Chapter 9 · No use este producto en o cerca de atmósferas explosivas o en lugares donde se esten usando productos rociados de aerosol. 2. No bombee nada mas, sino aire atmosférico

Chapter 9

Chapter 9 - Foam Marker - 53Prairie Special 1500-3000L MY15 Parts Manual - REV 0

FOAM MARKER

6

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ITEM NO. PART NUMBER DESCRIPTION QTY.

1 GA5018487 100L foam marker tank 1

2 HB050-90 Hose Barb Elbow 1/2 3

3 GA5009157 Cap, Suit exacta foam tank, O ring not included 1

4 GA5048310 1/2" Brass Nipple 2

5 GA5018309 12mm Ball valve 2

6 EL1214 Elbow Male Taper x Hose Barb 1/2x1/4 1

7 HB050-075 1/2"Male Thd X 3/4" Hose barb 1

8 GA5009187 O Ring suit exacta tank cap 50X5 1

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DO NOT SCALE DRAWING

MATERIAL:

DATE CREATED:

DRAWN:

1-3 MORANG CRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES 100L Foam Marker Tank Assem

16/09/2015David

REV NO CHANGE DATE ECN NO.

DATE EDITED:

26/11/2009

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5018487 Tank, 100L, Exacta foam marker, Purchased 1

2 GA5077708 Hose barb, Elbow, 90 degree, 1/2” male thread x 1/2” hose 3

3 GA5009157 Cap, Suit Exacta foam tank, O-ring not included 1

4 GA5048310 Nipple, 1/2” thread x 1/2” thread, Brass 2

5 GA5018309 Valve, Ball, 12mm female thread inlet / outlet, Lever handle, SS 2

6 GA5077656 Hose barb, Elbow, 90 degree, 1/2" male thread x 1/4" hose 1

7 GA5077707 Hose barb, 1/2” male thread x 3/4” hose, Banjo 1

- GA5009187 O-ring, 60 x 5.5mm, suits Exacta tank cap 1

Foam Marker Tank 100L

Note: See Chapter 4 ‘Right Hand Pod’ chapter foam marker compressor details.

54 - Chapter 9 - Foam Marker Prairie Special 1500-3000L MY15 Parts Manual - REV 0

* Sub-assembly on following pages

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5066955-1 Foam marker box & lid 1

2 * Foam Marker Air Compressor Assembly 1

3 * Foam Marker Solenoid Assembly 1

4 * Foam Marker Exhaust Valve Assembly 1

5 GA5048300Tee, 1/4” female thread x 1/4” female thread x 1/4” female thread, Brass

1

6 GA5015643 Valve, Needle, 6mm push type inlet x 1/8” male thread inlet, Legris 2

7 GA5017703 Grommet grey 19 x 5mm 1

8 GA5012199 Neop Grommet 29mm OD 6

9 GA5065820 O-ring, 38 x 3mm, Suits AS40 plumbing fittings 1

10 GA5077719 Hose barb, Elbow, 90 degree, 1” male thread x 3/4” hose, Banjo 1

11 GA5076630 Back Nut 1” 1

12 GA4572130 Compressor Box Spacer Rod 1

13 GA5003983 Washer 5mm Flat SS 4

14 GA5003581 SHCS M5 x 20 SS GR12.9 3

15 GA5003975 Nut M5 Nyloc SS 1

16 GA5013809 Reducing Nipple 1/4” x 1/8” 1

17 GA5002565 Washer, 3/8” ID x 1” OD, Flat SS 1

Foam Marker Box

2 4

1413

12

3

8

65

6

16

79

1110

1

17

Loom plug seal

Note: parts not shown

1x GA5013371 Loom prairie advance cabinet


1 GA5066955-1 Foam Marker Box Bottom 1

2 GA4906160 Foam marker compressor sub assembly 1

3 GA4906165 Foam marker solenoid sub assem 1

4 GA4912005 Foam marker exhaust valve 1

5 GA5048300 Tee Female Brass 1/4" 1

6 GA5015643 Needle valve 2

7 GA5017703 Grommet grey 19x5mm 1

8 GA5012199 29mm Neoprene Grommet 6

9 GA5065820 O-Ring 38x3 FPM 75 suit AS40 1

10 HB100-075-90 1"MPT X 3/4"Hose Shank-90 Deg 1

11 2052040 Back Nut 1" 1

12 GA4572130 Rod suit foam marker box 1

13 GA5003983 M5 washer ss 4

14 GA5003581 M5x20mm Button head soc SS 3

15 GA5003975 M5 Nyloc nut SS 1

16 GA5013809 Reducing Nipple 1/4 x 1/8 1

17 GA5002565 Washer 3/8 x 1" Flat SS 1

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DATE:

DRAWN:

9 WARINGA DRMITCHELL PARK 3352PH: 03 53426399 FAX: 03 53426308

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES

PART QUANTITY:

Foam Marker Box Assembly MY13

Foam Marker Box Assembly MY13

18/01/2013

1




1 GA5018806*Air compressor, Suit foam marker, 12V 39.6L/min 35psi maximum pressure

2

2 GA5020690 Reducing nipple, 1/8” male thread x 3/8” male thread, Brass 1

3 GA5020010 Valve, Check, 3/8” female thread inlet & outlet, Brass 1



1

6 GA5066950 Barb elbow brass 1/4” x 1/8” 1

7 GA5008343 Elbow male thread 1/4” x 1/4” 1

8 GA5002959 Solenoid valve, Electric over air, MAC 1

9 GA5048340 Elbow, 90 degree, 1/4" male thread x 1/4" hose, Brass 1

10 GA5008347 Elbow male barb 1/4” x 1/4” Long 40 mm 1

Foam Marker Air Compressor Fittings

1

2

3

4

5

67

89

10

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5018806 Air compressor suit foam marker 22 GA5020690 Nipple reducing Brass 1/8"x3/8" 13 GA5020010 One way valve 3/8 york 14 GA5045085 1/4" x 3/8" Brass Nipple 15 GA5048300 Tee Female Brass 1/4" 16 GA5066950 Barb elbow brass 1/4"x1/8" 17 GA5008343 Elbow male thread 1/4 X 1/4 18 GA5002959 MAC Air Solenoid 19 GA5048340 1/4" Brass Elbow 110 GA5008347 1/4" Brass Elbow Long 1

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DATE CREATED:

DRAWN:


UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES GA4906160

Foam marker compressor sub assembly

Luke M

18/01/2013David


DATE EDITED:

27/07/2012

* Sub-assembly on following pages


DRAWING AND PARTS LIST ADVERTENCIA: Los compresores de aire de potencia eléctrica son fabricados con precisión, son armados y alambrados con cuidado. Por lo tanto, no desarme o trate de reparer estos productos. Unicamente personal capacitado deberá efectuar el servicio de reparación.

Lea y entienda la información siguinte y las instrucciones incluídas con este producto antes de usarlo. Esta información es por su seguridad y para prevenir daños a este producto.

!PRECAUCIÓN: Para reducir el riesgo de un shock eléctrico . . .

1. No desensamble. Si se ha desemblado o se a tratado de hacer un reparo esto puede causar un shock eléctrico. Refiera estos servicios a agencias de servicios calificados solamente.

2. Si este producto viene con un enchufe de tres patas, connecte esta unidad a su enchufe correcto solamente.

!ADVERTENCIA: Para reducir el riesgo de electrocución . . .

1. Este producto nunca se debe dejar sin asistencia cuando esta enchufado.

2. Siempre desconecte este producto inmediatamente después de usarlo y guardelo en un sitio seco.

3. No use este producto en areas o en areas cercanas de donde se puede caer, halar al agua o cualquier otra clase de líquidos.

4. No recoja este producto si este se ha caído en us líquido. Desconecte inmediatamente.

5. Nunco oper este producto afuera en la lluvia o en areas mojadas.

!PELIGRO: Para reducir el riesgo de explosión o incendio . . .

1. No use este producto en o cerca de atmósferas explosivas o en lugares donde se esten usando productos rociados de aerosol.

2. No bombee nada mas, sino aire atmosférico.

3. No bombee combustibles líquidos o vaporizantes con este producto. No use en o en areas cercanas donde explosivos líquidos o vapores flamables pueden existir.

4. No use este producto cerca a llamas.

!PRECAUCIÓN: Para prevenir heridas . . .

1. Una supervición cerca es necesaria cuando este producto se usa cerca a los niños o invalidos. Nunca permita que un niño opere esta unidad.

2. Nunca opere esta unidad si el cable tiene un daño o el enchufe esta dañado. Si no trabaja correctaqmente. Si se ha dejado caer o si esta dañado. Si se ha caido en el agua, devuelva el producto a un centro de reparos para una examinación y us reparo.

3. Mantega el cable alejado de superficies calientes.

4. Nunca bloque ninguna salida (entradas) de aire de este producto ni lo ponga en una superficie suave donde las aberturas se puedan bloquear. Mantenga todas las entradas de aire limpias de hilachas, sucios y otros objetos extraños.

