Charged Interfaces - Corrosion

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Role of Charged Interfaces in Corrosion

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  • Copyright @ Dr. I. H. ToorADVANCED CORROSION ENGINEERING

    ME 575

    (Advanced Corrosion Engineering)

    Chapter # 3

    Charged Interfaces

  • Copyright @ Dr. I. H. ToorADVANCED CORROSION ENGINEERING

    Types Interfaces

    Electrolytes

    The solution/air interface

    Metal/solution interface

    Metal Ions in Two Different Chemical Environments

    The Electrical Double Layer & Models

    Significance of the Electrical Double Layer to Corrosion

    Measurement of Electrode Potentials

    Reference Electrodes

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    Charged interfaces

    Interfaces form at the physical boundary between two phases, such as:solid

    and a liquid (S/L), a liquid and its vapor (L/V), or a solid and a vapor (S/V).

    There can also be interfaces between two different solids (S1/S2) or between

    two immiscible liquids (L1/L2).

    Two special interfaces, the solution/air interface and the metal/solution

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    Electrolytes: The Interior of an Electrolyte

    The interior of an electrolyte mayconsist of a variety of charged and

    uncharged species.

    (1) H2O molecules

    (2) Na+ ions

    (3) Cl ions

    (4) Organic molecules (which may be

    present as impurities, biological entities,

    or may be intentionally added as a

    corrosion inhibitor).

    Fig. 3.1 (a) The water dipole. (b) In the bulk, liquid water

    consists of an array of randomly oriented dipoles, so the

    net charge is zero

    No net electrical field in the interior of liquid water.

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    Electrolytes: The Interior of an Electrolyte

    Fig. 3.2 A volume element of sodium chloride solution showing

    the distribution of ions

    no net charge within anyvolume element of

    solution due to the

    existence of these

    dissolved ions of NaCl

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    Electrolytes: The Interior of an Electrolyte

    Fig. 3.3 Primary waters of hydration for (a) Na+ ion, (b) Clanion. Primary hydration numbers are from Bockris and

    Reddy [1]

    Central ion is surrounded by watermolecules, which are called primary

    waters of hydration.

    Secondary region of partially orderedwater molecules (outside the primary

    sheath) is called secondary waters

    of hydration, which balance the

    localized oriented charge which has

    developed in the primary water sheath.

    No net charge due to ionic hydration.

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    Interfaces: Solution/Air Interface

    Fig. 3.4 Water molecules at the water/air interface

    and the origin of surface tension

    An imbalance of forces for molecules located in the surface regionresults in a net force inward into the liquid, and this net inward force

    is the origin of the surface tension of the liquid.

    What about NaCl solution

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    Interfaces: Metal/Solution Interface

    Fig. 3.7 The orientation of water molecules at a metal/s

    olution interface. Top: the flop-down orientation of the water dipole. Bottom: the flip-up orientation [3]

    More complicated than the solution/airb/c of:

    First, being a good conductor, metal side of theinterface can be charged negatively or positively

    , respectively.

    Second, chloride ions are adsorbed at metal/solution interfaces.

    Third, the water molecule itself is adsorbed atmetal/solution interfaces

    Fourth, the metal/solution interface is notalways a stable one(neither chemically nor

    geometrically)

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    Metal Ions in Two Different Chemical Environments

    Array of positive ions in a Fermi sea of electrons.

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    Metal Ions in Two Different Chemical Environments

    Corrosion process transfer of a positive ion from the metal lattice into solution Inthe metal lattice, the positive ion is stabilized by the Fermi sea of electrons Insolution, the positive ion is stabilized by its water of hydration

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    Metal having a positive charge, ispartially balanced in solution by a diffuse

    layer of negative ions.

    In diffuse layer, ions are in thermalmotion.

    An overall increase in the concentrationof negative ions within diffuse layer (par

    tly balance the positive charge on the

    metal side of the interface)

    Net charge within the diffuse part of theelectrical double layer (no net charge in

    bulk/interior of soln)

    Electrical Double Layer- GouyChapman Model

    Fig. 3.10 The GouyChapman model of the electrical doublelayer at a metal/solution interface

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    Electrical Double Layer- The Electrostatic Potential and Potential Difference

    The electrostatic potential (at some point)is the work required to move a smallpositive unit charge from infinity to the

    point in question. Assumption is

    (1) the positive test charge is smallenough not to perturb the existing

    electrical field;

    (2) the work involved is independent ofthe path taken.

    The potential difference (between two points) is the work required to move a small unit

    positive charge between the two points [PD

    = B A ( joules per coulomb, or volts)

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    Electrical Double Layer- Stern Model Model

    Fig. 3.12 The Stern model of the electrical double

    layer at a metal/solution interface

    Adsorption of anions or cations at the metalsurface.

