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3-1
3
45 (1) (2)
1.
45 (1) (2)
(Specification)
4
1.1 (Mixing Process) , Binder, Resin (Additives)
(1) (Mixing) (2) (Dispersing)
(3) (Dissolving)
1.2 (Milling or Grinding Process)
2
(1) Three Roll Mill 3, 5, 7 9
3-2
(2) (Ball Mill) Ceramic
Sand Mill 1.3 (Quality control and Adjustment)
1.4 (Filtering Process) (Filtering) (Packaging) (Labelling)
20 1 3 5
4 1.3 1.4
1.2, 1.3 1.4 4
4
2. 4
2.1 (Pigment) - White Hiding Pigments Titanium Dioxide, Zinc Oxide Zinc Sulfide - Black Pigments Carbon Black, Graphite Iron Black - Blue Pigments Copper Phthalocyanine Iron Black - Red Pigments Red Lead, Iron Oxide Cadmium Reds - Yellow Pigments Lead Chromate Chromate Zinc Chromate - Orange Pigments Cadmium Orange Basic Lead Chromate
3-3
- Green Pigments Chromium Oxide Hydrated Chromium Oxide - Matallic s Aluminium, Zinc Dust Bronze Powder
2.2 (Solvent) - Hydrocarbon Xylene, Toluene, Hexane, Heptane White Spirit - Ketone Acetone, Methyl Isobuthyl Ketone (MIBK) Methyl Ethyl Ketone (MEK)
- Ester Cyclohexanon, Ethyl Acetate Buthyl acetate - Alcohol Methyl alcohol, Ethyl alcohol Isobuthyl alcohol - Glycol Cellosoap Ethyl Ethylene
2.3 (Resin) Polymer (Solid Form) (Solution Form) Vinyl, Epoxy, Acrylic, Limeseed
oil, Tunk oil, Soybean Safflower 2.4 (Additives)
(Binder), (Drier) (Anti Setting) (Wax)
(Anti foam)
3. 3.1
xxxxxxxx 11/1
1. 2. 3.
0-xxxx-yyyy 0-xxxx-abcd
2
3
3-4
1. 2
(1) Tank Car Xylene, Toluene, LPG Soybean
200 (2) 200
Nitrocellulose (NC), , Resin Additives
2. (Enamel Paint)
, ,
Sand Mill
Shade
2
(1) Pump
(2)
LPG LPG
3-5
(Enamel Paint)
(Raw Material Loading)
(Mixing or Dispersing)
(Milling or Grinding)
(Adjusting or Letdown)
(Filtering)
(Packaging)
(Handling & Store)
(Pigment) (Resin binder)
(Solvent) (Additives) Bentol
Mixing Tank / Disperse Machine ( 800-1000 / )
Sand Mill ( )
Mixing Tank ( 400-600 / )
.
/ Handlift
3-6
3. (Powder Paint) (Pigment) (Resin)
(Additive) Binder (CaCo3)
(Extruder) 80
(Grinding)
Cyclone Cyclone (Screening)
(Powder Paint)
3-7
(Powder Paint)
(Raw Material Loading)
(Mixing)
(Dissolving)
(Chiller)
(Cyclone)
(Screening)
(Packaging)
(Pigment) (Resin binder)
Binder : CaCo3 (Additives)
Mixing Tank ( )
Extruder ( heater 80 OC)
(Grinding)
Cooling Water
Grinding Machine
Cyclone Unit
Screening Machine
Packaging
(Handling & Store)
/ Handlift
3-8
4. (Lacquer Processing)
(Nitrocellulose Solution NC Solution) Ethyl acetate, Toluene Xylene 80%
(Isopropyl Alcohol :IPA) 200
(NC Solution) 20%
200 200
Extender
(Grinding Mechine)
3-9
(Lacquer Processing)
(NC Solution)
(Disperse)
(Grinding)
(Letdown)
(Filtering & Packing)
Ethyl Acetate Toluene Xylene
Grinding Machine
Solvent
/ Handlift
Ethyl Acetate Toluene Xylene
(Handling & Store)
3-10
2
(1) (2)
2
1.
(Xylene), (Toluene), (LPG)
200
2.
(Explosion Proof)
3-11
(LPG)
(LPG)
3.
Zinc Chromate, Cromate
Aluminium
(ground) 4.
(NC Solution)
5.
3-12
3.2
3 ( . . 2542)
Major Hazard
Major Hazard
2
3-13
20 2545
1. 1. Xylene,
Toluene LPG
- - /
- Tank Car - - LPG -
-
-
-
-
- -
-
What if (1) FMEA (1)
2. Xylene, Toluene , LPG
- / / /
- -
-
-
-
-
What if (2) Fault Tree (1)
3. Xylene, Toluene 200
-
-
-
-
-
- (Ground) 200
-
What if (3)
3-14
20 2545
4.
