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CHAPTER-2
LITERATURE REVIEW
2.1 INTRODUCTION OF LITERATURE SURVEY
As the first phase of this research work, literature reviews pertaining to this
topic have been carried out.
2.2 NEED FOR ALTERNATE FUELS
The world is confronted with the twin crises of fossil fuel depletion and
environmental degradation. The rapid extraction and consumption of fossil fuels
have led to a reduction in petroleum reserves. Petroleum based fuels are obtained
from limited reserves. These finite reserves are highly concentrated in certain region
of the world. Therefore, those countries not having these resources are facing a
foreign exchange crisis, mainly due to the import of crude petroleum diesel. Hence
it is necessary to look for alternative fuels, which can be produced from materials
available within the country. Although vegetable oils can be fuel for diesel engines,
but their high viscosities, low volatilities and poor cold flow properties have led to
the investigation of its various derivatives. Among the different possible sources,
fatty acid methyl esters, known as Biodiesel fuel derived from triglycerides
(vegetable oil and animal fates) by trans-esterification with methanol, present the
promising alternative substitute to diesel fuels and have received the most attention
now a day. The main advantages of using Biodiesel are its renewability, better
quality exhaust gas emission, its biodegradability and the organic carbon present in
it is photosynthetic in origin. It does not contribute to a rise in the level of carbon
dioxide in the atmosphere and consequently to the green house effect (Singh 2010).
11
Biodiesel is an alternative fuel for diesel engines that is produced by
chemically combining vegetable oils and animal fats with an alcohol to form alkyl
esters. Extensive research and demonstration projects have shown that it can be
used pure or in blends with conventional diesel fuel in unmodified diesel engines.
Interest in biodiesel has been expanding recently due to government incentives and
high petroleum prices. While the current availability of vegetable oil limits the
extent to which biodiesel can replace petroleum to a few percent, new oil crops
could allow biodiesel to make a major contribution in the future (Jon et al 2007).
2.3 USE OF VEGETABLES OIL AS ALTERNATE FUELS
Avinash Kumar Agarwal (2007) studied that the Biodiesel is methyl or ethyl
ester of fatty acid made from virgin or used vegetable oils (both edible and non-
edible) and animal fat. The main resources for biodiesel production can be non-
edible oils obtained from plant species such as Jatropha curcas (Ratanjyot),
Pongamia pinnata (Karanj), Calophyllum inophyllum (Nagchampa), Hevca
brasiliensis (Rubber) etc. Biodiesel can be blended in any proportion with mineral
diesel to create a biodiesel blend or can be used in its pure form. Just like petroleum
diesel, biodiesel operates in compression ignition (diesel) engine, and essentially
require very little or no engine modifications because biodiesel has properties
similar to mineral diesel. It can be stored just like mineral diesel and hence does not
require separate infrastructure. The use of biodiesel in conventional diesel engines
results in substantial reduction in emission of unburned hydrocarbons, carbon
monoxide and particulate.
Shahid (2008) studied the use of biodiesel fuel for CI engines between 1900
and 2005. The typical edible vegetable oils such as sunflower, cottonseed, rapeseed,
soybean, palm and peanut oils were included. They recommended the rapeseed oil
and palm oil as the most suitable oils which can be used as diesel fuel extender.
They concluded in this work that neat vegetable oils can be used only for small
12
engines for a short-term period. For long-term use and for heavy/big engines, blend
of diesel and vegetable oils was recommended. Moreover, the biodiesel produced
much less NOx and HC and absolutely no SOx and no increase in CO2. In addition,
they found that indirect fuel injection system is more successful as compared to
direct injection system while using vegetable oils in place of diesel oil. However, it
should be noted that their conclusion came from their view of the limited number of
edible vegetable oils.
Anand et al (2010) investigates the effect of biodiesel and its blends varying
from B10 to B80 on the engine performance, emission and combustion
characteristics of Waste cooking oil methyl ester. The properties of diesel and
biodiesel are examined and compared. The experimental results show that the use of
Waste cooking oil methyl ester in an unmodified direct injection diesel engine has
yielded higher brake specific fuel consumption due to low calorific value. It is also
observed that at full load the brake specific energy consumption of biodiesel blends
are higher than that of diesel. Further, biodiesel blends show a reduction in emission
properties such as carbon monoxide, carbon dioxide, unburnt hydrocarbon and
smoke opacity with slight increase in nitric oxide emission compared to diesel at
full load. Overall combustion characteristics for all blends are found to be quite
similar to that of diesel. Hence, the Waste cooking oil methyl ester is a promising
diesel fuel substitute that can be produced by recycling waste cooking oil without
any engine modification and furthermore, becoming less dependent on fossil oil
imports thereby decreasing the environmental pollution.
Hossain (2010) investigates the usage of vegetable oils in CI engines. The
life-cycle output-to-input energy ratio of raw vegetable oil is around 6 times higher
than fossil diesel and is in the range of 2-6 times higher than corresponding
biodiesel. In addition, neat vegetable oil has the highest potential of reducing life-
cycle greenhouse gas emission as compared to biodiesel and fossil diesel. .
13
Moreover, raw plant oil has the highest potential of reducing life-cycle GHG
emissions as compared to biodiesel and fossil diesel
Misra (2011) experimentally determined the possibility of using
straight/unmodified vegetable oils, their blends or biodiesels and their blends with
mineral diesel as alternative fuel in order to achieve the twin objectives of reducing
the emission from the diesel engine and to increase the energy security of the
country. Jatropa seems to the answer for India's energy woes. Millions of hectares
of waste land is available in India and out of which about 33 million hectares of
wasteland has been found to be suitable for Jatropa cultivation. Jatropa seems to be
perfectly suited for India. There are many social, technical and political issues to be
sorted out before the dream of energy security through Jatropa cultivation could be
realized. The suitability of Jatropa oil blends and Jatropa biodiesel blends in running
of compression ignition has been evaluated and found that the performance of
Jatropa oil and Jatropa biodiesel blends is very close to performance of diesel in the
compression ignition engine.
Soo-Young No (2011) investigates the scope of utilizing the non-edible
vegetable oils as an alternative fuel for diesel engine is accelerated by the energy
crisis due to depletion of resources and increased environmental problems including
the great need for edible oil as food and the reduction of biodiesel production cost,
etc. Of a lot of non-edible vegetable oils which can be exploited for substitute fuel
as diesel fuel, seven vegetable oils, i.e., jatropha, karanja, mahua, linseed, rubber
seed, cottonseed and neem oils were selected. The application of jatropha oil as a
liquid fuel for CI engine can be classified with neat jatropha oil, engine
modifications such as preheating, and dual fuelling, and fuel modifications such as
jatropha oil blends with other fuels, mostly with diesel fuel, biodiesel, biodiesel
blends and degumming. Therefore, jatropha oil is a leading candidate for the
commercialization of non-edible vegetable oils. There exists a big difference in the
fuel properties of seven non-edible vegetable oils and its biodiesels considered in
14
this review. It is clear that the biodiesel generally causes an increase in NOx
emission and a decrease in HC, CO and PM emission compared to diesel. It was
reported that a diesel engine without any modification would run successfully on a
blend of 20% vegetable oil and 80% diesel fuel without damage to engine parts.
2.4 SELECTION OF NON-EDIBLE VEGETABLE OILS FOR POSSIBLE
ALTERNATIVE DIESEL FUEL
Sundarpandian (2007) developed a theoretical model to evaluate the
performance characteristics, combustion parameters and emission of vegetable oil
esters like Jatropha, Mahua and Neem Oil esters. They predicted results of these
fuels are compared with experimental results of diesel fuel. From the results, it is
found that the heat release and work done are reduced by about 4% for Atrophy, 5%
for Mahua and 8% for Neem oil esters when compared to diesel. The harmful
pollutants such HC, CO, NOx and smoke are reduced in the vegetable oil esters
compared to diesel fuel.
Venkateswara Rao et al (2008) reported the environmental impact and
potential as a green alternative fuel for diesel engine and significant modifications
of existing engine hardware required. Methyl ester of Pongamia (PME), Jatropha
(JME) and Neem (NME) are derived through trans-esterification process.