5. Nunca use mientras duerme o se sienta con sueño.

6. Nunca deje caer ningún objeto extraño o metas los dedos en ninguna de las aberturas.

7. No opere este producto donde se este administrando oxígeno.

8. Este unidad se puede proteger termicamente y puede empezar automáticamente cuando el protector se monta de nuevo. Siempre desconecte la unidad antes de repararla.

9. Use gafas de protección cuando se opere esta unidad.

10. Use en areas ventiladas solamente.

11. No use ninguna herramienta sin antes determinar cual es la presión máxima de esa herramienta.

12. Nunca apunte una boquilla de aire o un rociador de aire hacia otra persona o cualquier otra parte del cuerpo.

13. Todos los productos eléctricos producen calor. Para prevenir quemaduras graves nunca toque la unidad durante su funcionamiento o inmediatamente despues de su funcionamiento.

DESCUIDO DE OBSERVAR LAS PRECAUCIONES DE SEGURIDAD PUEDE RESULTAR EN HERIDAS GRAVES AL CUERPO, HASTA MUERTE EN CASOS EXTREMOS.

GUARDE ESTAS INSTRUCCIONES

Item No. Part No. Component

Part Description Qty

1 607180 Connecting Rod Assembly 1

2 607139 Connecting Rod 1

3 608148 Diaphragm 1

4 625540 Screw - Hold Down Plate 4

5 654649 Hold Down Plate 1

6 614608 Front Cover 1

7 625260 Screw - Motor End Cap 2

8 625660 Screw - Front Cover 4

9 625114 Conn Rod. Screw 1

10 625476 Screw - Brush Card 2

11 625444 Screw - Head 4

12 620352 Motor End Cap Assembly 1

13 627093 Brush Card Assembly 1

14 See Chart Eccentric & Bearing Ass’y 1

15 625244 Set Screw - Eccentric 1

16 660873-504 Head & Valve Plate Assembly 1

17 617045 Valve Keeper 2

18 621102 Valve Flapper - Intake & Exhaust 2

19 625160 Screw - Flapper 2

20 625606 Screw - Valve Plate 4

21 633439 Gasket - Head 1

22 654129 Valve Plate 1

23 660131-504 Head 1

24 641034 Filter Foam 1

25 660763 Filter Body 1

26 660767 Filter Body Cap 1

Eccentric & Bearing Assembly Chart

Model Part No. Qty.

.18 Stroke Models 645373 1

.20 Stroke Models 667611 1

1

2

3

4

5

6

7

8

910

11

12

13

14

15

16

17

18

19

20

21

22

23

24 25

26

18

1719

Foam Marker Air Compressor Assembly

Continued over page


- GA5018806Air compressor, Suit foam marker, 12V 39.6L/min 35psi maximum pressure

-

- GA4948635Service Kit, Suit foam marker compressor 107CDC20, Includes diaphragm, gasket, valves, screws & air filter

-

1 607180 Connecting Rod Assembly 1

2 607139 Connecting Rod 1

3 GA5009165 Diaphragm 1

4 GA5007339 Screw - Hold Down Plate 4

5 GA5013073 Hold Down Plate 1

6 614608 Front Cover 1

7 625260 Screw - Motor End Cap 2

8 625660 Screw - Front Cover 4



9 625114 Conn Rod. Screw 1

10 625476 Screw - Brush Card 2

11 625444 Screw - Head 4

12 620352 Motor End Cap Assembly 1

13 GA5006445 Brush kit Thomas compressor 1

14645373 .18 Stroke Eccentric & Bearing Assy 1

667611 .20 Stroke Eccentric & Bearing Assy 1

15 625244 Set Screw - Eccentric 1

16 GA5016651 Head & Valve Plate Assembly 1

17 GA5017351 Valve Keeper 2

18 GA5008789 Valve Flapper - Intake & Exhaust 2

19 GA5007337 Screw - Flapper 2

20 GA5014803 Screw - Valve Plate 4

21 GA5007335 Gasket - Head 1

22 654129 Valve Plate 1

23 660131-504 Head 1

24 641034 Filter Foam 1

25 660763 Filter Body 1

26 660767 Filter Body Cap 1

Foam Marker Air Compressor Assembly

AIR COMPRESSOR FILTER PARTS

PART NUMBER DESCRIPTIONGA5005259 Air filter, 1” BSP male thread

GA5049460 Filter element, For filter body GA5005259, Suit foam marker compressor


Foam Marker Exhaust Valve Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5048340 Elbow, 90 degree, 1/4” male thread x 1/4” hose, Brass 2


