection, cleaning, and maintenance should be carried out with the valve removed from the system, and in a clean environment.
Air / Pressure Relief Valves
Theory of OperationAll Bayco air relief valves are spring-loaded system-pressure actuated devices consisting of a valve disc held in a closed position against a valve seat by means of a spring. The pressure in the system to be protected acts on the valve disc and tends to open the valve; however, the spring load is set to ensure that at normal operating pressures, the pressure in the system is insufficient to open the valve. However, when the system pressure builds to a level where the pressure load on the valve disc is equal or near to the load exerted by the spring, the valve will begin to open. If the pressure in the system were to be held at this level, the load due to system pressure and the spring load would remain in equilibrium and the valve would be neither opened nor closed. In such circumstances the valve will tend to flutter on the valve seat and may release a small amount of air but will not be relieving significant pressure from the system. This point is known as the Warning Pressure, Cracking Pressure or Hissing Pressure.
If the pressure in the system continues to rise, the load acting on the face of the valve will also rise and will begin to exceed the load exerted by the spring. When the load due to system pressure exceeds the spring load, the valve will open and will remain open as long as the system pressure remains sufficient. This point is known as the Opening Pressure or Set Pressure (also referred to as Rated or Popping Pressure). The difference between the Crack Pressure and Opening Pressure varies between valves and is related to the system flow rate. However, the two should not be confused as there is a significant difference in pressure between the two points.
If the system pressure continues to rise, the valve will continue to open and will relieve more and more air until the valve is fully open. At this point the valve will be relieving close to its maximum airflow rate; further increase in system pressure will show only relatively minor increases in flow rate. If the system pressure decreases, the relieving airflow rate will reduce and the valve will start to close. However, the valve will not fully re-seat until some pressure below the Opening Pressure. This pressure is known as the Reseating Pressure and the difference between the two pressures is known as "Blowdown". In practice the valve should be matched to the system to be protected such that the maximum airflow rate of the valve is never utilized, i.e. the valve should be capable of relieving a sufficient volume flow rate of air at the opening pressure to ensure that the system pressure drops significantly. If the valve is open and the system pressure continues to rise above the opening pressure then the valve is relieving less air than is being put into the system. This is a potentially dangerous situation that may lead to over pressurization. The relieving airflow rate of an air relief valve at the maximum allowable system pressure, and ideally at the Opening Pressure, should be well in excess of the system input flow rate at that same pressure.
• Designed to relieve air pressure at a specific pressure setting (customer to advise when ordering - typical setting 15-25 PSI) Refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.• Air Relief Flow Rates: A2180 up to 500 SCFM A2182 up to 1400 SCFM A3180 up to 1300 SCFM• All 2180 and 2182 series valves use white food grade, high temperature elastomer diaphragms.• Tamper proof safety is improved by replacing old wire/lead seals with new more secure cup seals.• In the US the customer can choose the preset pressure tolerance: a) the conventional tolerance is set pressure +3/-0 PSI b) the "A" absolute tolerance is set pressure +1/-0 PSI. The tighter tolerance air reliefs are designated with the prefix "A". (A2180, A3180, A2182)• For the Canadian market only the "A" or absolute (+1/-0 PSI) tolerance air reliefs are available.
Note: Adjustable models A2180ADJ and A3108ADJ are only available with absolute (+1/-0 PSI) tolerance settings and areadjustable + or - 3 PSI from specified setting.
Safety Note: Air/vacuum relief valves must be regularly inspected, cleaned and maintained. Product particles can prevent thevalve from fully re-seating which can lead to early opening/leakage from the valve or can prevent it from opening at all.
For ease of removal and installation, to allow for inspections, cleaning and maintenance all 2180 and 2182 series air relief valves areavailable with either male cam and groove or victaulic grooved connections.
Relief Valve Flow Rates vary depending on the preset relief pressure, for specific relief rates contact Dixon.
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Designed for trailer service
adjustable 2" female NPTadjustable 3" female NPT
A2180/xxADJA3180/xxADJ
DescriptionPart #2" female NPT2" female NPT3" female NPT3" female NPT
2180/xxA2180/xx3180/xxA3180/xx
DescriptionPart #
2" adapter2" adapter
2180B/xxA2180B/xx
DescriptionPart #
2" grooved end2" grooved end
2180V/xxA2180V/xx
DescriptionPart #
Shown with optional safety lanyard (CAL25) attached (available on page 4)
Shown with optional safety lanyard (CAL25) attached (available on page 4)
Designed for high capacity blower or trailer service
2" female NPT2" female NPT2" male NPT2" male NPT
2182F/xxA2182F/xx2182/xxA2182/xx
DescriptionPart #
The 2182 has advantages over other similar sized air relief valves. It provides nearly four times the relieving capacity and is con-structed with an anti-galling anodized aluminum base, which reduces weight. Even though the 2182 is physically larger than the 2180 both weigh approximately 4 lbs. The 2182 has a silicone rubber coated poppet which reduces the tendency of products that "cake" such as cement, lime and flour to stick to the poppet.
CupSeal
CupSealCup
Seals
/xx refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.
Air Relief Tester
Air / Pressure Relief Valves
DB9000
Part #
DB9001
Part #
• Use shop air supply to test Bayco air relief valves• ASME approved tank with safety pop off • 20 gallon tank• High flow pressure regulator• Safely test and repair Bayco air relief valves
This test stand is designed to duplicate the setting and testing conditions at our factory. Unit has ASME approved pressure vessel with stored air capacity to provide the proper flow of air during testing cycle. High flow air regulator with the flow needed to conduct a proper function test of Bayco air relief valves. Unit is provided with a test platform to safely hold air relief valve in test stand. This also allows for the safe disassembly and reassembly of valve for internal inspection or repair.
NEW
• Can be assembled to test valve in vertical or horizontal position• Uses air supply from blower unit to test valve• Liquid filled stainless steel gauge• Modular design can be assembled quickly
This simple and low cost unit is designed to use air supply from a truck mounted or stationary blower package to test air relief valves. Unit can be assembled to test valves in the vertical or horizontal position the same as they are mounted in service.Locking cam and groove couplers ensure safe operation. Unit can be assembled to test male or female threaded air relief valves. Includes liquid filled stainless steel gauge for high accuracy. Modular design can be assembled quickly and taken apart for easy storage.
NEW
DescriptionPart #2182B/xxA2182B/xx2182V/xxA2182V/xx
2" adapter2" adapter2" grooved end2" grooved end
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Air Relief Repair Kits
2" male2215/xx
DescriptionPart #
• Medium performance displacement• For temperature applications to 500°F• All metal construction (no diaphragm)• With tamper proof seal• 2" male inlet made of anti-galling material
/xx refers to the choice of pressure settings provided. Customer needs to request the required settings when ordering.
Vacuum Relief ValvesVacuum relief valves are safety valves which relieve vacuum (instead of pressure) when exceeding a specific setting.Customers must advise vacuum setting required when ordering - typical setting 10-18 inches of mercury.
1½"2"3"
1120/xx2120/xx3120/xx
SizePart #
1120inlet
outlet
2120inlet
outlet
3120inlet
outlet
PVC Coated Lanyards
15" long PVC coated carbon steel with aluminum crimp sleeves.One end factory crimped, one end un-crimped for field installation.25" long PVC coated carbon steel with aluminum crimp sleeves.One end factory crimped, one end un-crimped for field installation.
CAL15
CAL25
DescriptionPart #
Construction:• Aluminum top• Anti-galling alloy inlets• Bronze valve• Stainless steel spring• Male inlets / female outlets
Air / Pressure Relief Valves
2180 series repair kit, 15 PSI setting, -0/+2 PSI spring tolerance2180 series repair kit, 18 PSI setting, -0/+2 PSI spring tolerance2182 series repair kit, 15 PSI setting, -0/+2 PSI spring tolerance2182 series repair kit, 18 PSI setting, -0/+2 PSI spring tolerance
2180RK152180RK182182RK152182RK18
2180 and 2182 Series
DescriptionPart #Each repair kit contains:• Complete instructions• 15 or 18 PSI spring• Spring seat• Diaphragm• Valve plate• 4 bolts and lock washers• Tamper proof seal• Label
Safety Note: The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this rebuild kit will void the product warranty and could result in personal injury and extensive property damage.
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Pneuclean™ Pneumatic Filtration SystemThe Pneuclean™ unit is designed to remove microscopic particles generated by blowers during pneumatic conveying of contaminant-sensitive dry bulk products. Contaminants such as iron and hydrocarbons are produced by blowers and can adversely affect dry products such as plastic pellets and food materials.
These filter units are typically used on dry bulk tanker trucks and placed after the blower and before the bulk storage tanker. This in-line pneumatic system is also suitable for industrial applications or wherever microscopic filtration (up to 4 microns) of impurities is required.
Standard units employ 4" inlets and outlets. However, 3" plumbing can be used with available weld-on 4" x 3" cam and groove adapters.
Special cartridge-style filter elements have a typical life expectancy of approximately 12 months or 2000 hours of service.
In-Line High Pressure Air Filtration for 4" Air Lines• Redesigned heavy duty aluminum canister• Easy to inspect and service• Noise reduction filter reduces noise by 13.8 db at 600 CFM• FDA medium with 99.99% maximum efficiency at 4 microns• Maximum air flow 1000 CFM's• Back pressure: .05 PSI• Quick release V clamp for easy inspection• Overall weight 26 lbs.