(Hand lift)
- / - - -
-
-
-
-
-
What if (4) Checklist (1)
5. - -
-
-
-
-
-
-
-
-
-
-
What if (5)
3-15
20 2545
2. 1.
- (Solvent)
Xylene, Toluene - - / -
-
- /
-
-
What if (6) Check List (2)
2. - / - -
-
-
-
-
What if (7) FMEA (2)
3. - -
- Sand Mill
-
- (Ground)
-
-
What if (8)
3-16
20 2545
4. - -
-
-
-
-
(Ground) -
-
What if (9) 5.
- LPG - LPG - - - -
-
-
-
-
-
-
-
Fault Tree (2) FMEA (3)
3-17
20 2545
6. - -
-
- /
-
7.
- - - /
-
-
- /
-
-
-
/
-
What if (10) 8.
- - -
-
-
-
/
- (Ground)
- WI
-
-
What if (11)
3-18
20 2545
3. 1.
- - / -
-
- /
-
-
-
2. - - / -
-
-
- /
- Interlock
- (Ground) -
-
What if (12) 3.
- -
- Extruder
Extruder -
Extruder
- (Ground)
- heater
-
What if (13)
3-19
20 2545
4. - -
-
5. - - -
-
-
-
-
Fault Tree (3) FMEA (4)
6. - - -
-
-
-
-
-
(Ground) -
What if (14) 7. -
- -
-
-
-
-
-
(Ground) -
What if (15)
3-20
20 2545
8. - -
-
-
-
-
9. - / -
-
-
- /
4. 1.
- -
- /
- /
-
-
- -
NC Solution
-
-
(Ground) -
What if (16)
3-21
20 2545
- NC Solution 200
-
- NC Solution
-
2.
- (Solvent)
- - / -
- NC
-
- /
-
-
What if (17) Check List (3)
- / - -
-
-
-
3-22
20 2545
3. - -
- Sand Mill
-
- (Ground)
-
-
What if (18) 4.
- -
-
-
-
-
(Ground) -
-
What if (19) 5.
- - -
-
-
-
-
What if (20)
3-23
20 2545
6.
- - - /
-
-
- /
-
-
-
/
-
What if (21) 7.
- - -
-
-
-
/
- (Ground)
- WI
-
-
What if (11)
3-24
3.3
2
Major Hazard
Major Hazard
3-25
Checklist (1) CL-01
/ Xylene, Toluene, Pigment, Binder etc.
Yes No N/A I / 1.
2. 3.
4.
5. MSDS 6.
7. 8. PPE
II / 1.
2.
1) 2) 3) 4)
3 ( ) 4 ( )
5 ( ) 6 Bund
( )
3-26
Checklist (1) CL-01
/ Xylene, Toluene, Pigment, Binder etc.
Yes No N/A 7.
(Explosion Proof)
8. / (Bonding and Grounding)
III 1.
2.
3.
4.
(1) 20 ./ . (2) /
(3)
(4) (5)
5. 6.
7.
8.
3-27
Ch
ecklist
Check
list (1
) /
//
/
/
CL-01
20 25
45
Ch
ecklist
1. (S
olvent
)
M
SDS
-
- M
SDS
2 4
8 3
02 02
2.
-
-
3 3
6 2
02
3.
-
2 3
6 2
02
3-28
Ch
ecklist
Chec
klist (
1) /
//
/
/
CL-01
20 25
45
Ch
ecklist
4.
-
-
3 3
9 3
02 02
5.
-
-
3 3
9 3
02 02
3-29
Checklist (2) CL-02
/ Xylene Toluene, Pigment, Binder, Additive etc.
Yes No N/A I / 1.
2. 3.
4.
5. MSDS 6.
7. 8. PPE
II / 1.
2.
1) 2) (3) (4)
3. ( ) 4. ( )
5. ( ) 6. Bund
( )
3-30
Checklist (2) CL-02
/ Xylene Toluene, Pigment, Binder, Additive etc.
Yes No N/A 7.
(Explosion Proof)
8. / (Bonding and Grounding)
III 1.
2.
3.
4.
(1) 20 ./ . (2) /
(3)
(4) (5)
5. 6.
7.
8.
3-31
Ch
ecklist
Check
list (0
2) /
//
/
CL-02
20 25
45
Ch
ecklist
1. (S
olvent
)
M
SDS
-
- M
SDS
2 4
8 3
03 03
2.
-
-
2 3
6 2
03
3.
-
2 3
6 2
03
3-32
Ch
ecklist
Chec
klist (
2) /
//
/
CL-02
20 25
45
Ch
ecklist
4.
