Checklist-735-AWR-00001-99999-PM_4_METRIC

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Checklist-735-AWR

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  • 1 02/18/2016

    Model: 735 Customer Name:Serial Number (Prefix/Range): AWR Equipment Number:

    Maintenance Interval: PM 4 METRIC (2000) Work Order Number:Last Updated Data Date: 11-Mar-03 Equipment SMU:

    OMM Media Number: SEBU7497 Equipment Location:Parts Manual Media Number: SEBP3135 Print Date: 11/22/10

    Employee:

    Job Operation: Part Description Component Job Modifier Quantity

    PERFORM PM 4 7504 540 Additional Note:

    Parts Note:

    SOS 1 SCHEDULED OIL SAMPL1000 008 Additional Note:

    Parts Note:

    142-1340 1 FILTER ELEMENT PRM/A1054 510 PY Additional Note:

    Parts Note:

    142-1403 1 FILTER ELEMENT AS-AIR1054 510 SE Additional Note:

    Parts Note:

    CHECK INLET/EXHAUST VALVE 5P-5678 3 SEAL 1105 535 Additional Note:

    Parts Note:

    Note: THIS PLANNED MAINTENANCE CHECKLIST (CHECKLIST) IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL (OMM) APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

    Part Number

    Part Qty

    Work Application

    JobLocation

    CabType

    TAKE & ANALYZE S-O-S FROM ENGINE

    REPLACE AIR FILTER ELEMENT PRIMARY

    REPLACE AIR FILTER ELEMENT SECONDARY

  • 2 02/18/2016

    1109 040 ENG Additional Note:

    Parts Note:

    CHECK JAKE BRAKE VALVE 1119 535 VL Additional Note:

    Parts Note:

    133-5673 1 ELEMENT-FILTER 1260 510 Additional Note:

    Parts Note:

    141-0284 1 KIT-FUEL FILTER & WAT Additional Note:

    Parts Note:

    1R-0749 1 Filter as-fuel 1261 510 SE Additional Note:

    Parts Note:

    9X-8600 1 SEAL-O-RING 1273 042 Z2 Additional Note:

    Parts Note:

    9X-2205 1 KIT-CAP FILTER Additional Note:

    Parts Note:

    CLEAN FUEL TANK STRAINER 1273 070 STR Additional Note:

    Parts Note:

    1290 535 TM Additional Note:

    Parts Note:

    REPLACE PRIMARY FUEL FILTER

    REPLACE SECONDARY FUEL FILTER SECONDARY

    INSPECT & MAINTAIN FUEL TANK CAP(S)

    CHECK UNIT INJECTOR TIMING DIMENSION

  • 3 02/18/2016

    CLEAN CRANKCASE BREATHER 4F-7390 1 SEAL-O-RING 1317 070 Additional Note:

    Parts Note:

    REPLACE ENGINE OIL & FILTER 1R-0716 1 Filter as-0il 1318 510 Additional Note:

    Parts Note: Engine oil filter

    DEO (L) 38 DIESEL ENGINE OIL (LI Additional Note:

    Parts Note:

    INSPECT V-BELT(S) 1357 040 Additional Note:

    Parts Note:

    INSPECT RADIATOR CAP 1382 040 Additional Note:

    Parts Note:

    SOS COOL-2 1 LEVEL 2 COOLANT CHE 1395 008 L2 Additional Note:

    Parts Note:

    INSPECT BATTERY CABLE 1402 040 Additional Note:

    Parts Note:

    SOS 1 SCHEDULED OIL SAMPL3030 008 Additional Note:

    Parts Note:

    8X-4575 1 FILTER 3030 510 BRE Additional Note:

    Parts Note:

    TAKE & ANALYZE S-O-S FROM ENGINE COOLANT LEVEL TWO

    TAKE & ANALYZE S-O-S FROM TRANSMISSION

    REPLACE TRANSMISSION BREATHER

  • 4 02/18/2016

    3J-1907 1 Seal-o-ring 3067 510 Additional Note:

    Parts Note:

    2D-8009 1 SEAL-O-RING Additional Note:

    Parts Note:

    139-1537 1 ELEMENT AS-HYDRAULIC Additional Note:

    Parts Note:

    TDTO (L) 36 TRAN/DRV TRN OIL (LIT 3101 044 Additional Note:

    Parts Note:

    8H-7521 1 SEAL-O-RING 3101 070 Z3 Additional Note:

    Parts Note:

    SOS 1 SCHEDULED OIL SAMPL3159 008 Additional Note:

    Parts Note:

    TDTO (L) 22 TRAN/DRV TRN OIL (LIT 3159 044 Additional Note:

    Parts Note:

    144-6691 1 Filter as-hyd 3159 510 FI Additional Note:

    Parts Note:

    REPLACE TRANSMISSION OIL FILTER

    DRAIN & REFILL TORQUE CONVERTER

    CLEAN TORQUE CONVERTER SCREEN

    TAKE & ANALYZE S-O-S FROM TRANSFER GEARS

    GEARS

    REPLACE TRANSFER GEARS FILTER

  • 5 02/18/2016

    SOS 3 SCHEDULED OIL SAMPL3258 008 Additional Note:

    Parts Note:

    TDTO (L) 73.5 TRAN/DRV TRN OIL (LIT 3258 044 RE Additional Note:

    Parts Note:

    TDTO (L) 73.5 TRAN/DRV TRN OIL (LIT 3258 044 CE Additional Note:

    Parts Note:

    TDTO (L) 75 TRAN/DRV TRN OIL (LIT 3258 044 FR Additional Note:

    Parts Note:

    3258 535 FLV Additional Note:

    Parts Note:

    CLEAN DRIVE AXLE BREATHER 3278 070 BRE Additional Note:

    Parts Note:

    SOS 6 SCHEDULED OIL SAMPL4050 008 Additional Note:

    Parts Note:

    4050 535 FLV Additional Note:

    Parts Note:

    TEST SERVICE BRAKE 4251 081 Additional Note:

    TAKE & ANALYZE S-O-S FROM DIFFERENTIAL

    DRAIN & REFILL DIFFERENTIAL REAR

    DRAIN & REFILL DIFFERENTIAL CENTER

    DRAIN & REFILL DIFFERENTIAL FRONT

    LEVEL

    TAKE & ANALYZE S-O-S FROM FINAL DRIVE

    CHECK FINAL DRIVE FLUID LEVEL

  • 6 02/18/2016

    Parts Note:

    TEST PARKING BRAKE 4267 081 Additional Note:

    Parts Note:

    SOS 1 SCHEDULED OIL SAMPL4300 008 Additional Note:

    Parts Note:

    4300 081 SE Additional Note:

    Parts Note:

    REPLACE STEERING OIL FILTER 132-8876 2 FILTER ELEMENT AS-OIL431F 510 Additional Note:

    Parts Note:

    4332 070 Z3 Additional Note:

    Parts Note:

    4332 070 STR Additional Note:

    Parts Note:

    SOS 1 SCHEDULED OIL SAMPL5050 008 Additional Note:

    Parts Note:

    TDTO (L) 233 TRAN/DRV TRN OIL (LIT 5056 044 Additional Note:

    Parts Note:

    TAKE & ANALYZE S-O-S FROM STEERING SYSTEM

    TEST STEERING SYSTEM SECONDARY

    CLEAN STEERING HYDRAULIC TANK SCREEN

    CLEAN STEERING HYDRAULIC TANK STRAINER

    TAKE & ANALYZE S-O-S FROM HYDRAULIC SYSTEM

  • 7 02/18/2016

    5056 070 Z3 Additional Note:

    Parts Note:

    9H-6454 1 Gasket 5056 070 STR Additional Note:

    Parts Note:

    157-7911 1 BREATHER 5056 510 BRE Additional Note:

    Parts Note:

    9R-3176 1 SEAL-O-RING Additional Note:

    Parts Note:

    8J-1665 1 SEAL-O-RING 5068 510 Additional Note:

    Parts Note:

    132-8876 3 FILTER ELEMENT AS-OIL Additional Note:

    Parts Note:

    ADJUST OSCILLATING HITCH 7113 025 Additional Note:

    Parts Note:

    ADJUST SUSPENSION 7200 025 Additional Note:

    Parts Note:

    7200 535 ZJ Additional Note:

    Parts Note:

    CLEAN HYDRAULIC TANK STRAINER

    REPLACE HYDRAULIC TANK BREATHER

    CHECK SUSPENSION ACCUMULATOR

  • 8 02/18/2016

    REPLACE A/C RECEIVER/DRYER 175-7162 1 RECEIVER 7322 510 Additional Note:

    Parts Note:

  • Model: 735 Customer Name:Serial Number (Prefix/Range): AWR Equipment Number:

    Maintenance Interval: PM 4 METRIC (2000) Work Order Number:Last Updated Data Date: 11-Mar-03 Equipment SMU:

    OMM Media Number: SEBU7497 Equipment Location:Parts Manual Media Number: SEBP3135 Print Date: 11/22/10

    Employee:

    Qty: Part Number: Description: Notes:1 SOS SCHEDULED OIL SAMPLE1 142-1340 FILTER ELEMENT PRM/AIR1 142-1403 FILTER ELEMENT AS-AIR3 5P-5678 SEAL1 133-5673 ELEMENT-FILTER1 141-0284 KIT-FUEL FILTER & WATER S1 1R-0749 Filter as-fuel1 9X-8600 SEAL-O-RING1 9X-2205 KIT-CAP FILTER1 4F-7390 SEAL-O-RING1 1R-0716 Filter as-0il Engine oil filter38 DEO (L) DIESEL ENGINE OIL (LITERS1 SOS COOL-2 LEVEL 2 COOLANT CHECK1 SOS SCHEDULED OIL SAMPLE1 8X-4575 FILTER1 3J-1907 Seal-o-ring1 2D-8009 SEAL-O-RING1 139-1537 ELEMENT AS-HYDRAULIC FILT36 TDTO (L) TRAN/DRV TRN OIL (LITERS)1 8H-7521 SEAL-O-RING1 SOS SCHEDULED OIL SAMPLE22 TDTO (L) TRAN/DRV TRN OIL (LITERS)

    Note: THIS PLANNED MAINTENANCE CHECKLIST (CHECKLIST) IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL (OMM) APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

  • 1 144-6691 Filter as-hyd3 SOS SCHEDULED OIL SAMPLE73.5 TDTO (L) TRAN/DRV TRN OIL (LITERS)73.5 TDTO (L) TRAN/DRV TRN OIL (LITERS)75 TDTO (L) TRAN/DRV TRN OIL (LITERS)6 SOS SCHEDULED OIL SAMPLE1 SOS SCHEDULED OIL SAMPLE2 132-8876 FILTER ELEMENT AS-OIL1 SOS SCHEDULED OIL SAMPLE233 TDTO (L) TRAN/DRV TRN OIL (LITERS)1 9H-6454 Gasket1 157-7911 BREATHER1 9R-3176 SEAL-O-RING1 8J-1665 SEAL-O-RING3 132-8876 FILTER ELEMENT AS-OIL1 175-7162 RECEIVER

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