PC5000
schedule 40 pipe inlet and outlet4" cam and groove adapter inlet and outlet4" victaulic inlet and outlet4" TTMA inlet and 4" threaded male 90° outlet
PC5000PC5000AAPC5000VVPC5000TTTE
DescriptionPart #
Complete Pneuclean™ Canister Filter Systems
NEW
Pneuclean™ filter elementMounting bracket (sold separately, 2 required)Lid V clampLid O-ringBottom gasketLid
PC5001PC5003PC5004PC5005PC5006PC5007
Replacement PartsDescriptionPart #
PC5000TTTE
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• Welds to standard aluminum hose tube• Stainless steel spring• Lockable• Quality cast aluminum
TDF7
used for 6" hose tubeused for 7" hose tubeused for 8" hose tube
TDF6TDF7TDF8
DescriptionPart #
TDF6 TDF8
The TTMA pattern bolts quickly and easily to standard 4" TTMA flanges and provides a 3" or 4" male NPT thread. The adapter provides a simple and easy way to convert female threaded components to standard TTMA flange configuration. Made of lightweight solid cast aluminum it is more durable than welded fabrications. The advanced design improves flow through adapters even on the 3" reducer. Compact size reduces the overall space needed for installation.
• Available in male NPT and weldable designs• Strong and lightweight• Solid one piece design
TTF4AL-FT
TTF4AL-4MT
TTF4AL-4EMT
TTF4AL
3" TTMA flange x 3" male NPT thread4" TTMA flange x 3" male NPT thread4" TTMA flange x 3" male NPT thread hard-coated4" TTMA flange x 4" male NPT thread4" TTMA flange x 4" male NPT thread hard-coated
TTF3AL-3MTTTF4AL-3MTTTF4ALHC-3MTTTF4AL-4MTTTF4ALHC-4MT
TTMA flange x standard male NPTDescriptionPart #
4" TTMA flange x 3" male NPT thread 3" extended length4" TTMA flange x 4" male NPT thread 3" extended length
TTF4AL-3EMTTTF4AL-4EMT
TTMA flange x extended length male NPTDescriptionPart #
4" TTMA flange x 3" female NPT thread4" TTMA flange x 4" female NPT thread
TTF4AL-3FTTTF4AL-4FT
TTMA flange x female NPTDescriptionPart #
Weldable aluminum flange, 3" TTMA bolt patternWeldable aluminum flange, 4" TTMA bolt pattern
Reducing flange, 4" TTMA to 3" TTMA aluminum
TTF3ALTTF4AL
4443
DescriptionPart #
Weldable Flanges
Tube Doors
TTMA Series Flange Adapters
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Flange GasketsFor use with TTMA flanged fittings.
Cork/Buna Square FlangeKlinger Square Flange
White EPDM Square Flange
3"3"3"
300GDBSQCB300GDBSQK300GDBSQE
4-1/2"4-1/2"4-1/2"
3-3/8"3-3/8"3-3/8"
1/8"1/16"1/8"
Square GasketsSize Part # OD ID THK
Cork / BunaDixon Teflon® Envelope with Klinger Filler
KlingerCork / Buna
Dixon Teflon® Envelope with Klinger FillerKlinger
3"3"3"4"4"4"
300GTTFCB300GTTFTK300GTTFK400GTTFCB400GTTFTK400GTTFK
5-5/8"5-5/8"5-5/8"6-5/8"6-5/8"6-5/8"
3-1/2"3-1/2"3-1/2"
4-9/16"4-9/16"4-9/16"
1/8"1/16"1/8"1/8"
1/16"1/16"
Round GasketsSize Part # OD ID THK
Teflon® with soft fiber coreTeflon® with soft fiber core
Sump Gasket, Teflon® with soft fiber core
3"4"4"
40321TF40322TF40323TF
5-7/8"6-7/8"8-3/8"
3-1/2"4-9/16"6-9/16"
1/4"1/4"1/4"
API Round GasketsSize Part # OD ID THK
NEW
• Designed for dry bulk transfer applications• Available in combination of 3" and 4" coupler or adapter ends• Includes: Aluminum bodies Buna seals Acrylic sight glasses Stainless steel hardware Bronze cam arms (on couplers)
4" coupler x 4" adapter3" coupler x 3" adapter4" coupler x 3" adapter3" coupler x 4" adapter
3544CA3533CA3543CA3534CA
DescriptionPart #
3" adapter x 3" adapter4" adapter x 4" adapter3" adapter x 4" adapter
3533AA3544AA3534AA
DescriptionPart #
4" coupler x 4" coupler3" coupler x 3" coupler4" coupler x 3" coupler
3544CC3533CC3543CC
DescriptionPart #
3544CA
Replacement sight glass kit,(2 Buna O-rings and sight glass)Sight glass bolt spacer (4 required)Bolts (4 required)Hex nuts (4 required)Lock washer (4 required)
6400SGK
6544CA-1SC5-16-18x2.75P110978110977
Replacement PartsDescriptionPart #
In-Line Sight Glasses
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High Flow Swing Check ValvesSwing check valves are designed specifically for service with pneumatic equipment which transfers dry bulk commodities. Check valves allow one way directional flow only. They are used as a protective safety device to prevent flow reversal should back pressure occur.• High air flow body design• Large maintenance / inspection lid• Captive drop-in spring loaded food grade flapper assembly prevents contamination
• Heavy duty cast aluminum body with stainless steel hardware
2" female NPT, white EPDM spring loaded flapper3" female NPT, white silicone spring loaded flapper3" female NPT, spring loaded silicone flapper3" female NPT, spring loaded metal flapper4" female NPT, spring loaded white silicone flapper4" swing check valve with threaded ends, metal flapper4" swing check valve with threaded ends, silicone flapper
3020TE3030TE3030TE-SSP3031TE4040TE4041TE4042TE
4-5/8"7-1/8"7-1/8"7-1/8"
9"9"9"
DescriptionPart # Length
Threaded End (NPT)
2" square flange, white EPDM spring loaded flapper3" square flange, white silicone spring loaded flapper3" square flange, spring loaded metal flapper3" square flange, white silicone spring loaded flapper
3020SQ3030SQ3031SQ3030SQ-SSP
4-5/8"6-7/8"6-7/8"6-7/8"
DescriptionPart # Length
Square Flanged (TTMA)
3" round TTMA flange, white silicone spring loaded flapper3" round flange, spring loaded silicone flapper3" round flange, spring loaded metal flapper4" round TTMA flange4" swing check valve, round flange, metal flapper4" swing check valve, round flange, silicone flapper
3030RD3030RD-SSP3031RD4040RD4041RD4042RD
6-7/8"6-7/8"6-7/8"
9"9"9"
DescriptionPart # Length
Round Flanged (TTMA)
3020TE
3020SQ
3030SQ
4040RD
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3000 Series Swing Checks• Cast aluminum bodies with bronze inspection caps• Safety flapper assembly - all flapper assemblies are drilled and pinned and will not come apart
Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper
3000TE3000TESP3000TEB3000TES3000TEBSP3000TESSP
7-1/8"7-1/8"7-1/8"7-1/8"7-1/8"7-1/8"
DescriptionPart # Length
3" Threaded End (NPT)
Swing Check Manifold Valves
• Choice of seals: metal-to-metal, Buna or silicone rubber seals• Choice of models with or without spring loaded flapper• Large cap designs allow flapper repair/rebuild on unit
Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper
3001SQN3001SQSP3001SQB3001SQS3001SQBSP3001SQSSP
6-7/8"6-7/8"6-7/8"6-7/8"6-7/8"6-7/8"
DescriptionPart # Length
3" Square End (NPT)
Metal-to-metal sealMetal-to-metal seal and spring loaded flapperBuna rubber sealSilicone rubber sealBuna seal and spring loaded flapperSilicone rubber seal and spring loaded flapper
3000N3000SP3000B3000S3000BSP3000SSP
5-5/8"5-5/8"5-5/8"5-5/8"5-5/8"5-5/8"
DescriptionPart # Length
3" Round End (NPT)
3000N
3000TE
3001SQ
Gaskets can be found on page 7.
