17
PERFORMANCE, ENDURANCE AND SATISFACTION PERFORMANCE, ENDURANCE AND SATISFACTION Manufacturers of High Efficiency Alternators and Mobile Electronic Devices. Manufacturers of High Efficiency Alternators and Mobile Electronic Devices. © 2012 PennTex Industries, Inc. All Rights Reserved. Corporate: 202 Plaza Drive Manchester, PA 17345 Ph: 717/266-8762 Fax: 717/266-7803 Manufacturing/ Tech/ Warranty: 7620 Flagstone Drive Fort Worth, TX 76118 Ph: 817/590-2818 Toll Free: 877/590-7366 Fax: 817/590-0505 www.penntexusa.com Email: [email protected] [email protected] A A d d v v a a n n t t a a g g e e ! ! G G e e t t T T h h e e PERFORMANCE, ENDURANCE AND SATISFACTION PERFORMANCE, ENDURANCE AND SATISFACTION Charging System Kit / Wire Harness Only List PennTex Industries Charging System kit list followed by the harness part number included in that kit. Click on the Harness Part # to go to a photo of the harness and the connectors in the harness. PX-212P: PX-2502-2 PX-212P2: PX-2502-2 PX-212R: PX-2502-2 PX-212T: PX-2502-2 PX-212TF: PX-2502-2 PX-220P2-5: PX-2502-2 PX-220P2D-5: PX-2502-2 PX-220P: PX-2502-2 PX-220R-5: PX-2502-2 PX-220R-5A: PX-2502-2 PX-220R-5T: PX-2502-2 PX-220RC-A: PX-7100 PX-220RC-T: PX-7100 PX-220RL-5T: PX-2502-2 PX-220RM-5: PX-7200 PX-220RM-5T: PX-7200 PX-220T3-5*: PX-2502-2 *Discontinued. PX-220T-5: PX-2502-2 PX-220TF-5: PX-2502-2 PX-220TF-6.0: PX-2502-2 PX-220TFM-6.0: PX-7200 PX-317S: PX-3502-3 PX-320S: PX-3502-3 PX-320SW: PX-3502-3 PX-325S: PX-3502-3 PX-325SW: PX-3502-3 PX-328S: PX-3502-3 PX-330S: PX-3502-3 PX-412JM: PX-4502-MC PX-412JM-1: PX-4120 PX-412JM-2: PX-4125 PX-412P2: PX-4502-MC PX-412V: PX-4502-MC PX-412V-MT: PX-4502-MC PX420G-5: PX-4520 PX-421JM: PX-4502-MC PX-421P: PX-4502-MC PX-421P2: PX-4502-MC PX-421PM: PX-4502-MC PX-421SMD: PX-4502-MC PX-421V**: PX-4502-MC **Superseded by the PX-422V but still available. PX-422V-2: PX-4295 PX-422V-4: PX-4295 PX-422VA-4: PX-4295-A PX-422V-8: PX-4295 PX-422V-10: PX-4295 PX-422VA-10: PX-4295-A PX-422VC-10: PX-4295-C PX-512PDH-120: PX-5240 PX-512RDH: PX-5240 PX-512TFDH: PX-5240 PX-520GD: PX-4520 PX-520P2D: PX-2502-2 PX-520PD: PX-2502-2 PX-520RD: PX-2502-2 PX-520RDC: PX-7200 PX-520SD: PX-2502-2 PX-520SDP: PX-2502-2 PX-520TD: PX-2502-2 PX-520TD-0: PX-2502-2 PX-520TD-12: PX-2502-2 PX-520TD-6: PX-2502-2 PX-520TD-6C: PX-2502-2 PX-520TDM-12: PX-7200 PX-520TFD: PX-2502-2 PX-525GD: PX-4520 PX-525PD: PX-2502-2 PX-525P2D: PX-2502-2 PX-525RD: PX-2502-2 PX-525RDC: PX-7100 PX-525RDC-TSP: PX-7100 PX-525TD: PX-2502-2 PX-525TD-12: PX-2502-2 PX-525TD-6: PX-2502-2 PX-525TD-6C: PX-2502-2 PX-525TDM-12: PX-7200 PX-525TDM-6: PX-7200 PX-525TDM-6C: PX-7200 PX-525TFD: PX-2502-2 PX-614SH: PX-6522 PX-616S: PX-3502-3 PX-616T: PX-3502-3 PX-619S: PX-3502-3 PX-619Q: PX-3502-3 PX-619QF: PX-3502-3 PX-622Q: PX-3502-3 PX-622QF: PX-3502-3 PX-622S***: PX-3502-3 ***Discontinued. PX-627Q: PX-3502-3 PX-627QF: PX-3502-3 PX-627S: PX-3502-3 PX-627SF: PX-3502-3 PX-627T: PX-3502-3 PX-635Q: PX-3502-3 PX-635S: PX-3502-3 PX-635T: PX-3502-3 PX-723RD: PX-2502-2 PX-723RDC: PX-7100 PX-725RD: PX-2502-2 PX-725RDC: PX-7100 PX-833: existing harness PX-9125 alternator uses: PX-3522 PX-9130 alternator uses: PX-3522 PX-9131 alternator uses: PX-3522 (Note: there are no PX-9 kits- the PX-3522 harness can be part of a PX-3525 kit that includes a PX-4000-8 regulator & a PX-3522 harness.) Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #

Charging System Kit / Wire Harness Only List

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

Charging System Kit / Wire Harness Only List

PennTex Industries Charging System kit list followed by the harness part number included in that kit.Click on the Harness Part # to go to a photo of the harness and the connectors in the harness.

PX-212P: PX-2502-2

PX-212P2: PX-2502-2

PX-212R: PX-2502-2

PX-212T: PX-2502-2

PX-212TF: PX-2502-2

PX-220P2-5: PX-2502-2

PX-220P2D-5: PX-2502-2

PX-220P: PX-2502-2

PX-220R-5: PX-2502-2

PX-220R-5A: PX-2502-2

PX-220R-5T: PX-2502-2

PX-220RC-A: PX-7100

PX-220RC-T: PX-7100

PX-220RL-5T: PX-2502-2

PX-220RM-5: PX-7200

PX-220RM-5T: PX-7200

PX-220T3-5*: PX-2502-2

*Discontinued.PX-220T-5: PX-2502-2

PX-220TF-5: PX-2502-2PX-220TF-6.0: PX-2502-2

PX-220TFM-6.0: PX-7200

PX-317S: PX-3502-3

PX-320S: PX-3502-3

PX-320SW: PX-3502-3

PX-325S: PX-3502-3

PX-325SW: PX-3502-3

PX-328S: PX-3502-3

PX-330S: PX-3502-3

PX-412JM: PX-4502-MC

PX-412JM-1: PX-4120

PX-412JM-2: PX-4125

PX-412P2: PX-4502-MC

PX-412V: PX-4502-MC

PX-412V-MT: PX-4502-MC

PX420G-5: PX-4520

PX-421JM: PX-4502-MC

PX-421P: PX-4502-MC

PX-421P2: PX-4502-MC

PX-421PM: PX-4502-MC

PX-421SMD: PX-4502-MC

PX-421V**: PX-4502-MC

**Superseded by the PX-422V butstill available.PX-422V-2: PX-4295

PX-422V-4: PX-4295

PX-422VA-4: PX-4295-A

PX-422V-8: PX-4295

PX-422V-10: PX-4295

PX-422VA-10: PX-4295-A

PX-422VC-10: PX-4295-C

PX-512PDH-120: PX-5240

PX-512RDH: PX-5240

PX-512TFDH: PX-5240

PX-520GD: PX-4520

PX-520P2D: PX-2502-2

PX-520PD: PX-2502-2

PX-520RD: PX-2502-2

PX-520RDC: PX-7200

PX-520SD: PX-2502-2

PX-520SDP: PX-2502-2

PX-520TD: PX-2502-2

PX-520TD-0: PX-2502-2

PX-520TD-12: PX-2502-2

PX-520TD-6: PX-2502-2

PX-520TD-6C: PX-2502-2

PX-520TDM-12: PX-7200

PX-520TFD: PX-2502-2

PX-525GD: PX-4520

PX-525PD: PX-2502-2

PX-525P2D: PX-2502-2

PX-525RD: PX-2502-2

PX-525RDC: PX-7100

PX-525RDC-TSP: PX-7100

PX-525TD: PX-2502-2

PX-525TD-12: PX-2502-2

PX-525TD-6: PX-2502-2

PX-525TD-6C: PX-2502-2

PX-525TDM-12: PX-7200

PX-525TDM-6: PX-7200

PX-525TDM-6C: PX-7200

PX-525TFD: PX-2502-2

PX-614SH: PX-6522

PX-616S: PX-3502-3

PX-616T: PX-3502-3

PX-619S: PX-3502-3

PX-619Q: PX-3502-3

PX-619QF: PX-3502-3

PX-622Q: PX-3502-3

PX-622QF: PX-3502-3

PX-622S***: PX-3502-3

***Discontinued.PX-627Q: PX-3502-3

PX-627QF: PX-3502-3

PX-627S: PX-3502-3

PX-627SF: PX-3502-3

PX-627T: PX-3502-3

PX-635Q: PX-3502-3

PX-635S: PX-3502-3

PX-635T: PX-3502-3

PX-723RD: PX-2502-2

PX-723RDC: PX-7100

PX-725RD: PX-2502-2

PX-725RDC: PX-7100

PX-833: existing harness

PX-9125 alternator uses:

PX-3522

PX-9130 alternator uses:

PX-3522

PX-9131 alternator uses:

PX-3522

(Note: there are no PX-9 kits- thePX-3522 harness can be part of aPX-3525 kit that includes a PX-4000-8 regulator & a PX-3522harness.)

Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #

Page 2: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

