CHE 512 Plant Design Guidelines Format Up to Equipment Design (2)

7/31/2019 CHE 512 Plant Design Guidelines Format Up to Equipment Design (2)

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Plant Design and Feasibility

Guidelines Contents

I. Title Page XI. Conclusion

II. Approval Sheet XII. AppendicesIII. Acknowledgement XIII. Bibliography

IV. Dedication XIV. Curriculum Vitae

V. Table of Contents of Authors

VI. IntroductionVII. Management Study

VIII.Market Feasibility study

IX. Technical Feasibility Study

X. Financial Feasibility Study


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Management Study

This should contain the following:

-form of ownership

-organization structure from top

management, staff and workers with

duties and responsibilities

-company policies to include hiring,

training and salary scale


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Form of Ownership

Refer to the Corporation Code of the Philippines (Sec. 14. Contents

of the Articles of Incorporation) to include the following:

1. Name of the Corporation

2. Vision/Mission statement3. Company logo

4. Office and plant location/address

5. Terms for which the corporation will exist

6.Names with the nationalities and address of incorporators

7. Names, nationalities and address of the persons who will act as

directors or trustees

8. If it is a stock, the amount of its authorized capital stock in peso


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Form of Ownership

8. If it is a stock, the amount of its authorized capital stock in

peso , number of shares with its value and the names,

nationalities and residents of original subscriber, and the

amount subscribed.

9. Articles of incorporation


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Business organization must also include:

-Duties and Responsibilities of each

department/units-Job description (Refer to Attachment 001)

-Company Rules and Policies-to include HumanRelations (HR) policies in selection, training

compensation, benefits and other relateditems

-Time Table of all projected Activities (Refer toAttachment 002)


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Attachment 001-Job Description

and SpecificationsPosition Title

Salary Grade

DepartmentReporting relationship

Major duties performed

Job Specifications:

-minimum educational requirement

-minimum work experience, years

-Skills and competencies required


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Attachment 002Project Time

TableActivity Responsible Duration Expected

start date

Expected

end date


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Project Time Table

After filling the table with the activities to

bee done, make a detailed description

of each activity, who is responsible andthe time frame.


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Market Feasibility

The Market Feasibility study should be

able to present following data:

-size and characteristics of the market

-demand for the product

-supply available

-competition


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Statistical Projection for the next 10 years

must be used to determine projected

demand or consumption.

Historical demand for the past 10 years

must also be determined.

Historical supply for the past 10 years mustalso be determined


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Attachment 004 Historical

demandYear Demand(indicate

units to be used)


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Attachment 005 historical supply

Year Supply (indicateunits)


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Attachment 006 Statistical

ProjectionYear Projecteddemand (indicate

units)


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Market Environment

Must include the following:

1. Selling price study indicate the import and

domestic prices for the past 10 years withthe high and low season activities

2. Competitiveness of the product

3. Methods of transportation of the product

4. Channels of distribution5. General trade practices which includes

the existing market practice of competitors.


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Proposed Marketing Program

To outline the actions to be done to achieve

specific goals to include:

1. Preposition2. Product

3. Price

4. Place5. Promotional activities


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Projected sales

Include expected annual sales volume

for the next 10 years, considering the

demand and supply position, thecompetition and the laid out marketing

program.

Refer to the next slide for format


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year demand supply price %market share

Sales,unit Unitprice

Salespesos


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Product Specification or

TECHNICAL FEASIBILITY The technical feasibility should contain data that will

establish whether or not the plant requirements can

be fulfilled with regards to:

-manufacturing know how

-equipments and materials to be used

-facilities and other utilities

The technical feasibility study will also be the basis forevaluating the economic feasibility particularly with

regards to cost and profit.


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Product specification

This includes the physical, chemical, microbiological

and other applicable properties which will describe

the products to be sold.

It also includes the pack or sizes how the product will

be offered, material data sheet, the handling and

storage requirements, toxicity and shelf life.

Please refer to the next slide for the suggested

format.


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Product specification format

Product Name _________________

Description _________________

Physico-Chemical Analysis- _________________

Pack Size _________________Shelf life _________________

Handling and storage conditions __________________

Product Regulatory Compliance __________________

Material Safety Data __________________

Toxicity ___________________


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Packaging

Packaging must include description of

materials to be used for packing the

product. It must also include thesupplier's name, Unit price, and the

Country of origin


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Process Description

This also includes the material and

energy balance detailed calculation per

equipment


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Criteria for plant location

Plant selection to include the following

-transportation facilities available

-accessibility to the target market

-water source quality and quantity

-special business incentives

- climatic conditions

-utilities costs and availability

-treatment facility

-construction cost-operating labour

-taxes

-living conditions and expansion possibilities


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Plant size and Production

schedule This includes the rated daily capacity per

shift, operating days per year, indicating the

factors used in determining capacity. Expected production volume for the next 10

years considering start up and other factors.

Refer to next slide for the format.

Be sure to explain and justify your productionplan.


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Annual production plan (10 years

of operation)year Plant

capacitySalesforecast

Total production plan %utilization


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Equipment Layout and

Specifications This includes Equipment and Piping

layout-top view, and isometric

Instrumentation and process controllayout

List of Equipments, Instrumentation and

Process control, Pumps. Refer to thenext slide for the format


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List of Required Equipment and

Process Controlscode description function # units

requiredRatedcapacity

Economiclife

supplier Quotedprice


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Equipment Layout and

Specifications cont. Equipment layout includes the following

-Detailed calculation of equipment design

-detailed calculation of pump and pipe

sizing

Refer to the next slide for Equipment

Specification


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Equipment Specification

Code __________

Description __________

Function __________

# Units Required __________

Operating Pressure __________

Operating Temperature __________

Rated capacity __________

Dimensions __________

Material of Construction __________

Design details __________

Heating/cooling requirements __________

Insulation Requirement __________

Instrumentation/process control requirement __________

Piping and pump requirement __________

Economic Life __________

Drawing (per scale) __________


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Documents

CHE 512 Plant Design Guidelines Format Up to Equipment Design (2)