/
-
- St
opper
3 3
9 3
03 03
5. Bu
nd
-
- Bu
nd
2 4
8 3
03 03
6.
WI
-
-
-
3 3
9 3
03 03
7.
1.
-
3 3
9 3
03 03
3-34
Checklist (3) CL-03
/ Xylene Toluene, NC Solution, Additive etc.
Yes No N/A I / 1.
2. 3.
4.
5. MSDS 6.
7. 200
8. PPE
II / 1.
2.
(1) (2) (3) (4)
3. ( ) 4. ( )
5. ( ) 6. Bund
( )
3-35
Checklist (3) CL-03
/ Xylene Toluene, NC Solution, Additive etc
Yes No N/A 7.
(Explosion Proof)
8. / (Bonding and Grounding)
III 1. 2.
3.
4.
(1) 20 ./ . (2) /
(3)
(4) (5)
NC Solution
5. 6.
7.
8.
3-35
Ch
ecklist
Check
list (0
3) /
//
/
CL-03
20 25
45
Ch
ecklist
1. (S
olvent
)
MSD
S
-
-
MSD
S
2 4
8 3
03 03
2.
-
-
2 3
6 2
03
3.
-
-
2 3
6 2
03
3-36
Ch
ecklist
Chec
klist (
3) /
//
/
CL
-03
20
2545
Check
list
4. /
-
-
Stopp
er 3
3 9
3 03
03
5. Bu
nd
-
-
2
4 8
3 03
03
6.
20
./
. W
I
-
-
-
3 3
9 3
03 03
7.
-
-
3
3 9
3 03
03
3-37
W
hat If
Analy
sis
What
If (1)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
1. Ta
nk Ca
r LP
G
1.
- St
opper
-
Bund
2
3 6
2 07
2. Pu
mp
2.
- W
I
- St
art
Pump
- Bu
nd
2
3 6
2 07
3.
(Grou
nd)
Xylen
e, To
luene
LP
G
3. LP
G
- W
I
- Gr
ound
2
3 6
2 07
4. 12
,000
Tank
Car
4.1
Xy
lene, T
oluene
- W
I
- Bu
nd
2
3 6
2 07
3-38
W
hat If
Analy
sis
What
If (1)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
4.2
- W
I
-
Safet
y Valv
e
2
3 6
2 07
5.
5.
- W
I
-
Bund
-
Fail
Safe
Value
2
3 6
2 07
6.
6.
- W
I
-
1
2 2
1
7. Ta
nk Ca
r
7. ,
Pu
mp
- W
I
2
3 6
2 07
3-39
W
hat If
Analy
sis
Wh
at If (
1) /
//
/
Xylen
e, Tolu
ene
LPG
-
20 25
45
What I
f
8.
(Drai
n)
8. (D
rain)
- W
I
1
2 2
1
9. (V
ent)
9.
- Bu
nd
-
Pu
mp
Tank
Car
1
3 3
2 07
10.
10.
-
3
1 3
2 07
3-40
W
hat If
Analy
sis
What
If (1)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
11.
Strai
ner
11.
/
- St
rainer
2
3 6
2 07
12.
Explo
sion P
roof
12.
- /
Explo
sion
Proof
2
3 6
2 07
3-41
What
If An
alysis
What
If (2)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
1.
-
-
Un
comfin
ed Va
pour C
lound
Explo
sion
(UVC
E)
1. ,
2.
3.
4.
(Bund
) /
Bu
nd 5.
(Prev
entive
Main
tenanc
e)
1.
2.
3.
2
4
8
3 02
02
2.
Op
erate
,
Tank
Car
1.
2.
3.
- 1
3 3
2 02
3-42
W
hat If
Analy
sis
What
If (2)
/
//
/
Xylen
e, Tolu
ene
LPG
-
20 25
45
What I
f
3.
-
/
- Op
erate
-
1.
2.
3. ,
4.
5.
(Preve
ntive
Maint
enance
)
1.
2.
3.
1
4
4
2 02
4.
/
1.
2. Ta
nk Ca
librat
ion
3. Re
liabilit
y
- 2
3 6
2 02
3-43
What
If An
alysis
W
hat If
(2)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
5.
-
1.
2.
()
1.
2.
3.
2 4
8 3
02 02
3-44
What
If An
alysis
W
hat If
(2)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
Wh
at If
6.
,
1.
2.
1.
1
4
4
2 02
7.
-
-
1.
1.
2
4 8
3 02
02
8.
Hot
Work,
,
-
-
2.
(Hot
Work
Permi
t) 3.
(Rest
ricted
Area)
4.
PM
1.
2.