3" high flow swing check valve x 4" TTMA adapter, complete with 2" female NPT port for mounting an air relief valve
3090MA
3" swing check manifold - silicone flapper3" swing check manifold with 3" adapter - silicone flapper3" swing check manifold with 4" adapter - silicone flapper3" swing check manifold with 4" metal to metal seatSecurity kit for 3" swing check manifold3" swing check manifold with security kit installed - silicone flapper3" swing check manifold with 3" adapter and security kit installed - silicone flapper3" swing check manifold with 4" adapter and security kit installed - silicone flapper3" swing check manifold with 3" adapter metal to metal flapper3" swing check manifold with 3" adapter with dust cap and chain - silicone flapper3" swing check manifold with 4" female NPT threaded end - silicone flapper3" swing check manifold with 3" adapter and special bolt holes for Wittig® blowers - silicone flapper
3090M3090MA3090MB3091MB3030SK3090MS3090MAS
3090MBS
3091MA3090MA-DC
3090F3090MA-W
DescriptionPart #
NEW
Standard Swing Check Valves
Dry Bulk Products
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400 Series Butterfly ValvesHousing: AluminumDiscs: Type 316 stainless or nodular ironStem Packing: Buna-NStem Bushings: Thermal plastic polymer, top and bottomResilient Seat: Nitrile
Handle: High strength 713 alloy aluminum with retrogressive reaging process - stronger than industry standard cast iron handles. Stainless steel spring and locking lever pin.Throttling Plate: Five position, high strength aluminum alloy
Nodular Iron
Stainless Steel
Dimensions and Weights
• Aluminum body• Nodular iron disc
• 17-4 stainless steel stem• Nitrile, FDA approved black seat
2-400-15003-400-15004-400-15004A-400-15005-400-15006-400-15008-400-150010-400-1500
2"3"4"
4" TTMA5"6"8"10"
Part #Size
Complete Valve withNodular Iron Disc
2-400-422237F3-400-422237F4-400-422237U5-400-422237U6-400-422237U8-400-422237010-400-4222370
2"3"4"5"6"8"
10"
Part #Size
Nodular IronReplacement Discs
2-400-4225003-400-4225004-400-4225004A-400-4225005-400-4225006-400-4225008-400-42250010-400-422500
2"3"4"
4" TTMA5"6"8"
10"
Part #Size
BlackReplacement Nitrile Seats
3-400-35014-400-35015-400-35016-400-3501
3"4"5"6"
Part #Size
Complete Valve with316 Stainless Steel Disc
2-400-422209F3-400-422209F4-400-422209U5-400-422209U6-400-422209U
2"3"4"5"6"
Part #Size
316 Stainless SteelReplacement Discs
2-400-4225013-400-4225014-400-4225014A-400-4225015-400-4225016-400-422501
2"3"4"4"5"6"
Part #Size
WhiteReplacement Nitrile Seats
• Aluminum body• 316 stainless steel disc
• 17-4 stainless steel stem• Nitrile, FDA approved white seat
2"3"�"5"�"
Size
35899
lbs.A
�.000�.000�.000�.000�.000
B
.3�5
.3�5
.�38
.�38
.�38
C
.5�3
.5�3
.�25
.�25
.�25
D
�.250�.250�.250�.250�.250
E
3.938�.8�5�.000�.000�.500
F
�.�255.3�5�.8�5�.�258.�50
G
2.�253.�25�.�255.�88�.�25
H
�.�25�.�502.0002.�252.�25
Q
�.�882.8�53.8�55.000�.000
Notes:• All dimensions are given in inches.• Q dimension is the minimum allowable inside diameter of the pipe or mating flange.
Dry Bulk Products
Dixon Bayco 2009 ��800.355.�99�
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390 Series Butterfly ValvesHousing: AluminumDiscs: Type 316 stainlessBody Screws: Cadmium plated steelStem Packing: Buna-NStem Bushings: Thermal plastic polymer, top and bottom
Resilient Seat: NitrileHandle: High strength 713 alloy aluminum with retrogressive reaging process - stronger than industry standard cast iron handles. Stainless steel spring and locking lever pin.Throttling Plate: Five position, high strength aluminum alloy
Stainless Steel• Two piece aluminum body• One piece 316 stainless steel disc and stem
• Nitrile, FDA approved white seat
3-390-8285014-390-828U5015-390-828U5016-390-828U501 1
3"4"5"6"
Part #Size
Complete Valve with316 Stainless Steel Disc
3-390-209F4-390-209U5-390-209U6-390-209U
3"4"5"6"
Part #Size
316 Stainless SteelReplacement Discs
3-400-422501 2
4-400-422501 2
5-400-422501 2
6-390-393501
3"4"5"6"
Part #Size
WhiteReplacement Nitrile Seats
Order handles separately, see below.
1 6" 390 series, uses special handle 400-206-65 or 400-237-610, see below.2 3" thru 5" seats are interchangeable with the 400 series.
Dimensions and Weights
3"�"5"�"
Size
��99
lbs.A
�.000�.000�.000�.000
B
.3�5
.�38
.�38
.�38
C
.5�3
.�25
.�25
.�25
D
�.250�.250�.250�.250
E
�.8�5�.000�.000�.500
F
5.3�5�.8�5�.�258.�50
G
3.�25�.�255.�88�.�25
H
�.�502.0002.�252.�25
Q
2.8�53.8�55.000�.000
Notes:• All dimensions are given in inches.• Q dimension is the minimum allowable inside diameter of the pipe or mating flange.
Butterfly Valve Accessories
2-400-4222403-400-4222404-400-4222405-400-4222406-400-422240
2"3"4"5"6"
Part #Size
17-4 stainless stems
206-23-5206-46-5400-206-65 1
2" and 3"4" thru 6"6" (390)
Part #Size
Aluminum handle kit5 position plate
237-23-10237-46-10400-237-610 1
2" and 3"4" thru 6"6" (390)
Part #Size
Plated iron handle kit10 position plate
• Includes handle plate kit and handle/lever assembly
2-3-400-99-BPKIT4-6-400-99-BPKIT6-99-400BPKIT 1
2" and 3"4" thru 6"6" (390)
Part #Size
Bushing and packing kits
2-3-2134-5-6-213
2" and 3"4" thru 6"
Part #Size
316 stainless screw sets
1 Use on 6" 390 series, 6-390-828U501, see above.
206-810206-1010
8"10"
Part #Size
Aluminum handle kit10 position plate
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Hopper TeesStraight Tees
• Durable lightweight cast aluminum construction• One piece casting design• Groove x groove x flange design• Dimensionally interchangeable with industry standard offerings
Bottom Drop Tees
4" flange x 4" grooved ends5" flange x 4" grooved ends5" flange x 4" grooved ends low profile6" flange x 4" grooved ends4" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends - urethane lined6" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends low profile with retention flange
4x4-S TEE5x4-S TEE5x4-VRST TEE6x4-S TEE4x4-S TEE-E5x4-S TEE-E6x4-S TEE-E5x4-VRST TEE K
DescriptionPart #
• Durable lightweight cast aluminum construction• Groove x groove x flange design• Dimensionally interchangeable with industry standard offerings• Easy to use swing out bottom drop
4" flange x 4" grooved ends5" flange x 4" grooved ends5" flange x 4" grooved ends low profile6" flange x 4" grooved ends8" flange x 4" grooved ends4" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends - urethane lined6" flange x 4" grooved ends - urethane lined8" flange x 4" grooved ends - urethane lined5" flange x 4" grooved ends low profile with retention flange
4x4-BD TEE5x4-BD TEE5x4-VRBD TEE6x4-BD TEE8x4-BD TEE4x4-BD TEE-E5x4-BD TEE-E6x4-BD TEE-E8x4-BD TEE-E5x4-VRBD TEE K
DescriptionPart #
Accessories and Replacements Parts
4x4 bottom drop door only5&6 bottom drop door only8x4 bottom drop door only4x4 bottom drop gasket only5x4 bottom drop gasket only6x4 bottom drop gasket only8x4 bottom drop gasket only4x4 bottom drop door assembly with gasket5x4 bottom drop door assembly with gasket6x4 bottom drop door assembly with gasket8x4 bottom drop door assembly with gasket5x4 bottom drop weld on replacement ring (each)6x4 bottom drop weld on replacement ring (each)8x4 bottom drop weld on replacement ring (each)4x4 bottom drop door T-bolt (each)4x4 bottom drop door threaded insert (each)5/6/8 bottom drop wing nut (each)5/6/8 bottom drop bolt (each)Gasket retainer - all sizesS/S 3/8 gasket retainer bolt and locknut - all sizesRetension flange for low profile tee's
4x4BD DOOR5/6BD DOOR8x4BD DOOR4x4-BD GASKET5x4-BD GASKET6x4-BD GASKET8x4-BD GASKET4x4BD DOORASBLY5x4BD DOORASBLY6x4BD DOORASBLY8x4BD DOORASBLY5x4 WING6x4 WING8x4 WING3/8 T-BOLT3/8 INSERTBD WINGNUTBD BOLTSGASKET RETAINER3/8 RETAINERBOLT5-RF
DescriptionPart #
Dry Bulk Products
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Disk Fluidizer
Product Features• Seals completely to the hopper or wear plate to stop the back flow of product into aeration lines - even when flood loading• Designed to provide the optimum amount of air volume for efficient pneumatic unloading of your bulk trailer, allowing more airflow, less back pressure and higher unloading rates• Durable, food grade silicone resists hardening, cracking or tearing. Robust design does not have snap retention legs that can break off or flimsy disks that crack and wear prematurely.• Material is either a clear-view engineered plastic or grey nylon. Fluidizer component parts are manufactured from FDA approved materials and will withstand operating temperatures up to 350°F.• Fluidizer components can be used as direct replacements for Sure Seal, Fruehauf, Heil or Polar aerators.
Works effectively to provide aeration, vibration and directional air flow required for rapidunloading of dry bulk trailers and containers.