Experimental investigations have been carried out to examine properties,
performance and emission of different blends (B10, B20, and B40) of PME, JME
and NME in comparison to diesel. Results indicated that B20 have closer
performance to diesel and B100 had lower brake thermal efficiency mainly due to
its high viscosity compared to diesel. However, its diesel blends showed reasonable
efficiencies, lower smoke, CO and HC. Pongamia methyl ester gives better
performance compared to Jatropha and Neem methyl esters.
15
Sharma et al (2008) studied the advancements in development and
characterization of biodiesel, mainly concentrating the effect of the different
parameters on production of biodiesel such as molar ratio, moisture and water
content, reaction temperature, stirring, specific gravity, etc. They recommended that
developing countries are not self sufficient in the production of edible oils and
hence have emphasized in the application of a number of non-edible oils such as
jatropha, karanja, mahua, rubber seed, neem and polanga etc.
Ashwani Kumar (2011) reported the use non-edible oil (yellow oleander)
seeds that can be the reliable sustainable feedstock for biofuel production.
Furthermore, most of the non-edible seeds bearing trees have the potentials of
reclaiming wasteland and does not compete with food crop for limited growing
regions. It thus becomes imperative to search for dedicated non-edible feedstocks
and their suitability for biodiesel production.
2.5 TRANSESTERFICATION PROCESS
Hideki Fukuda et al (2001) studied that, Biodiesel (fatty acid methyl esters),
which is derived from triglycerides by trans-esterification with methanol, has
attracted considerable attention during the past decade as a renewable,
biodegradable, and nontoxic fuel. Several process for biodiesel fuel production have
been developed, among which trans-esterification using alkali-catalysis gives high
levels of conversion of triglycerides to their corresponding methyl esters in short
reaction times. This process has therefore been widely utilized for biodiesel fuel
production in a number of countries. Recently, enzymatic trans-esterification using
lipase has become more attractive for biodiesel fuel production, since the glycerol
produced as a by-product can easily be recovered and the purification of fatty
methyl esters is simple to accomplish. The main hurdle to the commercialization of
this system is the cost of lipase production.
16
Subramanian et al (2004) reported that, Trans-esterification (also called
alcoholysis) is the reaction of a fat or oil with an alcohol to form esters and glycerol.
A catalyst is usually used to improve the reaction rate and yield. Excess alcohol is
used to shift the equilibrium toward the product because of reversible nature of
reaction. For this purpose primary and secondary monohybrid aliphatic alcohols
having 1-8 carbon atoms are used.
Azame et al (2005) recommended that neem (azadirachta indica) oil was one
of the most suitable oil for use as biodiesel. Neem oil biodiesel will be used for
methyl ester produced from neem oil through Trans-esterification. The application
of neem oil to CI engine can be grouped as neat Neem oil biodiesel and its blends.
Abayeh (2007) studied the quality parameters of nerium (thevitia nerifolia)
seed oil and found to be oil content 61.88%, iodine value 62.66%, acid value
16.8%, free fatty acid 5.92%. They also compared the methyl and ethyl esters of
nerium seed oil with petroleum diesel. They conclude that the fuel properties of
nerium seed oil is a substitute fuel for Rape seed and Palm seed methyl esters.
Naoko Ellis (2008) studied that, Biodiesel is an alternative diesel fuel made
from renewable sources, is produced by the trans-esterification of oil or fat with
alcohol. In order to monitor the progress of this reaction, insite viscosity
measurements were taken using an acoustic wave solid state viscometer. The
viscometer was able to monitor the reaction until the end-point was reached, and
could therefore be adapted in the future for process control in a batch trans-
esterification reactor for biodiesel production
Ayhan Demirbas (2008) studied the comparison of trans-esterification
methods of biodiesels. Biodiesel is obtained from a chemical reaction called trans-
esterification (ester exchange). The reaction converts esters from long chain fatty
acids into mono alkyl esters. Chemically, biodiesel commonly is a fatty acid methyl
17
ester. Vegetable oils can be transesterified by heating them with excess of
anhydrous methanol and an acidic or basic reagent as catalyst. A catalyst is usually
used to improve the reaction rate and yield. In a trans-esterification reaction, a
larger amount of methanol was used to shift the reaction equilibrium to the right
side and produce more methyl esters as the proposed product. Several aspects
including the type of catalyst (alkaline, acid or enzyme), alcohol/vegetable oil molar
ratio, temperature, purity of the reactants (mainly water content) and free fatty acid
content have an influence on the course of the Trans-esterification. A non-catalytic
biodiesel production route with supercritical methanol has been developed that
allows a simple process and high yield because of the simultaneous trans-
esterification of triglycerides and methyl esterification of fatty acids. In the catalytic
supercritical methanol trans-esterification method, the yield of conversion rises to
60 90% for the first 1 min.
Samios (2009) studied a two consecutive steps basic acid trans-esterification
process (denominated trans-esterification Double Step process) for biodiesel
production from vegetable oils. The process involves homogeneous consecutive
basic acid catalysis steps and is characterized by formation of well-defined phases,
easy separation procedures, high reaction velocity and high conversion efficiency.
The proposed trans-esterification double Step process is different in relation to other
traditional two-step procedures which normally include acid esterification followed
by basic trans-esterification or enzymatic or even supercritical trans-esterification
conditions. The biodiesel (fatty acid methyl esters) was analyzed by standard
biodiesel techniques to indicating high quality and purity biodiesel products.
Xiaoling Miao et al (2009) studied the high effective acidic trans-
esterification catalyzed by trifluoroacetic acid for biodiesel production. The results
showed that the oil could be converted to biodiesel directly by one-step
trifluoroacetic acid catalyze process without extreme temperature and pressure
conditions. The optimum process combination was 2.0 M catalyst concentration
18
with 20:1 M ratio of methanol to oil at temperature of 120 °C. It reduced product
specific gravity from an initial value of 0.965 to a value of 0.878 in about 5 hours of
reaction time, and the methyl ester content reached as high as 98.4%. The present
procedure represents a simple and mild method for biodiesel production in short
reaction time and with high conversion rate, which would offer potential for an
industrial process.
Patil Prafulla (2009) have experimentally optimized the biodiesel production
process for different edible and non-edible vegetable oils. The analysis of different
oil properties, fuel properties and process parameter optimization of non-edible and
edible vegetable oils were also investigated. A two-step and single-step trans-
esterification process was used to produce biodiesel from high free fatty acid (FFA)
non-edible oils and edible vegetable oils, respectively. This process gives yields of
about 90 95% for Jatropha curcas, 80 85% for Pongamia glabra, 80 95% for
canola, and 85 96% for corn using potassium hydroxide (KOH) as a catalyst. The
fuel properties of biodiesel produced were compared with ASTM standards for
biodiesel.
Singh (2010) studied the characterization of vegetable oils and their methyl
ester as the substitute of the petroleum fuel and future possibilities of biodiesel
production. Although vegetable oils can be fuel for diesel engines, but their high
viscosities, low volatilities and poor cold flow properties have led to the
investigation of its various derivatives. Among the different possible sources, fatty
acid methyl esters, known as biodiesel fuel derived from triglycerides (vegetable oil
and animal fats) by trans-esterification with methanol, present the promising
alternative substitute to diesel fuels and have received the most attention.
Man Kee Lam et al (2010) suggested that, biodiesel is a renewable,
biodegradable and non-toxic fuel which can be easily produced through trans-
esterification reaction. It was found that using heterogeneous acid catalyst and
19
enzyme are the best option to produce biodiesel from oil with high free fatty acids
as compared to the current commercial homogeneous base-catalyzed process.
However, these heterogeneous acid and enzyme catalyze system still suffer from
serious mass transfer limitation problems and therefore they are not favorable for
industrial application. Latest technological developments that have the potential to
overcome the mass transfer limitation problem such as oscillatory flow reactor,
ultrasonication, microwave reactor and co-solvent are also reviewed. With proper
research focus and development, waste cooking oil can indeed become the next
ideal feedstock for biodiesel.
Leung (2010) investigated that, biodiesel is generally produced through the
yzed by
both acidic and basic catalysts. Biodiesel is a liquid which varies in colour between
golden and dark brown depending on the production feedstock. It is practically
immiscible with water, has a high boiling point and low vapour pressure. Typical
methyl ester biodiesel has a flash point of 150 °C (300 °F). Biodiesel has a density
of 0.88 g/cm³, less than that of water. Biodiesel uncontaminated with starting
material can be regarded as non-toxic.