2 4
8 3
02 02
3-45
What
If An
alysis
W
hat If
(3)
//
//
X
ylene,
Tolue
ne 20
0
-
20
2545
Wh
at If
1.
1.
-
-
- 1
3 3
1
2.
2.
- Xy
lene
Tolue
ne 20
0
-
- 1
3 3
1
3.
200
3.
- Xy
lene
Tolue
ne 20
0
-
- 2
3 6
2 08
4.
200
4.
-
- 2
2 4
2 08
3-46
What
If An
alysis
W
hat If
(3)
//
//
X
ylene,
Tolue
ne 20
0
-
20
2545
Wh
at If
5.
5.
- Xy
lene
Tolue
ne 20
0
-
- 2
2 4
2 08
6.
6.
-
- 1
2 2
1
3-47
W
hat If
Analy
sis
Wh
at If (
4) /
//
/
/
-
20
2545
Wh
at If
1
- WI
-
MSD
S -
MSD
S
- P
PE
3 3
9 3
02 02
2.
- WI
- W
I
2
2 4
2 02
3.
- W
I
-
Groun
d
2
2 4
2 02
3-48
W
hat If
Analy
sis
Wh
at If (
4) /
//
/
/
-
20
2545
Wh
at If
4.
WI
-
WI
- Bu
nd
-
3 3
9 3
02 02
5.
- WI
-
3
3 9
3 02
02
3-49
W
hat If
Analy
sis
W
hat If
(5)
//
//
-
20
2545
Wh
at If
1.
1
-
1
2 2
1
2.
2.
-
-
2
2 4
2 09
3.
3.
-
-
2
3 6
2 09
4.
4.
-
-
2
3 6
2 09
3-50
W
hat If
Analy
sis
Wh
at If (
5) /
//
/
-
20 25
45
What I
f
5.
5. /
-
1
3 3
2 09
6.
6.
-
-
2 2
4 2
09
3-51
W
hat If
Analy
sis
W
hat If
(5)
//
//
-
20
2545
Wh
at If
7.
7.
-
-
2 3
6 2
09
8.
8.
/
-
-
2 3
6 2
09
3-52
W
hat If
Analy
sis
What
If (6)
/
//
/
-
20
2545
Wh
at If
1.
- WI
-
MSD
S -
MSD
S
- P
PE
2 3
9 3
03 03
2.
- WI
- W
I
- M
SDS
- M
SDS
-
PPE
2 2
4 2
03
3.
- W
I
-
Groun
d
- M
SDS
- M
SDS
-
PPE
2 2
4 2
03
3-53
W
hat If
Analy
sis
What
If (6)
/
//
/
-
20
2545
Wh
at If
4.
WI
-
WI
-
Bund
-
3 3
9 3
03 03
5.
- WI
-
3
3 9
3 03
03
6. /
- W
I
- St
opper
3 3
9 3
03 03
7.
Bund
-
-
Bund
2
4 8
3 03
03
3-54
W
hat If
Analy
sis
W
hat If
(7)
//
//
-
20 25
45
What I
f
1.
-
- W
I
-
2
4 8
3 04
04
2.
- (
)
-
/
-
1 4
4 2
04
3.
()
- 1
3 3
2 04
4.
/
-
2 4
8 3
04 04
3-55
W
hat If
Analy
sis
W
hat If
(8)
//
//
-
20 25
45
What I
f
1.
Sand
Mill
1. Sa
nd Mi
ll
- Sa
nd Mi
ll -
/
- 2
3 8
2 10
2. Sa
nd Mi
ll
2. Sa
nd Mi
ll
- Sa
nd Mi
ll
- Sa
nd Mi
ll
- 2
2 4
2 10
3. Sa
nd Mi
ll
3. Sa
nd Mi
ll
-
- 1
2 2
1
4. Sa
nd Mi
ll 4.
San
d Mill
-
- 1
2 2
1
3-56
W
hat If
Analy
sis
W
hat If
(9)
//
//
-
20 25
45
What I
f
1.
Xylen
e Tolu
ene
-
-
- W
I
-
2
4 8
3 04
04
2.
-
- /
-
- 1
4 4
2 04
3.
-
-
-
1 3
3 2
04
4.
-
/
-
2
4 8
3 04
5.
-
- W
I
-
- 1
4 4
2 04
3-57
W
hat If
Analy
sis
What
If (10)
/
//
/
-
20 25
45
What I
f
1.
- W
I
2
3 6
2 02
2.
- W
I -
WI
2
2 4
2 02
3.
- W
I -
WI
2
2 4
2 02
3-58
W
hat If
Analy
sis
What
If (10)
/
//
/
-
20 25
45
What I
f
4.