    Plane through the center of these adsorbedions is called the Helmholtz plane.

    The excess charge at the metal surface isbalanced in part by ions located in a GouyChapman diffuse double layer, which exists

    outside the Helmholtz plane.

    A typical potential difference across theHelmholtz plane is of the order of 1 V. The

    thickness of the Helmholtz layer is about

    10 (1 = 108 cm) and field strength of1 107 V/cm.

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    Electrical Double Layer- Stern Model Model

    Fig. 3.13 The BockrisDevanathanMller model of theelectrical double layer at a metal/solution interface [4]

    Two important consideration:

    First: adsorption of water molecules at the M/Sinterface.

    Water molecule and ions in solution competefor sites on the metal surface (adsorption of Cl

    - ion)

    The plane through the center of these adsorbedions is called the inner Helmholtz plane.

    Second: charge introduced by the adsorption ofanions at the metal surface is balanced in part

    by counter ions of the opposite charge. These

    counter ions are not adsorbed on the metal surf

    ace, but exist in solution, and have associated

    with them their waters of hydration.

    The plane through the center of these counterions is called the outer Helmholtz plane.

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    Significance of the Electrical Double Layer to Corrosion

    Fig. 3.14 Simple equivalent circuit model of the electrical

    double layer. Cdl is the double layer capacitance, RP is

    the resistance to charge transfer across the edl, and RS

    is the ohmic resistance of the solution

    EDL is the origin of the PD across an M/Sinterface, which is responsible for electrode

    potential.

    Changes in the electrode potential can producechanges in the rate of anodic (or cathodic)

    processes.

    Emerging (corroding) metal cations must passacross the EDL outward into solution, and

    solution species (e.g., anions) which participate

    in the corrosion process must enter the EDL

    from solution in order to attack the metal. So,

    the properties of the EDL control the corrosion

    process.

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    Electrode Potentials: The Potential Difference Across a Metal/Solution Interface

    Fig. 3.15 In order to measure the potential difference across the

    metal/solution interface of interest (M/S), an additional interface must

    be created using a reference metal ref [3]

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    Electrode Potentials: The Potential Difference Across a Metal/Solution Interface

    The sum total of changes in electrostatic potential must be zero by Kirchhoffs law

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    Fig. 3.16 A standard hydrogen reference electrode (SHE)

    Relative Electrode Potentials- Reference electrodes

    The hydrogen electrode is universally accepted as the primary standard againstwhich all electrode potentials are compared.

    Fig. 3.17 Experimental determination of a standard electrode

    potential for some metal M using a standard hydrogen

    reference electrode

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    Table 3.1 Standard electrode potentials at 25C [6]

    The Electromotive Force Series

    Limitations of EMF series:

    The emf series applies to pure metals (notalloys) in their own ions at unit activity.

    The relative ranking of metals in the emfseries is not necessarily the same (and is

    usually not the same) in other media (such as

    seawater, groundwater, sulfuric acid, artificial

    perspiration).

    The relative ranking of metals in the emfseries gives corrosion tendencies (subject to

    the restrictions immediately above) but

    provides no information on corrosion rates.

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    Fig. 3.18 A saturated calomel reference electrode

    1) The saturated calomel electrode(SCE) :

    most popular ref. electrode for laboratory use.

    Hg, Hg2Cl2/Cl-(aq. saturated KCl),

    Half cell rx.: Hg2Cl2 + 2e- = 2Hg + 2Cl-

    Relative Electrode Potentials- SCE

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    Fig. 3.19 A silver/silver chloride reference electrode

    2) The siver-siver chloride electrode :

    preferred for use at high temperature.

    Ag, AgCl(s)/Cl-(aq. saturated KCl),

    Relative Electrode Potentials- Ag/AgCl

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    Reference Electrodes for the Laboratory and the Field

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    Fig. 3.21 The copper/copper sulfate reference electrode for use

    in soils

    Relative Electrode Potentials- Cu/CuSo4

    3) Cu-saturated CuSO4 electrode : commonly

    used in field.

    Cu/Cu+2(aq. saturated CuSO4) :

    Half cell rx.: Cu+2 + 2e- = Cu and ECu+2/Cu =

    0.340 - 0.0295 log (Cu+2)

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    Fig. 3.22 Measurement of the electrode potential of a buried pipe using a

    copper/copper sulfate reference [15]

    Reference Electrodes for the Laboratory and the Field

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    Fig. 3.24 A simple cell for measuring electrode potentials in

    the laboratory

    Measurement of Electrode Potentials