Common PennTex Harness Alternator and Regulator Connections

Red VoltageSense WireConnector

PX-2, PX-4G-5, PX-5 & PX-7

Brush Holder Connector

Firewall Pass-through Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

PX-7000 harness connector that plugs into the

OEM Ford alternator connector

5/16 Inch Hole 1/4 Inch

Hole

See Application Guide for specific applications, See Harness Guide for harness information

PX-4000, PX-5000 & PX-6000

4-Wire Voltage Regulator Connector

& Single Regulator Ground

Terminal Connector

14-16 Gauge

Barrel Connector

Brown WireCrimp

Connector

PX-4V-220 SeriesAlternator Pigtail

Connector

PX-6000 Harness: Plug in to the GM

OEM harness alternator connector

1/4 Inch

Hole

PX-3 & PX-6Field

Connector

PX-3 & PX-6Stator

Connector

1/4 Inch

Hole

scale: none

2” Large OD

1-1/8” Small OD

1-1/2” Between Holes

2-3/4” Overall Length

11/16” OD Conduit

PX-4-210 SeriesAlternatorConnector

Typical Harness Fuse Holder

Click here to go to PennTex Charging Systems page that lists the Alternator, Regulator & Harness part number in each kit.

Page 3: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-2502-2 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse HolderRegulator

Stator CircuitFuse Holder

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector

1

67

6

3

2

4

8

8

10

9

9

9

14-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

14-16 Gauge

Barrel

Connector

Page 4: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-3502-3 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

STATOR

12

34

Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Brush Holder Ground Wire

67

6

3

2

48

8

10

9

9

914-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

14-16 Gauge

Barrel

Connector

3

1/4”ID

1/4”ID

2

Mock-up of PX-3 & PX-6 Connections(Nothing connects on top of the brush holder)

12

Page 5: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-3522 Wiring HarnessUsed with PX-9 Series 75-Volt Alternators

(See Application Guide for specific applications)Overall harness length: 36 inches

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

6

8

9

9

11 6

3

2

4

65

5/16”ID

4

11

1/4”ID

7

8NOTE THAT THE

BROWN & ORANGE WIRE

LOCATIONS ARESWITCHED IF

COMPARED TOMOST OTHER

PENNTEX REGULATORS

75-VOLT

REGULATOR

7

32

2 3

4

8

11

5

12-Volt

Battery

Page 6: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4120 Wiring Harness (First Design)Used with a PX-4JM 24-Volt Alternator and a PX-4024 24-Volt Regulator

(see Application Guide for the specific application)Overall harness length: 48 inches/ Brown ignition-on lead: 72 inches

Scale: none

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

1

67

6

32

4

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

1

NOTE: Alternators and Regulators are designed for either

12-Volt use or 24-Volt use. They are not interchangeable.