Dennis (2010) reported that, biodiesel is a low-emission diesel substitute fuel
made from renewable resources and waste lipid. The most common way to produce
biodiesel is through trans-esterification especially alkali-catalyzed Trans-
esterification. When the raw materials (oils or fats) have a high percentage of free
fatty acids or water, the alkali catalyst will react with the free fatty acids to form
soaps. The water can hydrolyze the triglycerides into diglycerides and form more
free fatty acids. Both of the above reactions are undesirable and reduce the yield of
the biodiesel product. In this situation, the acidic materials should be pre-treated to
inhibit the saponification reaction.
20
Balat (2010) analyzed a few different ways to make biodiesel, but most
manufacturing facilities produce industrial biodiesel through a process called Trans-
esterification. In this process, the fat or oil is first purified and then reacted with an
alcohol, usually methanol (CH3OH) or ethanol (CH3CH2OH) in the presence of a
catalyst such as potassium hydroxide (KOH) or sodium hydroxide (NaOH). When
this happens, the triacylglycerol is transformed to form esters and glycerol. The
esters that remain are what we then call biodiesel.
Dibakar Chandra Deka (2011) reported that the biodiesel can be produced
from Yellow Nerium oleander seed oil. Trans-esterification of the oil to biodiesel
was carried out in methanol by batch reaction using a heterogeneous catalyst
derived from the trunk of Musa balbisiana Colla (one variety of banana plant). 96
wt. % of the oil is converted to biodiesel at 32°C in 3 hours. The weight %
composition of the biodiesel is methyl oleate 43.72, methyl palmitate 23.28, methyl
linoleate 19.85, methyl stearate 10.71 and methyl arachidate 2.41. The biodiesel is
free from sulfur and has exhibited a high cetane number of 61.5. Excellent quality
biodiesel has been prepared in high yield from yellow oleander seed oil using a
catalyst derived from the trunk of Musa balbisiana Colla for the first time. Fuel
properties such as density, cetane number, cetane index, kinematic viscosity, pour
point, flash point, and cloud point, cold filter plugging point, calorific value,
lubricity, ramsbottom carbon residue, refractive index, acid value and iodine value
are evaluated and recorded. The investigation has established the yellow oleander
seed oil as highly promising feedstock for biodiesel industries.
2.6 PRODUCTION OF NON-EDIBLE OIL SEEDS
Balusamy (2007), Nabi et al (2006), Azam et al (2005), Karmee (2005) and
Ramadhas et al (2005) reported the productions of non edible oil seed yield
percentage in India are given in Table 2.1.
21
Table 2.1 Estimated yield of non-edible oil seed
Scientific name
Oil seed yield (kg/ha)
Azadirachta indica (Neem) 2670
Calophyllum inophyllum (Polanga) 4680
Hevea brasiliensis (Rubber) 40 50
Jatropha curcas (Physic nut) 1900 2500
Pongamia (Millettia) pinnata/Pongamia
glabra (Koroch, karanja) 225 2250
Ricinus communis (Castor) 450
Thevetia peruviana (Yellow oleander) 1575
2.7 PROPERITIES OF BIOIESEL
Ramadhas et al (2006) compared the fuel properties of methyl esters
obtained from non-edible vegetable oils are shown in Table.2.2. Biodiesel is
completely miscible with diesel and can be blended in any proportion to diesel fuel.
It is found from that most of fuel properties of several biodiesels are within the
standards.
Balusamy (2008) compared the fuel properties of Nerium (thevetia
peruviana) seed oil with other biofuels and diesel as fuel for CI engine is shown in
Table 2.3. It is found from that fuel properties of methyl ester of Nerium were
significantly better than other biofuels.
22
Table 2.2 Fuel properties of biodiesels
Property
JOME
KOME
MOME
NOME
Density (kg/m3,
40 °C) 862 886 865 898 828 865 820 942
Viscosity
(mm2/s, 40 °C) 3.0 5.65 3.8 9.6 2.7 6.2 3.2 10.7
Flash point (°C) 180 280 110 187 56 208
Pour point (°C) 2 6 6 to 14 1 6
Cloud point (°C) 4 10 2 to 24 3 5
Cetane number 43 59 36 61 47 51 51 53
Calorific value
(MJ/kg) 37.2 43.0 36.0 42.1 36.8 43.0 39.6 40.2
Table 2.3 Properties of methyl ester of biofuels of various origins and diesel
Property
Diesel Nerium Jatropha Pangumia Mahua Neem
Calorific
Value(KJ/Kg)
43200 42652 42250 42334 42062 41905
Specific
Gravity
0.804 0.828 0.8157 0.8212 0.815 0.829
Viscosity at 40
(°C)
3.9 6.5 4.84 6.4 4.8 6.8
Cetane number 49 51 48 50 47 50
Flash point
(°C)
56 88 92 95 85 87
Fire point
(°C)
64 95 96
98 92 93
23
Haldar et al (2009) compared the fuel properties of seven non-edible
vegetable oils with diesel fuel are shown Table 2.4. Because of the low cetane
number and high kinematic viscosity of the non-edible vegetable oil, several
problems occurred in diesel engines such as engine choking, cease of fuel injector,
gum formation and piston sticking under long term use may occur.
Table 2.4 Fuel properties of seven non-edible vegetable oils and diesel
Property
Jatropha
Karanja
Mauha
Linseed
Rubber
seed
Cottonseed
Neem
Diesel
Density
(kg/m3,
40 °C)
901 940 870 928 891 960 865 950 910 930 911 921 912 965 830 850
Viscosity
(mm2/s,
40 °C)
24.5
52.76 27.8 56
24.6
37.6
16.2
36.6
34.0
76.4 32.8 36.0
20.5
48.2 2.0 2.7
Flash
point
(°C)
180 280 198 263 212 260 108 242 144 198 210 243 34 285 45
Cetane
number 33.7 51 45 67 43.5 28 35 37 41.2 59.5 51 45
Calorific
value
(MJ/kg)
38.20
42.15
34.0
38.8
35.6
38.9
37.7
39.8 37.5 39.5 40.1
33.7
39.5 42 44
2.8 USE OF JATROPHA OIL TO CI ENGINE
Kumar (2003) investigated the performance of neat jatropha oil in the
application to the single cylinder water-cooled direct injection diesel engine
developing a power output of 3.7 kW at the rated speed of 1500 rpm at various
output have been investigated as the basis for comparison with the blending,
24
biodiesel and dual fuel operation techniques. They found that jatropha oil resulted in
slightly reduced thermal efficiency as compared to diesel. HC emission was higher
with jatropha oil as compared to diesel. The maximum smoke level with jatropha oil
was highest among that of its ester and diesel. Ignition delay was higher with neat
jatropha oil. In addition, lower heat release rate was found with jatropha oil.
Pramanik (2003) studied the blends of varying proportions of jatropha oil
with diesel and compared with diesel fuel in a single cylinder compression ignition
engine. Significant improvement in engine performance was observed compared to
vegetable oil alone. The specific fuel consumption and the exhaust gas temperature
were reduced due to decrease in viscosity of the vegetable oil. Acceptable thermal
efficiencies of the engine were obtained with blends containing up to 50% volume
of jatropha oil.
Deepak Agarwal (2007) studied the performance and emission
characteristics of Jatropha oil (preheated and blends) in a direct injection
compression ignition engine. In the present research, experiments were designed to
asing the fuel
temperature and thereby eliminating its effect on combustion and emission
characteristics of the engine. Experiments were also conducted using various blends
of Jatropha oil with mineral diesel to study the effect of reduced blend viscosity on
emission and performance of diesel engine. While operating the engine on Jatropha
oil (preheated and blends), performance and emission parameters were found to be
very close to mineral diesel for lower blend concentrations.
Sundaresan (2007) tested the blends of 25, 50, 75 and 100% by volume of
jatropha oil methyl ester with diesel in single cylinder diesel engine. They found
that brake thermal efficiency of jatropha oil methyl ester blends was comparable
with diesel fuel at all loads. For pollutant emission, NOx emission from the blends
25
of jatropha methyl ester was comparatively higher, smoke emission was lower and
CO emission was also lower at peak load than diesel fuel.
