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Chennai. India Engineered Plastics (Subsidiary of Inventa Technologies PVT. Limited) Location: Mappedu Village off Arakkonam Highway (via Chennai - Bengaluru Expressway) Approx. 48 KM from the Airport Next to Dong Woo Surface Tech Factory, Near WABCO test ground and Saint Gobain Plants (Mappaedu Village) An ISO 9001 2008 Company The Engineered Plastics Solution Partner

Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

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Page 1: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Chennai. India

Engineered Plastics

(Subsidiary of Inventa Technologies PVT. Limited)

Location: Mappedu Village o� Arakkonam Highway(via Chennai - Bengaluru Expressway)

Approx. 48 KM from the AirportNext to Dong Woo Surface Tech Factory,

Near WABCO test ground and Saint Gobain Plants (Mappaedu Village)

An ISO 9001 2008 Company

The Engineered PlasticsSolution Partner

Page 2: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

BUSINESS

Contract custom-compounding

Technical Recycling of Plastics Parts

Research - Development & Commercialization

Specicality Engineered Polymers (Inventa Brands)

Page 3: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

CLIENTS SERVED

E-E & E (Electrical, Electronics & Energy)

Mobility sector ( Automotives & Bikes)

Appliances

Industrial

Page 4: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

INVENTA COMPOUNDING PLUS

Core Competence in Compounding Complex Compounding Tasks

Formulations and Processing

Dispersion, Degassing, Alloying / blending & Reactive Extrusion

Nano materials & Polymer composite compounding

Quality, Consistency & Delivery

Page 5: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

INVENTA POLYMERS – IN ACTION

1. Line #3 TSE-72 Running production of Automotive Bumper compound2. Getting ready for R&D run, TSE 363. R&D run developing Nano-silver/PET

Line #3 TSE-72 TSE-36 R&D Run TSE-36

Page 6: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

COMPOUNDING TO PRODUCTS IN BAGS

Toll Compounding Service

Bio-Plastics Production

Page 7: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

LINE #3 PP-GF COMPOUNDINGFOR AUTOMOTIVE

Mappedu Village, Chennai, Tamil Nadu. India

Page 8: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

R&D: We help clients create new opportunitiesYour Idea, recipe, Raws & ourCompetence in compounding &Process Innovation,Materials science,Chemistry, Dispersion,Degassing…..

Page 9: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

R&D /QC FACILITIES

Compounding by TSE 36 Injection Molding (Electronica) & ASTM family mold Equipments for following Tests exist in the Lab at the Inventa Facility All Test Equipments are “made in India brands”. All Test equipments are calibrated by the manufacturer, and compared against Control samples data TESTS Done at INVENTA facility

1. Melt Flow Index2. HDT/Vicat Softening 3. Density/Speci�c gravity4. ASH analysis5. Izod Impact and Notch cutter6. Universal testing machine (Tensile & Flex)7. Other Tests on need basis done at CIPET

Page 10: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

COMPOUNDING CAPABILITIESIndia Growth partner strategy

Plant: Twin screw Extrusion: 5 lines TSE 36 (R&D & Pilot Production), TSE65, TSE65, TSE 72, TSE 72.

Capacity : 550,000 kgs / month

Pelletizing: Strand pelletizer

Tests: Molding and Test Lab

Page 11: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Details Line#1 Line#2 Line#3 Line#4 Line#5

INVENTA TSE65 TSE65 TSE72 TSE72 TSE36Make/Model

Screw Dia 65mm 65mm 72mm 72mm 35.6mm

Screw Length 40D 40D 44D 44D 44D

Max. Screw RPM 400 400 600 600 600

Typical output Kgs/Hr 200 220 350 350 50for PA/GF (30%)

Side Feeder YES YES YES YES YES

Degassing Atm & Vac Atm & Vac Atm & Vac Atm & Vac Atm & Vac

Dosing Units/Feeders Volumetric Volumetric Gravimetric Gravimetric Volumetric

PLANT EQUIPMENTS(basic information)

All lines - Co-rotating Modular/segmented (Barrel & Screw) Twin screw Extruders Line #5 is R&D and pilot production machine

Page 12: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

PLANT SET UP

Page 13: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES

Inventa Brand Engineered Plastics Compounds: ZieLONTM, ZieMAXTM, ZieLOYTM, ZieLINTM

& Nano Technology Sustainable - Recycling Green Programme: Part of our business since 1989

Inventa Custom Compounds from Inventa Product Platform

Polyester Composites, GF & FR grades, High Impact ZieMAXTM molding, Blow molding and extrusion grades