Trailer Components
Blue silicone disk, food gradeWhite silicone disk, food grade
Grey stem, brass insertNatural stem, stainless insertAluminum stemCarbon steel stem
Hopper saver, 1½" opening,white silicone backing
Blue silicone manifold gasket, food gradeWhite silicone manifold gasket, food grade20" stainless steel fluidizer plate 16" ID (includes 3 disks)20" carbon steel fluidizer plate 16" ID (includes 3 disks)Neoprene gasket 20" OD
41244134
4125413541554157
4126B
4127
4137
5050
5052
5012
DescriptionPart #
Manifold, 1-port greyManifold, 2-port greyManifold, 3-port grey
Manifold, 1-port clearManifold, 2-port clearManifold, 3-port clear
Tee handle assembly, stainlessRaised tee handle assemblyHex bolt assembly, stainlessInternal hex bolt assembly, stainlessBolt assembly, T.I.R., stainless
Hopper plug with gasket,1-3/8" holeHopper plug with gasket,1-1/2" hole
412141224123
462146224623
4129413041394149
4159
4111
4167
DescriptionPart #
Commonly Used Assemblies
1-port assembly, blue disk, grey stem hopper saver, blue gasket, 1-port grey manifold, tee handle3-port assembly, blue disk, grey stem hopper saver, blue gasket, 3-port grey manifold, tee handle
111111111131
DescriptionPart #
These are standard assemblies for most non-food grade trailers. It has a hopper saver which is used in aluminum trailers that haul abrasive products like cement and sand.
1-port assembly, blue disk, grey stem hopper saver, blue gasket, 1-port clear manifold, tee handle3-port assembly, blue disk, grey stem hopper saver, blue gasket, 3-port clear manifold, tee handle
111141111161
DescriptionPart #
These are standard assemblies being used in Heil trailers.
1-port assembly, blue disk, grey stem, blue gasket, 1-port grey manifold, tee handle3-port assembly, blue disk, grey stem, blue gasket, 3-port grey manifold, tee handle
113111113131
DescriptionPart #
These are typical assemblies used in steel trailers. They do not include the hopper saver.
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Cam and Groove Couplings• Sizes available from ½" through 8"• Swaged connections available• Interchange with products manufactured to MIL-C-27487F• Available in aluminum, brass, iron, stainless steel, plastic
• Extremely easy to open and close without inserting clips or pins. Ideal for vibration tolerant locking. • Resistant to accidental disconnection when dragged.
• Cast-in lugs allow safety clips to be attached once the lugs are passed through slots in the special cam lever arms. These clips prevent the coupler from being unlocked until they are removed, providing a positive locking action.
• Durable stainless steel cam arm pins will not rust or bind.• Recess holds gasket firmly in place, ensuring proper placement.• Long shank design allows proper banding thus eliminating the major cause of hose damage.
Boss-LockEZ Boss-Lock Dixon
See Current Dixon Price List for complete pricing and part#'s.
Type A(male adapter x female NPT)
Type B(female coupler x male NPT)
Type C(female coupler x hose shank)
Type D(female coupler x female NPT)
Type E(male adapter x hose shank)
Type F(male adapter x male NPT)
Type DC *(dust cap)
Type DP *(dust plug)
* Dust caps and dust plugs are not to be used in pressure applications for safety and environmental reasons.
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4" angled adapter x round tank truck flange
40022ALTAL4" 4" adapter at a 22½° angle from a round tank truck flange
Aluminum Part #Size Description
Adapter x round tank truck flange
300-ALT-AL3040ALT-AL400-ALT-AL600-ALT-AL
3"3" x 4"
4"6"
300-ALT-SS*---400-ALT-SS*---
Aluminum Part #Size Stainless Steel Part #
Adapters and Couplers x 150# Flanged Drilling
Adapters and Couplers x Round Tank Truck Flange
4" angled coupler x round tank truck flange
40022DLTAL4" 4" coupler at a 22½° angle from a round tank truck flange
Aluminum Part #Size Description
Coupler x round tank truck flange
300-DLT-AL3040DLT-AL400-DLT-AL600-DLT-AL
3"3" x 4"
4"6"
Aluminum Part #Size
Flange gaskets are on page 7
DixonCoupler x 150# ASA flange drilling
------200-DL-AL300-DL-AL400-DL-AL600-DL-AL800-DL-AL*
1"1½"2"3"4"6"8"
100-DL-SS150-DL-SS200-DL-SS300-DL-SS400-DL-SS600-DL-SS---
Aluminum Part #Size Stainless Steel Part #
Straight Design
Angled Design
EZ Boss-LockCoupler x 150# ASA flange drilling
1"1½"2"3"4"6"
RDL100EZ*RDL150EZ*RDL200EZRDL300EZ*RDL400EZ*RDL600EZ*
Size Stainless Steel Part #
Adapter x 150# ASA flange drilling
------200-AL-AL300-AL-AL400-AL-AL600-AL-AL800-AL-AL*
1"1½"2"3"4"6"8"
100-AL-SS150-AL-SS200-AL-SS300-AL-SS400-AL-SS600-AL-SS---
---------300-AL-MI---------
Alum. Part #Size St. Stl. Part #Iron Part #
* welded fabrication
Adapter
400-AS-AL4"
Aluminum Part #Size
Vegetable fiber gaskets are standard in threaded end. Replacement fiber gasket part # 400GAGFI
Adapters and Couplers with Straight Pipe Thread (NPSM)Boss-Lock Coupler
ADS4004"
Aluminum Part #Size
* welded fabrication
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D.O.T. Push-in FittingsMaterials:• Body (straights) tube, supports and grippers: brass CA360• Forged elbows and tees: brass CA377• O-ring: Buna-N• Thread sealant: Loctite 516Working Pressure: Vacuum to 150 PSIWorking Temperature: -40°F to 200°FThreads: NPTF standardCompatible Tubing: Designed for use with SAE J844 nylon tubing meets Department of Transportation FMVSS-106
Swivel Male Elbows(Tube to Male NPT)
AQ69DOTS4x2AQ69DOTS4x4AQ69DOTS4x6AQ69DOTS6x4AQ69DOTS6x6
1/8"1/4"3/8"1/4"3/8"
1/4"1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Male Elbows(Tube to Male NPT)
AQ69DOT4x2AQ69DOT4x4AQ69DOT6x4
1/8"1/4"1/4"
1/4"1/4"3/8"
Part #MaleNPT
TubeO.D.
Male Connectors(Tube to Male NPT)
AQ68DOT4x2AQ68DOT4x4AQ68DOT4x6AQ68DOT6x4AQ68DOT6x6
1/8"1/4"3/8"1/4"3/8"
1/4"1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Swivel Male Branch Tees(Tube to Male NPT)
AQ71DOTS4x2AQ71DOTS4x4
1/8"1/4"
1/4"1/4"
Part #MaleNPT
TubeO.D.
Swivel Male Branch Tees(Tube to Tube)
AQ72DOTS4x2AQ72DOTS4x4
1/8"1/4"
1/4"1/4"
Part #MaleNPT
TubeO.D.
Union Tees(Tube to Tube)
AQ64DOT4AQ64DOT6
1/4"3/8"
Part #TubeO.D.
Union Connectors(Tube to Tube)
AQ62DOT4AQ62DOT6
1/4"3/8"
Part #TubeO.D.
Unions(Tube to Tube)
31065600DOT31066000DOT
1/4"3/8"
Part #TubeO.D.
Union Elbows(Tube to Tube)
31025600DOT31026000DOT
1/4"3/8"
Part #TubeO.D.
Union Tees(Tube to Tube)
31045600DOT31046000DOT
1/4"3/8"
Part #TubeO.D.
Y Unions(Tube to Tube)
31405600DOT31406000DOT
1/4"3/8"
Part #TubeO.D.
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D.O.T. Push-in Fittings
Male Elbows(Tube to Male NPT)
31095614DOT31095618DOT31096014DOT31096018DOT
1/4"3/8"1/4"3/8"
1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Straight Male Connectors(Tube to Male NPT)
31155614DOT31155618DOT31156014DOT31156018DOT
1/4"3/8"1/4"3/8"
1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Male Branch Tees(Tube to Male NPT)
31085614DOT31085618DOT31086014DOT31086018DOT
1/4"3/8"1/4"3/8"
1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Male Branch Tees(Tube to Male NPT)
31035614DOT31035618DOT31036014DOT31036018DOT
1/4"3/8"1/4"3/8"
1/4"1/4"3/8"3/8"
Part #MaleNPT
TubeO.D.
Y Connectors(Tube to Male NPT)
31485614DOT1/4"1/4"
Part #MaleNPT
TubeO.D.
Straight Female Connectors(Tube to Male NPT)
31145614DOT31146018DOT
1/4"3/8"
1/4"3/8"
Part #MaleNPT
TubeO.D.
D.O.T. Air Brake Tubing Rolls
• Meets Department of Transportation FMVSS-106 nylon material conforming to SAE J844• Shipped in lengths of 100'• Working Pressure: 150 PSI• Temperature Range: -40°F to 200°F
100'100'100'100'100'100'
1/4"1/4"1/4"3/8"3/8"3/8"
J844-04-BL-100J844-04-B-100J844-04-R-100J844-06-BL-100J844-06-B-100J844-06-R-100
BlackBlueRedBlackBlueRed
LengthO.D. Part #Color
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Vacuum Gauges
Panel Mount Gauges
Standard Dry Gauges
• ASME B40.1, Grade B accuracy (+/- 3-2-3 % accuracy)• ABS plastic case• Bronze bourdon tube• Polycarbonate crystal• Black aluminum pointer• Brass movement with polyester segment, designed for extended wear• Ambient temperature range of -40°F to 150°F
2" Face(¼" Lower Mount)
GL1050.5"30" 5"
Part #MinorGrad.