1/4”ID

8

Page 7: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4295 Wiring HarnessThis is the standard-length harness used with the PX-4V-220 Alternator

(see Application Guide for specific applications)Overall harness length: 72 inches

Scale: none

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense

1

67

6

3

24

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

RegulatorSense CircuitFuse Holder

12

12

13

Page 8: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4295-A Wiring HarnessThe “A” indicates the harness is used with the PX-4V-220 Alternator on Arboc Buses

(see Application Guide for specific applications)Overall harness length: 84 inches (Arboc Specific)

Scale: none

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense

1

67

6

3

24

8

10

9

9

9

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

RegulatorSense CircuitFuse Holder

12

12

13

Page 9: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4502-MC Wiring HarnessUsed with PX-4 Series 12-Volt and 24-Volt Alternators

(see Application Guide for specific applications)Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness

Protector

1

67

6

3 2

48

8

10

9

9

9

14-16 GaugeBarrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

1

NOTE: Alternators and Regulators are designed for either

12-Volt use or 24-Volt use. They are not interchangeable.

Page 10: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818 Toll Free: 817-590-7366

Fax: 817-590-0505 Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-4520 Wiring Harness(see Application Guide for specific applications)

Overall harness length: 72 inches

Scale: none

RegulatorSense CircuitFuse Holder

RegulatorStator CircuitFuse Holder

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Gray Field Sense Wire Connector

1

67

3

2

4

8

8

10

9

9

9

14-16 Gauge

Barrel

Connector

11

11

6

32

48

65

1/4”ID

All PennTex Harnessesuse GXL Wire and have

Machine-CrimpedTerminals

5/16”ID

4

7

1

14-16 Gauge

Barrel

Connector

6

12

12

Black Wireunderneath

14-16 Gauge

Barrel

Connector

14-16 Gauge

Barrel

Connector

The PX-4520 Harness is for GM applications using a (1)PX-4G-5, (2)PX-5GD-230 or (3)PX-5GD-250alternator in a (1)PX-420G-5, (2)PX-520GD, or (3)PX-525GD kit. The difference between this harnessand a PX-2502-2 harness is that the PX-4520 has a Gray Field Sense wire and the PX-2502-2 doesnot. The PX-4520 harness can be substituted for a PX-2502-2 harness by insulating and taping off theGray wire. Do not connect the Gray and the Brown wire together.

Page 11: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-5240 12/24 Hybrid Wiring Harness (PX-5 Style)(Hybrid systems are used in very specialized applications- contact a Warehouse Distributor or PennTex for information)

Overall harness length: 72 inches

Scale: none

Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Yellow / 24-Volt Voltage Sensea Connection at Alternator12) Yellow / 24-Volt Voltage Sensea Connection at Regulator

678

9

14-16 Gauge

Barrel

Connector

10 6

32

48

5

1/4”ID

5/16”ID

4

14-16 Gauge

Barrel

Connector

12

12

126

9

11

7

1

1

23

4

10

5

8

FUSED ON-IN-RUN

IGNITION SOURCE

Page 12: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717/266-8762

Fax: 717/266-7803

Manufacturing/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817/590-2818

Toll Free: 877/590-7366

Fax: 817/590-0505www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-6522 Hybrid Wiring Harness(Used with a PX-6-SH-140 Alternator and PX-4000-4 Regulator)

Overall harness length: 72 inches

Scale: none

12

3

Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground

Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Brush Holder Ground Wire12) Yellow / 24-Volt Voltage Sensea Connection at Alternator13) Yellow / 24-Volt Voltage Sensea Connection at Regulator

67

8

9

14-16 Gauge

Barrel

Connector

10 6

32

48

5

1/4”ID

5/16”ID

4

14-16 Gauge

Barrel

Connector

Mock-up of PX-6SH-140 Connections(Nothing connects on top of the brush holder)

11

12

13

13

136

9

4

12

8

3

1/4”ID

1/4”ID

2

10

10

Page 13: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818,Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax:817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-7100 Harness Connections For PX-2 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator

(see Application Guide for specific applications)

Large RedSense WireConnector

Brush Holder Connector

Firewall

Pass-through

Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

Scale: None

PennTex harness

connector that

plugs into the

OEM alternator

connector

5/16 Inch Hole 1/4 Inch

Hole

1

2

3 4

5

12

3

4

5

SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND

ONE NEGATIVE POST. A PX-5 HASTWO POSITIVE POSTS.