2

3 GA5045140 Pneumatic fitting, Nipple, 1/4” BSPT male x 6mm push type, Brass 1

4 GA5016233Pneumatic fitting, Elbow, 90 degree, 1/4” BSP male x 6mm push type, Metal

1


6 GA5048090 Clamp, P, 35mm 1

7 GA5020010 Valve, Check, 3/8” female thread inlet & outlet, Brass 1

8 GA5048305 Elbow, 90 degree, 1/4" BSP male x 1/4" BSP female, Brass 1

9 GA5008343 Elbow male thread 1/4” X 1/4” 1

10 GA5077983 Nozzle cap & washer, Black, Nylon 1

11 GA5055245Washer, Nozzle Cap Seal, Rubber, 19mm OD x 9mm ID, Suit Tee Jet Nozzle, Replaces CP19438-EPR

1

12 GA5077990 Nozzle body, Single, 1/4” NPT female inlet 1

13 GA4572010 Air Chemsaver Washer 1

14 GA5045090 Spring, foam marker 14mm OD x 14mm long, 0.7mm SS 1

15 GA4572005 Air Chemsaver Piston 1

16 GA5077548 Cup Seal (Foam Marker Exhaust Valve) 1

17 GA4572000 Air Chemsaver Body 1

18 GA5045145 Elbow, swivel, push in 6mm, Brass 1/8” BSPT 1

GA4912005 Complete Valve Assembly

910

1112

1314

1516

1718

4

3

2

1

1 2 5 7 5 86

This item is included

with item 12

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5048340 1/4" Brass Elbow 22 GA5048300 Tee Female Brass 1/4" 23 GA5045140 Adaptor Brass 6mm x 1/4 BSPT 1

4 GA5016233 Swivel Elbow push in Steel 6mmx1/4 BSP (LEGRIS) 1

5 GA5045085 1/4" x 3/8" Brass Nipple 26 GA5048090 Clamp P 35mm 56487 17 GA5020010 One way valve 3/8 york 18 GA5048305 Elbow, 90 degree, 1/4” BSP male x

1/4” BSP female, Brass 1

9 GA5008343 Elbow male thread 1/4 X 1/4 110 GA5077983 Nozzle cap & washer, Black, Nylon,

Teejet, QJ4676-1/4-NYR 1

11 GA5055245 SEAT WASHER, RUBBER suit tee jet nozzle 1

12 GA5077990 Nozzle body, Single, 1/4 NPT female inlet, Teejet, QJ8355-1/4-NYB 1

13 GA4572010 Air Chemsaver Washer 114 GA5045090 Spring 14.2x14 115 GA4572005 Air Chemsaver Piston 116 CP50676-VI Cup Seal (Foam Marker Exhaust

Valve) 1

17 GA4572000 Air Chemsaver Body 118 GA5045145 Elbow Brass 6mm x 1/8 BSPT 119 GA5004383 Nylon Tube, 6mm, Black 0.17m

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DRAWN:



Foam marker exhaust valve

3/08/2016Luke


DATE EDITED:

13/11/2009


Foam Marker Solenoid Assembly

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5016559 Tee female brass 1/8” 1


3 GA5018395 Solenoid valve, Suit foam marker 2

4 GA5066935 Nipple brass 1/8” x 1/8” 2

2

3

4

1

4

3

2

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5016559 Tee female brass 1/8" 12 GA5066950 Barb elbow brass 1/4"x1/8" 23 GA5018395 Solenoid liquid suit foam marker 24 GA5066935 1/8" x 1/8" Brass Nipple 2

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DWG NO.

TITLE:

GOLDACRES


MATERIAL:

DATE CREATED:

DRAWN:



Foam marker solenoid sub assem

Name

18/01/2013David


DATE EDITED:

27/07/2012



1 F70609A Direct injection bottle mount plate 10mm FMS 1

2 GA4901038 Tank 25 litre round ball suit foam (Purchased) 1

3 F70622A Direct inject bottle strap 1

4 GA5010085 Hollow section rectangular rubber 1

5 GA5003643 Washer 8mm Flat SS HD 2

6 GA5004749 Bolt M8 x 80 ZP GR8.8 1

7 GA5004917 Nut M8 Nyloc ZP 1

8 GA5075400 Cap, Suit Exacta foam tank, O-ring not included 1

9 GA5009187 O-ring, 60 x 5.5mm, suits Exacta tank cap 1

10 GA5077656 Hose barb, Elbow, 90 degree, 1/2" male thread x 1/4" hose 1

11 - Filter & Ball Valve, for direct foam injection, sub-assembly 1

12 GA5077708 Hose barb, Elbow, 90 degree, 1/2” male thread x 1/2” hose, Banjo 2

13 GA5078013 Reducer bush, 1” male thread x 1/2” female thread, Banjo 1

Foam Concentrate Bottle



1 FGENFoam Generator nozzle sub assembly (3 parts nozzle & body & lock nut)

1


3 GA5002497 Washer, Flat, 3/4” x 1 1/8”, Copper 1

4 GA4948390 Filter screen, circle, Suit foam generator, SS, 200 mesh 1

5 GA5077914 Nipple, Short, 1” male thread x 1” male thread, Banjo 1

6 GA5007621Hose barb, Straight, 1” BSP female thread with grip tabs x 19mm hose tail

1

Foam Generator

Foam Generator Mounting


1 FGEN-COM Foam marker, Foam generator assembly 1

2 F70239A Bracket, Foam generator clamp 2

3 GA5004437 Washer 6mm Flat SS 4

4 GA5004097 Bolt M6 x 60 ZP GR8.8 2

5 GA5048115 Nut M6 Nyloc ZP 2


Foam Marker Filter


1 GA5077270Filter, 3/4” female thread inlet / outlet, Orange 200 mesh screen, Teejet

1

2 GA5078008 Reducing bush, 3/4” male thread x 1/4” female thread, Banjo 1

3 GA5048305 Elbow, 90 degree, 1/4" BSP male x 1/4" BSP female, Brass 1

4 GA5013809 Reducing Nipple 1/4” x 1/8” 1

5 GA5018147 Check valve inline 1/8” NPT Female 1

6 GA5050210 Pneumatic fitting, Nipple, 1/8” BSPP male x 6mm push type 1

7 GA5077710 Hose barb, Elbow, 90 degree, 3/4” male thread x 1/2” hose, Banjo 1

7 1 2

3

4

5

6


1 AAB126ML-3-200 3/4 BSP filter with 200 Mesh screen 12 RB075025 Poly Pipe Reducer 3/4" - 1/4" 1

3 GA5048305 Brass Elbow M & F extruded 1/4" x 1/4" 1

4 GA5013809 Reducing Nipple 1/4 x 1/8 1

5 GA5018147 Check Valve Inline 1/8" 16 GA5050210 6mm x 1/8" Fitting 1

7 HB075/050-90 3/4"MPT X 1/2"Hose Shank-90Deg 1

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DWG NO.

TITLE:

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MATERIAL:

DATE CREATED:

DRAWN:



Filter and ball valve for foam marker

8/11/2013Matt


DATE EDITED:

25/10/2012

See Chapter 19



1 GA5008491 Accumulator, Foam marker, Exacta, Green 1

2 GA5077717 Hose barb, Elbow, 90 degree, 3/4” male thread x 3/4” hose 1

3 F70841A Bracket, Foam accumulator mounting, Suit 50 x 50 RHS 1

Foam Accumulator Assembly

Filter & Ball Valve - Direct Foam Injection

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5012259 Reducing nipple, 1/2” male thread x 1/4” male thread, Brass 1

2 GA5018323 Valve, Ball, 1/4” male / female thread inlet / outlet, SS, Lever handle 1

3 GA5077369 Nozzle body, Single, 1/4” male NPT inlet, Brass, Teejet 1

4 GA5077157Filter screen, Nozzle tip, Orange 200 mesh, Polypropylene & SS, Teejet

1

5 GA5077543 Adapter, Brass, 4908 1

6 GA5077372 Nozzle cap, Brass, CP1325, Teejet 1

7 GA5066935 Nipple brass 1/8” x 1/8” 1

8 GA5018147 Check valve inline 1/8” NPT Female 1

9 GA5050210 Pneumatic fitting, Nipple, 1/8” BSPP male x 6mm push type 1

1

2

3

Note: elbow changed from 118319 27/03/2012

ITEM NO. PART NUMBER DESCRIPTION QTY.1 GA5008491 Exacta Accumulator Bare 12 Elbow HB075-90 hose barb elbow 3/4" thread

3/4" barb 1

3 F70841A 1

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DWG NO.

TITLE:

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DATE CREATED:

DRAWN:


UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDEBUR ALL EDGES foam accumulator assemLuke M

28/08/2015David


DATE EDITED:

3/03/2011


Documents

Chapter 9 · No use este producto en o cerca de atmósferas explosivas o en lugares donde se esten usando productos rociados de aerosol. 2. No bombee nada mas, sino aire atmosférico