WI
- /
- W
I -
WI
-
2
3 6
2 02
5.
-
-
WI
-
3
3 9
3 02
02
6.
-
-
-
-
2
3 6
2 02
3-59
W
hat If
Analy
sis
What
If (11)
/
//
/
-
20
2545
Wh
at If
1.
-
-
- W
I
-
2
3 6
2 11
2.
-
-
-
2
3 6
2 11
3.
- /
- Lo
gout/ T
agout
2
2 4
2 11
3-60
W
hat If
Analy
sis
What
If (11)
/
//
/
-
20
2545
Wh
at If
4.
-
-
1
2 2
1
5.
-
-
1
2 2
1
6.
-
-
2
2 4
2 11
3-61
W
hat If
Analy
sis
What
If (12)
/
//
/
-
20 25
45
What I
f
1.
1.
- In
terloc
k Lo
ck
-
Interl
ock
-
1
2 2
1
2.
2.
-
-
1
4 4
2 12
3.
3.
-
1
2 2
1 4.
4.
-
Overl
oad Tr
ip -
Ov
erload
Trip
1
2 2
1
5.
5.
-
-
1
4 4
2 12
3-62
W
hat If
Analy
sis
What
If (13)
/
//
/
-
20
2545
Wh
at If
1. Ex
truder
1. Ex
truder
Extru
der
- He
ater
Ex
truder
1
3 3
1
2. Ex
truder
2. Ex
truder
-
-
1
4 4
2 12
3.
3. Ex
truder
Ex
truder
- He
ater
-
1
2 2
1
3-63
W
hat If
Analy
sis
What
If (14)
/
//
/
-
20
2545
Wh
at If
1.
-
-
-
1
2 2
1
2.
-
-
- /
1
4 4
2 12
3.
-
-
- /
2
3 6
2 12
3-64
W
hat If
Analy
sis
What
If (15)
/
//
/
-
20
2545
Wh
at If
1.
1.
-
-
1
2 2
1
2.
2
-
-
/
2
3 6
2 12
3.
3.
-
2
1 2
1
3-65
W
hat If
Analy
sis
What
If (16)
/
//
/
-
20
2545
Wh
at If
1.
1.
-
2
3 6
2 13
2.
2.
-
2
3 6
2 13
3.
3
-
-
2
3 6
2 13
4.
-
-
-
2
3 6
2 13
3-66
W
hat If
Analy
sis
What
If (16)
/
//
/
-
20
2545
Wh
at If
5.
-
-
2
2 4
2 13
6.
-
-
-
2
3 6
2 13
7.
200
-
- 20
0
- 20
0
2
3 6
2 13
8.
200
-
-
-
2
1 2
1
3-67
W
hat If
Analy
sis
W
hat If
(17)
//
//
-
20 25
45
What I
f
1.
- WI
-
MSD
S -
MSD
S
- P
PE
2 3
9 3
03 03
2. NC
Solut
ion
- WI
- W
I
2
2 4
2 03
3.
- W
I
-
Groun
d
2
2 4
2 03
3-68
W
hat If
Analy
sis
W
hat If
(17)
//
//
-
20 25
45
What I
f
4.
- W
I
-
3 3
9 3
03 03
5.
- WI
-
3
3 9
3 03
03
6. /
- W
I
- St
opper
3 3
9 3
03 03
7.
Bund
-
-
Bund
2
4 8
3 03
03
3-69
W
hat If
Analy
sis
W
hat If
(18)
//
//
-
20 25
45
What I
f
1. Sa
nd Mi
ll
1. Sa
nd Mi
ll
- Sa
nd Mi
ll -
/
2
3 6
2 03
2..
Sand M
ill
2. Sa
nd Mi
ll
- Sa
nd Mi
ll -
Sand
Mill
2
2 4
2 03
3..
Sand M
ill
3.
Sand M
ill
-
1
2 2
1
4. Sa
nd Mi
ll
4. Sa
nd Mi
ll
-
1
2 2
1
3-70
W
hat If
Analy
sis
What
If (19
) /
//
/
-
20
2545
Wh
at If
1.
-
- W
I
-
-
2
3 6
2 04
2.
-
-
/
-
-
- 2
3 6
2 04
3.
- 1
3 3
1 04
4.
-
- W
I
2
3 6
2 04
3-71
W
hat If
Analy
sis
What
If (20
) /
//
/
-
20 25
45
What I
f
1.
1.
-
-
2
3 6
2 14
2.
2.
-
-
2
2 4
2 14
3.
3.
1
2 2
1
4.
4.
-
-
2
3 6
2 14
5.
5.
-
1 3
3 1
3-72
W
hat If
Analy
sis
What
If (21)
/
//
/
-
20
2545
Wh
at If
1.