Page 14: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/Sales/Tech/Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PX-7100 Harness Connections For PX-5 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator

(see Application Guide for specific applications)

�����

� � � � �

� � � � � �

��

� � � � � � �

� � � � � �

� � � � � � � ' � � � � �

� � � � � � � (

� ( )

� �

� �

� � � � � $ �

� � � � � � �

� � � �

' # � � * ) & � + � ' # � � * � ) &

% ( � � � % � � � �

, � � ! � ' � � � �

% � � ' � � - � . �

� � � ' � � � (

� � � � � �

� � �

� � � � � � � � �

� � � �

� � � � � � � � � �

� � � � � � � � � �

� � � � � �

� � � � �

� � � � � �

' � � � � � � (

� � � � � � � � � � � � � � �

'�����#�!% ����

'�����#�!% ����

� � � �

' � � � � � � (

� � � �

� �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � �

� � � �

� �

� � � � �

� � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � �

/ * � 0

� �

( % 1 �

� ) � % � 1 �

, ( 2 �

, ( % & 3

� $ % ( (

� )

, ( 2 � 4 �

� ) ' 2 ' ( �� � � � - �

� � � � � � � �

� � � � � �

� � � � � � � �

� � � � � � � � �

� � � � � � � � � � � � � � � � � � � �

� � � � � � � � � � � � � � � � � � �

� � � � � �

Large RedSense WireConnector

Brush Holder Connector

Firewall

Pass-through

Tube

PX-7000 Voltage Regulator Connector

GroundWire

Connector

Scale: None

PennTex harness

connector that

plugs into the

OEM alternator

connector

5/16 Inch Hole 1/4 Inch

Hole

1

2

3 4

5

1

2

3

4

5

SHOWN ARE PX-5 CONNECTIONS WITHTWO POSITIVE POSTS. A PX-2 HAS ONE

POSITIVE AND ONE NEGATIVE POST.

Page 15: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PennTex PX-7200 Harness Connections For PX-2 AlternatorsUsed on PX-220RM-5, PX-220RM-T & PX-220TFM-6.0 Charging Systems

that are not PCM Controlled (see Application Guide for specific applications)

Large RedSense WireConnector

Brush Holder “T” Connector

Firewall

Pass-through

Tube

Voltage

Regulator

4-Wire

Connector

GroundWire

Connector

Scale: None

Blue PennTex Harness

Connector that is crimped

to an ignition-on power

source to turn the PennTex

regulator on. This is usually

connected to the same

OEM wire that turned on

the OEM alternator.

5/16 Inch Hole 1/4 Inch

Hole

1

3

45

1

23

4

5

SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND

ONE NEGATIVE POST.

2

Voltage

Regulator

Ground

Connector

Page 16: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2013 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818, Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

PennTex PX-7200 Harness Connections For PX-5 Alternators

Large RedSense WireConnector

Brush Holder “T” Connector

Firewall

Pass-through

Tube

Voltage

Regulator

4-Wire

Connector

GroundWire

Connector

Scale: None

Blue PennTex Harness

Connector that is crimped

to an ignition-on power

source to turn the PennTex

regulator on. This is usually

attached to the same OEM

wire that turned on the

OEM alternator.

5/16 Inch Hole 1/4 Inch

Hole

1

3

45

1

2

3

4

5

2

Voltage

Regulator

Ground

Connector

Used on certain Ford PX-5 Charging Systems that are not PCM Controlled

(See Application Guide for specific applications)

Page 17: Charging System Kit / Wire Harness Only List

PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

Manufacturers of

High Efficiency Alternators and

Mobile Electronic Devices.

© 2012 PennTex Industries, Inc. All Rights Reserved.

Corporate:

202 Plaza Drive

Manchester, PA 17345

Ph: 717-266-8762

Fax: 717-266-7803

Manufacturing/ Sales/ Tech/ Warranty:

7620 Flagstone Drive

Fort Worth, TX 76118

Ph: 817-590-2818

Toll Free: 877-590-7366

Fax: 817-590-0505, Tech Fax: 817-590-0398

www.penntexusa.com

Email: [email protected]

[email protected]

AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION

A LIST OF PENNTEX CHARGING SYSTEM KIT PART NUMBERS

FOLLOWED BY THE ALTERNATOR PART NUMBER IN THE KIT

Note: Some part numbers have been superseded. Check with PennTex if you have any questions.