Mercury (Hg)
Fig.Inter.
2" Face(¼" Center Back Mount)
GL2050.5"30" 5"
Part #MinorGrad.
Mercury (Hg)
Fig.Inter.
2½" Face(¼" Lower Mount)
GL3050.5"30" 5"
Part #MinorGrad.
Mercury (Hg)
Fig.Inter.
• Accuracy class: +/- 1% of span• Material of wetted parts: copper alloy• Window: acrylic, snap in• Dial: aluminum, white• Pointer: aluminum, black, adjustable• Mounting flange/bracket: rear flange, stainless steel
4½" Face(¼" Lower Mount)
4277750-00014277768-00014277776-0001
0-150-300-60
Part #PSI
• Polycarbonate crystal• Black aluminum pointer• PowerFlex™ movement with polyester segment, designed to resist the effects of shock, vibration and pulsation.• Ambient temperature range of -40°F to 150°F• ASME B40.1, Grade B (+/- 3-2-3% accuracy)• ABS plastic case• C-shaped bronze safety bourdon tube (600 PSI and lower) helical wound bronze safety bourdon tube (1000 PSI and higher)
1½" Face(⅛" Center Back Mount)
GC605GC610GC615GC620GC625
.51255
0-300-600-1000-1600-200
55102020
Part #MinorGrad.PSI Fig.
Inter.
2" Face(¼" Center Back Mount)
GC200GC215GC220GC225GC230GC235GC240
.5
.512555
0-150-300-60
0-1000-1600-2000-300
155
10202030
Part #MinorGrad.PSI Fig.
Inter.
2" Face(¼" Lower Mount)
GL100GL115GL120GL125GL130GL135GL140
.5
.512555
0-150-300-60
0-1000-1600-2000-300
155
10202030
Part #MinorGrad.PSI Fig.
Inter.
Dry Bulk Products
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Adapter Nipples
Short Hex Style (series HN)
A712SA7125SA713SA714S
2"2½"3"4"
Part #Size
These fittings are designed to provide minimum pressure drop and uniform strength. Maximum working pressure is 1000 PSI.
Long Pipe Style (series AN)
A712A7125A713A714A715A716
2"2½"3"4"5"6"
Part #Size
Victaulic x Weld
AVN2000-200AVN2500-200AVN3000-200AVN4000-200
2"2½"3"4"
VNR2000-200VNR2500-200VNR3000-200VNR4000-200
VN2000-200VN2500-200VN3000-200VN4000-200
Aluminum Part #Size 316 Stainless Steel Part #Carbon Steel Part #
Quick Release CouplingsQuick Release couplings are specially designed for applications requiring a quick connection and/or disconnection of a pipe joint. A locking pin through the handle prevents accidental opening of the coupling. Ductile iron body with zinc plating and steel safety clip. Maximum working pressure is 300 PSI.
1.900"2.375"2.875"3.500"4.500"6.625"
1½"2"
2½"3"4"6"
H315H32H325H33H34H36
850132921202886477110341
1.52.54.03.86.08.6
H315BUH32BUH325BUH33BUH34BUH36BU
Pipe ODNominalSize
Part # w/EPDM gasket
Max. EndLoad lbs.
Approx.Weight lbs.
Part # w/Buna-N gasket
• Interchangeable with: Victaulic #78 Grinnell's #7003
Items will be discontinued as stock is depleted.
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2180 Series 2" Air Relief Valves
3180 Series 3" Air Relief Valves
Vent cowlTop bodyValveSpringValve seatDiaphragmSpacersBody boltBody bolt washerCup sealPlug
123456789
1011
111111-4411
DescriptionItem # Qty
Bill of Materials
Bottom cowlCoverSpring seatSpringSet washerHex screwDrilled screwLock washerCup SealPlugValve sub-assembly
123456789
1011
11111224111
DescriptionItem # Qty
Bill of Materials
Important Note !Only �5 PSI and �8 PSI repair kits are available (below), all valves of other
pressure settings must be returned to Dixon Bayco for rebuilding.
The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this
rebuild kit will void the product warranty and could result in personal injury or death and extensive property damage.
2180-15 repair kit, 15 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2180-15 repair kit, 15 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label2180-18 repair kit, 18 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2180-18 repair kit, 18 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label
2180RK-15
2180RK-15A
2180RK-18
2180RK-18A
3, 4, 5, 6, 8, 9, 10
3, 4, 5, 6, 8, 9, 10
3, 4, 5, 6, 8, 9, 10
3, 4, 5, 6, 8, 9, 10
DescriptionPart # includes item #s
Repair Kits
Repair kits fit the "2180 series" (non adjustable) relief valves with female NPT, victaulic groove and cam & groove adapter ends. (not for use in the adjustable "2180 series")
models 2180 and A2180
models 3180 and A3180
Important Note !Repair kits are not available. All "3�80 & A3�80" relief valves
must be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Dry Bulk Products
Dixon Bayco 2009 2�800.355.�99�
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Vent cowlTop bodyValve seatDiaphragmSpringLock washerValve plateSpacerCup sealCapBody bolt
1234567891011
1111141-114
DescriptionItem # Qty
Bill of Materials2182 "High Flow" Series 2" Air Relief Valves
Vent cowlTop bodyValveSpringSpring plateAdjustable screwLock nutAdjustment capCap screwBody screwBody screw lock washerCup seal topCup seal bottomPlugLock washerSpring seatDiaphragmCap screw cup seal
123456789101112131415161718
111111112441111111
DescriptionItem # Qty
Bill of Materials
2" and 3" Adjustable Air Relief Valvesmodels A2180ADJ and A3180ADJ
Important Note !Repair kits are not available. All "Adjustable" relief valves
must be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Important Note !Only �5 PSI and �8 PSI repair kits are available (below), all valves of other
pressure settings must be returned to Dixon Bayco for rebuilding.
The detailed instructions enclosed with each repair kit must be followed. Failure to comply with these instructions including disassembly, tampering or modifications using processes and parts not described in these instructions or supplied with this
rebuild kit will void the product warranty and could result in personal injury or death and extensive property damage.
2182-15 repair kit, 15 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2182-15 repair kit, 15 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label2182-18 repair kit, 18 PSI spring (+2/-0 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve labelA2182-18 repair kit, 18 PSI spring (+1/-1 PSI tolerance), spring seat, diaphragm, valve plate, bolts, lockwashers, tamper proof seal, & valve label
2182RK-15
2182RK-15A
2182RK-18
2182RK-18A
3, 4, 5, 6, 7, 9, 11
3, 4, 5, 6, 7, 9, 11
3, 4, 5, 6, 7, 9, 11
3, 4, 5, 6, 7, 9, 11
DescriptionPart # includes item #sRepair Kits
Repair kits fit the "2182 series" relief valves with female NPT, male NPT, victaulic groove, and cam & groove adapter ends.
models 2182 and A2182
Dry Bulk Products
Dixon Bayco 200922 800.355.�99�
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2215 Series 2" Air Relief Valve
DescriptionItem # Qty
Bill of Materials
BodyBaseValve ringValveValve bearingRod endRodValve nutSpring bottom washerSpringSpring top washerShort lock screwScrewLock screw nutAdjusterAdjuster nutCapSealThread cap
123456789
10111213141516171819
1111111111111111111
1120 Series 1½" Vacuum Relief Valve
DescriptionItem # Qty
Bill of Materials
CoverBottomValveSpringStem guideSpacerDrilled screwScrewLock washerCup sealLabelGasket
123456789
101112
111112224111
Important Note !Repair kits are not available. All "22�5" relief valves must
be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Important Note !Repair kits are not available. All "��20" relief valves must
be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Dry Bulk Products
Dixon Bayco 2009 23800.355.�99�
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2120 Series 2" Vacuum Relief Valve
DescriptionItem # Qty
Bill of Materials
CoverBottomValveValve stemValve guideSpringSet washerDrilled screwScrewLock washerCup sealLabelThread plugGasket
1234567891011121314
11111122241111
3120 Series 3" Vacuum Relief Valve
DescriptionItem # Qty
Bill of Materials
Top coverBottom bodyValveValve stemStem guideSpringSet washerScrewDrilled screwLock washerCup sealThread plugGasket
12345678910111213
1111113426121
Important Note !Repair kits are not available. All "2�20" relief valves must
be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Important Note !Repair kits are not available. All "3�20" relief valves must
be returned to Dixon Bayco for rebuilding.
Disassembly, tampering or modifications will void the product warranty and could result in personal injury or death and extensive property damage.