- W
I
2
3 6
2 02
2.
- W
I -
WI
2
2 4
2 02
3.
-
WI
- W
I
2
2 4
2 02
3-73
W
hat If
Analy
sis
What
If (21
) /
//
/
-
20
2545
Wh
at If
4.
WI
- /
- W
I -
WI
3
2 6
2 02
5.
-
- WI
-
3
3 9
3 02
02
6.
-
-
-
-
2
3 6
2 02
3-74
F
MEA
FMEA
(1)
//
//
Xy
lene, T
oluene
LP
G
-
20
2545
/
/
/
1.
1.
-
-
- /
, Tank
Car
-
-
- W
I
- Bu
nd
2 3
6 2
07
2.
2.
-
- Seal
-
-
2 3
6 2
07
3. Stra
iner
3.
- St
rainer
- St
rainer
-
Pump
-
- St
rainer
2 3
6 2
07
3-75
F
MEA
FMEA
(1)
//
//
Xy
lene, T
oluene
LP
G
-
20 25
45
/
/
/
4. Pum
p Tank
Car
4. Pum
p
-
/
-
-
-
1 2
2 1
5.
-
-
-
-
1 2
2 1
6. Pu
mp
-
-
- (A
lignm
ent)
-
-
1 2
2 1
3-76
F
MEA
FMEA
(1)
//
//
Xy
lene, T
oluene
LP
G
20
2545
/
/
/
7.
- /
- P
acking
- Stem
-
-
-
-
-
1 3
3 2
07
-
-
2 3
6 2
07
3-77
FM
EA
F
MEA (
2) /
//
/
-
20
2545
/
/ /
1.
/
-
- WI
-
- P
M
2 4
8 3
04 04
2. /
/
-
- WI
-
- P
M
2 4
8 3
04 04
3.
-
- /
PM
1 4
4 2
04 04
4.
/
PM
1
3 3
2 04
5.
/
/
- P
M
-
2 4
8 3
04 04
3-78
+
/
FM
EA
(3
)
FM
-01
Rev
. 0
20
- 15
45
:
: (
1)
(2
)
3-79
FM
EA
FMEA
(3)
//
//
FM
-01
20
2545
/
/ /
1.
- /
-
-
/ Su
pplier
-
/ Su
pplier
-
/ LP
G /
-
-
-
-
-
2 4
8 3
05 05
2.
Step
(LPG
)
3 1
3 2
05
3-80
FM
EA
FM
EA (3
) /
//
/
FM-01
20 25
45
/
/ /
3. (S
eal Ca
p)
- /
Su
pplier
-
- LP
G
/
-
-
2 4
8 3
05 05
4.
-
-
LP
G
/
-
-
-
2 4
8 3
05 05
5. (C
ap)
/
Su
pplier
2 1
2 1
6. LP
G -
-
-
-
2 1
2 1
-
-
-
-
-
-
1 4
2 2
05
3-81
FM
EA
FME
A (4)
//
//
20
2545
/
/ /
//
/
/
- /
-
-
-
60 O C
2 4
8 3
06 06
-
-
-
•
•
•
-
/
2 4
8 3
06 06
3-82
X
ylen
e, T
olue
ne, L
PG
/
Fau
lt T
ree
(1)
: F
T-01
Rev
. 01
2
0 -
06 -
45
:
Xyl
ene,
Tol
uene
. LP6
3-83
Faul
t Tree
Analy
sis
Fault
Tree
(1)
//
//
Xy
lene, T
oluene
LPG
Xylen
e, Tolu
ene LP
G
20
25
45
1. /
-
-
-
1.
1.
2
4
8
3 [
(01)]
[(01
)]
2. /
-
-
-
1.
-
2 4
8 3
[(01
)] [
(01)]
3.
/
-
-
-
1.
2. (R
estric
ted Ar
ea)
1.
(Hot
Work
Permi
t)
- 1
4 4
2 [
(01)]
3-84
Faul
t Tree
Analy
sis
Fault
Tree
(1)
//
//
Xy
lene, T
oluene
LPG
Xylen
e, Tolu
ene LP
G
20
25
45
4. /
-
-
-
1.
2.
(Hot
Work
Permi
t)
1.
1
4
4
2 [
(01)]
5.
-
-
-
1.
1.
2.
2 4
8 3
[(01
)] [
(01)]
6.
-
-
-
1.
1.
2
4 8
3 [
(01)]
[(01
)]
3-85
Faul
t Tree
Analy
sis
Fault
Tree
(1)
//
//
Xy
lene, T
oluene
LPG
Xylen
e, Tolu
ene LP
G
20
25
45
7.
-
-
-
1.
2. (R
estric
ted Ar
ea)
3.