Ramesh (2008) investigated the performance of a 5.2 kW diesel engine with
alternator to test jatropha biodiesel and its blends. In the case of jatropha biodiesel
alone, the fuel consumption in the diesel engine was about 14 per cent higher than
that of diesel. The percent increase in specific fuel consumption ranged from 3 to 14
for B20 to B100 fuels. The brake thermal efficiency for biodiesel and its blends was
found to be slightly higher than that of diesel fuel at tested load conditions and there
was no difference between the biodiesel and its blended fuels efficiencies. For
jatropha biodiesel and its blended fuels, the exhaust gas temperature increased with
increase in load and amount of biodiesel. The highest exhaust gas temperature was
observed as 463ºC for biodiesel among the three load conditions. The diesel mode
exhaust gas temperature was observed as 375ºC. The CO2 emission from the
biodiesel fuelled engine was slightly higher than diesel fuel as compared with
diesel. The carbon monoxide reduction by biodiesel was 16, 14 and 14 per cent at 2,
2.5 and 3.5 kW load conditions. The NOx emission from biodiesel was increased by
15, 18 and 19 per cent higher than that of the diesel at 2, 2.5 and 3.5 kW load
conditions respectively.
Bhardwaj (2008) tested the blends of jatropha oil methyl ester with diesel
fuel (B10 and B20) in the sports utility vehicle equipped with a common rail direct
injection system It should be noted that this study is different with other
investigations up to now in terms of the applicability of vegetable oils and its
derivatives to the very high injection pressure system which is very sensitive to the
fuel type and its quality. They concluded that the blends of jatropha oil methyl ester
and diesel can replace the diesel fuel up to 10% (by volume) content for running
existing common rail direct injection system without any durability problems.
26
Chauhan et al (2010) conducted an experimental study on the performance
and emission characteristics of compression ignition engine fuelled with Jatropha
oil methyl ester. The experimental results showed that the thermal efficiency of the
engine was lower, while the brake specific fuel consumption was higher with
Jatropha oil compared with diesel fuel. The level of NOx emission from Jatropha oil
methyl ester during the entire experimental condition was lower than those of diesel
fuel. However, CO, HCandCO2 emission from Jatropha oil methyl ester was higher
than those of diesel fuel.
2.9 USE OF MAHUA OIL TO CI ENGINE
Puhan (2005) performed a test of mahua oil methyl ester with diesel fuel in a
single cylinder direct injection compression ignition engine and showed decrease
(13%) in thermal efficiency. In the continuing work, Puhan (2005) tested mahua oil
ethyl ester with diesel fuel in a same engine with the previous study and showed the
comparable thermal efficiency with diesel fuel. They pointed out that this is due to
the chemical composition of mahua oil ethyl ester, which promotes the combustion
process. It should be pointed out that the viscosity of mahua oil ethyl ester
(6.2mm2/s at40 8C) is slightly higher than that of mahua oil methyl ester (5.2
mm2/s at40 8C).
Agarwal et al (2008) investigated the performance and exhaust emission of
mahual oil blends in a four- stroke diesel engine and compared it with diesel fuel. It
was observed by them that all mahua oil blends (10, 20 and 30%) have almost
similar thermal efficiency and are very close to the thermal efficiency of diesel fuel.
It should be pointed out that 30% mahua oil blend is found to be most thermally
efficient from their work. It was also found that smoke density is higher for mahua
oil blends compared to diesel at lower loads. Smoke density increased with
proportion of mahual oil in diesel.
27
Kapilan (2009) experimental studied an Engine tests with mahua oil methyl
ester on a single cylinder compression ignition engine at different injection opening
pressures and loads. When mahua oil was used as fuel in the compression ignition,
it results in lower thermal efficiency and higher smoke emission due to its higher
viscosity and lower volatility. Hence in the present work, biodiesel was derived
from mahua oil using Trans-esterification process and the effect of injector nozzle
opening pressure on the performance of the direct injection , CI engine was studied.
The engine tests were conducted on a single cylinder, naturally aspirated, water
cooled, diesel engine, which is used in the agricultural machinery, at different
injector nozzle opening pressures and loads. The engine performance with mahua
oil biodiesel was compared with neat diesel operation. From the engine tests, it is
observed that the higher injector nozzle opening pressure of 200 bar results in better
brake thermal efficiency and lower smoke, CO and HC emissions as compared to
other injector nozzle opening pressures. But there was a slight increase in the NOx
emission at this injector nozzle opening pressure. The engine performance with the
mahua oil biodiesel results in lower CO, HC and smoke emissions and slightly
higher NOx emission. Also the engine efficiency with mahua oil biodiesel is close
to diesel. From the present work, it is concluded that the biodiesel derived from
underutilized and non-edible mahua oil can be used as a renewable and alternative
fuel for the CI engine.
Godignur et al (2009) tested the performance and emission characteristics of
turbocharged direct injection compression ignition engine fuelled with diesel,
Mahua oil biodiesel and its blends at constant speed of 1500 rpm under variable
load conditions. Neat mahua oil poses some problems when subjected to prolonged
usage in CI engine. The Trans-esterification of mahua oil can reduce these
problems. The use of biodiesel fuel as substitute for conventional petroleum fuel in
heavy-duty diesel engine is receiving an increasing amount of attention. The
volumetric blending ratios of biodiesel with conventional diesel fuel were set at 0,
20, 40, 60, and 100. Engine performance (brake specific fuel consumption, brake
28
specific energy consumption, thermal efficiency and exhaust gas temperature) and
emissions (CO, HC and NOx) were measured to evaluate and compute the behavior
of the diesel engine running on biodiesel. The results indicate that with the increase
of biodiesel in the blends CO, HC reduces significantly, fuel consumption and NOx
emission of biodiesel increases slightly compared with diesel. Brake specific energy
consumption decreases and thermal efficiency of engine slightly increases when
operating on 20% biodiesel than that operating on diesel.
Bora et al (2009) repoted that, mahua oil biodiesel as supplementary diesel
fuel .They found that the fuel properties of mahua oil biodiesel were within the
limits specifiedbyASTMD6751-2 and IS 1448 standards. The addition of mahua oil
biodiesel to diesel fuel had significantly reduced CO, HC and smoke emission but
increase in NOx emission slightly. They results showed that no remarkable power
reduction in the engine operation when operated with blends of mahua oil biodiesel
and diesel fuel. There was slight increase in brake specific fuel consumption and
decrease in brake thermal efficiency for mahua oil biodiesel and its blends
compared to diesel fuel.
Saravanan et al (2010) studied the performance and emission characteristics
of mahua oil methyl ester. Biodiesel is a fatty acid alkyl ester, which is renewable,
biodegradable and non-toxic fuel which can be derived from any vegetable oil by
Trans-esterification. One of the popularly used biodiesel in India is Mahua oil
(MadhucaIndica). In the present investigation Mahua oil was transesterified using
methanol in the presence of alkali catalyst and was used to study the performance
and emission characteristics. The biodiesel was tested on a single cylinder, four
stroke compression ignition engine. Engine performance tests showed that power
loss was around 13% combined with 20% increase in fuel consumption with Mahua
oil methyl ester at full load. Emissions such as carbon monoxide, hydrocarbon were
lesser for Mahua ester compared to diesel by 26% and 20% respectively. Oxides of
nitrogen were lesser by 4% for the ester compared to diesel.
29
2.10 USE OF KARANJA OIL TO CI ENGINE
Raheman (2004) tested the blends of karanja oil biodiesel and petro diesel
from 20% to 80% by volume in a single cylinder, four-stroke direct injection diesel
engine having a rated output of 7.5 kW at 3000 rpm and a compression ratio of
16:1. The maximum brake thermal efficiencies were obtained to be 26.79 and
26.19% for B20 and B40 respectively, which were higher than that of diesel
(24.62%). The lower brake thermal efficiency obtained for B60 B100 could be due
to a reduction in the calorific value and an increase in fuel consumption as
compared to B20.
Muralidharan et al (2004) studied the performance and smoke emission of
different proportions of karanja oil biodiesel blends with diesel fuel (5, 10, and
15%) in direct injection diesel engine under different operating conditions. They
conclude that karanja oil biodiesel of 10% blend with diesel fuel is an ideal
alternative fuel for diesel engine.