Dry Bulk Products
Dixon Bayco 20092� 800.355.�99�
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Swing check bodyValve flapper assemblywith metal sealValve flapper assemblywith Buna sealValve flapper assemblywith Silicone sealShaftShaft nutClean out capSpring(for units with spring return flapper)Clean out cap O-ring seal
12M
2B
2S
3456
7
11
1
1
1211
1
DescriptionItem#
Qty
Bill of Materials
-use kit 300-SPK
use kit 300-BSPK
use kit 300-SSPK
3000-43000-5363000-10SPRG/L4603
O-RINGAS238
Part #
Bayco Classic 3000 Series 3" Swing Check Valves
Silicone seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealSilicone seal flapper assembly, shaft, nuts and clean out cap O-ring sealBuna seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealBuna seal flapper assembly, shaft, nuts and clean out cap O-ring sealMetal seal flapper assembly, shaft, nuts, flapper spring and clean out cap O-ring sealMetal seal flapper assembly, shaft, nuts and clean out cap O-ring seal
300-SSPK300-SK300-BSPK300-BK300-SPK300-K
2S, 3, 4, 6, 72S, 3, 4, 72B, 3, 4, 6, 72B, 3, 4, 72M, 3, 4, 6, 72M, 3, 4, 7
DescriptionPart # includes item #s
Repair Kits
"3000" Threaded & "3001" Square Flange units
Dry Bulk Products
Dixon Bayco 2009 25800.355.�99�
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Bayco Classic 3000 Series 3" Swing Check Valves
Silicone seal flapper assembly, shaft, nuts & flapper springSilicone seal flapper assembly, shaft, & nuts Buna seal flapper assembly, shaft, nuts & flapper spring Buna seal flapper assembly, shaft & nuts Metal seal flapper assembly, shaft, nuts, & flapper springMetal seal flapper assembly, shaft & nuts
300-SSPK300-SK300-BSPK300-BK300-SPK300-K
2S, 3, 4, 62S, 3, 42B, 3, 4, 62B, 3, 42M, 3, 4, 62M, 3, 4
DescriptionPart # includes item #s
Repair Kits
"3000" Round Flange units
11
1
1
12111
Qty
Swing check bodyValve flapper assemblywith metal sealValve flapper assemblywith Buna sealValve flapper assemblywith Silicone sealShaftShaft nutClean out capSpring(for units with spring return flapper)
12M
2B
2S
3456
DescriptionItem#
Bill of Materials
-use kit 300-SPK
use kit 300-BSPK
use kit 300-SSPK
3000-43000-53000CAPSPRG/L4603
Part #
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Bayco "High Flow" 3020 Series 2" Swing Check Valves
Top cover plate kit, cover plate, spring clip assembly & O-ring sealReplacement white EPDM flapper kit, flapper assembly, shaft, shaft bearings, springs & shaft plugs
3020CS3020FA
4, 82, 3, 5, 6, 7, 10
DescriptionPart # includes item #s
Repair Kits
Swing check bodyValve flapper assembly, white EPDMShaftCover plate & retaining ringShaft bearingRight springLeft springCover O-ringCapThreaded shaft plugShaft bushingFlange close clearance nuts(2 provided with 3020SQ, due to close clearance between flange and body)
12
3456789
1011**
11
1121111222
DescriptionItem#
Qty
Bill of Materials
-use kit 3020FA
390777use kit 3020CS1113211113241113251112363020C111443390784111485
Part #
** not illustrated
Dry Bulk Products
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Bayco "High Flow" 3030 Series 3" Swing Check ValvesRound Flange, Square Flange, Threaded & Victaulic Groove Ends
Replacement white EPDM flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3030RD, 3030SQ, 3030TE & 3030VIC)Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3030RD-SSP, 3030SQ-SSP, 3030TE-SSP & 3030VIC-SSP)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3031RD, 3031SQ, 3031TE & 3031VIC)Complete rebuild kit kit, white EPDM flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3030RD, 3030SQ, 3030TE & 3030VIC)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3030RD-SSP, 3030SQ-SSP, 3030TE-SSP & 3030VIC-SSP)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3031RD, 3031SQ, 3031TE & 3031VIC)Replacement bolts & lock washersReplacement left and right springsOptional: 2 drilled bolts (similar to item 10) with wire "tamper resistant" seal
3030RK1
3090RK3
3091RK2
3030RK2
3090RK2
3091RK1
3030HK3030RK33030SK
2, 3A, 4, 5, 6, 7, 8
2, 3B, 4, 5, 6, 7, 8
2, 3C, 4, 5, 6, 7, 8
2, 3A, 4, 5, 6, 7, 8, 10, 112, 3B, 4, 5, 6, 7, 8, 10, 11
2, 3C, 4, 5, 6, 7, 8, 10, 1110, 116, 7not illustrated
DescriptionPart # includes item #s
Repair Kits
Swing check bodyFlapper valve yokeValve flapper assemblywith white EPDMValve flapper assemblywith orange Silicone Valve flapper assemblywith metal sealRight hand shaftLeft hand shaftLeft hand springRight hand springCover gasketCover BoltLock washer
12
3A
3B
3C
4567891011
111
1
1
11111166
DescriptionItem#
Qty
Bill of Materials
-341595use kit 3030RK1
use kit 3090RK3
use kit 3091RK2
390798390799use kit 3030RK3use kit 3030RK3111932341611use kit 3030HKuse kit 3030HK
Part #
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Dixon Bayco 200928 800.355.�99�
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The smaller torsion springs will not return the flappers contained in the 4041RK1, 4041RK2, 4042RK1 & 4042RK2 kits to a fully closed position if the valve is mounted vertically or upside down. Ensure that these mounting positions are avoided if the
smaller springs are used with the 4041RK1, 4041RK2, 4042RK1 & 4042RK2 kits.
DescriptionItem#
Qty
Bill of MaterialsPart #
Swing check bodyValve flapper assemblywhite EPDM (4040RD & 4040TE)Valve flapper assemblymetal seal (4041RD & 4041TE)Valve flapper assemblyorange Silicone (4042RD & 4042TE)Flapper valve yokeLeft hand shaft (4040RD & 4040TE)Left hand shaft (4041RD, 4042RD,4041TE, 4042TE)Left hand spring (4040RD &4040TE)Left hand spring (4041RD, 4042RD, 4041TE & 4042TE)Right hand shaft (4040RD &4040TE)Right hand shaft (4041RD, 4042RD,4041TE & 4042TE)Right hand spring (4040RD & 4040TE)Right hand spring (4041RD, 4042RD, 4041TE & 4042TE)Cover gasketCoverBoltLock washer
12A
2B
2C
34A4B
5A
5B
6A
6B
7A
7B
89
1011
11
1
1
111
1
1
1
1
1
1
1166
-use kit 4040RK1
use kit 4041RK2
use kit 4042RK2
341595390799390846
use kit 3030RK3
use kit 4041RK3
390798
390847
use kit 3030RK3
use kit 4041RK3
111215340039use kit 3030HKuse kit 3030HK
Bayco "High Flow" 4040 Series 4" Swing Check ValvesRound Flange and Threaded Units
* Important Note !Kits 4041RK1, 4041RK2, 4042RK1 & 4042RK2 contain 2 sets of shafts and springs. Swing check valves manufactured after March 2007 should use the larger axial
shafts and larger torsion springs. Swing check valves manufactured prior to March 2007 will require the use of the shorter axial shafts and the smaller torsion springs.