1
4
4
2 (
01)
8.
-
-
-
1.
2.
1
4 4
2 (
01)
9. /
-
-
-
2 4
8 3
( 01
) 01)
10 /
-
-
-
2 4
8 3
( 01
) (
01)
3-86
Faul
t Tree
Analy
sis
Fault
Tree
(1)
//
//
Xy
lene, T
oluene
LPG
Xylen
e, Tolu
ene LP
G
20
25
45
11.
/
-
-
-
1.
2. (R
estric
ted Ar
ea)
3.
1 4
4 2
( 01
)
12.
/
-
-
-
1.
2.
1 4
4 2
( 01
)
13.
-
-
-
2 4
8 3
( 01
) (
01)
3-87
Faul
t Tree
Analy
sis
Fault
Tree
(1)
//
//
Xy
lene, T
oluene
LPG
Xylen
e, Tolu
ene LP
G
20
25
45
14.
-
-
-
1.
2 (R
estric
ted Ar
ea)
3
1
4
4
2 (
01)
15.
-
-
-
1.
2.
1 4
4 2
( 01
)
3-88
/ L
PG
/
LPG
LP
G
LPG
FT-0
2
Re
v.
0
20
-0
6-4
5
l
F
au
lt T
ree
(2
)
3-89
F
ault T
ree An
alysis
Fault
Tree
(2)
//
//
/
20
2545
1.
LPG
-
//
-
-
LPG
-
-
3 3
9 3
05
05
2.
- /
/
-
- ,
,
-
3 3
9 3
05
05
3.
-
//
-
-
-
3 3
9 3
05 05
4.
- /
/
-
-
3 3
9 3
05 05
3-90
F
ault T
ree An
alysis
Fault
Tree
(2)
//
//
/
2
0 25
45
5.
LPG
-
//
-
-
LPG
-
()
3 3
9 3
05 05
6.
- /
/
-
- , V
alve,
-
()
3 3
9 3
05 05
7.
- /
/
-
-
-
()
3 3
9 3
05 05
8.
- /
/
-
-
()
3 3
9 3
05 05
3-91
Fa
ult
Tre
e (
3)
: F
T-03
Rev
. 0
2
0- 0
6- 4
5 :
3-92
Faul
t Tree
Analy
sis
Fa
ult Tr
ee (3)
/
//
/
20
2545
1.
- /
-
/
-
-
•
•
•
1
4 4
2 06
2.
- /
-
/
-
-
1
4 4
2 06
3.
- /
-
/
-
-
-
(Re
stricte
d Area
)
2 4
8 3
06 06
3-93
Faul
t Tree
Analy
sis
Fault
Tree
(3)
//
//
20 25
45
4.
- /
-
/
-
-
60º C
2 4
8 3
06 06
5.
- /
-
/
-
-
/
2 4
8 3
06 06
3-94
3.4
4 3
1. 2 ( ) 2. 3 ( ) 3. 4 ( )
3-95
()
01
Xylen
e, Tolu
ene
LPG
/
/
1
2
3
4 5 6
/
(Expl
osion
Proof)
1 15
.. 45
1 ..
31
.. 45
1 ..
31
.. 45
15 31
.. 45
15 31
.. 45
1 ..
31
.. 45
3-96
()
02
/
/
1
2
3
4 5
Suppl
ier
/
MSD
S
1 31
.. 45
1 - 15
.. 45
1 31
.. 45
1 31
.. 45
1 31
.. 45
3-97
()
03
/
/
/
1
2
3
4 5 6 7
Suppl
ier
/
MSD
S
Stopp
er /
Bund
1 31
.. 45
1 - 15
.. 45
1 31
.. 45
1 31
.. 45
1 31
.. 45
1 ..
31
.. 45
1 ..
31
.. 45
3-98
()
04
/
/
/
/
25
45
/
/
1
(Preve
ntive
Maint
enance
)
1
31 .
. 45
3-99
()
05
/
()
/
/
30
.. 45
/
/
1. 2. 3.
4. 5. 6. 7.
/
/
/
A
A
1 15
.. 45
1 15
.. 45
15 ..
30
.. 45
1 30
.. 45
1 31
.. 45
1 31
.. 45
1 ..
15
.. 45
3-100
()
06
/
/
30
.. 45
/
/
1
2
3
4
5
•
60 O C
1 15
.. 45
1 31
.. 45
1 ..
31
.. 45
1 15
.. 45
1 ..
30
.. 45
3-101
()
01
Xylen
e, Tolu
ene
LPG
/
1 2
1.
2.
3.
4.
5.
6.
7.