Srivastava et al (2008) tested different blends with karanja oil biodiesel in
two cylinder diesel engine. They concluded that the thermal efficiency is lower with
biodiesel of karanja oil as compared to diesel, whereas thermal efficiency of
blending is higher than that of biodiesel. They have also reported that HC, CO and
NOx emission from karanja oil methyl ester were slightly higher as compared with
conventional diesel fuel. HC emission of diesel at maximum load was 85 ppm,
while that of biodiesel was 120 ppm due to poor mixing with air. CO emission of
diesel at maximum load was reported to be 0.18% as compared to 0.21% of
biodiesel. However, emission was lower for blends as compared to biodiesel. The
emission are 0.15%, 0.16%, 0.15% and 0.18% with blends of 5%, 10%, 15% and
20%, respectively, at maximum load. NOx emission in the case of biodiesel was
higher than that of blends of karanja biodiesel. It was also reported that NOx
30
emission in the case of biodiesel is approximately 12% higher than that of diesel
fuel, which may be due to the higher temperature of biodiesel combustion chamber.
Baiju et al (2009) studied the compression ignition engine characteristics
using methyl and ethyl esters of karanja oil. Even though the physical and chemical
properties of ethyl esters were comparable with that of methyl esters, viscosity of
ethyl esters was slightly higher than that of methyl esters. Cold flow properties of
ethyl esters were better than those of methyl esters. In the performance test, results
show that methyl esters produced slightly higher power than ethyl esters. Exhaust
emission of both esters were almost identical. NOx emission increased by 10 25%
when fuelled with neat biodiesel and karanja biodiesel fuel blends as compared to
conventional diesel fuel at part loads. However, NOx emission decreased at full
load. Exhaust emission such as CO, HC and smoke were reduced with the use of
neat biodiesel and the blends.
2.11 USE OF NEEM OIL TO CI ENGINE
Nurun Nabi et al (2006) reported the combustion and exhaust emission with
neat diesel fuel and neem biodiesel blends in a four stroke naturally aspirated direct
injection diesel engine. Compared with conventional diesel fuel, neem biodiesel
blends showed lower carbon monoxide (CO), and smoke emission but higher oxides
of nitrogen (NOX) emission. However, compared with the diesel fuel, NOX emission
with neem biodiesel blends was slightly reduced when exhaust gas re-circulation
was applied.
Rao et al (2008) compared the performance and emission characteristics of
neat neem oil and neem oil blends (25%) with diesel with diesel fuel. They found
that neem oil showed lower NOx emission when compared with diesel and neem oil
blends. Neem oil blends with diesel showed slightly higher smoke intensities than
diesel. CO and HC emission of neem oil blends were lower compared to their neat
31
neem oil and mineral diesel. The brake thermal efficiency of neat neem oil and its
blends were comparable diesel fuel.
Venkateswara Rao et al (2008) conducted experimental investigations of
performance and emission of different blends (B10, B20, and B40) of pongamia oil
methyl ester, jatropha oil methyl ester and neem oil methyl ester in comparison to
diesel. Results indicated that B20 have closer performance to diesel and B100 had
lower brake thermal efficiency mainly due to its high viscosity compared to diesel.
However, its diesel blends showed reasonable efficiencies, lower smoke, CO and
HC.
Anbumani (2010) studied the feasibility of using two edible plant oils,
mustard and neem oil butyl ester on a compression ignition engine. Results have
indicated that engine run at 20% blend of oils showed a closer performance to pure
diesel. However, mustard oil at 20% blend with diesel gave best performance as
compared to neem oil blends in terms of low smoke intensity, emission of HC and
NOx. All the parameters tested viz., total fuel consumption, specific energy
consumption; specific fuel consumption, brake thermal efficiency and cylindrical
peak pressure were improved.
2.12 USE OF NERIUM OIL TO CI ENGINE
Balusamy (2008) compared the performance, combustion and emission
characteristics of methyl ester of nerium (thevetia peruviana) seed oil with other
methyl esters of vegetable oils namely jatropha, pungamia, mahua, neem, corn,
palm, cotton, mustard, sunflower and rice bran oils at a blend ratio of 1:5 (B20).
They concluded that the 20% methyl ester of nerium seed oil and 80% diesel could
be used as a fuel for diesel engine for better performance with less emission when
compared to other methyl esters.
32
Dilip Kumar Bora (2009) experimentally invested the performance of single
cylinder diesel engine using blends of nerium (karabi) seed biodiesel. It has been
observed that, BTE decreased with increase in proportion of biodiesel in blends.
Smoke, HC and CO in exhaust emission reduced, whereas NOX increased with
increase in percentage of nerium biodiesel in blends.
Kannan (2010) studied an oxygenated additive diethyl ether blended with
nerium (thevetia peruviana) bio diesel in the ratios of 5%, 10%, 15% and 20% and
tested for their performance. They concluded that 20% diethyl ether blend with
nerium biodiesel would result in better performance and lesser emission than other
combinations.
Kannan (2011) studied the effect of nerium (thevetia peruviana) biodiesel
emulsified with water in the ratios of 5%, 10%, 15% and 20% to investigate the
engine performance and emission characteristics. Emulsified fuels showed an
improvement in brake thermal efficiency accompanied by the drastic reduction in
NOx. From the detailed study it was found that 15% water emulsified fuel showed
the best performance and less emission than the other combinations.
2.13 USE OF BIODIESEL IN CI ENGINE
Desantes et al (2004) experimental studied the effects of injection rate
shaping on the combustion process and exhaust emission of a direct-injection diesel
engine. Boot-type injections were generated by means of a modified pump-line-
nozzle system, which is able to modulate the instantaneous fuel injection rate. The
interest of the study reported here was the evaluation of the effective changes
produced in the injection rate at different engine operating conditions, when the
engine rotating speed and the total fuel injected were changed. In addition, the
influence of these new injection rates was quantified on the global engine
performance and pollutant emission. In particular, the focus was placed on
33
- reducing
NOX emission.
Basinger et al (2010) reported the design methodology for the modifications
and a suite of performance test results are described including fuel consumption,
efficiency, pre-combustion chamber pressure, and various emission. The results of
the study show how the combination of preheating the high pressure fuel line,
advancing the injector timing and increasing the injector valve opening pressure
allows the engine to efficiently utilize plant oils as a diesel fuel substitute,
potentially aiding remote rural farmers with a lower cost, sustainable fuel source
enabling important agro-processing mechanization in parts of the world that needs it
most.
Hossain et al (2010) reported the regarding engines performance, exhaust
emission and engines durability for compression ignition engine. The causes of
technical problems arising from the use of various oils were discussed and the
modifications to oil and engines employed to alleviate these problems. The review
shows that a number of plant oils can be used satisfactorily in C.I engines, without
Trans-esterification, by preheating the oil and/or modifying the engines parameters
and the maintenance schedule. As regards life-cycle energy and greenhouse gas
emission and these reveal considerable advantages of raw plant oils over fossil
diesel and biodiesel. Typical results show that the life-cycle output-to-input energy
ratio of raw plant oil is around 6 times higher than fossil diesel. Depending on either
primary energy or fossil energy requirements, the life-cycle energy ratio of raw
plant oil is in the range of 2 6 times higher than corresponding biodiesel.
Amba Prasad Rao et al (2011) experimentally studied a mechanically
operated simple component, variable timing fuel injection cam, is designed for a
510 cc automotive type naturally aspirated, water-cooled, direct injection diesel
engine. Modifications in the fuel injection cam and gear train are carried out to suit
34
the existing engine configuration. Variable speed tests are carried out for testing the
efficiency of component on both engine and chassis dynamometers for performance
and emission. It is observed that the engine which is already retarded could further
be retarded with variable timing fuel injection cam. Significant reductions in NOx
and smoke emission levels are achieved.
Jinlin Xue et al (2011) reported the effect of biodiesel on engine power,
economy, durability and emission including regulated and non-regulated emission,
and the corresponding effect factors. The use of biodiesel leads to the substantial
reduction in PM, HC and CO emission accompanying with the imperceptible power
loss, the increase in fuel consumption and the increase in NOX emission on
conventional diesel engine with no or fewer modification. And it favors to reduce
carbon deposit and wear of the key engine parts. Therefore, the blends of biodiesel
with small content in place of petroleum diesel can help in controlling air pollution
and easing the pressure on scarce resources without significantly sacrificing engine
power and economy. However, many further researches about optimization and
modification on engine, low temperature performances of engine, new
instrumentation and methodology for measurements, etc., should be performed
when petroleum diesel is substituted completely by biodiesel.