Complete Kit / Alternator OnlyPX-525TD6C / PX-5TD6C-250*

PX-525TDM12 / PX-5TD12-250*

PX-525TDM6 / PX-5TD6-250*

PX-525TDM6C / PX-5TD6C-250*

PX-525TDF / PX-5TDF-250

PX-614SH / PX-6SH-140

PX-616S / PX-6S-160

PX-616T / PX-6T-160

PX-619Q / PX-6Q-190

PX-619S / PX-6S-190

PX-622Q / PX-6Q-220

PX-622S / PX-6S-220

PX-627Q / PX-6Q-275

PX-627S / PX-6S-275

PX-627Q / PX-6Q-275

PX-627T / PX-6T-275

PX-635Q / PX-6Q-350

PX-635S / PX-6S-350

PX-635T / PX-6T-350

PX-723RD / PX-7RD-230

PX-723RDC / PX-7RDC-230

PX-725RDC / PX-7RDC-250

--- / PX-833 (alternator only)

PX-9125 & PX-3525** / PX-9125

PX-9125 & PX-3525**/ PX-9131

** The 2 above are 75-volt systems.

To get a complete kit, the alternator

and a PX-3525 regulator/harness kit

have to be purchased.

List last updated 09-10-2012

Complete Kit / Alternator OnlyPX-421SMD / PX-4P2

PX-421SPM / PX-4SPM

PX-421V / PX-4V-210

PX-422V-2 / PX-4V-220-2*

PX-422VA-2 / PX-4V-220-2*

PX-422V-4 / PX-4V-220-4*

PX-422VA-4 / PX-4V-220-4*

PX-422V-8 / PX-4V-220-8*

PX-422V-10 / PX-4V-220-10*

PX-422V-10WC / PX-4V-220-10*

PX-422VC-10 / PX-4V-220-10*

PX-512PDH / PX-5PDH-120

PX-512PD2H / PX-5PD2H-120

PX-512RDH / PX-5RDH-120

PX-520GD / PX-5GD-230

PX-520PD / PX-5PD-230

PX-520P2D / PX-5P2D-230

PX-520RD / PX-5RD-230

PX-520RDC / PX-5RDC-230

PX-520TD / PX-5TD-230

PX-520TD12 / PX-5TD12-230*

PX-520TD6 / PX-5TD6-230*

PX-520TD6C / PX-5TD6C-230*

PX-520TDM12 / PX-5TD12-230*

PX-520TDM6 / PX-5TD-230*

PX-520TDM6C / PX-5TDM6C*

PX-525GD / PX-5GD-250

PX-525P2D / PX-5P2D-250

PX-525PD / PX-5PD-250

PX-525RD / PX-5RD-250

PX-525TD / PX-5TD-250

PX-525TD12 / PX-5TD12-250*

PX-525TD6 / PX-5TD6-250*

Complete Kit / Alternator Only --- / PX-2P-MT (alternator only)

PX-212P / PX-2P-120

PX-212P2 / PX-2P2-120

PX-212T / PX-2T-120

PX-212TF / PX-2TF-120

PX-220P-5 / PX-2P-5

PX-220P2-5 / PX-2P2-5

PX-220P2D-5 / PX-2P2D-5

PX-220R-5 / PX-2R-5

PX-220R-5A / PX-2R-5A

PX-220R-5T / PX-2R-5T

PX-220RC-A / PX-2R-5A

PX-220RC-T / PX-2R-5T

PX-220RL-5T / PX-2RL-5T

PX-220RM-5 / PX-2R-5

PX-220RM-5T / PX-2R-5T

PX-220T-5 / PX-2T-5

PX-220TF-5 / PX-2TF-5

PX-220TF-6.0 / PX-2TF-6.0

PX-220TFM-6.0 / PX-2TFM-6.0

PX-317S / PX-3S-175

PX-320S / PX-3S-200

PX-320SW / PX-3SW-200

PX-325S / PX-3S-250

PX-325SW / PX-3SW-250

PX-328S / PX-3S-285

PX-330S / PX-3S-305

PX-412JM / PX-4JM-120

PX-412P2 / PX-4P2-120

PX-412V / PX-4V-120

PX-420G-5 / PX-4G-5

PX-420S (N/A) / PX-4S (N/A)

420S/4S superseded by

PX-421JM / PX-4JM

421P / PX-4P

PX-421P2 / PX-4P2

PX-421PM / PX-4PM

* 2/4/8/10 at the end of PX-4V-220 part numbers,

and 6 or 12 in PX-5TD part numbers relate to the

alternator output post clocking position.