, ,
,
3-102
()
01
Xylen
e, Tolu
ene
LPG
/
3
4 5
(Re
stricte
d Area
)
(Bund
)
Lo
ck Ou
t/ Tag
Out
/
3-103
()
02
1
WI
-
-
-
-
-
-
/
/
2
WI
-
/
3 W
I
WI
-
/
4 /
- W
I /
-
/
3-104
()
02
5
-
-
-
-
- /
-
6
-
-
3-105
()
03
/
1
2 3 4 5
WI
/
WI
WI
WI
-
-
-
-
-
/
3-106
()
04
/
/
/
1
2 3
4. 5
/
/
-
-
-
-
WI
//
/
-
- /
-
-
/
WI
/
/
3-107
()
(0
5)
/
/
1. ,
2.
- LP
G -
//
-
- LP
G -
//
3.
4.
.
5.
-
3-108
()
06
0
1
2
•
•
•
•
•
•
3.
-
60 ºC
4.
-
3-109
()
07
Xylen
e, Tolu
ene
LPG
1 2
Start
up,
, , S
traine
r
Tank
Car
-
-
-
-
- /
-
-
Lock
Out /
Tag O
ut -
-
-
Strain
er -
3-110
()
07
Xylen
e, Tolu
ene
LPG
3 4
-
-
- /
3-111
()
08
Xylen
e, Tolu
ene
200
Xy
lene, T
oluene
Xy
lene, T
oluene
2545
1. Xy
lene, T
oluene
20
0
-
-
-
200
-
/
-
2.
-
-
-
3. 20
0
-
-
-
-
3-112
()
09
10
0%
1.
-
-
-
-
-
- 20
./
-
-
2.
-
-
3.
-
-
-
-
-
3-113
()
09
10
0%
4.
-
-
-
-
-
-
5.
-
-
-
-
6.
-
-
-
-
3-114
()
10
Sand
Mill
Sand
Mill
25
45
1.
-
-
-
2.
-
-
-
-
-
-
-
3.
-
Sand
Mill
-
4. Sa
nd Mi
ll
-
- Sa
nd Mi
ll -
-
3-115
()
11
/
0
1.
-
-
-
-
2.
-
-
-
3.
-
-
Logou
t/Tago
ut -
-
-
-
- /
-
4.
-
-
3-116
()
12
2545
1.
-
-
-
2.
-
-
-
/
-
-
-
-
3-117
()
13
0
2545
1.
-
-
-
-
-
-
- 4
/
- /
-
-
2.
-
-
-
-
3.
-
-
-
-
-
3-118
()
14
10
0%
2545
1.
-
MSD
S
-
-
-
2.
-
-
(Speci
ficatio
n)
-
-
3-119
()
14
10
0%
2545
3.
-
-
-
-
4.
-
-
-
-
-
-
3-120
3.5
2
3.6
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
1. 2. 3.
3-121
1.
/ /
1.1
3 01 01
1.2
3 01 01
1.3 3 01 01 1.4
Hot Work
3 01 01
1.5 /
3 01 01
1.6 /
3 01 01
1.7
3 01 01
1.8
3 01 01
1.9 /
3 01 01
1.10 /
3 01 01
1. Xylene, Toluene LPG
1.11
3 01 01
3-122
/ /
2.
2.1
3 02 02
2.2 WI
3 02 02
2.3
3 02 02
2.4
MSDS
3 02 02
2.5
3 02 02
3.
3.1
3 03 03
3.2 WI
3 03 03
3.3
3 03 03
3.4
3 03 03
3.5 Bund
3 03 03
3.6
MSDS
3 03 03
3.7
3 03 03
3-123
/ /
3.8 Bund
3 03 03
3.9
3 03 03
3.10
3 03 03
4. 4.1
3 04 04
4.2 3 04 04 4.3
3 04 04
4.4 / 3 04 04 4.5 / 3 04 04
5. 5.1 Xylene Toluene
3 04 04
6. 6.1 LPG
3 05 05
6.2
3 05 05
6.3
3 05 05
6.4
3 05 05
6.5 LPG
3 05 05
6.6
3 05 05
3-124
/ /
6.7
3 05 05
6.8
3 05 05
6.9 / / 3 05 05 6.10 3 05 05 6.11 3 05 05
7. 7.1
3 02 02
8. 8.1
3 06 06
8.2
3 06 06
8.3
3 06 06
8.4 / /
3 06 06
8.5 3 06 06 9.
9.1
3 03 03
9.2
3 03 03
9.3
3 03 03
9.4
3 03 03
3-125
/ /
9.5 Bund
3 03 03
9.6 MSDS
3 03 03
9.7 /
3 03 03
9.8 Bund
3 03 03
9.9
3 03 03
9.10
3 03 03
10.
10.1
3 02 02
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