2.14 PERFORMANCE UNDER DIFFERENT INJECTION TIMINGS
Suryawanshi (2005) reported that, the injection timing variations have a
strong effect on NOx emission for direct injection diesel engines. Retarded injection
is commonly used to control NOx emission. The methyl ester of pongamia oil,
known as biodiesel, is receiving increasing attention as an alternative fuel for diesel
engines. In the present investigation neat pongamia oil methyl esteras well as the
blends of varying proportions of pongamia oil methyl ester and diesel were used to
run a compression ignition engine with standard injection timing and retarded
injection timing. Significant improvements in engine performance and emission
35
characteristics were observed for pongamia oil methyl ester fuel. The addition of
pongamia oil methyl ester to diesel fuel has significantly reduced HC, CO, and
smoke emission but it increases the NOX emission slightly with standard injection
timing. The NOX emission was decreased with retarded injection timing with
negligible effect on fuel consumption rate. Similar trend in brake thermal efficiency
and exhaust gas temperature was observed with retarded injection timing while
maximum cylinder gas pressure and ignition delay was decreased.
Reddy (2006) reported the experimental work on a compression ignition
engine fuelled with jatropha oil. They found that when the injection timing is
retarded with enhanced injection rate, a significant improvement in performance
and emission was noticed. At full output, NOX level and smoke with jatropha oil are
1162.5 ppm and 2 BSU, respectively, while they are 1760 ppm and 2.7 BSU with
diesel. It was found that the brake thermal efficiency increases when the injection
rate is lowered with jatropha oil. They concluded that a significant improvement in
performance, emission and combustion parameters can be obtained by properly
optimizing the injector opening pressure, injection timing, injection rate and
enhancing the swirl level when a diesel engine is to be operated with neat jatropha
oil.
Dhananjaya et al (2008) reported that, acceptable brake thermal efficiency,
brake specific energy consumption and emission characteristics in a single cylinder
compression ignition engine were obtained up to B25 of jatropha oil methyl ester
and diesel fuel. With the increased injector opening pressure and advancing the
injection timing, B20 jatropha oil methyl ester blend fuel with semi-adiabatic
engine showed better combustion performance and lower exhaust emission
compared to other blends.
Manieniyan (2008) performed the experimental investigation for
performance, combustion and emission characteristics of single cylinder direct
36
injection compression ignition engine fuelled with various jatropha biodiesel blends
(B20, B40, B60, and B80). They found that brake thermal efficiency decreases with
increase in percentage of jatropha oil biodiesel blends. However, the brake thermal
efficiency of B20 (32.22%) was nearly similar to that of diesel (32.71%).
Cenk Sayin (2008) studied the influence of injection timings on the exhaust
emission of a single cylinder, four stroke, direct injection, naturally aspirated diesel
engine has been experimentally investigated using ethanol blended diesel fuel from
0% to 15% with an increment of 5%. The engine has an original injection timing
27° BTDC. The tests were performed at five different injection timings (21°, 24°,
27°, 30°, and 33° BTDC) by changing the thickness of advance shim. The
experimental test results showed that NOx and CO2 emission increased as CO and
HC emission decreased with increasing amount of ethanol in the fuel mixture.
When compared to the results of original injection timing, at the retarded injection
timings (21° and 24° BTDC), NOx and CO2 emission increased, and unburned HC
and CO emission decreased for all test conditions. On the other hand, with the
advanced injection timings (30° and 33° BTDC), HC and CO emission diminished,
and NOx and CO2 emission boosted for all test conditions.
Flavio Caresana (2011) reported the primary mechanism by which biodiesel
increases NOx emission is by an inadvertent advance in the start of injection
timings, caused by a higher modulus and viscosity. However, more recent studies
show that NOx emission also increase in biodiesel-fuelled common rail engines,
and that in some cases they actually decrease in engines with mechanically
controlled fuel injection systems. The present study provides a contribution to the
discussion in this field by describing a new method to evaluate the injection
advance in engines with mechanically controlled pumps. The experimental data
show that the advances in the start of injection timings, using biodiesel rather than
mineral diesel, are smaller than those calculated with standard methods and may
even not occur at all, depending on injection system design. In addition, they
37
demonstrate that, contrary to common belief, injection pressure does not always
increase when using biodiesel. These data may help explain why some researchers
have found similar or even reduced NOx emission also with mechanical injection
systems.
Shivakumar et al (2011) reports the investigation influence of injection
timing on the performance and emission of a single cylinder, four stroke stationary,
variable compression ratio, diesel engine was studied using waste cooking oil
(WCO) as the biodiesel blended with diesel. The tests were performed at three
different injection timings (24°, 27°, 30° CA BTDC) by changing the thickness of
the advance shim. The experimental results showed that brake thermal efficiency
for the advanced as well as the retarded injection timing was lesser than that for the
normal injection timing (27° BTDC) for all sets of compression ratios. Smoke, un-
burnt hydrocarbon (UBHC) emission were reduced for advanced injection timings
where as NOX emission increased.
Anand et al (2011) reported the experimental work on a turbocharged, direct
injection, multi-cylinder truck diesel engine fitted with mechanical distributor type
fuel injection pump using biodiesel-methanol blend and neat karanji oil derived
biodiesel under constant speed and varying load conditions without altering
injection timings. The results of the experimental investigation indicate that the
ignition delay for biodiesel -methanol blend is slightly higher as compared to neat
biodiesel and the maximum increase is limited to 1°. The maximum rate of pressure
rise follow a trend of the ignition delay variations at these operating conditions.
However, the peak cylinder pressure and peak energy release rate decreases for
biodiesel -methanol blend. In general, a delayed start of combustion and lower
combustion duration are observed for biodiesel -methanol blend compared to neat
biodiesel fuel. A maximum thermal efficiency increase of 4.2% due to 10%
methanol addition in the biodiesel is seen at 80% load and 16.67 s 1 engine speed.
The unburnt hydrocarbon and carbon monoxide emission are slightly higher for the
38
methanol blend compared to neat biodiesel at low load conditions whereas at higher
load conditions unburnt hydrocarbon emission are comparable for the two fuels and
carbon monoxide emission decrease significantly for the methanol blend. A
significant reduction in nitric oxide and smoke emission are observed with the
biodiesel-methanol blend investigated.
2.15 PERFORMANCE UNDER DIFFERENT INJECTION PRESSURE
Monyem et al (2001) studied the effect of injection and combustion timing
on biodiesel combustion and exhaust emission. A John Deere diesel engine was
fueled with two different biodiesel fuels, one of which had been deliberately
oxidized, and with their 20% blends with No. 2 diesel fuel. The range of injection
timings studied produced changes of 50% and 34% in the CO and HC emission,
respectively. A common linear relationship was found between the start of injection
and the NOx emission for all the fuels studied. When compared at the same start of
combustion, the neat biodiesel produced lower NOx emission than the No. 2 diesel
Ismet Celikten (2003) has experimentally investigated the effect of injection
pressure on engine performance and exhaust emission on a four cylinder stroke
turbo indirect diesel engine. Emission and performance values such as torque,
power, brake mean effective pressure, specific fuel consumption, and fuel flow
were measured for both full load and part load by changing the injection pressure
from 100 to 250 bar and at 50%, 75% and 100% throttle positions of turbocharger.
When the fuel injection pressure is low, fuel particle diameters will enlarge and
ignition delay period during the combustion will increase. Due to this NOX and CO
emission also increases since combustion process deteriorates. When injection
pressure is increased fuel particle diameters will become small. Since the formation
of mixing of fuel to air becomes better during ignition delay period, smoke level
and CO emission will be less. But, if injection pressure is too high ignition delay
becomes shorter. So, the possibilities of homogeneous mixing decrease and
39
combustion efficiency falls down. Therefore, smoke is formed at the exhaust of the
engine.