Nylon Group High Impact, GF, Mineral, FR Grades, Specialty ZieLONTM Copolymers by reactive extrusion, UV stab and Composites (6,66 grades of resins)

Performance Master TPO, TPU alloys, PC/ABS, PC/PET, FR & specialty Batches, Alloys & Functional MB (Black MB) Blends ZieLOYTM

Advanced Polymers Composites of PEEK, PES, PPS with Various ZieXANTM performance �llers / Fibers Nano-Composites

Page 14: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

READY COMMERCIAL PRODUCTSReady Commercial Grades: Highly Competitive

Inventa Custom Compounds from Inventa Product Platform

Polyester GF Grades: from 10 - 45% ZieMAXTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact Grades Colors: Natural, Black, Grey, Dark Yellow, Blue etc.

Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact Grades Colors: Natural, Black, Grey, Dark Yellow, Blue etc.

USP:1. ZieMAXTM can replace your Nylon66 GF Grades as drop in2. No compromise of performance properties3. SAVINGS - SAVINGS - SAVINGS

Page 15: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Properties ASTM & ZieMAX Rynite 530 Valox 420 Ultramid 8233G Zytel 70G33 Unit GF30BK GF PET Sabic PBT BASF PA6 DuPont N66

Speci�c D792 1.52 1.56 1.53 1.39 1.40 gravity gms/cc

% Glass Fibre Ash Test 31 30-31 30-31 30-31 33 Tensile D638 148 159 145 100 124 Strngth MPa

Elongation D638 3.5 2.7 3 6.0 4 Break %

Flex Modulus D790 8818 8960 8100 8700 6210 MPa (9300 dry)

Notched Izod D256 120 101 110 85 130 Impact J/M

HDT at D648 C 220 224 205 205 249 1.8 MPa

COMPARATIVE PROPERTY DATAZieMAXTM GF30 vs “Best in class” gades

Page 16: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Properties ASTM & ZieMAX Rynite 545 Unit GF45BK GF PET DuPont

Speci�c D792 1.68 1.69 gravity gms/cc

% Glass Fibre Ash Test 45 45 Tensile D638 178 182 Strngth MPa

Elongation D638 3.5 2.0 Break %

Flex Modulus D790 13800 14000 MPa

Notched Izod D256 118 110 Impact J/M

HDT at D648 C 226 230 1.8 MPa

COMPARATIVE PROPERTY DATAZieMAXTM vs “Best in class” gades

ZieMAX™ GF45BK is 45% Glass Fibre reinforced Grade Polyester Engineered compound designed for high perfor-mance demanding application, such as Automotive under the hood applica-tions. Competitive product Rynite 545BK has been widely used in USA and EU since more than last 30 years.It is extremely easy to process in typi-cal molds designed for reinforced PA, PC, or PBT.**Predrying is “Must”, at 80C for 4 hrs.ZieMAX™ is environment friendly sus-tainable product, developed via exten-sive R&D at INVENTA, Chennai.We have plenty of local raw material

Page 17: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

PRODUCT APPLICATIONS: ENERGY & IT

Page 18: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

PRODUCT APPLICATIONS: AUTOMATIVE

Page 19: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

“INVENTA-CHENNAI”-YOUR TRUSTED BUSINESS PARTNER

IN INDIA SINCE 1989Polymer - Nano Composite Compounding R&D conducted at INVENTA, Cnennai for US based company

Inventa Plant – Lab line

Page 20: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Polymer - Nano Composite Compounding R&D conducted at INVENTA, Cnennai for US based company

Inventa Plant – Lab line

MAIN COMPOUNDING BUILDING

Mappedu Village, Chennai, Tamil Nadu. India(6 KM from Delphi-TVS plant)

Page 21: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

Sriperumbudur, Chennai, Tamil Nadu INDIA

LOGISTICS - DELIVERY

Facility in Chennai, India

Page 22: Chennai. India The Engineered Plastics Solution Partner PolymerPPT.pdf · Nylon Group GF Grades: from 10 - 45% ZieLONTM MF Grades: from 10 - 45% GF - FR Grades: V), V1 and V2 High-Impact

“Think INVENTA-Chennai”-Your Trusted Business Partner in India

What we can do for youManufacturing of your Polymer compounds for Indian market, or export as your Custom - Toll coumpounder. Such as,

1. Logistic support2. Development of products3. Manufacturing of products for India4. All contract manufacturing under complete

Contact: Mr. K.Vishwanathan, Executive Director. [email protected]

Dr.A.K.Banerjie, Managing Director. [email protected]

www.inventapolymer.com