Replacement white EPDM flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4040RD & 4040TE)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4041RD & 4041TE)Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 4042RD & 4042TE)Complete rebuild kit kit, white EPDM flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4040RD & 4040TE)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4041RD & 4041TE)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 4042RD & 4042TE)Replacement bolts & lock washersReplacement left and right springs (for 4040RD & 4040TE)Replacement left and right springs (for 4041RD, 4041TE, 4042RD & 4042TE)Optional: 2 drilled bolts (similar to item 10) with wire "tamper resistant" seal
4040RK1
4041RK2 *
4042RK2 *
4040RK2
4041RK1 *
4042RK1 *
3030HK3030RK34041RK33030SK
2A, 3, 4A, 5A, 6A, 7A, 8
2B, 3, 4B, 5B, 6B, 7B, 8
2C, 3, 4A, 5A, 6A, 7A, 8
2A, 3, 4A, 5A, 6A, 7A, 8,10, 112B, 3, 4B, 5B, 6B, 7B, 8,10, 112C, 3, 4A, 5A, 6A, 7A, 8,10, 1110, 115A, 7A5B, 7Bnot illustrated
DescriptionPart # includes item #s
Repair Kits
Dry Bulk Products
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Bayco "High Flow" 3090 Series Swing Check Manifold ValvesRound Flange x Adapter, Round Flange x 4" FNPT
Replacement orange Silicone flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3090M, 3090MA, 3090MB & 3090F)Replacement metal seal flapper kit, flapper assembly, yoke, springs, shafts, cover gasket (for 3091MA)Complete rebuild kit kit, orange Silicone flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3090M, 3090MA, 3090MB & 3090F)Complete rebuild kit kit, metal seat flapper assembly, yoke, springs, shafts, cover gasket, bolts & lock washers (for 3091MA)Replacement cover bolts & lock washersReplacement left and right springsOptional: 2 drilled bolts (similar to item 4) with wire "tamper resistant" sealOutlet bolts and lock washers
3090RK3
3091RK2
3090RK2
3091RK1
3030HK3030RK33030SK6000NPHK
2A, 3, 6, 7, 8, 9, 10
2B, 3, 6, 7, 8, 9, 10
2A, 3, 4, 5, 6, 7, 8, 9, 102B, 3, 4, 5, 6, 7, 8, 9, 104, 58, 9not illustrated14, 15
DescriptionPart # includes item #s
Repair Kits
DescriptionItem#
Qty
Bill of MaterialsPart #
Swing check manifold bodyValve flapper assemblyorange Silicone (3090M, 3090MA, 3090MB & 3090F)Valve flapper assemblymetal seal (3091MA)Flapper Valve YokeBoltLock washerLeft hand shaftRight hand shaftRight hand spring Left hand springCover gasketCover3" Adapter outlet (for 3090MA,3090MAS & 3091MA)4" Adapter outlet(for 3090MB, & 3090MBS )4" FNPT Outlet (for 3090F)Adapter outlet O-ringAdapter outlet hex bolt Adapter outlet Lock washer
12A
2B
34567891011
12A
12B
12C131415
11
1
1661111111
1
1144
-use kit 3090RK3
use kit 3091RK2
341595use kit 3030HKuse kit 3030HK390799390798use kit 3030RK3use kit 3030RK3111932341611340277
341202
6000-203090RK1use kit 6000NPHKuse kit 6000NPHK
Index
Dixon Bayco 2009 30 800.355.�99�
Tech
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Part Number Page # Part Number Page # Part Number Page # Part Number Page #
100-AL-SS ....................................�5100-DL-SS ....................................�5�0-�00-�500 .................................�0�0-�00-�2223�0 ...........................�0�0-�00-�22500 .............................�0��09�� ............................................���09�8 ............................................������� ...........................................�3����3� ..........................................�3������ ..........................................�3������ ..........................................�3���2�5 ..........................................28���23� ..........................................2����32� ..........................................2����32� ..........................................2����325 ..........................................2������3 ..........................................2����932 ..........................................2����932 ..........................................29��20/xx ...........................................���3��� ..........................................�3��3�3� ..........................................�3150-AL-SS ....................................�5150-DL-SS ....................................�5
200-AL-AL ....................................�5200-AL-SS ....................................�5200-DL-SS ....................................�520�-23-5 .......................................��20�-��-5 .......................................��2�20/xx ...........................................�2�80/xx ...........................................32�80B/xx .........................................32180RK15 .....................................202180RK18 .....................................202�80V/xx .........................................32�82/xx ...........................................32�82B/xx .........................................32182F/xx .........................................32182RK15 .................................�, 2�2182RK18 .................................�, 2�2�82V/xx .........................................322�5/xx ...........................................�2-3-2�3 .........................................��2-3-400-99-BPKIT ........................��23�-23-�0 .....................................��23�-��-�0 .....................................��2-�00-�500 ...................................�02-400-422209F .............................�02-400-422237F .............................�02-�00-�222�0 ...............................��2-�00-�22500 ...............................�02-�00-�2250� .........................�0, ��
3/8 INSERT ..................................�2
3/8 RETAINERBOLT .....................�23/8 T-BOLT ...................................�23000-� ....................................2�, 253000-5 ....................................2�, 253000B .............................................93000BSP ........................................93000CAP ......................................253000N .............................................93000S .............................................93000SP ...........................................93000SSP ........................................93000TE ...........................................93000TEB .........................................93000TEBSP ....................................93000TES .........................................93000TESP ......................................93000TESSP ....................................9300�SQB ........................................9300�SQBSP ...................................9300�SQN ........................................9300�SQS ........................................9300�SQSP ......................................9300�SQSSP ...................................9300-AL-AL ....................................�5300-AL-MI .....................................�5300-AL-SS ....................................�5300-ALT-AL ...................................�5300-ALT-SS ..................................�5300-BK ....................................2�, 25300-BSPK ...............................2�, 25300-DL-AL ....................................�5300-DL-SS ....................................�5300-DLT-AL ...................................�5300GDBSQCB ................................�300GDBSQE ..................................�300GDBSQK ..................................�300GTTFCB ...................................�300GTTFK ......................................�300GTTFTK ....................................�300-K ......................................2�, 25300-SK ....................................2�, 25300-SPK .................................2�, 25300-SSPK ...............................2�, 253020C ...........................................2�3020CS .........................................2�3020FA .........................................2�3020SQ ..........................................83020TE ...........................................83030HK ................................. 2� - 293030RD ..........................................83030RD-SSP ..................................83030RK1 .......................................2�3030RK2 .......................................2�3030RK3 ............................... 2� - 293030SK ............................. 9, 2� - 29
3030SQ ..........................................83030SQ-SSP ..................................83030TE ...........................................83030TE-SSP ...................................8303�RD ..........................................8303�SQ ..........................................8303�TE ...........................................83040ALT-AL ..................................�53040DLT-AL ..................................�53090F .............................................93090M .............................................93090MA ..........................................93090MA-DC ....................................93090MAS ........................................93090MA-W ......................................93090MB ..........................................93090MBS ........................................93090MS ..........................................93090RK1 .................................2�, 593090RK2 .................................2�, 293091MA ..........................................93091MB ..........................................93091RK1 .................................2�, 293�025�00DOT ..............................��3�02�000DOT ..............................��3�035���DOT ..............................��3�035��8DOT ..............................��3�03�0��DOT ..............................��3�03�0�8DOT ..............................��3�0�5�00DOT ..............................��3�0��000DOT ..............................��3�0�5�00DOT ..............................��3�0��000DOT ..............................��3�085���DOT ..............................��3�085��8DOT ..............................��3�08�0��DOT ..............................��3�08�0�8DOT ..............................��3�095���DOT ..............................��3�095��8DOT ..............................��3�09�0��DOT ..............................��3�09�0�8DOT ..............................��3���5���DOT ..............................��3����0�8DOT ..............................��3��55���DOT ..............................��3��55��8DOT ..............................��3��5�0��DOT ..............................��3��5�0�8DOT ..............................��3�20/xx ...........................................�3��05�00DOT ..............................��3��0�000DOT ..............................��3��85���DOT ..............................��3�80/xx ...........................................33-390-209F ...................................��3-390-82850� ...............................��3-�00-�500 ...................................�0
3-�00-350� ...................................�03�0039..........................................283-400-422209F .............................�03-400-422237F .............................�03-�00-�222�0 ...............................��3-�00-�22500 ...............................�03-�00-�2250� ...............................�03-�00-�2250� ...............................��3�02��..........................................293��595..........................................283��595..........................................283��595..........................................293��598..........................................2�3����� ..........................................2�3533AA ...........................................�3533CA ...........................................�3533CC ..........................................�353�AA ...........................................�3534CA ...........................................�3543CA ...........................................�3543CC ..........................................�35��AA ...........................................�3544CA ...........................................�3544CC ..........................................�3� 3000-�0 ...................................2�390�8�..........................................2�390�98..........................................2�390�99..........................................28
�00-20�-�5 ...................................��40022ALTAL .................................�540022DLTAL .................................�5�00-23�-��0 .................................��400-AL-AL ....................................�5400-AL-SS ....................................�5400-ALT-AL ...................................�5400-ALT-SS ..................................�5400-AS-AL ....................................�5400-DL-AL ....................................�5400-DL-SS ....................................�5400-DLT-AL ...................................�5400GTTFCB ...................................�400GTTFK ......................................�400GTTFTK ....................................�40321TF .........................................�40322TF .........................................�40323TF .........................................��0�0RD ..........................................84040RK1 .......................................284040RK2 .......................................28�0�0TE ...........................................84041RK3 .......................................284042RK3 .......................................28�0��RD ..........................................8�0��TE ...........................................8
Index
Dixon Bayco 2009 3�800.355.�99�
Technical InfoIndex
Dry Bulk ProductsReplacement Parts
Part Number Page # Part Number Page # Part Number Page # Part Number Page #
�0�2RD ..........................................8�0�2TE ...........................................8���� ..............................................�3��2�..............................................�3��22..............................................�3��23..............................................�3��2�..............................................�3��25..............................................�3��2�B ...........................................�3��2�..............................................�3��29..............................................�3��30..............................................�3��3�..............................................�3��35..............................................�3��3�..............................................�3��39..............................................�3���9..............................................�3��55..............................................�3��5�..............................................�3��59..............................................�3����..............................................�3�2���50-000� ..............................�8�2����8-000� ..............................�8�2�����-000� ..............................���-390-209U ...................................���-390-828U50� .............................���-�00-�500 ...................................�0�-�00-350� ...................................�0�-�00-�22209U .............................�0�-�00-�2223�U .............................�0�-�00-�222�0 ...............................���-�00-�22500 ...............................�0�-�00-�2250� .........................�0, �����3................................................��-5-�-2�3 ......................................����2�..............................................�3��22..............................................�3��23..............................................�34-6-400-99-BPKIT ........................���A-�00-�500 .................................�0�A-�00-�22500 .............................�0�A-�00-�2250� .............................�0�x�BD DOOR ...............................�24x4BD DOORASBLY ....................�24x4-BD GASKET ..........................�2�x�-BD TEE ..................................�2�x�-BD TEE-E ..............................�2�x�-S TEE ....................................�2�x�-S TEE-E .................................�2