Yakup Icingur (2003) experimentally analyzed the effect of fuel injection
pressure and cetane number on direct injection diesel engine emission. Test were
conducted at full engine load on a four stroke four cylinder direct injection diesel
engine with fuel cetane numbers of 46, 51, 54.5,and 61.5 at different injection
pressures of 100 bar, 200 bar and 250 bar by varying the engine speed from 1000
rpm to 4500 rpm. NOX is found decreasing for increasing in engine speed with
increase in cetane number. For an ijection pressure of 150 bar, NOX emission
decreases about 10% when the fuel cetane number is increased for 46 to 61.
Can cinar (2005) studied the effect of injection pressure and intake CO2
concentration on performance and emission parameters in IDI turbocharged diesel
engine. They concluded that specific fuel consumption deteriorates with increasing
injection pressure and intake CO2 concentration. NOX emission was found to be
higher for moderate injection pressure at low CO2 concentration. They also reported
that NOX emission decreases drastically as the intake CO2 concentration increases.
Due higher heat capacity of intake CO2, it will absorb more combustion enthalpy
and consequently reduces maximum in-cylinder temperature and NOX formation.
Mahanta (2006) concluded that 15 20% karanja oil biodiesel-diesel blend
(B15 and B20) could be a better fuel in terms of fuel efficiency and power
developed. Results obtained with B15 and B20 showed improvement in brake
thermal efficiency and reduction in brake specific fuel consumption, especially at
higher load. Remarkable reduction in CO and HC emission for B15 and B20 at
medium and higher power output was obtained.
Avinash Kumar Agarwal et al (2008) proposed an experimental investigation
has been carried out to analyze the performance and emission characteristics of a
40
compression ignition engine fuelled with Karanja oil and its blends (10%, 20%,
50% and 75%). The effect of temperature on the viscosity of Karanja oil has also
been investigated. Fuel preheating in the experiments for reducing viscosity of
Karanja oil and blends has been done by a specially designed heat exchanger, which
utilizes waste heat from exhaust gases. A series of engine tests, with and without
preheating/pre-conditioning have been conducted using each of the above fuel
blends for comparative performance evaluation. The performance parameters
evaluated include thermal efficiency, Brake specific fuel consumption, brake
specific energy consumption and exhaust gas temperature whereas exhaust emission
include mass emission of CO, HC, NOx and smoke opacity. These parameters were
evaluated in a single cylinder compression ignition engine typically used in
agriculture sector of developing countries. The results of the experiment in each
case were compared with baseline data of mineral diesel. Significant improvements
have been observed in the performance parameters of the engine as well as exhaust
emission, when lower blends of Karanja oil were used with preheating and also
without preheating. The gaseous emission of oxide of nitrogen from all blends with
and without preheating are lower than mineral diesel at all engine loads.
Venkanna et al (2009) reported the use of honge oil and diesel fuel blend in
direct injection diesel engine with increased injection opening pressure. The
performance, emission and combustion parameters of 20% honge oil and 80%
diesel fuel (volume basis) were found very close to neat diesel fuel where as higher
blend ratios were found inferior compared to neat diesel fuel. Improved premixed
heat release rate were noticed with 30% honge oil and 70% diesel fuel when the
injection opening pressure is enhanced. Performance and emission with 30% honge
oil and 70% diesel fuel are even better than neat diesel fuel at enhanced injection
opening pressure.
Purushothaman (2009) has experimentally investigated the effect of injection
pressure on the combustion process and exhaust emission of a direct injection diesel
41
engine fuelled with orange skin powder diesel solution . Earlier investigation by the
authors revealed that 30% orange skin powder diesel solution was optimum for
better performance and emission. In the present investigation the injection pressure
was varied with 30%orange skin powder diesel solution and the combustion,
performance and emission characteristics were compared with those of diesel fuel.
The different injection pressures studied were 215, 235 and 255 bar. The results
showed that the cylinder pressure with 30% orange skin powder diesel solution at
235 bar fuel injection pressure, was higher than that of diesel fuel as well as at other
injection pressures. Similarly, the ignition delay was longer and with shorter
combustion duration with 30% orange skin powder diesel solution at 235 bar
injection pressure. The brake thermal efficiency was better at 235 bar than that of
other fuel injection pressures with orange skin powder diesel solution and lower
than that of diesel fuel. The orange skin powder diesel solution emission with 30%
orange skin powder diesel solution was higher at 235 bar. The hydrocarbon and
carbon emission were lower with 30% orange skin powder diesel solution at 235
bar. The smoke emission with 30% OSPDS was marginally lower at 235 bar and
marginally higher at 215 bar than for diesel fuel. The combustion, performance and
emission characteristics of the engine operating on the test fuels at 235 bar injection
pressure were better than other injection pressures.
Baiju et al (2009) investigates the scope of utilizing biodiesel developed
from both through the methyl as well as ethyl alcohol route (methyl and ethyl ester)
from Karanja oil as an alternative diesel fuel. The major problem of using neat
Karanja oil as a fuel in a compression ignition engine arises due to its very high
viscosity. Trans-esterification with alcohols reduces the viscosity of the oil and
other properties have been evaluated to be comparable with those of diesel. In the
present work, methyl and ethyl esters of Karanja oil were prepared by trans-
esterification using both methanol and ethanol. The physical and chemical
properties of ethyl esters were comparable with that of methyl esters. However,
viscosity of ethyl esters was slightly higher than that of methyl esters. Cold flow
42
properties of ethyl esters were better than those of methyl esters. Performance and
exhaust emission characteristics of the engine were determined using petrodiesel as
the baseline fuel and several blends of diesel and biodiesel as test fuels. Results
show that methyl esters produced slightly higher power than ethyl esters. Exhaust
emission of both esters were almost identical.
Bajpai et al (2009) performed the experimental investigation for performance
and emission characteristics of diesel and karanja oil fuel blends (5%, 10%, 15%
and 20%) in a single cylinder direct injection constant speed compression ignition
engine at varying loads (0%, 20%, 40%, 60%, 80%, and 100%) Their results
showed that a fuel blend of 10% karanja oil showed higher BTE at a 60% load. The
overall emission characteristics were found to be best for the case of 10% of karanja
oil over the entire range of engine operation.
Pandian et al (2011) reported the effect of injection system parameters such
as injection pressure, injection timing and nozzle tip protrusion on the performance
and emission characteristics of a twin cylinder water cooled naturally aspirated
direct injection compression ignition engine. Biodiesel, derived from pongamia
seeds through trans-esterification process, blended with diesel was used as fuel in
this work. The experiments were designed using a statistical tool known as Design
of Experiments based on response surface methodology. The resultant models of the
response surface methodology were helpful to predict the response parameters such
as SEC, BTE, CO, HC, smoke opacity and NOX and further to identify the
significant interactions between the input factors on the responses. The results
depicted that the SEC, CO, HC and smoke opacity were lesser, and BTE and NOX
were higher at 2.5 mm nozzle tip protrusion, 225 bar of injection pressure and at
30° BTDC of injection timing. Optimization of injection system parameters was
performed using the desirability approach of the response surface methodology for
better performance and lower NOX emission. An injection pressure of 225 bar,
injection timing of 21° BTDC and 2.5 mm nozzle tip protrusion were found to be
43
optimal values for the pongamia biodiesel blended diesel fuel operation in the test
engine of 7.5 kW at 1500 rpm.
2.16 PERFORMANCE UNDER DIFFERENT COMPRESSION RATIO
Craig McLanahan et al (2005) proposed the concept of variable compression
promises improved piston engine performance, efficiency, and emission, but
commercial implementation has not been successful due to the complex geometries
needed to implement it. With a suitable design, variable compression could improve
fuel efficiencies, starting, and partial load performance, among other characteristics.
Compression ratio is the key to efficiency of reciprocating engines. The efficiency
of a compressed air cycle is solely dependent on compression ratio for ideal four-
stroke engine processes; efficiency is almost completely dependent upon
compression and fuel/air ratio (mixture).
Raheman (2008) has experimentally investigated the mahua oil biodiesel
(B100), diesel fuel and their blends (B20,B40, B60, and B80) in a single cylinder
four stroke diesel engine by varying compression ratio(18:1 20:1),injection timing
(35 45° BTDC). They found that biodiesel could be blended with diesel fuel up to
20% at any of the compression ratio and injection timing tested for getting nearly
same performance as that with diesel.