5/�BD DOOR ................................�250�2..............................................�35050..............................................�35052..............................................�35-390-209U ...................................��
5-390-828U50� .............................��5-�00-�500 ...................................�05-�00-350� ...................................�05-�00-�22209U .............................�05-�00-�2223�U .............................�05-�00-�222�0 ...............................��5-�00-�22500 ...............................�05-�00-�2250� .........................�0, ��5-RF ..............................................�25x� WING .....................................�25x4BD DOORASBLY ....................�25x4-BD GASKET ..........................�25x�-BD TEE ..................................�25x�-BD TEE-E ..............................�25x�-S TEE ....................................�25x�-S TEE-E .................................�25x�-VRBD TEE .............................�25x4-VRBD TEE K .........................�25x�-VRST TEE .............................�25x4-VRST TEE K ..........................�2
600-AL-AL ....................................�5600-AL-SS ....................................�5600-ALT-AL ...................................�5600-DL-AL ....................................�5600-DL-SS ....................................�5600-DLT-AL ...................................�5�-390-209U ...................................���-390-39350� ...............................���-390-828U50� .............................���-�00-�500 ...................................�0�-�00-350� ...................................�0�-�00-�22209U .............................�0�-�00-�2223�U .............................�0�-�00-�222�0 ...............................�0�-�00-�22500 ...............................�0�-�00-�2250� ...............................�06400SGK ........................................�6544CA-1 .......................................�6-99-400BPKIT .............................���x� WING .....................................�26x4BD DOORASBLY ....................�26x4-BD GASKET ..........................�2�x�-BD TEE ..................................�2�x�-BD TEE-E ..............................�2�x�-S TEE ....................................�2�x�-S TEE-E .................................�2
800-AL-AL ....................................�5800-DL-AL ....................................�58-�00-�500 ...................................�08-�00-�2223�0 .............................�08-�00-�22500 ...............................�08x� WING .....................................�28x�BD DOOR ...............................�2
8x4BD DOORASBLY ....................�28x4-BD GASKET ..........................�28x�-BD TEE ..................................�28x�-BD TEE-E ..............................�2
A2�80/xx .........................................3A2�80B/xx ......................................3A2�80V/xx ......................................3A2�82/xx .........................................3A2�82B/xx ......................................3A2182F/xx ......................................3A2�82V/xx ......................................3A3�80/xx .........................................3A��2 .............................................�9A��25 ...........................................�9A��25S .........................................�9A��2S ...........................................�9A��3 .............................................�9A��3S ...........................................�9A��� .............................................�9A���S ...........................................�9A��5 .............................................�9A��� .............................................�9ADS�00 ........................................�5AQ�2DOT� ...................................��AQ�2DOT� ...................................��AQ��DOT� ...................................��AQ��DOT� ...................................��AQ�8DOT�x2 ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�8DOT�x� ...............................��AQ�9DOT�x2 ...............................��AQ�9DOT�x� ...............................��AQ�9DOT�x� ...............................��AQ�9DOTS�x2 .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ�9DOTS�x� .............................��AQ��DOTS�x2 .............................��AQ��DOTS�x� .............................��AQ�2DOTS�x2 .............................��AQ�2DOTS�x� .............................��AVN2000-200 ...............................�9AVN2500-200 ...............................�9AVN3000-200 ...............................�9AVN�000-200 ...............................�9
BD BOLTS ....................................�2BD WINGNUT ..............................�2
CAL15 .............................................�CAL25 .............................................�
DB9000 ...........................................3DB900� ...........................................3
GASKET RETAINER ....................�2GC200 ..........................................�8GC215 ..........................................�8GC220 ..........................................�8GC225 ..........................................�8GC230 ..........................................�8GC235 ..........................................�8GC240 ..........................................�8GC605 ..........................................�8GC610 ..........................................�8GC615 ..........................................�8GC620 ..........................................�8GC625 ..........................................�8GL100 ...........................................�8GL105 ...........................................�8GL115 ...........................................�8GL120 ...........................................�8GL125 ...........................................�8GL130 ...........................................�8GL135 ...........................................�8GL140 ...........................................�8GL205 ...........................................�8GL305 ...........................................�8
H315 .............................................�9H315BU ........................................�9H32 ...............................................�9H325 .............................................�9H325BU ........................................�9H32BU ..........................................�9H33 ...............................................�9H33BU ..........................................�9H34 ...............................................�9H34BU ..........................................�9H36 ...............................................�9H36BU ..........................................�9
J8��-0�-B-�00 ..............................��J844-04-BL-100 ............................��J8��-0�-R-�00 ..............................��J8��-0�-B-�00 ..............................��J844-06-BL-100 ............................��J8��-0�-R-�00 ..............................��
O-RING-AS-238 .....................2�, 25
PC5000 ...........................................5PC5000AA ......................................5PC5000TTTE ..................................5PC5000VV ......................................5PC5001 ...........................................5PC5003 ...........................................5
Index
Dixon Bayco 2009 32 800.355.�99�
Tech
nical
Info
Inde
xDr
y Bulk
Pro
ducts
Repla
ceme
nt Pa
rts
Part Number Page # Part Number Page # Part Number Page # Part Number Page #
PC5004 ...........................................5PC5005 ...........................................5PC5006 ...........................................5PC5007 ...........................................5
RDL100EZ ....................................�5RDL150EZ ....................................�5RDL200EZ ....................................�5RDL300EZ ....................................�5RDL400EZ ....................................�5RDL600EZ ....................................�5
SC5-16-18x2.75P ...........................�SPRING/L4603 .......................2�, 25
TDF6 ...............................................�TDF7 ...............................................�TDF8 ...............................................�TTF3AL ...........................................�TTF3AL-3MT ..................................�TTF4AL ...........................................�TTF4AL-3EMT ................................�TTF4AL-3FT ...................................�TTF4AL-3MT ..................................�TTF4AL-4EMT ................................�TTF4AL-4FT ...................................�TTF4AL-4MT ..................................�TTF4ALHC-3MT .............................�TTF4ALHC-4MT .............................�
VN2000-200 .................................�9VN2500-200 .................................�9VN3000-200 .................................�9VN�000-200 .................................�9VNR2000-200 ...............................�9VNR2500-200 ...............................�9VNR3000-200 ...............................�9VNR�000-200 ...............................�9
LIMITED WARRANTY
Dixon Bayco, (herein called "Dixon") warrants the products described herein, and manu-factured by Dixon to be free from defects in material and workmanship for a period of one (1) year from date of shipment by Dixon under normal use and service. It’s sole obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at its option any product found to Dixon’s satisfaction to be defective upon examination by it, provided that such product shall be returned for inspection to Dixon’s factory within three (3) months after discovery of the defect. The repair or replacement of defective products will be made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not manufactured by Dixon, the warranty of such items being limited to the actual warranty extended to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or misapplication; (c) any product altered or repaired by oth-ers than Dixon; and (d) to normal maintenance services and the replacement of service items (such as washers, gaskets and lubricants) made in connection with such services. To the extent permitted by law, this limited warranty shall extend only to the buyer and any other person reasonably expected to use or consume the goods who is injured in person by any breach of the warranty. No action may be brought against Dixon for an alleged breach of warranty unless such action is instituted within one (1) year from the date the cause of action accrues. This limited warranty shall be construed and enforced to the full-est extent allowable by applicable law.
OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DIS-CLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE, AND ANY OTHER OBLIGATION OR LIABILITY. THE FOREGO-ING CONSTITUTES DIXON’S SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.
Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require A Minimum Quantity For Ordering.
Table of Contents
Dry Bulk Products ......................................................2-19Air / Pressure Relief Valves ................................................................ 2-4Vacuum Relief Valves ............................................................................4PVC Coated Lanyards ...........................................................................4Pneuclean™ Pneumatic Filtration System ............................................5Tube Doors .............................................................................................6TTMA Series Flange Adapters ................................................................6Flanged Gaskets ....................................................................................7In-Line Sight Glass ................................................................................7High Flow Swing Check Valves ..............................................................8Swing Check Manifold Valves ...............................................................9Standard Swing Check Valves ...............................................................9Butterfly Valves ................................................................................10-11 400 Series ........................................................................................10 390 Series ........................................................................................11 Accessories ......................................................................................11Hopper Tees ........................................................................................12Disk Fluidizers ......................................................................................13Cam & Groove ................................................................................ 14-15 Adapters & Couplers x 150# Flanged Drilling ..................................15 Adapters & Couplers x Round Tank Truck Flange ...........................15 Adapters & Couplers x Straight Pipe Thread ...................................15D.O.T. Push-In Fittings ................................................................... 16-17D.O.T. Air Brake Tubing Rolls ...............................................................17Gauges .................................................................................................18Adapter Nipples ....................................................................................19Quick Release Couplings .....................................................................19
Replacement Parts ...................................................20-29Air Relief Valves ............................................................................. 20-22Vacuum Relief Valves ..........................................................................23Swing Check Valves ...................................................................... 24-29
Index ..........................................................................30-32
• Toensurethatinternalandexternalcustomerneedsareidentifiedandthatourproductsandservicesmeettheseneeds.• To fully meet and exceed the requirements of the ISO 9001 Quality Program.• To strive for quality in each and every phase of our business.• To exceed competitor’s quality.• To provide systems and training for all Dixon Bayco employees.• Tocreateanenvironmentthatwillalloweachemployeetodoitrightthefirsttime,andaccepttheresponsibilityforquality in each and every task they perform.• That no employee will ever be called on to do anything morally, legally or ethically wrong.
Dixon Bayco has gone to considerable effort to assure the accuracy of the information provided. Please report any irregularities foundforclarificationorcorrection.DixonBaycoreservestherighttomodifyorchangeproductspecificationortowithdrawproductofferings at any time without prior notice.
Product Changes and Corrections
We Commit