Ratnakara Rao et al (2008) proposed that, in order to find out optimum
compression ratio experiments were carried out on a single cylinder four stroke
variable compression ratio diesel engine. Tests were carried out at compression
ratios of 13.2, 13.9, 14.8, 15.7, 16.9, 18.1 and 20.2. Results showed a significant
improved performance and emission characteristics at a compression ratio 14.8. The
compression ratios lesser than 14.8 and greater than 14.8 showed a drop in break
thermal efficiency, rise in fuel consumption along with increased smoke densities.
44
Anand et al (2009) reported the tests conducted in a single cylinder variable
compression ratio diesel engine at a constant speed of 1500 rpm. Highest brake
thermal efficiency and lowest specific fuel consumption were observed for 5%
biodiesel blend for compression ratio of 15 and 17 and 20% biodiesel blend for
compression ratio of 19. The 20% biodiesel blend at a compression ratio of 17 had
maximum nitric oxide emission as 205 ppm, while it was 155 ppm for diesel.
Substantial reduction in Carbon monoxide emission and smoke in the full range of
compression ratio and loads was observed.
Jindal et al (2010) investigated experimentally the effect of compression
ratio and injection pressure on performance and emission characteristics in direct
injection compression ignition engine running on jatropha oil biodiesel. Increase in
compression ratio associated with increase in injection pressure improves the
performance of the engine. Increase in compression ratio leads to increase in
emission of HC and exhaust temperature whereas smoke and CO emission reduces.
NO emission are found to remain unaffected at higher injection pressure. Therefore,
they concluded that for fuelling the engine with jatropha oil biodiesel, one should
go for higher compression ratio associated with higher injection pressure.
Muralidharan (2011) reported the performance, emission and combustion
characteristics of a single cylinder four stroke variable compression ratio multi fuel
engine when fueled with waste cooking oil methyl ester and its 20%, 40%, 60% and
80% blends with diesel (on a volume basis) are investigated and compared with
standard diesel. The suitability of waste cooking oil methyl ester as a biofuel has
been established in this study. Bio diesel produced from waste sun flower oil by
trans-esterification process has been used in this study. Experiment has been
conducted at a fixed engine speed of 1500 rpm, 50% load and at compression ratios
of 18:1, 19:1, 20:1, 21:1 and 22:1. The impact of compression ratio on fuel
consumption, combustion pressure and exhaust gas emission has been investigated
and presented. Optimum compression ratio which gives best performance has been
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identified. The results indicate longer ignition delay, maximum rate of pressure rise,
lower heat release rate and higher mass fraction burnt at higher compression ratio
for waste cooking oil methyl ester when compared to that of diesel. The brake
thermal efficiency at 50% load for waste cooking oil methyl ester blends and diesel
has been calculated and the blend B40 is found to give maximum thermal
efficiency. The blends when used as fuel results in reduction of carbon monoxide,
hydrocarbon and increase in nitrogen oxides emission.
2.17 BIODIESEL EMISSION IN CI ENGINES
Babu (2003) reported the review work on the performance and emission
characteristics of neat vegetable oil, biodiesel, and its blends in compression
ignition engine. Their results show that compared to No. 2 diesel fuel, all of the
vegetable oils are much more viscous, are much more reactive to oxygen, and has
higher cloud point and pour point. They also found that compared with diesel fuel,
vegetable oils and their biodiesels offer lower engine noise, and lower smoke, HC,
and CO, slightly higher NOx and higher thermal efficiency. In addition, 25/75 blend
of vegetable oil with diesel fuel, 20/80 blend of biodiesel with diesel fuel offers
better engine performance and lower emission. However, they had concentrated
mainly on the study of the performance and emission characteristics for edible
vegetable oils and its derivatives.
Mandepe et al (2005) introduced the common rail direct injection diesel
engine to determine the effects of jatropha oil biodiesel on performance and
emission characteristics. They found that HC and NOx emission are compatible to
that of fossil diesel fuel. However, CO emission tend to increase and PM emission
were significantly lower than those of diesel fuel.
Demirbas (2009) reported the progress and recent trends in biodiesel fuels.
He concluded that the edible oils in use at that time were soybean, sunflower,
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rapeseed and palm and the non-edible oil used as feedstock for biodiesel production
includes jatropha, karanja, mahua, polanga, neem, rubber seed, silk cotton tree,
waste cooking oil and microalgae, etc. The main advantages of biodiesel include its
imported petroleum, biodegradability, high flash point, and inherent lubricity in the
neat form. The main disadvantages of biodiesel are its higher viscosity, lower
energy content, higher cloud point and pour point, lower engine speed and power,
injector coking, engine compatibility, and high price. Blends of up to 20% biodiesel
mixed with petroleum diesel fuels can be used in nearly all diesel equipment and are
compatible with most storage and distribution equipment. Neat biodiesel and
biodiesel blends reduce PM, HC and CO emission and slightly increase NOx
emission compared with petroleum-based diesel fuel used in an unmodified diesel
engine.
2.18 TEAR DOWN ANALYSIS FOR BIODIESEL
Fraer (1996) reported that Mack MR 688p model vehicle having six
cylinders its compression ratio of 16.5:1 and producing the power 300 hp at
1950 rpm used in postal purposes. The engine and fuel system components were
disassembled, inspected and evaluated to compare wear characteristics after 4 years
of operation and more than 6,00,000 miles accumulation on B 20 no difference in
wear or other issues were noted during the engine teardown. The cylinder heads of
B20 engines contained a heavy amount of sludge around the rocker assemblies that
was not found in the diesel engines. The sludge contained high levels of sodium
possibly caused by accumulation of soaps in the engine oil. The B20 engines
required injector nozzle replacement over the evaluation and teardown period this is
due to out of specification of fuel. The biological contaminants may have causes the
filter plugging.
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Teerapong Baitiang et al (2008) reported the effects of neat biodiesel (B100)
and pure jatropha oil on engine performance, black smoke density, fuel
consumption and durability of engines. Two 14-horse power, single cylinder diesel
engines were dedicated for the experiment using those fuels. It is noticeable that
black smoke measured from the engines using both biodiesel and jatropha oil can be
hugely reduced. However, in the case of field test when each engine was connected
to power water pumps in order to determine the long term effects, the engine that
was fueled with jatropha oil presented some problems. The injector and fuel filter
were clogged enough to cause engine malfunction. The parts were then replaced and
petroleum diesel fuel was added at anincrement of 20% in the blended fuel to
reduce the concentration of jatropha oil until the engine could run continuously
again. It was found that the highest amount of jatropha oil could be used was a
blend between jatropha oil and diesel fuel of 60:40 by volume for practical running
time before failure. In the case of the engine using biodiesel, the field test could be
performed without any engine problem for over 500 hours.
Basinger et al (2010) reported the 500 hour test with waste vegetable oil fuel.
The engine break-in period was identified as taking between 200 and 300 h.
Emission analysis supported the break-in definition as smoke opacity and carbon
monoxide values fell from 9% and 600 ppm (respectively) during the first few
hundred hours, to 5% and 400 ppm in the final 200 h. Lubrication oil viscosity was
found to be the limiting degradation factor in the lube oil, requiring oil to be
changed every 110 h. Piston ring mass loss was found to correlate very closely with
chromium buildup in the lubrication oil and the mathematical model that was
developed was used to estimate that piston ring inspection and replacement should
occur after 1000 h. Cylinder vocalization was found to be most sever at top dead
center (TDC) at 53 microns of averaged increased diameter.
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2.19 SUMMARY OF THE LITERATURE REVIEW
From the above literature review, the following preliminary conclusions are
arrived and technical facts based on these conclusions are incorporated in this
research work. The important conclusions are:
Biodiesel is an alternative fuel for diesel engines.
Raw oils are not suitable for diesel engines.
The applications of ester of vegetable oils as diesel engine fuels are suitable.
Trans-esterification is the best way for reducing viscosities from the raw oils.
Methyl esters of vegetable oils are preferred than the ethyl esters of
vegetable oils.
The performance of the biodiesel operated engine is lower than the diesel
fuel.
Advancing or retarding the injection timings, compression ratios and
injection pressures are the best ways for improving the efficiency and
reducing the emissions for biodiesel.
From the foregone discussion in this literature review, it is evident that more
work is needed to optimize the injection timings, compression ratios and injection
pressures for biodiesel.